Planning & Preparation (STEP1)

Company Name: Venus Industrial Corporation Pvt. Ltd.

Plant location: Prithla,Palwal (Haryana)
Customer Name: MSIL
Part Name & Number: Member Back Door Lower R - 69164-77R00
Model/Year/Platform: YXA/2021

CONTINUOUS IMPROVEMENT STRUCTURE ANALYSIS (STEP 2) FUNCTION ANALYSIS (STEP3)

1. Process Item

ISSUE #
2. Process Step 3.Process Work Element
History/ Change Authorization System, Subsystem, Part 1. Function of the Process Item
Station No. and Name
(As Applicable) (optional) Element or Name of (Function of System, Subsystem, Part Element or process)
of Process Step 4M Type
Process
NA 1)Man : a) In Plant :
i) QA Inspector, Raw Material required as per spec. Sheet Thickness OK,Material strength & chemical Composition within spec.
ii) QA Supervisor No Appurtenance Defect.
iii) Store Operator lifter (No Rust,No dust,No scratches marks,No dent & No tape or paper stick.)

2)M/c :
i)Measuring Tape. b) Shipment Plant Function :
ii) Micrometer. 1.Final Insp (Inhouse)
Iii) DVC Hole Size,No. of Hole ,Gap/trim position & Part Profile should be OK
RAW MATERIAL OP-10 iv) UTM No Visual Defect
INSPECTION (Incoming Inspection) v)Cupping Tester 2.Weld Shop (MSIL)
3) Material Indirect:- Welding with mating part
NA -Back door outer & inner.
-fitment of back door .
4) Mother Nature:- c) End Customer :
NA
-Strength of back door .

1)Man : a) In Plant :
i) Operator, Cut to size blank within tolerances
ii) Supervisor 1.4x370x310 Burr, No Bend, No folding & No Taper
iii) Material lifter RM Grade: JSC270DN
2)M/c :
Shearing Machine
3) Material Indirect:- b) Shipment Plant Function :
OP-20 NA 1.Final Insp (Inhouse)
SHEARING 4) Mother Nature:- Hole Size,No. of Hole ,Gap/trim position & Part Profile should be OK
(STRIP SHEARING)
NA 2.Weld Shop (MSIL)
Welding with mating part
-Back door outer & inner.
-fitment of back door .
c) End Customer :
NA

1)Man : a) In Plant :
i) Die Setter i) No Crack/V Crack.
ii) Operator, ii) Thinning Within Spec/ No Necking
iiI) Supervisor iii) No Double Part
2)M/c : iv) No Rocking/ Waviness/ Wrinkle/ Flatness NG
i) Press v)No Sheet folding/ Overlaping
Machine iv) No Scratch Mark/Tool mark / Dent
ii) Die vii) No Profile NG
3) Material Indirect:- viii) Draw height within specification/No Deformation
NA ix) No Score Mark
4) Mother Nature:- x)No Trim Short/ Component Shift/ Draw Shift/ Part Twist
NA xi) Material Grade & Thickness As per Specification
xii) No Operation Missing

OP-30
STAMPING
DRAW
b) Shipment Plant Function :
1.Final Insp (Inhouse)
Hole Size,No. of Hole ,Gap/trim position & Part Profile should be OK
No Visual Defect
2.Weld Shop (MSIL)
Welding with mating part
-Back door outer & inner.
-fitment of back door .
c) End Customer :
NA

1)Man : a) In Plant :
i) Die Setter i) No Trim Burr / Sharp Edge
ii) Operator, ii) No Trim Short
iiI) Supervisor iii) No Trim Excess
2)M/c : iv)No Scratch Mark/Tool mark / Dent/Cut mark
i) Press v) Flange Mismatch at segment area
Machine vi)No Operation Missing
ii) Die
3) Material Indirect:-
NA
OP-40 4) Mother Nature:- b) Shipment Plant Function :
STAMPING 1.Final Insp (Inhouse)
TRIMMING NA
Hole Size,No. of Hole ,Gap/trim position & Part Profile should be OK
No Visual Defect
2.Weld Shop (MSIL)
Welding with mating part
-Back door outer & inner.
-fitment of back door .
c) End Customer :
NA

1)Man : a) In Plant :
i) Die Setter i) No Crack/V Crack.
ii) Operator, ii) Thinning Within Spec/ No Necking
iiI) Supervisor iii) No Double Part
2)M/c : iv) No Rocking/ Waviness/ Wrinkle/ Flatness NG
i) Press v) No Scratch Mark/Tool mark / Dent
Machine vi) No Profile NG
ii) Die vii) Flange height within specification/No Deformation
3) Material Indirect:- viii)No Component Shift/ Flange Shift/ Part Twist
NA ix) No Operation Missing
4) Mother Nature:-
NA

b) Shipment Plant Function :

1.Final Insp (Inhouse)
OP-50 Hole Size,No. of Hole ,Gap/trim position & Part Profile should be OK
STAMPING No Visual Defect
FLANGING
2.Weld Shop (MSIL)
Welding with mating part
-Back door outer & inner.
-fitment of back door .
c) End Customer :
NA

