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Delivery Units

Technical Manual
E F F I C I E N CY I N D E NT I ST RY ®
Delivery Units
Specifications Troubleshooting Air Tubing Diagrams
Galaxy®...............................................ii-2
TM Delivery Head................................. ii-41 Galaxy
Simplicity by DentalEZ TM................ii-2 Arm System..................................... ii-42 CMU............................................. ii-85
Advantage by DentalEZ ...............ii-3 Water Heater................................. ii-42 Magellan....................................... ii-86
aXcs®...............................................ii-3-4
TM Handpiece.................................. ii-43-44 Wall/Cabinet Unit...................... ii-87
NextGen Cart ...............................ii-4 Cuspidor.......................................... ii-45 Simplicity
Team Work Station Cab. Unit........ii-4 CMU............................................. ii-88
Parts Lists
Dimensions USCs Magellan....................................... ii-89
Galaxy Galaxy........................................... ii-46 Cart............................................... ii-90
CMU................................................ii-5 Simpl./NextGen Cart/TWS..... ii-47 Advantage
Magellan..........................................ii-6 Advantage/aXcs.......................... ii-48 CMU............................................. ii-91
Wall/Cabinet Unit.....................ii-7-8 Power Module................................ ii-49 Magellan....................................... ii-92
Simplicity Mag. Pivot/Mounting Hardware Basic Duo.................................... ii-93
CMU................................................ii-9 Galaxy/Simplicity........................ ii-50 aXcs
Magellan....................................... ii-10 CMU............................................. ii-94 D
Advantage/aXcs.......................... ii-51
Cart............................................... ii-11 Post-Mounted Service Consoles Magellan....................................... ii-95 E
Advantage Wall/Cabinet Unit...................... ii-96
CMU............................................. ii-12
Galaxy........................................... ii-52
Basic Duo.................................... ii-97
L
Simplicity...................................... ii-54
Magellan....................................... ii-13 Advantage.................................... ii-55 NextGen Cart................................ ii-98 I
Basic Duo.................................... ii-14 TWS Cabinet Unit. . ....................... ii-99 V
aXcs
aXcs.............................................. ii-56 U
Clean Water Systems Water Tubing Diagrams E
CMU............................................. ii-15 Galaxy CMU............................... ii-52 Galaxy N
Magellan....................................... ii-16 Galaxy/Simpl./Adv. Magellan.... ii-53 CMU........................................... ii-100 R I
Wall/Cabinet Unit................ ii-17-18
Basic Duo.................................... ii-19
Advantage CMU......................... ii-55 Magellan..................................... ii-101 Y T
aXcs CMU................................... ii-56 Wall/Cabinet Unit.................... ii-102
NextGen Cart................................ ii-20 Simplicity Cart............................ ii-75 Simplicity S
TWS Cabinet Unit......................... ii-21 NextGen Cart............................ ii-80 CMU........................................... ii-103
Adjustments TWS.............................................. ii-81 Magellan..................................... ii-104
Galaxy......................................... ii-22-23 Foot Control................................... ii-57 Cart............................................. ii-105
Simplicity.......................................... ii-24 Assistant’s & Fixed/Adj. Arms Advantage
Advantage........................................ ii-25 Galaxy..................................... ii-58-60 CMU........................................... ii-106
aXcs.................................................. ii-26 Simplicity................................ ii-61-62 Magellan..................................... ii-107
NextGen Cart.......................... ii-27-28 Advantage/aXcs.................... ii-63-66 Basic Duo.................................. ii-108
TWS Cabinet Unit......................... ii-29 Cuspidors aXcs
Galaxy........................................... ii-67 CMU........................................... ii-109
Fiber Optic Calibration
Simplicity/Advantage................. ii-68 Magellan..................................... ii-110
Tri-Lamp Cntrl. Oper./Calib... ii-30-31
aXcs.............................................. ii-69 Wall/Cabinet Unit.................... ii-111
Cleaning & Disinfecting Delivery Heads Basic Duo.................................. ii-112
All Delivery Units.......................... ii-32 Galaxy II, Traditional.................. ii-70 NextGen Cart.............................. ii-113
Frequently Asked Questions Galaxy I, Traditional................... ii-71 TWS Cabinet Unit....................... ii-114
Cup Fill/Bowl Rinse Drips............ ii-33 Galaxy II, Euro............................ ii-72 Wiring Schematics
Unit Has No Water....................... ii-34 Galaxy I, Euro.............................. ii-73 Basic Electrical.............................. ii-115
Water Runs or Drips.................... ii-35 Simplicity CMU.......................... ii-74 Power Modulel............................. ii-116
Air Blowing Out of Holder After Simplicity Cart............................ ii-75 Basic Cart Electrical.................... ii-117
Manifold Upgrade.................... ii-36 Advantage, Traditional............... ii-76
Advantage, Euro......................... ii-77
Templates
Drive Air Only 20 PSI................... ii-37 Rectangular USC.......................... ii-118
No Output From Power Mod..... ii-38 aXcs, Traditional......................... ii-78
Contoured USC........................... ii-119
Fiber Optic Not Bright Enough.. ii-39 aXcs, Euro.................................... ii-79 Flush Mount USC......................... ii-120
HP Actuator Valve Adjustment.... ii-40 NextGen Cart............................ ii-80 Basic USC...................................... ii-121
TWS.............................................. ii-81 Basic Magellan USC..................... ii-122
Manifold............................................ ii-82 Galaxy Wall/Cabinet Mount...... ii-123
Air/Water Syringe,......................... ii-83 TWS Cabinet Unit USC............. ii-124
HVE Nozzle, SE Nozzle................ ii-84 NextGen/Simpl. Cart USC........ ii-125

Technical Manual
Section II Delivery Units Page ii-1
Galaxy® Simplicity by DentalEZ TM

Chair Mounted Unit Chair Mounted Unit


Power Supply Power Supply
• 115 VAC, 50/60 Hz 1 Ph, as applicable
• 115 VAC, 50/60 Hz 1 Ph, as applicable
• 220 VAC, 50/60 Hz 1 Ph, as applicable
• 220 VAC, 50/60 Hz 1 Ph, as applicable
Air Pressure - 80 PSI (at regulator in USC) Air Pressure - 80 PSI (at regulator in USC)
Water Pressure - 40 PSI (at regulator in USC) Water Pressure - 40 PSI (at regulator in USC)
Clean Water System (Optional) Clean Water System
Water Bottle Capacity - 1.5 liters
Water Bottle Capacity - 1 liter
CMU Shipping Weight CMU Shipping Weight
Model A - 115 lbs. Model AE - 113 lbs.
Model A - 102 lbs. Model C - 109 lbs.
Model B - 133 lbs. Model BE - 131 lbs.
Model B - 113 lbs. Model Delivery Head
Model C - 135 lbs. Model CE - 133 lbs.
S Model D - 148 lbs. Model DE - 146 lbs.
P Magellan
E
C Magellan Delivery Head
I Delivery Head Water Pressure Maximum........................................... 40 PSI
F Water Pressure Maximum........................................... 40 PSI Air Pressure Maximum..................Refer to the appropriate
I Air Pressure Maximum..................Refer to the appropriate handpiece specifications
C handpiece specifications Utility Service Center
A
T Utility Service Center Power Supply Voltage.................................120 Volts 60 Hz.
I Power Supply Voltage.................................120 Volts 60 Hz. Air Pressure Maximum................................................ 80 PSI
O Water Pressure Maximum .......................................... 40 PSI
N Air Pressure Maximum................................................ 80 PSI
S Water Pressure Maximum .......................................... 40 PSI
Unit Weight
Unit Weight Delivery Head & Arms..............................................24.5 lbs.
Traditional Delivery Head & Arms.........................24.5 lbs. Magellan Unit Support.................................................20 lbs.
Euro Delivery Head & Arms......................................19 lbs. Magellan Unit Post........................................................13 lbs.
Magellan Unit Post........................................................13 lbs. Utility Service Center....................................................15 lbs.
Magellan Unit Support.................................................20 lbs. Assistant’s Arm..............................................................16 lbs.
Utility Service Center (USC)........................................15 lbs. Light Post (Optional)....................................................15 lbs.
Assistant’s Arm..............................................................16 lbs.
Light Post (Optional)....................................................15 lbs. Clean Water System.................................... 1.5 liters
Clean Water System.................................... 1.5 liters
(Optional - order Kit #3658-376 if desired.) Cart Delivery Unit
Power Supply
• 115 VAC, 50/60 Hz 1 Ph, as applicable
Wall/Cabinet Unit
Power Supply Air Pressure - 80 PSI
• 115 VAC, 50/60 Hz 1 Ph, as applicable Water Pressure - 40 PSI
• 220 VAC, 50/60 Hz 1 Ph, as applicable Clean Water System (Optional)
Air Pressure - 80 PSI (at regulator in USC) Water Bottle Capacity - 1.5 liters
CMU Shipping Weight
Water Pressure - 40 PSI (at regulator in USC) Cart with transformer - 135 lbs.
Clean Water System (Optional) Cart without transformer - 105 lbs.
Water Bottle Capacity - 1.5 liters
(To add clean water system order Kit #3658-375
Shipping Weight
Model DWM - 68 lbs. Model DCM - 58 lbs.

