Potential Potential Potential RPN (Risk

Failure Effects of Severity Causes of Occurrenc Current Detection Priority

Item Mode Failure (1-10) Failure e (1-10) Controls (1-10) Number)

Bushings
do not fit
properly,
Incorrect
Bronze leading to Incorrect Regular
length
Bushing assembly 8 machine 6 calibration 7 336
specificati
Length issues or calibration checks
on
performan
ce
problems

Reduced
Poor
Bronze Material durability, Supplier
quality
Bushing defects in potential 7 5 quality 8 280
bronze
Length bronze failure checks
material
under load

Uneven or Regular
Bronze
Machining incorrect Machine maintenan
Bushing 9 4 9 324
error dimension tool wear ce
Length
s schedule

Incorrect Human Automate

Bronze
Measurem length error in d
Bushing 6 7 8 336
ent error measurem measurem measurem
Length
ent ent ent system

Rough
Scratches
Bronze handling
Handling or dents Improved
Bushing 5 during 6 7 210
damage during packaging
Length transporta
handling
tion

Inaccurate
Regular
dimension
Tooling Excessive Lack of maintenan
s, poor 8 7 8 448
wear tool wear lubrication ce and
surface
lubrication
finish
 Productio
n
Scheduled
downtime, Fatigue or
Tooling Tool replaceme
potential 9 defects in 4 9 324
failure breakage nt of
damage to tooling
tooling
workpiece
s

Reduced Contamina
Material
Material Foreign material ted
inspection
Contamina material in strength, 7 material 6 8 336
upon
tion bronze potential from
delivery
for failure supplier

Reduced Temperatu
material re
Heat Improper Inaccurate
strength, monitorin
Treatment heat 8 temperatu 5 9 360
dimension g during
Issues treatment re control
al heat
instability treatment