Aspect Impact Hazard Risk Production and Inspection

Maintenance
Process Activity
Cleaning And Checking of Machine Remove Chips, Clean Spread oil And
Every day Coolent Every Day
Checking machie Belt Tensile Monthly
Checking Machine Belt And its not damage
Two Time
Checking Coolent Mainlatin Coolent Level
proper oiling to protect Machine Form Oilling all Parts Time to time To protect them
Lathe with rust.
Checking All electical connection Connection With Main Board
Checking Cable of Machine are not
Cable Condition Check
damaged
talk with operater about Machine Are Work
Talk With Operater Every morning
Properly.
Check,Work And Update Maintenance
Fill Up Check List
sheet
Use Tools And Put It Proper Bake To
Tool,Fixture, And Jigs Put Properly
Located Area
Some Time Damaged Wire Or some folt In
If Emergency
Cable Shot-circuit Posible
Production & Insp

Drawing Received (Work shop
Copy+Production Copy) after receipt of
Drg,entry in drawing register and after
received of Rev drawing old drawing
collect from workshop and keep
separate.
Once Raw Material (Pipes, Plate, Flange)

Verification of raw material and as per
Received as per Order we will check with
order, drawing and measurement
Drawing and Standard Measurement
By use of wood and Carbon Steel (Cutting ,

Mould Preparation
Hole Drilling & Grinding Activity)
During the mould inspection tank rotating

Mould Inspection
device used
Material issue by store dept as per issue slip
Material Issue given by production dept (Material Lifting &
Handling Activity)
after issue of Raw Material from stores,
Material handled from store to workshop by
Material Handling
manually (Loading,Shifting & Handling
activity)
Top Cone , Shell & Bottom Fabrication Thermoplastic Sheet Cutting,welding &
for Thermoplastic Materials Grinding
sheet cutting,forming with use of gas

Bottom Formation
burner,Grinding & welding.
Welding By use of Hot Air welding tools
Spark Test Checking of Spark test by use of Spark
tester
Prior lamination cobalt , Catalyisy &
Resin Preparation Promotor mix in resin with use of stirrer &
drill machine
Use of resin & Fibre Glass by spraying
FRP Lamination systems with use of MS Stand to do proper
work
Nozzle Pre fabrication use of resin by brush , roller & grinding

machine
Prepare separate template with use of
Template Preparation for Hole Drilling Wood , FRP Sheet & Carbon use (depend
on size)
Nozzle Drilling
use of drill machine for hole drilling purpose
Once Marking Done by Fitter, Qc People

check and clear for nozzle cutout opening.
Marking Checking
During the marking checking tank rotating
device use to do proper work.
Nozzle Cutout Opening

Use Tools And Put It back To Located Area
use of grinding machine with help of MS

Grinding operation
Stand to do proper work
Use of resin & Fiber Glass by spraying

Nozzle Fitment & Padding systems with use of MS Stand to do proper
work
Welding for thermoplastic material By use of Hot Air welding tools

Spark Test for thermoplastic materials Checking of Spark test by use of Spark
tester
Grinding operation use of grinding machine (Grinding work)
Use of Raw Materials with Pigment (FRP

Pigmentation Lamination with use of pigment , Resin &
fibre glass)
Mould Removal Mould removed from inside of tank with use

of related tools (Cutting &Grinding )
Internal Fitment Internal fitment will be done as per drawing

(Cutting & Grinding).
Inside Welding for thermoplastic By use of Hot Air welding tools (Cutting ,
materials Weding & Grinding)
Inside Finishing Use of Grinding Machine & Resin

(Cutting ,Grinding & Lamination)
QC check QC check the JOB as per Drawing
QC people check job with client ( Use of
Final Inspection with client Manpower , crane & Hydra , Electricity for
Handling)
IRN After successful inspection Issue of IRN by
TPI or Client.
Use of Manpower, crane & Hydra ,
Packing Electricity for Handling (Cutting & Hole
Drilling)
Dispatch
QC department check the Job as per

QC check Drawing
If there is any error found in the
measurement during inspection, we inform
the production department and get the fitter
Error rectification, if any rectified.
The finished job should be sent for

assembly and issued fasteners and gaskets
Assembling and QC check should be checked by QC.
Verification with Drawing Assembled Job check with drawing
After Painting, final inspection is done by

quality department and packing done by
Final Inspection and packing Concern Department
After packing, the finished goods are sent to
Transportation of goods transporter
QA/ QC
Get Client PO, Review and Prepare QAP as