Technical Manual
Page ii-2 Section II Delivery Units
Advantage by DentalEZ TM
aXcs®
Chair Mounted Unit Chair Mounted Unit
Power Supply Power Supply
• 115 VAC, 50/60 Hz 1 Ph, as applicable • 115 VAC, 50/60 Hz 1 Ph, as applicable
• 220 VAC, 50/60 Hz 1 Ph, as applicable • 220 VAC, 50/60 Hz 1 Ph, as applicable
Air Pressure - 80 PSI (at regulator in USC) Air Pressure - 80 PSI (at regulator in USC)
Water Pressure - 40 PSI (at regulator in USC) Water Pressure - 40 PSI (at regulator in USC)
Clean Water System (Optional) Clean Water System (Optional)
Water Bottle Capacity - .75 to 1 liter Water Bottle Capacity - .75 to 1 liter
CMU Shipping Weight CMU Shipping Weight
Model A - 102 lbs. Model AE - 107 lbs. Model A - 115 lbs. Model AE - 120 lbs.
Model B - 113 lbs. Model BE - 119 lbs. Model B - 127 lbs. Model BE - 132 lbs.
Model C - 109 lbs. Model CE - 114 lbs. Model C - 128 lbs. Model CE - 133 lbs.
Model D - 140 lbs. Model DE - 145 lbs. S
Model D - 120 lbs. Model DE - 125 lbs. P
E
Magellan C
Magellan Delivery Head I
Delivery Head Water Pressure Maximum........................................... 40 PSI F
I
Water Pressure Maximum........................................... 40 PSI Air Pressure Maximum..................Refer to the appropriate C
Air Pressure Maximum..................Refer to the appropriate handpiece specifications A
handpiece specifications Utility Service Center T
I
Utility Service Center Power Supply Voltage.................................120 Volts 60 Hz. O
Power Supply Voltage.................................120 Volts 60 Hz. Air Pressure Maximum................................................ 80 PSI N
Air Pressure Maximum................................................ 80 PSI Water Pressure Maximum .......................................... 40 PSI S
Water Pressure Maximum .......................................... 40 PSI Unit Weight
Unit Weight Delivery Head................................................................16 lbs.
Traditional Delivery Head & Arms............................22 lbs. Support Arms................................................................12 lbs.
Euro Delivery Head & Arms......................................27 lbs. Magellan Unit Post........................................................23 lbs.
Magellan Unit Post........................................................13 lbs. Assistant’s Arm..............................................................16 lbs.
Magellan Unit Support.................................................20 lbs. Clean Water System........................................1 Pint
Utility Service Center (USC)........................................15 lbs.
Assistant’s Arm..............................................................13 lbs. (Optional - order Kit #3658-376 if desired.)
Light Post (Optional)....................................................15 lbs.
Clean Water System........................................ 1 pint Wall/Cabinet Unit
(Optional - order Kit #3658-376 if desired.) Power Supply
• 115 VAC, 50/60 Hz 1 Ph, as applicable
Basic Duo • 220 VAC, 50/60 Hz 1 Ph, as applicable
Power Supply Air Pressure - 80 PSI (at regulator in USC)
• 115 VAC, 50/60 Hz 1 Ph, as applicable
Water Pressure - 40 PSI (at regulator in USC)
• 220 VAC, 50/60 Hz 1 Ph, as applicable
Clean Water System (Optional)
Air Pressure - 80 PSI
Water Bottle Capacity - .75 to 1 liter
Water Pressure - 40 PSI (To add clean water system order Kit #3658-375)
Clean Water System
Water Bottle Capacity - .75 to 1 liter Shipping Weight
Model DWM - 58 lbs. Model DCM - 48 lbs.
Shipping Weight - 38 lbs.

Technical Manual
Section II Delivery Units Page ii-3
aXcs® Continued
Basic Duo
Power Supply
• 115 VAC, 50/60 Hz 1 Ph, as applicable
• 220 VAC, 50/60 Hz 1 Ph, as applicable
Air Pressure - 80 PSI
Water Pressure - 40 PSI
Clean Water System
Water Bottle Capacity - .75 to 1 liter
Shipping Weight - 38 lbs.

S
P NextGen TM

E
C Cart Delivery Unit
I
F Power Supply
I • 115 VAC, 50/60 Hz 1 Ph, as applicable
C
A Air Pressure - 80 PSI
T
I Water Pressure - 40 PSI
O Clean Water System (Optional)
N
S Water Bottle Capacity - 1.5 liters
CMU Shipping Weight
Cart with transformer - 135 lbs.
Cart without transformer - 105 lbs.

Team Work Station


Cabinet Unit
Power Supply
• 115 VAC, 50/60 Hz 1 Ph, as applicable
Air Pressure - 80 PSI
Water Pressure - 40 PSI
Clean Water System (Optional)
Water Bottle Capacity - 75 to 1 liter
CMU Shipping Weight
Dr./Asst. Unit - 68 lbs.
Asst. Unit only - 58 lbs.

Technical Manual
Page ii-4 Section II Delivery Units
Galaxy® CMU

Class 1, Type B Medical Equipment


for Ordinary Use
18" with Respect to Electric Shock,
Fire and Mechanical Hazards
17"
13-5/16" Only in Accordance with
UL2601-1, IEC60601-1,
CAN/CSA C22.2 No. 601.1
Trad.
Head
TOP VIEW
0459
20-1/4"

11-3/4"
9-1/2"
5"
12"
D
Euro Head I
29-15/16"
20-7/16" M
E
17-1/4" 24-1/2" N
13-5/16" Cuspidor
(Optional)
S
25-3/8"
I
7-3/4" O
29" 13" N
S

33-3/16" (Trad.) Light Post


(Optional) 48"
29-15/16" (Euro)
max.
26-1/8"
min.
23-7/16"
8"
2-3/16" 4-3/8"

22-3/8" (J-Chair) 18-15/16"


17-1/2" (J-Chair) (J-Chair)

9-3/4" to 21"

6-1/4"
LEFT SIDE VIEW
17-1/2"

Technical Manual
Section II Delivery Units Page ii-5
Galaxy® Magellan

15"

3-1/2"
25-3/8" 13-1/8" 9-1/4"
18"
20-1/4"
17"

9-1/2" Trad.
13-5/16"
Head 11-1/2"
23-5/8"

D 11-3/4" 5"
I R 23°
M
E
N
S
I
O 22-5/8"
N 3-1/2" R 26-1/2°

S 5-1/4"

Euro 29-15/16"
20-7/16"
Head

17-
1/4"
13-
5/16"

2-3/16"
25-3/8"
24"

12" 25-7/16" 46"

15"
7"

9-34 - 21"
6-1/4"

17-1/2"

Technical Manual
Page ii-6 Section II Delivery Units
Galaxy® Wall/Cabinet Unit

DWM/DCM DIMENSIONS
24-5/8"
22.28"

12-5/16"

18-13/16"
9-1/2"
19-15/16"
3"
D
I
M
3" E
20-13/16" (DWM) N
13-9/16" (DCM) S
I
O
N
DWM/DCM EXTENDED DIMENSIONS S

55" (DWM)
47-3/4" (DCM)
52-1/4" (DWM)
45" (DCM)
20-3/16"

17-1/8"

9-1/4"
17-5/8" (DWM)
10-3/8" (DCM)
29-3/16"

18-13/16" 8-11/16"

6-1/2" 5-7/8"

52-5/8" (DWM)
45-3/8" (DCM)

Technical Manual
Section II Delivery Units Page ii-7
Galaxy® Wall / Cabinet Unit

DCM ROTATION/REACH
24-7/8"
Min. Wall

Space for
18" Min. Utility
Connections

Cabinet

D 48-1/2"
I Reach
M
E
N
S
77º Rotation
I
92º Rotation (Limited Reach)
O
(Full Reach)
N
NOTE: Minimum space
S required for recessed storage:
18" deep, 24-7/8" wide.

DWM ROTATION/REACH

NOTE: A mounting panel is recommended for


all sheet rock applications. (An optional 18" x
18" laminated panel is available.)