1)Man : a) In Plant :
i) Die Setter i) No Crack/V Crack.
ii) Operator, ii) Thinning Within Spec/ No Necking
iiI) Supervisor iii) No Double Part
2)M/c : iv) No Rocking/ Waviness/ Wrinkle/ Flatness NG
i) Press v) No Scratch Mark/Tool mark / Dent
Machine vi) No Profile NG
ii) Die vii) Flange height within specification/No Deformation
3) Material Indirect:- viii)No Component Shift/ Flange Shift/ Part Twist
NA ix) ID Mark readable & Proper.
4) Mother Nature:- x) No Operation Missing
NA

OP-60
STAMPING RESTRIKE +
b) Shipment Plant Function :
CROPPING + ID MARK
1.Final Insp (Inhouse)
Hole Size,No. of Hole ,Gap/trim position & Part Profile should be OK
No Visual Defect
2.Weld Shop (MSIL)
Welding with mating part
-Back door outer & inner.
-fitment of back door .
c) End Customer :
NA

1)Man : a) In Plant :
i) Die Setter i) No Hole/Slot Burr.
ii) Operator, ii) No Dent Deformation
iiI) Supervisor iii) No Hole/Slot Miss
2)M/c : iv) Hole/Slot Size Within Specification
i) Press v) No Hole/Slot Shift.
Machine vi)No Slug Jam
ii) Die vii) No Ovality
3) Material Indirect:- ix) No Operation Missing/Part Mix-Up
NA
4) Mother Nature:-
NA

OP-70 b) Shipment Plant Function :

STAMPING 1.Final Insp (Inhouse)
PI+ CAM PI
Hole Size,No. of Hole ,Gap/trim position & Part Profile should be OK
No Visual Defect
2.Weld Shop (MSIL)
Welding with mating part
-Back door outer & inner.
-fitment of back door .
c) End Customer :
NA

1)Man : a) In Plant :
i) Die Setter i) No Hole/Slot Burr.
ii) Operator, ii) No Dent Deformation
iiI) Supervisor iii) No Hole/Slot Miss
2)M/c : iv) Hole/Slot Size Within Specification
i) Press v) No Hole/Slot Shift.
Machine vi)No Slug Jam
ii) Die vii) No Ovality
3) Material Indirect:- ix) No Operation Missing/Part Mix-Up
NA
4) Mother Nature:-
NA
b) Shipment Plant Function :
OP-80 1.Final Insp (Inhouse)
STAMPING
DATUM PIERCING
Hole Size,No. of Hole ,Gap/trim position & Part Profile should be OK
No Visual Defect
2.Weld Shop (MSIL)
Welding with mating part
-Back door outer & inner.
-fitment of back door .
c) End Customer :
NA

1)Man : a) In Plant :
i) QA Inspector, i) No Defect Out Flow from Final Inspection
ii) QA Supervisior
2)M/c :
NA
3) Material Indirect:- b) Shipment Plant Function :
NA 1.Final Insp (Inhouse)
4) Mother Nature:- Hole Size,No. of Hole ,Gap/trim position & Part Profile should be OK
NA No Visual Defect
OP 90 2.Weld Shop (MSIL)
FINAL INSPECTION
FINAL INSPECTION Welding with mating part
-Back door outer & inner.
-fitment of back door .
c) End Customer :
NA

1)Man : a) In Plant :
i) Operator, No Dusty or Rusty part
ii) Supervisior
2)M/c :
NA
3) Material Indirect:- b) Shipment Plant Function :
NA 1.Final Insp (Inhouse)
4) Mother Nature:- No Dusty or Rusty part
NA 2.Weld Shop (MSIL)
OP 100 Welding with mating part
STORAGE -Back door outer & inner.
STORAGE
-fitment of back door .
c) End Customer :
NA
 Planning & Preparation (STEP1)
Company Name: Venus Industrial Corporation Pvt. Ltd.
Plant location: Prithla,Palwal (Haryana)
Customer Name: MSIL
Part Name & Number: Member Back Door Lower R - 69164-77R00
Model/Year/Platform: YXA/2021

CONTINUOUS IMPROVEMENT STRUCTURE ANALYSIS (STEP 2) FUNCTION ANALYSIS (STEP3)

1. Process Item

ISSUE #
2. Process Step 3.Process Work Element
History/ Change Authorization System, Subsystem, Part 1. Function of the Process Item
Station No. and Name
(As Applicable) (optional) Element or Name of (Function of System, Subsystem, Part Element or process)
of Process Step 4M Type
Process
1)Man : a) In Plant :
i) Operator, i) No Dusty or Rusty part
ii) Supervisior ii) nvoice Qty vs Bin Qty Vs Tag Qty Should Be match.
2)M/c : iii) Part should be keep in approved packaging Std.
NA
3) Material Indirect:-
NA
4) Mother Nature:-
NA

OP 110
DISPATCH
DISPATCH b) Shipment Plant Function :
1.Final Insp (Inhouse)
No Dusty or Rusty part
2.Weld Shop (MSIL)
Welding with mating part
-Back door outer & inner.
-fitment of back door .
c) End Customer :
NA