Get PO, Review and QAP per Client Requirement
QAP submission QAP Submitted to Client by mail
QAP Acceptance QAP Acceptance by Client
Once QAP Approved, RM review as per
RM Reivew Work Order
RM Checked Visually and Dimensionally by

RM checking Vernier and Measuring Tap
Material Sent outside for testing as per
Material testing client requirement
Testing Report getting from Vendor on mail

and physically checked as per standard and
Receive test report and verification client requirement
Casting In process Inspection to be carry

In process inspection out while Machine Ramping
In process Inspection of Welding Job after

Fit up/ set up checked Dimensionally and
In process inspection provide welding permission
Final dimension checking Final Dimension Checked as per Drawing
After Acid Pickling, Checked Surface

Checking surface smoothness Smoothness (SS Material)
Condition
Normal/routine Environmental
Environmental Aspect Abnormal/Nonroutine Impact
Emergency
Consumption of Natural Resources N Depletion of Natural Resource
Paper West N Depletion of Natural Resource
oduction & Inspection
Depletion of Natural Resource
Consumption of paper. N Depletion of Natural Resource
Consumption of electricity & waste

generate . Depletion of Natural Resource
Consumption of electricity & waste

generate . Depletion of Natural Resource
Consumption of electricity . Depletion of Natural Resource
Utilization of manpower. Depletion of Natural Resource
Consumption of electricity , Flame

Burner & Waste Generate. Depletion of Natural Resource
Consumption of electricity and Flame

Burner & Waste Generate. Depletion of Natural Resource
Use of Compressor & Electricity. Depletion of Natural Resource

Consumption of electricity Depletion of Natural Resource
Consumption of electricity & fumes
generate. Depletion of Natural Resource
Consumption of electricity & Waste

Generate. Depletion of Natural Resource


Consumption of electricity& Waste

Consumption of electricity NA Depletion of Natural Resource

N Depletion of Natural Resource
Generate.
Consumption of Grinding disc
Depletion of Natural Resource,
Consumption of electricity & Waste N
Air Pollution
Generate.
Consumption of Brush and Roller & N Depletion of Natural Resource,

Waste Generate. Land Contamination
Use of Compressor & Electricity. Depletion of Natural Resource
Consumption of electricity. Depletion of Natural Resource
Consumption of Grinding disc

Consumption of electricity& Waste Depletion of Natural Resource
Generate.
Consumption of Brush and Roller&

Waste Generate.

Generate.
Generate.
Use of Compressor ,Electricity &
Waste Generate.
Generate.
Consumption of papers N Depletion of Natural Resource
Consumption of papers , electricity , Depletion of Natural Resource

Hydra & Crane
Consumption of papers , electricity , Depletion of Natural Resource

Hydra & Crane
Use of Electricity & Waste Generate. Depletion of Natural Resource

N Depletion of Natural Resource

Consumption of electricity
Use of metal tools

Depletion of Natural Resource,
Consumption of papers N
Land Contamination
Consumption of fasteners and gaskets
NA NA
Consumption of papers
N Depletion of Natural resources
Consumption of packing materials
Depletion of Natural resources,

Consumption of fuel N Air Pollution
Consumption of electricity,
Consumption of papers,Consumption N Depletion of Natural Resource
of printing ink
Consumption of electricity N Depletion of Natural Resource

Consumption of electricity N Depletion of Natural Resource
Consumption of papers,
Consumption of measuring N Depletion of Natural Resource,
instruments
Consumption of electricity N/A N/A
Consumption of measuring N Depletion of Natural Resource
instruments
instruments
instruments
Consumption of measuring N Depletion of Natural Resources
instruments
Consumption of measuring N Depletion of Natural Resource,
instruments
Maintenance
Process Activity , Product, Service
Two Time Checking Machine Belt And its not damage
Lathe with rust.
Cable Condition Check damaged
Talk With Operater Every morning Properly.
Fill Up Check List sheet
Tool,Fixture, And Jigs Put Properly Located Area
If Emergency Cable Shot-circuit Posible
Production

Verification of raw material and as per Received as per Order we will check with
order, drawing and measurement Drawing and Standard Measurement
Marking on Material by Fitter as per
Provided drawing from Production
Marking on material department.
SS Plate Material cutting on Plasma
Material cutting Machine
We will do Gas Cutting after Marking on MS
Gas cutting operation Pipe &Plate
Grinding operation after that we will do Grinding
QC check Drawing
Material cutting If there hexo blade brake
Gas cutting operation Fired
Grinding operation
Grinding dish lock out from grinder shaft
QA QC