Technical Manual
Page ii-8 Section II Delivery Units
Simplicity by DentalEZ CMU TM

22"
12-1/2"

16-3/4"

24-1/4"

D
I
M
7-3/4" E
N
27-1/2" S
17-1/2"
I
21-7/8" 2" O
9-1/4"
N
S

16"

20-1/2"

21-5/8"
16-1/8" 17-1/8"
14-1/8"

12-3/8"
10-1/2" to 21-1/2"
5-5/8"

Technical Manual
Section II Delivery Units Page ii-9
Simplicity by DentalEZ Magellan
TM

22"
12-1/2"

16-3/4"

"
23
R

R2
6-1
/2"
D
I
M 22-5/8" 1-1/4"
E
N
S
I
O
N
S

24-1
/4"

12" 47-1/4"
23"

17-3/4"
7"

12-1/4" - 22-1/4"

5-3/4"
12-3/4"

Technical Manual
Page ii-10 Section II Delivery Units
Simplicity by DentalEZ Cart Delivery Unit
TM

3-5/16"
19-1/4" 16-5/8"

6-1/8"

28" D
I
M
E
N
S
I
O
N
S
20" 18-3/4"

21-9/16"

14-7/8"

Technical Manual
Section II Delivery Units Page ii-11
Advantage by DentalEZ CMU TM

15"
(17" Euro)

17-5/8"
(16-3/4" Euro)

D
I 24-1/8"
M
E
N 26"
S 11-1/2"
I 17-1/2"
O
N
S
24-1/8"
26"

23-7/8"

20-1/2"
16"
11-1/4"

9-3/4" to 21"
6-1/8"

13"

Technical Manual
Page ii-12 Section II Delivery Units
Advantage by DentalEZ Magellan TM

18"

4-1/8"

23"

23-5/8" 11-1/2"
17-5/8" D
(16-3/4" Euro)
I
M
15" E
(17" Euro)
N
S
R23" I
O
N
S

22-5/8"
R26-1/2"
3-1/2"
5-1/4"

21-1/4"

27-3/4"

27-3/4"
41-1/4"

13-1/4"
6-5/8"

9-3/4"-21"
5-1/2"

13"

Technical Manual
Section II Delivery Units Page ii-13
Advantage by DentalEZ Basic Duo
TM

17.6"

D 2"
I
M 21"
E 11.5"
N 12.8"

S
I
O
N
S

10"

270° Pivot Point

180° Pivot Point 180° Pivot Point

Technical Manual
Page ii-14 Section II Delivery Units
aXcs® CMU

TOP VIEW
21-1/4"
14-7/8" Left/Right
(17" Euro) Rear Arm
Option
15-5/8"
18-1/2" 22-5/8"
(16-3/4" Euro) 7"
D
I
M
E
24-5/8" N
21-1/2" S
Fixed Rear I
26" Arm Option O
13-3/8"
N
4" S
21-1/4"

24-13/16"
26"

23-7/8"
5-3/8"

20-1/2"
13-1/4" (Left/Right)
11-1/4" 14" (Fixed Arm)

(Left/Right Arm Shown)


9-3/4" to 21"
6-1/4"

13"
LEFT SIDE VIEW

Technical Manual
Section II Delivery Units Page ii-15
aXcs® Magellan

(Euro
16-3/4")
18-1/2"

14"
(Euro 17")

D R 24"

I
M
E
N
S
I 22-5/8"
O 3-1/2"
R 26-1/2"
N 5-1/4"
S
21-1/4"

27-3/4"

27-3/4"
41-1/4"

13-1/4"
6-5/8"

9-3/4" - 21"
5-1/2"

13"

Technical Manual
Page ii-16 Section II Delivery Units
aXcs® Wall / Cabinet Unit
DWM/DCM DIMENSIONS

22"
18-1/4"
1-3/4"

14-1/4"
19-1/4"
20-1/4"

9-1/2" D
3" I
M
19" (DWM) E
11-3/4" (DCM) N
3"
S
I
O
N
DWM/DCM EXTENDED DIMENSIONS S

49-1/2" (DWM)
42-1/4" (DCM)
47" (DWM)
39-3/4" (DCM) 15"

17-1/4"

8-1/2"
17-1/2" (DWM)
10-1/4" (DCM)
27"
28"
19-1/4" 8-1/2"

4-3/4" 5"

47-1/4" (DWM)
40" (DCM)

Technical Manual
Section II Delivery Units Page ii-17
aXcs® Wall / Cabinet Unit
DWM ROTATION/REACH

D
I
M
E
N
S
I
O
N NOTE: A mounting panel is recommended
S
for all sheet rock applications. (An optional
18" x 18" laminated panel is available.)

DCM ROTATION/REACH

NOTE: Minimum space required for


recessed storage: 18" deep, 24" wide.

Technical Manual
Page ii-18 Section II Delivery Units
aXcs® Basic Duo

SIDE VIEW

18"
D
2" I
M
18"
E
9.5" N
11" S
I
O
2" N
S

TOP VIEW

13"
9"

13"

270º Pivot Point


180º Pivot Point
180º Pivot Point 270º Pivot Point

Technical Manual
Section II Delivery Units Page ii-19
NextGen Cart Delivery Unit
TM

2-7/8"
20"

5-1/16"
3-3/4" - 13-1/2"

3" - 13"

12"
32-3/4" 21-9/16"
D
I
M
E
N
S
I
O
N
S
19-1/4"

22-1/2"

13-7/16"

17-3/4"

Technical Manual
Page ii-20 Section II Delivery Units
Team Work Station Cabinet Unit
TWS DR. / ASST. UNIT DIMENSIONS
33.09"
38.59"
20" 22.5"

2.88"
5.02"
3.75"-13.5" 8.27"

3"-13" 12.26" 6.5" 12.25"


21.51"

D
I
M
E
N
S
I
O
TWS ASST. ONLY UNIT DIMENSIONS N
S
50.48"
39.06"
22.5"
3.39"

6.5" 12.25"

20"
3.5"
7.14"

Technical Manual
Section II Delivery Units Page ii-21
Galaxy Units
Coolant Water Adjustment Coolant Air Adjustment
Traditional/Euro-Style Head • The coolant air volume for all handpieces is reg-
• Coolant water spray to all the handpieces can ulated by using the coolant air adjustment valve
be turned ON or OFF using the toggle switch found on the underside of the delivery head.
located on the foot control. • While operating a handpiece, turn the coolant air
• The coolant spray volume is individually regu- adjustment valve counterclockwise (while looking
lated for each handpiece by using the coolant directly into valve) to increase the volume of cool-
water adjustment valves located on the underside ant water spray. To decrease volume, turn the
of the delivery head. valve clockwise.
• While operating a handpiece, turn the coolant
A
water adjustment valve counterclockwise (while Air Pressure
looking directly into valve) to increase the volume of
d coolant water spray. To decrease volume, turn Air pressure to each handpiece can be adjusted to the
j the valve clockwise. manufacturer’s specifications by following air pressure
u instructions in the Galaxy unit manual, Section IV
s Testing under the heading Air Pressure.
t Air Pressure Coolant Water
m Adjustment Adjustment NOTE: These procedures must be done while:
e Screws Valves • The master switch is in the ON position,
n • The handpiece is out of its holder and
t • The foot control is fully depressed.
S
Coolant Air NOTE: When making necessary air pressure adjustments,
Adjustment refer to the air pressure gauge located at the front of the delivery
Valve TRADITIONAL
head to check the approximate amount of air pressure delivered
to the handpiece.

Coolant Air
Adjustment Coolant Water
Valve Adjustment
Valves

EURO-STYLE

Technical Manual
Page ii-22 Section II Delivery Units
Galaxy Units
Control Head and Arm Rotation
CMU Magellan
First, make sure the unit is level. To adjust the The Magellan head rotation is adjusted the same
rotation of the control head, remove the four way as the CMU. But, the Magellan flex arm rota-
Phillips-head screws from the cover on the un- tion is adjusted after installing the arm and bear-
derside of the control head arm. Up into the arm, ing support assembly into the post.
around where the pivot pin inserts, there two
Before installing the set screws to secure the
1/4” screws that can be adjusted to tighten the
bearing support in the post, the rotation speed is
rotation of the control head.
adjusted by putting the allen wrench through the
threaded holes into the set screws on the bear- A
1/4” Screws ing support assembly and tightening a little at d
the time until desired rotation speed is acquired. j
Then install the set screws to secure the bearing u
s
support in the post. t
m
e
n
t
S

To adjust the rotation of the CMU flex arm, there


are two set screws on the saddle that, if tightened
with a 3/32 allen wrench, would tighten the rota- Adjusting Secur-
Set Screw
tion of the flex arm. ing Set
Screw

Set Screw

Technical Manual
Section II Delivery Units Page ii-23
Simplicity Units

Air and Water Filters/Regulators Aire Pressure


Adjustment
NOTE: The air regulator is factory preset to deliver 80 PSI. Screws
The water regulator is preet to deliver 40 PSI.
If the regulators are not set at 80 PSI for air and 40
PSI for water, do the following adjustment process:
1. Pull the locking knob.
2. Turn the adjustment knob on each regulator
until the correct pressure reading is reached.
3. When finished, push the locking knob down.

A
d Air Pressure d. Locate the air pressure adjustment screws
j on the bottom of the delivery head chassis.
u 1. Flip the toggle valve from WET to DRY at
s the foot control. e. Using a slotted screwdriver, turn the air
t pressure adjustment screw on the control
2. To adjust the individual handpiece drive air valve of the appropriate handpiece (coun-
m
e
pressure to the manufacturer’s specifications terclockwise to increase pressure, clockwise
n do the following procedure: to decrease pressure) until the hand-piece
t a. Remove the handpiece from its holder. manufacturer’s correct specification regis-
S ters on the pressure gauge.
b. Insert an air pressure gauge as indicated in
the illustration below. 3. Repeat a. through e. in Step 2 to set the
pressure for each handpiece.
Handpiece NOTE: If a low-speed handpiece is required, slide the cool-
Adaptor ant air and water restrictor over the lines on the appropriate
control valve.

Adjustable Arm
(Insert Air Pressure To check the maneuverability of the adjustable arm,
Gauge Here.) do the following:
1. Turn the air brake OFF.
c. Hold the handpiece, fully depress the foot 2. Slightly lift the adjustable arm, then lower it
control and observe the amount of air into the desired position.
pressure delivered to the handpiece. 3. Turn the air brake ON.

Technical Manual
Page ii-24 Section II Delivery Units
Advantage Units

Air and Water Filters/Regulators


NOTE: The air regulator is factory preset to deliver 80 PSI.
The water regulator is preet to deliver 40 PSI.
If the regulators are not set at 80 PSI for air and 40
PSI for water, do the following adjustment process:
1. Pull the locking knob.
2. Turn the adjustment knob on each regulator
until the correct pressure reading is reached. Air Pressure
3. When finished, push the locking knob down. Adjustment Screws
A
Air Pressure d. Locate the air pressure adjustment screws d
on the bottom of the delivery head chassis. j
1. Flip the toggle valve from WET to DRY at u
the foot control. e. Using a slotted screwdriver, turn the air
s
pressure adjustment screw on the control
2. To adjust the individual handpiece drive air t
valve of the appropriate handpiece (coun- m
pressure to the manufacturer’s specifications
terclockwise to increase pressure, clockwise e
do the following procedure:
to decrease pressure) until the hand-piece n
a. Remove the handpiece from its holder. manufacturer’s correct specification regis- t
b. Insert an air pressure gauge as indicated in ters on the pressure gauge. S
the illustration below. 3. Repeat a. through e. in Step 2 to set the
pressure for each handpiece.
Handpiece NOTE: If a low-speed handpiece is required, slide the cool-
ant air and water restrictor over the lines on the appropriate
Adaptor control valve.

Adjustable Arm
(Insert Air Pressure To check the maneuverability of the adjustable arm,
Gauge Here.) do the following:
1. Depress and hold the air brake button.
c. Hold the handpiece, fully depress the foot 2. Slightly lift the adjustable arm, then lower it
control and observe the amount of air into the desired position.
pressure delivered to the handpiece. 3. Release the air brake button.

Technical Manual
Section II Delivery Units Page ii-25
aXcs Units

Air and Water Filters/Regulators


NOTE: The air regulator is factory preset to deliver 80 PSI.
The water regulator is preet to deliver 40 PSI.
If the regulators are not set at 80 PSI for air and 40
PSI for water, do the following adjustment process:
1. Pull the locking knob.
2. Turn the adjustment knob on each regulator
until the correct pressure reading is reached. Air Pressure
3. When finished, push the locking knob down. Adjustment Screws

A
d Air Pressure d. Locate the air pressure adjustment screws
j on the bottom of the delivery head chassis.
u 1. Flip the toggle valve from WET to DRY at
the foot control. e. Using a slotted screwdriver, turn the air
s
pressure adjustment screw on the control
t 2. To adjust the individual handpiece drive air
m
valve of the appropriate handpiece (coun-
pressure to the manufacturer’s specifications terclockwise to increase pressure, clockwise
e do the following procedure:
n to decrease pressure) until the hand-piece
t a. Remove the handpiece from its holder. manufacturer’s correct specification regis-
S b. Insert an air pressure gauge as indicated in ters on the pressure gauge.
the illustration below. 3. Repeat a. through e. in Step 2 to set the
pressure for each handpiece.
Handpiece NOTE: If a low-speed handpiece is required, slide the cool-
ant air and water restrictor over the lines on the appropriate
Adaptor control valve.

Adjustable Arm
(Insert Air Pressure To check the maneuverability of the adjustable arm,
Gauge Here.) do the following:
1. Depress and hold the air brake button.
2. Slightly lift the adjustable arm, then lower it
c. Hold the handpiece, fully depress the foot
into the desired position.
control and observe the amount of air
pressure delivered to the handpiece. 3. Release the air brake button.

Technical Manual
Page ii-26 Section II Delivery Units
NextGen Cart
Air and Water Filters/Regulators d. Locate the air pressure adjustment screws
on the bottom of the delivery head chassis.
NOTE: The air regulator is factory preset to deliver 80 PSI. e. Using a slotted screwdriver, turn the air
The water regulator is preet to deliver 40 PSI. pressure adjustment screw on the control
If the regulators are not set at 80 PSI for air and 40 valve of the appropriate handpiece (coun-
PSI for water, do the following adjustment process: terclockwise to increase pressure, clockwise
1. Pull the locking knob and turn the adjustment to decrease pressure) until the hand-piece
knob on each regulator until the correct manufacturer’s correct specification regis-
pressure reading is reached. ters on the pressure gauge.
2. When finished, push the locking knob down. 3. Repeat a. through e. in Step 2 to set the
pressure for each handpiece.
Air Pressure A
NOTE: If a low-speed handpiece is required, slide the cool- d
1. Flip the toggle valve from WET to DRY at ant air and water restrictor over the lines on the appropriate
the foot control. j
control valve. u
2. To adjust the individual handpiece drive air s
pressure to the manufacturer’s specifications Coolant Water t
do the following procedure: 1. The coolant spray volume is individually m
a. Remove the handpiece from its holder. regulated for each handpiece by using the e
coolant water adjustment valves located on n
b. Insert an air pressure gauge as indicated in the underside of the delivery head. t
the illustration below. S
2. While operating a handpiece, turn the coolant
water adjustment valve counterclockwise
Handpiece (while looking directly into valve) to increase
Adaptor the volume of coolant water spray. To
decrease volume, turn the valve clockwise.

Coolant Air Coolant Water


Adjustment Valve Adjustment
Valves
(Insert Air Pressure
Gauge Here.)

c. Hold the handpiece, fully depress the foot


control and observe the amount of air
pressure delivered to the handpiece. Coolant Air
1. The coolant air volume for all handpieces is
regulated by using the coolant air adjustment valve
found on the underside of the delivery head.
2. While operating a handpiece, turn the coolant
air adjustment valve counterclockwise (while
looking directly into valve) to increase the
Air Pressure volume of coolant water spray. To decrease
Adjustment Screws volume, turn the valve clockwise.

Technical Manual
Section II Delivery Units Page ii-27
NextGen Cart

Doctor Arm Positioning Cart Leveling


To adjust the up and down tension in the doctor arm, 1. Make sure the cart is standing on a level floor
perform the following procedure: (move the cart to a level location if necessary).
1. If the arm is too easy to move up and down 2. Close the cart top cover. Then check the side
or if the arm goes down by itself, turn the to side and front to back level of the top.
tension adjustment screw clockwise until the 3. If leveling is necessary, loosen the four
desired resistance is reached. mounting (3/8-16) screws and turn the
2. If the arm is too hard to move up and appropriate leveling set (1/4-20) screw.
down, turn the tension adjustment screw 4. When the top is level, re-tighten each
counterclockwise until the desired resistance is mounting screw.
A reached.
d 1/4-20
3. If the arm is too hard to rotate left and right, Leveing Set
j
loosen the rotation adjustment bolt. Screws
u
s 4. If the arm is too easy to rotate left and right,
t tighten the rotation adjustment bolt.
m
e
n 3/8-16
t Mounting
S Tension Screws
Adjustment
Screw

Rotation
Adjustment
Bolt

Technical Manual
Page ii-28 Section II Delivery Units
TWS Cabinet Unit

Doctor/Assistant Arm Coolant Air


To adjust the up and down tension in the doctor arm, 1. The coolant air volume for all handpieces is
perform the following procedure: regulated by using the coolant air adjustment valve
1. If either arm is too easy to move up and found on the underside of the delivery head.
down or if the arm goes down by itself, turn 2. While operating a handpiece, turn the coolant
the tension adjustment screw clockwise until air adjustment valve counterclockwise (while
the desired resistance is reached. looking directly into valve) to increase the
2. If either arm is too hard to move up and down, turn volume of coolant water spray. To decrease
the tension adjustment screw counterclockwise volume, turn the valve clockwise.
until the desired resistance is reached.
3. If either arm is too hard to rotate left and
Air Pressure A
right, loosen the rotation adjustment bolt. 1. Flip the toggle valve from WET to DRY at d
the foot control. j
4. If either arm is too easy to rotate left and u
right, tighten the rotation adjustment bolt. 2. To adjust the individual handpiece drive air
s
pressure to the manufacturer’s specifications t
Tension Adjustment do the following procedure: m
Screw a. Remove the handpiece from its holder. e
n
Air Pressure Gauge t
S

Rotation
Adjustment
Bolt

Coolant Water Air Pressure


Adjustment Screws
1. The coolant spray volume is individually
regulated for each handpiece by using the b. Hold the handpiece, fully depress the foot
coolant water adjustment valves located on control and observe the amount of air
the underside of the delivery head. pressure delivered to the handpiece.
2. While operating a handpiece, turn the coolant
water adjustment valve counterclockwise
(while looking directly into valve) to increase
the volume of coolant water spray. To
decrease volume, turn the valve clockwise.