Condition
Normal/routine
Hazard / Concern Risk
Abnormal/Nonroutine
Emergency
R Body related hazards First Aid Injury
N-R Body related hazards First Aid Injury

R Fire First Aid Injury
E Body related hazards Medical Aid Injury
R Body related hazards

First Aid Injury

First Aid Injury
R electric shock Medical Aid Injury
R Fire Medical Aid Injury

First Aid Injury

First Aid Injury

First Aid Injury

First Aid Injury
First Aid Injury
NR Body related hazards First Aid Injury
Body related hazards, Muscle

R First Aid Injury
sprain, back pain,Eyes effect

R Medical Aid Injury
sprain, back pain,Eyes effect
R NA

sprain, back pain,
R
NA
Eyes Problem, Electric shock,

Short circuit
R body related hazard Medical Aid Injury

sprain, back pain
R Body related hazards, Muscle Medical Aid Injury

sprain, back pain
R Muscle sprain, back pain Medical Aid Injury
Maintenance
Process Activity , Product, Service
Two Time Checking Machine Belt And its not damage
Lathe with rust.
Cable Condition Check damaged
Talk With Operater Every morning Properly.
Fill Up Check List sheet
Tool,Fixture, And Jigs Put Properly Located Area
If Emergency Cable Shot-circuit Posible
Production
Drawing Received (Work shop
Copy+Production Copy) after receipt of
Drg,entry in drawing register and after
received of Rev drawing old drawing
collect from workshop and keep
separate.

Verification of raw material and as per
Received as per Order we will check with
order, drawing and measurement
Drawing and Standard Measurement
By use of wood and Carbon Steel (Cutting ,

Mould Preparation
Hole Drilling & Grinding Activity)
During the mould inspection tank rotating

Mould Inspection
device used
Material issue by store dept as per issue slip
Material Issue given by production dept (Material Lifting &
Handling Activity)
after issue of Raw Material from stores,
Material handled from store to workshop by
Material Handling
manually (Loading,Shifting & Handling
activity)
Top Cone , Shell & Bottom Fabrication Thermoplastic Sheet Cutting,welding &
for Thermoplastic Materials Grinding
sheet cutting,forming with use of gas

Bottom Formation
burner,Grinding & welding.
Welding By use of Hot Air welding tools
Spark Test
Checking of Spark test by use of Spark
tester
Prior lamination cobalt , Catalyisy &
Resin Preparation Promotor mix in resin with use of stirrer &
drill machine
FRP Lamination Use of resin & Fibre Glass by spraying

systems with use of MS Stand to do proper
work
Nozzle Pre fabrication use of resin by brush , roller & grinding

machine
Prepare separate template with use of
Template Preparation for Hole Drilling Wood , FRP Sheet & Carbon use (depend
on size)
Nozzle Drilling
use of drill machine for hole drilling purpose
Once Marking Done by Fitter, Qc People

check and clear for nozzle cutout opening.
Marking Checking
During the marking checking tank rotating
device use to do proper work.
Nozzle Cutout Opening

Use Tools And Put It back To Located Area
use of grinding machine with help of MS

Grinding operation
Stand to do proper work
Use of resin & Fiber Glass by spraying

Nozzle Fitment & Padding systems with use of MS Stand to do proper
work
Welding for thermoplastic material By use of Hot Air welding tools
Spark Test for thermoplastic materials Checking of Spark test by use of Spark
tester
Grinding operation use of grinding machine (Grinding work)
Use of Raw Materials with Pigment (FRP

Pigmentation Lamination with use of pigment , Resin &
fibre glass)
Mould Removal Mould removed from inside of tank with use

of related tools (Cutting &Grinding )
Internal Fitment Internal fitment will be done as per drawing
(Cutting & Grinding).
Inside Welding for thermoplastic By use of Hot Air welding tools (Cutting ,
materials Weding & Grinding)
Inside Finishing Use of Grinding Machine & Resin

(Cutting ,Grinding & Lamination)
QC people check job with client ( Use of
Final Inspection with client Manpower , crane & Hydra , Electricity for
Handling)
IRN After successful inspection Issue of IRN by
TPI or Client.
Use of Manpower, crane & Hydra ,
Packing Electricity for Handling (Cutting & Hole
Drilling)
Dispatch