Coolant Air Coolant Water


Adjustment Valve Adjustment
Valves

Technical Manual
Section II Delivery Units Page ii-29
Tri-Lamp Control Operation/Calibration
The tri-lamp control is designed to operate a variety of fiber optic handpieces. Once installation and
calibration are complete, the tri-lamp control will remember the correct voltage to deliver to each
handpiece tubing and lamp.

Operation
With the handpiece control activated, use the lamp intensity level to adjust the lamp output.
NOTE: The fiber optic lamp blinks when maximum voltage is reached.

Calibration
Tools Required: • Utility Knife • Phillips-head Screwdriver • Voltmeter
F
I WARNING: Only qualified technicians should calibrate the lamp control.
B
E NOTE: Improper calibration may shorten the life expectancy of the lamp.
R C
A The tri-lamp control is factory-set for an output voltage at the handpiece terminal of 3.3 VDC, but
O L has a calibration range of 2.5 -6.0 VDC. (Refer to the handpiece manufacturer’s recommended output voltage.)
P I
T B NOTE: For StarBrite - ISO/C6-pin tubing, 3.3VDC; for ColoRight - ISO/4-hole tubing, 5.5 VDC.
I R
C A (Other brand handpiece tubing may be installed on the tri-lamp control, but not on the quad-lamp control.)
T
I Follow the tubing manufacturer’s instructions for accessing signal air and connect to a barb on the
O
N tri-lamp control. If an output voltage other than the factory-set 3.3 VDC is required, proceed
with the following steps:
1. After connecting signal air, disconnect power to the controller by either unplugging the
power pack or releasing the quick disconnect latch provided on the 12-foot cable interconnect.
2. Using a phillips-head screwdriver, remove the three screws from the bottom of the controller
and lower the cover.
3. Locate the DIP switches in the corner of the PC board, which is found at the left of the lamp
intensity level switch.
NOTE: The normal operational position for DIP switches #1
and #2 is OFF (away from the PC board). (Refer to the illustra-
Normal Operation -
tion on the right.) DIP Switch 1 and 2
4. For the calibration position, flip DIP switch #1 OFF Position
ON (toward the PC board).
NOTE: DIP switch #2 is for factory use only and should
always remain OFF (away from the PC board). Intensity Level Calibration
5. Remove the black plastic sheath from the supplied - DIP Switch 1
electrical jack by turning counterclockwise. ON Position

6. Slide the sheath onto the wires provided. Then at-


tach the wires to the screw connectors of the jack. Continued next page

Technical Manual
Page ii-30 Section II Delivery Units
Tri-Lamp Control Operation/Calibration Continued

Voltmeter
7. Connect the clips of the voltmeter to the Clip
leads of the electrical jack on the handpiece
tubing to be calibrated.
8. Plug the jack into the selected port of the
tri-lamp control.
9. Remove the fiber optic lamp from the tubing coupler or swivel connector.
10. Reconnect power to the tri-lamp control.
11. With the delivery system ON, remove the handpiece from the holder.
12. Press and hold down the foot control to send signal air to the tri-lamp control. F
I
NOTE: If no signal air is present, place a finger over the tubing coupler to provide back pressure. B
E
NOTE: The reading on the voltmeter shows the maximum voltage setting of the channel that is currently connected R C
A
to signal air. O L
P I
13. Use the lamp intensity level switch to set the fiber optic lam to the manufacturer’s recom- T B
mended voltage level. I R
C A
14. Replace the handpiece in the holder. T
I
15. To calibrate the remaining channels, simply connect a handpiece tubing and electrical jack to O
N
the appropriate handpiece control and repeat Steps 9 - 14.
16. After calibration, disconnect power to the tri-lamp control.
NOTE: Power must be disconnected for calibration to achieve the correct settings.
17. Reinstall the fiber optic lamp.
18. Make sure the power is disconnected and push DIP switch #1 back to the operational posi-
tion OFF (away from the PC board). (See illustration, previous page.)
19. Reconnect power.
20. Depress the foot control and adjust the lamp intensity level switch to achieve the maximum
voltage level set in Step 13.
NOTE: The minimum voltage should always be 2.5 VDC. The fiber optic lamp blinks when the maximum volt-
age is reached.
21. If the maximum voltage is not correct, disconnect power to the tri-lamp control and re-cali-
brate by repeating Steps 3 - 21.
22. Reassemble the electrical jacks.
23. Reattach the cover removed in Step 2.

Technical Manual
Section II Delivery Units Page ii-31
All Delivery Units
Cleaning NOTE: After cleaning the saliva ejector, high-volume evacu-
ator and solids collector, evacuate two cups of SlugBustertm
The delivery unit should be cleaned as follows: vacuum line cleaning solution (one cup each) through the high-
• Wipe frequently with a damp, lint-free cloth. volume evacuator and saliva ejector to sanitize the system.
• Use a mild detergent to clean stains.
— NOTICE —
— caution — Cleaning brushes and SlugBuster can be
Do not use abrasive cleaning agents. ordered through DentalEZ dealers.

• At the end of the day, turn the master ON/ Disinfecting


OFF valve to the OFF position and clean the Liquid disinfectants are recommended for use on all
C
L instrumentation. Galaxy CMU external surfaces and should be applied
E D
I • Each morning, turn the master valve ON and using a soft, clean cloth.
A
N S check the air and water system for proper opera-
I I tion using the three-way syringe.
N
N
G F — CAUTION —
E
High-Volume Evacuator Avoid using disinfectants in spray containers.
& C They may cause premature staining, discolor-
T With the high-volume evacuator vacuum valve in the
I ation and/or damage to the Galaxy CMU.
N OFF position, disconnect the valve. Using a brush,
G clean the interior of the valve under a faucet, and
Use extreme caution when selecting the proper
rinse thoroughly.
chemical disinfectant for the Galaxy CMU.

Saliva Ejector — caution —


Disconnect the saliva ejector valve from the tubing Do not use disinfectants that contain any
and repeat the procedure described for the high-vol- of the following:
ume evacuator. • Iodophors • Glutaraldehydes
• Phenols • Sodium Hypochlorites
Solids Collector
NOTE: *Cavicide™ is the recommended disinfectant for use
To clean the solids collector, located at the instrument
on all external surfaces.
end of the assistant’s arm, do the following:
*Cavicide™ is a trademark of Micro Aseptic Products, Inc.
NOTE: It is recommended that puncture-resistant nitrile
gloves be worn for this procedure.
Cup Fill/Bowl Rinse
1. Push the lever on the saliva ejector downward The bowl rinse spout can be removed for cleaning
to equalize pressure. and sterilization by steam (autoclave) or chemical
2. Remove the lid by lifting it straight up. vapor (chemiclave).
3. Grasp the stem on the basket and lift the
basket straight up. — caution —
4. Empty debris and wash out the basket with Be sure not to exceed a temperature of 275º F.
warm water, then replace the basket and lid.

Technical Manual
Page ii-32 Section II Delivery Units
Why does the cuspidor cup fill or
bowl rinse drip constantly?

Cup Fill Is the cup fill or Bowl Rinse


bowl rinse dripping?

Disconnect the 1/8" Disconnect the 1/8"


black tubing from the orange tubing from
Yes on/off valve with No Yes the on/off valve with No
1/4" clear tubings. 1/4" clear tubings.
Is air coming out Is air coming out of
of the black tubing? the orange tubing?

Replace the Replace the Replace the Replace the


poppet valve. on/off valve. poppet valve. on/off valve.

Technical Manual
PN: 3801-207 PN: 3801-189

Section II Delivery Units


PN: 3801-207 PN: 3801-189
Cup Fill/Bowl Rinse Drips Constantly

FAQ #21

Page ii-33
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Page ii-34
Why does the unit have no water?
Yes Do the sinks No
have water?
Place master switch No Is master switch Yes Check building water supply
in the "ON" position. in "ON" position? or master water control.

Yes Is unit supplied with No


80 psi of air pressure?
No Does unit have clean water Yes Check air supply and/or adjust
system and city water? air regulator to 80 psi.
Yes Is city water City Is selector in city Bottle
supplied to unit? or bottle position?
Open the No Is the stop Yes No Place the selector toggle Is the toggle for the
stop valve. valve open? in the bottle position Yes clean water system No
and have a plumber in the "ON" position?
supply water to the unit.
Yes Is there an air signal to the No Place toggle
actuator on the pilot valve? No Does the bottle Yes in "ON"
have water in it? position.
Does the gauge on the Check signal line for kink. Fill the bottle
No water regulator in the Yes If none, replace pilot Yes Is there air pressure No
with water. to ON/OFF toggle?
USC box read 40 psi? valve. PN: 3800-537

Technical Manual
Adjust the water Is there water present Check the air
Unit Has No Water

Section II Delivery Units


regulator to 40 psi Yes at the distribution Yes Does the gauge for No supply line
and/or check supply the clean water for any kinks
manifold in the post system read 40 psi?
line from the pilot mounted console box? or breaks.
valve for kinks. No Check the water line for kinks Adjust to 40 psi
Is there water present from the USC to the selector if adjustable.
No at the coolant Yes valve and from the selector to
water adjustment valve? the distribution manifold.
Check lines for Yes Is coolant water adjustment No Replace the
kinks from post seperate from the manifold? manifold.*
mounted console
box to control head. Check lines for kinks * For part # information contact Tech Service at 1-866-DTE-INFO.
through the pinch valve.

FAQ #5
Why does water contiune to run or drip?

No Does air regulator Yes


gauge read 80 PSI?

Set air regulator


to 80 PSI. No Is the water regulator
Yes Does the water or water bottle set at No
stop when letting Yes 35-40 PSI?
off the foot control?

Replace covers. Set water regulator


While activating foot No to 35-40 PSI.
Have a nice day! No control, remove signal Yes
Does the water stop
line to water control when letting off the
Yes
block. Does water stop? foot control?

Replace covers.

Technical Manual
Section II Delivery Units
Replace the water Have a nice day!
control block. Rebuild the water relay
PN: 3800-417 in the foot control:
For AS, aXcs and Galaxy
series, Kit PN: 3801-181.
Water Continues to Run or Drip

For Signature series


replace the drive air
valve, PN: 3800-478.

FAQ #17

Page ii-35
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Page ii-36
Why is air blowing out of holder
after manifold upgrade?
Traditional Traditional or Euro
Euro style unit?

Used kit #3658-385 Yes Yes Used kit #3658-387


to upgrade manifold? to upgrade manifold?
No No

Order correct Order correct


kit #3658-385. Is the white ribbed kit #3658-387.
tubing from the holder
Yes connected to the red No
tubing manifold from
the master on/off toggle?
Ensure the ribbed line is
connected to the red

Technical Manual
Replace tubing manifold off the

Section II Delivery Units


holder Yes master toggle and the
valve, smooth line is connected
PN: 3802-014. to the barb on the manifold.
Is the valve still leaking?
No

Complete testing of the


unit and have a gread day.
Air Blowing Out of Holder After Manifold Upgrade

FAQ #34
Why is the drive air only 20 PSI?
Yes Does regulator No
show 80 PSI?

Is the drive air No Will regulator Yes


Yes adjustment adjust to 80 PSI?
completely open?
No
Check the 1/4" red line
Yes from the USC box to Is the line Adjust the regulator,
the control head Yes pressure from the No then adjust the
for kinks. Any found? compressor 80 PSI drive air to the
Adjust the drive or greater? manufacturer's
Repair No air adjustment to the recommendation.
the kinks. manufacturer's
recommendation.

Move the 1/4" red lines Adjust the line


Yes through the pinch valve. Replace the
regulator. pressure to 80 PSI
Is the tubing kinked? minimum.
PN: 3801-638
Replace No
tubing.

foot control
Yes Check
tubing for kinks. No
Are any found?

Technical Manual
Section II Delivery Units
Repair or No Is any air leaking when Yes
replace tubing. handpiece is running?

Check handpiece Foot Control Is air leaking in foot Console


for proper function. control or console?
Drive Air Only 20 PSI (AS3000 - Galaxy)

Replace foot control. Replace pilot valve.


PN: 3801-706 PN: 3801-594

FAQ #24

Page ii-37
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Page ii-38
Why is there no output from the power module?
Yes Is unit master No
switch on?

No Is air present at actuator Yes Turn master


on the power module? switch on.
Find blockage or No Is there 115 vac supplied Yes
kink in signal line. to the power module?

Contact electrician to Yes Is there voltage through No


provide 115 vac to the air electric switch?
supply power module.
No Is 3 amp circuit Yes Replace air
breaker tripped? electric switch.
PN: 3800-453
Replace breaker. Is there 115 vac on the Reset circuit
No black wire from breaker Yes
PN: 3801-835 breaker.
to the transformer?

Yes Take voltage reading across the No


Take voltage reading across the black and white wires (pins 7 & 8)
Yes orange and yellow wires (pins 5 & 6) No from the transformer. Is there 15V?
from the transformer. Is there 20V? Is 6 amp circuit Yes
No breaker tripped?
Take voltage reading

Technical Manual
Reset circuit Yes Is .75 amp circuit No
across the purple

Section II Delivery Units


breaker. breaker tripped? Reset circuit
Yes and gray wires No breaker.
(pins 2 & 3) from
the transformer.
Is there 24V? Is 8 amp No Is there continuity
across the No
No Output From Power Module

Yes circuit Yes circuit breaker?


Making it to this breaker
point means the tripped?
power module is
putting out the Reset circuit Replace Replace circuit breaker:
proper voltage. breaker. If it transformer. PN: 3801-909, .75 amp
The problem is in trips again, PN: 2718-031 OBL 3801-910, 6 amp
the unit's wires locate and PN: 3801-911, 8 amp
or connections. repair short.

FAQ #27
Why isn't the fiber optic bright enough?
Is bulb in Tubing
Swivel swivel or
tubing?

Using voltmeter, check Using voltmeter, check


Yes voltage at fiber optic control. No No voltage at fiber optic control. Yes
Is voltage below 3.3 volts? Is voltage below 5.5 volts?

Yes Does fiber optic control have No Replace bulb. Replace bulb. Yes Does fiber optic control have No
a rocker switch on its side? PN: 262522 PN: 260986 a rocker switch on its side?

Remove fiber optic contol cover. Remove fiber optic contol cover. Check other fiber
Use rocker switch No Replace fiber Yes Use rocker switch optic handpieces and
Yes to adjust voltage. Adjust blue potentiometer. No to adjust voltage. No Adjust blue potentiometer. Yes
Will voltage adjust to 3.3? optic control. Will voltage adjust to 5.5? adjust as needed.
Will it adjust to 3.3? Will it adjust to 5.5? Secure cover.
Yes No

After adjusting Recalibrate fiber


Yes voltage, was light optic control Recalibrate fiber
No using instructions
After adjusting Yes
optic control Replace fiber
bright enough? voltage, was light optic control.
2565-484. Yes After adjusting No bright enough? using instructions No
No voltage, was light 2565-484.
Will control bright enough?
calibrate? No Will control
Check other fiber calibrate?
optic handpieces and Yes
adjust as needed. Yes
Secure cover. Replace fiber
optic control. Check other fiber Replace bulb. Check other fiber
optic handpieces and PN: 262522 optic handpieces and Replace fiber
adjust as needed. adjust as needed. optic control.
Replace bulb. Secure cover. Secure cover.

Technical Manual
PN: 262522

Section II Delivery Units


Replace bulb.
PN: 260986
Is light brighter Yes Is light brighter after No
Yes after calibrating No calibrating to proper voltage?
to proper voltage?
Fiber Optic Not Bright Enough

Replace bulb.
Replace bulb. PN: 260986
PN: 262522 Check other fiber
Check other fiber optic handpieces and
optic handpieces and adjust as needed.
adjust as needed. Secure cover.
Secure cover.

FAQ #42

Page ii-39
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Handpiece Actuator Valve Adjustment (Galaxy Trad.)

How is a handpiece actuator valve


adjustment made? (Galaxy® Traditional Head)
Tools required: White
• 1/16" Allen Wrench Tubing
• Small Needle-nose Pliers
Set Screws
Perform the following steps for each
F actuator valve that needs adjusting:
R
E
Q 1. Flip the master switch to the OFF
Q
U U position.
E E
N S 2. Determine which handpiece(s) need
T T adjusting, then remove the appropri-
L I
Y ate handpiece(s) from the holder(s).
O
A N 3. Using a 1/16" Allen wrench, loosen, but don’t remove, the appropriate set screw inside
S S
K the brass inserts located on the bottom of the unit head.
E
D 4. Using small needle-nose pliers, gasp the white tubing for the appropriate handpiece and
move the acutator valve forward toward the face of the unit for better activation of the
plunger. (Adjusting the actuator valve too far forward will prevent the handpiece from sitting
correctly in the holder.)
5. Tighten the set screw to hold the actuator in place.
6. Flip the master switch to the ON position.
7. Place the handpiece back into the holder and press the foot control. (The handpiece
should not run while it is in the holder.)
8. Remove the handpiece from the holder and press the foot control. (The handpiece should
run when it is out of the holder.)

FAQ #45

Technical Manual
Page ii-40 Section II Delivery Units
Delivery Head

Symptom Possible C ause(s) Solution


Uni t wi ll not No ai r to master swi tch. Open stop valve i n floor uti li ty box.
turn on.
Open and adjust ai r regulator to 80 PS I.

C heck for pi nched red 1/8" tubi ng i n arms.

Faulty master swi tch. Turn swi tch on and veri fy ai r flow.

Faulty ai r pi lot valve. Veri fy an ai r supply to top fi tti ng of valve.