QC check Drawing
QA/ QC




Condition
Normal/routine
Hazard / Concern Risk
Abnormal/Nonroutine
Emergency
N-R Body related hazards First Aid Injury

R Fire First Aid Injury
Cutting edge may enter into

R Body related hazards eyes ,itching in hand if handgloves
not wear
R
R Body related hazards due to mishandling of resin drum for

lifting at stack device
Due to grinding the chip enter into the

R Body related hazards sense organ which creates
dangerous
R Body related hazards incompetant worker if perform the

activities it creates dangerous
if manual hot air welding tools used
then competant worker should
R Body related hazards perform the operation oterwise it melt
the sheet as well as it creates horrible
condition
Not used of open wire control box

R Body related hazards used during spark test otherwise due
to back emf sudden shock may
happen
Catalyst is used in last stage not at a
R Body related hazards time promoter , accelerator and
catalyst exposion occur
Proper Pressure should be mainatin
R Body related hazards of sparay machine upto require
presure otherwise it blasting take
palce
dangerous

dangerous

dangerous

dangerous

dangerous
Opportunity
Awarness for proper use of safety

goggles and gloves
Awarness for proper use of safety

goggles and gloves
Proper training should be given

if Automatic air welding machine is
used it reduces the occurrence of
event.
closed wire is used and calibrated

instrument is used to avoid this
mishappen
Awarness for MSDS shoud be given

to worker and staff for chemical use.
Proper training should be given to

use of resin spray machine
Proper googles ,mask and safety

gloves should be use to avoid this
situtation

situtation

situtation

situtation

situtation

Aspect Impact Hazard Risk Production and Inspection

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Aspect Impact Hazard Risk Production and Inspection

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Maintenance

Production & Insp

Once Raw Material (Pipes, Plate, Flange)

By use of wood and Carbon Steel (Cutting ,

During the mould inspection tank rotating

sheet cutting,forming with use of gas

Nozzle Pre fabrication use of resin by brush , roller & grinding

Once Marking Done by Fitter, Qc People

Nozzle Cutout Opening

use of grinding machine with help of MS

Use of resin & Fiber Glass by spraying

Welding for thermoplastic material By use of Hot Air welding tools

Grinding operation use of grinding machine (Grinding work)

Use of Raw Materials with Pigment (FRP

Mould Removal Mould removed from inside of tank with use

Internal Fitment Internal fitment will be done as per drawing

Inside Finishing Use of Grinding Machine & Resin

QC department check the Job as per

The finished job should be sent for

After Painting, final inspection is done by

Get Client PO, Review and Prepare QAP as

RM Checked Visually and Dimensionally by

Testing Report getting from Vendor on mail

Casting In process Inspection to be carry

In process Inspection of Welding Job after

Final dimension checking Final Dimension Checked as per Drawing

After Acid Pickling, Checked Surface

Consumption of Natural Resources N Depletion of Natural Resource

Consumption of Natural Resources N Depletion of Natural Resource

Consumption of Natural Resources N Depletion of Natural Resource

Consumption of Natural Resources N Depletion of Natural Resource

Consumption of Natural Resources N Depletion of Natural Resource

Consumption of Natural Resources N Depletion of Natural Resource

Consumption of Natural Resources N Depletion of Natural Resource

Paper West N Depletion of Natural Resource

Consumption of Natural Resources N Depletion of Natural Resource

oduction & Inspection

Depletion of Natural Resource

Consumption of paper. N Depletion of Natural Resource

Consumption of electricity & waste

Consumption of electricity & waste

Consumption of electricity . Depletion of Natural Resource

Utilization of manpower. Depletion of Natural Resource

Consumption of electricity , Flame

Consumption of electricity and Flame

Use of Compressor & Electricity. Depletion of Natural Resource

Consumption of electricity & Waste

Consumption of electricity & Waste

Consumption of electricity & Waste

Consumption of electricity& Waste

Consumption of electricity NA Depletion of Natural Resource

Consumption of electricity & Waste

Consumption of Brush and Roller & N Depletion of Natural Resource,

Use of Compressor & Electricity. Depletion of Natural Resource

Consumption of electricity. Depletion of Natural Resource

Consumption of Grinding disc

Consumption of Brush and Roller&

Consumption of electricity & Waste

Consumption of papers , electricity , Depletion of Natural Resource

Consumption of papers , electricity , Depletion of Natural Resource

Use of Electricity & Waste Generate. Depletion of Natural Resource

N Depletion of Natural Resource

Use of metal tools