If ai r i s present at top fi tti ng of valve, veri fy ai r to foot


control tubi ng. If no ai r at tubi ng, valve i s defecti ve.
T
Uni t has no Tri pped ci rcui t breaker. Reset ci rcui t breaker on power module i n USC . R
electri c O
power. No bui ldi ng power. C heck mai n ci rcui t supply. U
B
L
C ontact electri ci an. E
S
Faulty eletri c swi tch. Veri fy ai r si gnal at ai r/electri c swi tch of power module. H
O
Power module or power box not Plug i n power moduleor power box i nsi de USC . O
plugged i n. T
I
Inproper outlet voltage. Veri fy proper outlet voltage i n US C. N
G
Uni t has no Uni t i s not turned on. Ensure master tog gle valve i s i n ON posi ti on.
ai r.
Ai r stop valve i s closed. Turn stop valve on and veri fy 80 PSI on ai r gauge.

Pi nched ai r li ne. C heck for pi nched or restri cted 1/4" red tubi ng from floor
uti li ty box to post-mounted console.

Faulty ai r pi lot valve. C heck barbs for blockage. If none, replace valve.
No water Water toggle i s i n OFF posi ti on. Place the C MU swi tch plate toggle i n ON posi ti on.
(hand-pi ece
& syri nge) No water i n clean water bottle. Fi ll bottle.

Pressure regulator not adjusted. Ensure clean water system gauge reads 40 PSI.

No ai r to bottle water system. C heck for pi nched or restri cted ai rli ne.

Sli de clamp i s clampi ng li ne. Move clamp to allow water flow through li ne.
Ai r i n coolant Uni t has not been purged. Purge water li nes.
water.
Faulty water control valve. If uni t was purged, replace water control valve.
Water flush Water toggle i s i n OFF posi ti on. Place toggle i n ON posi ti on.
fai ls to
operate. No water i n clean water bottle. Fi ll clean water bottle.
Faulty water flush toggle valve. If water i s present at valve, but not flowi ng, replace valve.

Technical Manual
Section II Delivery Units Page ii-41
Arm System

Symptom Possible Cause(s) Solution


Horizontal Unit is not properly leveled. Verify unit is level. A lso, verify arms are properly
arms drift left seated.
or right.
Unit head is Pivot is not properly adjusted. Remove adjustable arm cover and adjust nut at
not level from pivot.
front to back.
Adjustable Improper adjustment. With nothing on delivery head, adjust the nut on
arm does not the spring so unit stays in place.
hold position.
T Faulty brake switch. Remove adjustable arm cover to see if locking
R arms are in place. If they are stuck in the up
O position, check brake switch.
U
B
L Faulty lock arm actuator. When brake switch is activated, ensure lock arm
E actuator strikes lock arms. Also, ensure lock
S
H arm actuator is not stuck in actuate position.
O
O Adjustable Faulty brake switch. When brake switch is depressed, ensure air is
T arm will not reaching lock arm actuator.
I move.
N
G No air to brake switch. Ensure unit master toggle is in On postion.

Faulty arm lock actuator. If air is reaching actuator, but not extending,
replace lock arm actuator.

Water Heater
Symptom Possible C ause(s) Solution
No warm Extension cord disconnected from water Ensure extension cord in post-mounted console
water, cold heater. is plugged into water heater.
water only.
Water temperature is set too low. Turn adjustment screw on water heater
clockwi se to increase temperature.

Pinched or restricted signal air tubing Straighten or replace tubing.


(1/8" yellow) to electrical receptacle in
post-mounted console.

Unit's extension cord is not connected to Verify power supply and proper extension cord
power supply. connection inside USC .

Faulty water heater. Replace water heater.

Technical Manual
Page ii-42 Section II Delivery Units
Handpiece

Symptom Possible C ause(s) Solution


No coolant C oolant water adjustment Turn valve counterclockwise to open valve.
water at any valves closed.
handpiece
Water toggle on foot control Flip toggle to the right for the ON position.
is in the OFF position.

Water toggle on clean water Flip toggle to the ON position.


system is in OFF position.

Slide clamp is in clamped S lide clamp so it moves freely on tubing.


position. T
R
Water bottle empty. Fill water bottle. O
U
B
Pressure too low on clean Verify clean water system pressure gauge reads 40 P SI and L
water system. adjust accordingly. E
S
H
Pinched or restricted tubing. Straighten or replace tubing. O
O
Water Faulty handpiece holder. Repair or replace holder. T
dribbles from I
N
handpiece Pinched or restricted tubing Straighten or replace tubing. G
while in to holder.
holder.
Pinch valve diaphragm is Replace diaphragm.
leaking.

Low air pressure. E nsure air regulator gauge in floor box reads 80 PSI.
Water Low air pressure. E nsure air regulator gauge in floor box reads 80 PSI.
dribbles from
handpiece Faulty water control valve. D epress foot control then release. Remove black tubing
after foot from water control valve. If dribble continues, replace valve.
control is
released. Faulty water relay in foot Turn unit off. Open foot control and inspect water relay block.
control. If piston is not damaged and is moving freely, stretch the
spring. Reassemble and retry foot control.

Pinched or restricted tubing Straighten or replace tubing.


from foot control.
No coolant Slide clamp is in clamped Reposition slide clamp so it moves freely on tubing.
air to position.
handpiece.
Pinched or restricted tubing. Straighten or replace tubing.

Technical Manual
Section II Delivery Units Page ii-43
Handpiece (continued)

Symptom Possible Cause(s) Solution


No drive air. D rive air flow adjustments on Usi ng a screw driver, turn adjustment screw
pinch valves are closed. counterclockwise to adjust drive air pressure. Set to
manufacturer's recommended pressure.

Faulty handpiece holder valve. If pinch valve does not release with handpiece out of
holder and tubing to holder is not restricted, replace
hanger valve.

Faulty foot control. D epress foot control. If no air is present, repair or replace
foot control.
T
R Pinched or restricted tubing. Straighten or replace tubing.
O
U No fiber optic Power transformer is not P lug transformer into designated receptacle in USC.
B
L light at plugged in.
E handpiece.
S Internal wires in control head C heck connections in control head and post-mounted
H and post-mounted console console.
O
O are not connected.
T
I No signal air to fiber optic C heck for pinched or restricted tubing.
N
G lamp control.

Faulty transformer. C heck output for 22-23 VAC .

Faulty fiber optic control. Fiber optic controls have a calibration range of 2.5 to 6.0
V DC . C heck for proper voltage according to the
handpiece manufacturer's recommendations.

Faulty bulb. Replace bulb.

No signal air to receptacles in C heck for pinched or restricted tubing.


the USC .

Technical Manual
Page ii-44 Section II Delivery Units
Cuspidor

Symptom Possible Cause(s) Solution


Bowl rinse Stop valve closed. Open stop valve inside USC compartment.
has no water.
Pinched or restricted 1/4" green C heck for restrictions or obstructions and free
tubing from floor utility box to post- accordingly.
mounted console.

Water actuator valve in floor utility Verify unit master swich is turned ON .
box is not activated.
Verify air signal is present at valve on water line.

Verify regulator is open and pressure is at 40 PS I. T


R
O
Bowl rinse button not working. Verify air signal is present at the bowl rinse poppet U
valve on the cuspidor when the bowl rinse button is B
depressed. L
E
S
Bowl rinse actuator valve in Verify air signal is present at actuator valve when H
cuspidor is not opening. button is depressed. O
O
T
At actuator valve in cuspidor, check for water supply I
from floor utility box. Also, ensure water passes N
through the valve when the rinse button is depressed. G

Bowl rinse Water pressure is too high. Set water pressure gauge at 40 PSI.
runs
continuously. Bowl rinse actuator valve is stuck C heck the valve in the cuspidor for air signal. If air is
open. present, check bowl rinse poppet valve. If air is not
present, replace actuator valve.
Bowl does not Restricted or pinched drain line. Examine drain line and free any obstructions.
drain or
drains slowly. Restricted or pinched vent line. Examine vent line and free any obstructions.
No water C up fill button not working. C heck actuator valve in cuspidor for air signal at cup
flows from cup fill actuator valve in post-mounted console when
fill. button is depressed

C heck for pinched airlines.

C up fill actuator valve in cuspidor Verify air signal is present at actuator when cup fill
is not open. button is depressed. If air and water are present,
replace valve.

Technical Manual
Section II Delivery Units Page ii-45
Galaxy USC

1a

1b 8
13
9
5 14
P 10
A 4 15
R
T 11
S
16 17
L 12
I
S 18
T
S 3 2 6
7

Utility Service Center


# Part/K it N ame Part/Kit No.
1a USC C over (concealed chai r umbi li cal) 3801-953
1b USC C over (cuspidor equi pped) 3801-954
2 Actuator Valve 3801-637
3 Stop Valve 3800-960
4 Air Fi lter/Regulator 3801-638
5 Air Pressure Gauge 3800-534
6 Water Filter/Regulator 3801-639
7 Water Pressure Gauge 3800-533
8 Air Regulator Bowl_Norgren 3800-532
9 Water Regulator Bowl_Norgren 3800-531
10 Water & Air Reg. Repair Ki t_Norgren 3800-530
11 Regulator Fi lter Repl. Ki t_Norgren 3800-982
12 Regulator Stem Repl. Kit_Norgren 3800-957
13 Air Regulator Bowl_Watts 3802-267
14 Water Regulator Bowl_Watts 3802-268
15 Water & Air Reg. Repair Ki t_Watts 3802-273
16 Water Regulator Fi lter_Watts 3802-270
17 Air Regulator Fi lter_Watts 3802-271
18 Regulator Retai ner_Watts 3802-272
Water Regulator Gauge Repl. Ki t_Watts 3802-269

Technical Manual
Page ii-46 Section II Delivery Units
Simplicity/NextGen Cart/TWS USC

1 2
7
12
8
13
3 5
9
4 6 14
P
A
R
10 T
15 16 S

11
160 0

L
60 0

17 I
S
T
S

Utility Service Center


# Part/K it N ame Part/Kit No.
1 Actuator Valve 3801-637
2 Stop Valve 3800-960
3 Air Regulator 3801-638
4 Air Pressure Gauge 3800-534
5 Water Regulator 3802-107
6 Water Pressure Gauge 3800-533
7 Air Regulator Bowl_Norgren 3800-532
8 Water Regulator Bowl_Norgren 3800-531
9 Water & Air Regulator Repai r Ki t_Norgren 3800-530
10 Regulator Fi lter Replacement Ki t_Norgren 3800-982
11 Regulator Stem Replacement Kit_Norgren 3800-957
12 Air Regulator Bowl_Watts 3802-267
13 Water Regulator Bowl_Watts 3802-268
14 Water & Air Regulator Repai r Ki t_Watts 3802-273
15 Water Regulator Fi lter_Watts 3802-270
16 Air Regulator Fi lter_Watts 3802-271
17 Regulator Retai ner_Watts 3802-272
Water Regulator Gauge Repl Ki t_Watts 3802-269

Technical Manual
Section II Delivery Units Page ii-47
Advantage/aXcs USC

9
P 5
A
R 10
T
S

L 11
I
S
T
S 4 12

6 2
3

Utility Service Center


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Technical Manual
Page ii-48 Section II Delivery Units
Power Module

2
1

3
(Inside)
P
A
R
T
S

L
I
S
T
S

Power Module
# Part/Kit Name Part/Kit No.
1 6 Amp Breaker 3801-910
2 .75 Amp Breaker 3801-909
3 8 Amp Breaker 3801-911
4 Ai r Electric Swi tch 3800-453
5 Hospi tal Grade Plug 3801-012

Technical Manual
Section II Delivery Units Page ii-49
Galaxy / Simplicity Magellan Pivot/Mounting Hardware

P
A
R
T
S

L
I
S 2 3
T
S

4 6

Pivot/Mounting Hardware
5
# Part/Kit Name Part/Kit N o.
Pivot Hardware Kit,
1 uni t, li ght or moni tor 3801-866
pole
2 Mount Cover, spli t 3802-245
Mount Cover, one
3 3802-244
pi ec e
4 Cuspi dor Pole Plug 3801-717
5 Cuspi dor Arm Plug 3801-892
Pivot Hardware Kit,
6 3802-113
Cuspi dor

Technical Manual
Page ii-50 Section II Delivery Units
Advantage / aXcs Pivot/Mounting Hardware

P
A
2 R
T
S

L
I
(Unit Pole Shown) 3 S
T
S

6 7 Pivot/Mounting Hardware
# Part/Kit Name Part/Kit No.
Pivot Hardware Kit,
1 Uni t, Li ght or Moni tor 3801-866
Pole
Mount Cover,
2 3801-932
Advantage ri ght
Mount Cover,
3 3801-933
Advantage left
4 Mount Cover, J/V-C hai r 3801-934
Pivot Hardware Kit,
5 3802-113
Cuspi dor
6 Soli ds C ollector 3801-594
7 Cuspi dor Arm Plug 3801-892

Technical Manual
Section II Delivery Units Page ii-51
Galaxy Post-Mounted Console & Clean Water System

7
1

3 3a
11

6
13
9
P
A
R
T
S

L
I
S
T
S
2

10 5
12 8
4

Post-Mounted Service Console


# Part/K it N ame Part/Kit No.
1 Hole Plugs 3801-841
2 Removable Cover 3801-955
3 Top Cover wi thout C uspi dor 3801-956 Clean Water System
3a Top Cover wi th Cuspidor 3801-957 # Part/K it N ame Part/Kit No.
4 Air Valve Assembly 3801-584 9 Bottle On/Off Toggle 3801-960
5 Pinch Valve 3801-958 10 Water Bottle, 1.5 L 3802-182
6 Swi tch Panel Cover 3801-959 11 Water Bottle Mani fold 3801-718
7 Trim Ri ngs 3801-839 12 Pressure Regulator 3801-719
8 Air/Water Outlet Jack 3801-854 13 Ci ty/Bottle Toggle 3801-961

Technical Manual
Page ii-52 Section II Delivery Units
Galaxy / Simplicity /Advantage Magellan Clean Water System

3 4

6
5 P
A
R
T
2 S

L
I
S
T
S

Clean Water System


# Part/K it N ame Part/Kit No.
1 Water Bottle, 1.5L 3802-182
2 Water Bottle Mani fold 3802-114
3 Water Bottle Gauge 3802-115
4 Ci ty/Bottle Toggle 3802-116
5 Bottle ON/OFF Toggle 3802-117
6 Regulator Assembly 3802-118
Water Bottle, Complete Assembly 3625-675

Technical Manual
Section II Delivery Units Page ii-53
Simplicity Post-Mounted Console

7 6
8
1
5
P
A
R 3
T
S
2
P L (not shown)
A I
R S
T 13 T
4
S S

L 11
I
S
T 10
S 12

Post-Mounted Service Console


# Part/K it N ame Part/Kit No.
1 Plug 3802-212
2 Side Covers 3802-220
3 Top Cover 3802-221
4 Air Valve Assembly 3801-584
5 Soli d Trap 3625-338
6 Soli ds C ollector C ap 3802-011
7 Hole Plug 3802-007
8 O-Ri ng 3801-720
9 Pressure Regulator 3801-719
10 Ci ty Bottle Toggle 3802-005
11 Master On/Off Toggle 3801-960
12 Front Cover 3802-234
13 Rear C over 3802-235

Technical Manual
Page ii-54 Section II Delivery Units
Advantage Post-Mounted Console & Clean Water System

1 6
7
9
3

10
13

2 P
11 A
12 R
T
15 S

L
I
S
5 T
S
8

2 14
4

Post-Mounted Service Console Clean Water System


# Part/K it N ame Part/Kit No. # Part/K it N ame Part/Kit No.
1 Hole Plug 3802-007 11 Master On/Off Toggle 3801-960
2 Side Covers 3802-008 12 Water Bottle 3801-655
3 Top Cover 3802-009 13 Water Bottle Mani fold 3802-012
4 Air Valve Assembly 3801-584 14 Pressure Regulator 3801-719
5 Pinch Valve 3801-958 15 Ci ty/Bottle Toggle 3802-005
6 Soli ds C ollector C ap 3802-011
7 Trim Ri ng 3801-839
8 Water Outlet Jack 3801-854
9 O-Ri ng 3801-720
10 Soli ds C ollector Basket 3625-338

Technical Manual
Section II Delivery Units Page ii-55
aXcs Post-Mounted Console & Clean Water System

7 1

3 3a

2
P
A
R
T 13
S

L
I 5
S
T
11
S
8

12 6

10 (Left/Right
Models
4 Only)

Post-Mounted Service Console Clean Water System


# Part/K it N ame Part/Kit No. # Part/K it N ame Part/Kit No.
1 Hole Plugs 3801-841 9 Master On/Off Toggle 3801-621
2 Side Covers 3801-703 10 Water Bottle 3801-655
3 Top Cover wi thout C uspi dor 3801-837 11 Water Bottle Mani fold 3801-718
3a Top Cover wi th Cuspidor 3801-838 12 Pressure Regulator 3801-719
4 Air Valve Assembly 3801-584 13 Ci ty/Bottle Toggle 3801-891
5 Pinch Valve 3801-208
6 Wi ng Nuts 3801-840
7 Trim Ri ngs 3801-839
8 Air/Water Outlet Jack 3801-854

Technical Manual
Page ii-56 Section II Delivery Units
Foot Control

3
Foot Control
# Part/Kit Name Part/Kit N o.

� 1 D ri ve Ai r Repai r Ki t 3802-195
2 Wet/D ry Toggle Valve 3802-196
1 3 C hi p Ai r Valve 3802-197
4 Shuttle Valve Kit 3801-585
Foot C ontrol Complete 3801-706
P
A
� R
T
S

L
4 VIII Parts List/Diagrams
Section aXcs® Chair Mounted Unit
I
S
� T
S

Forest Foot Control


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44 Installation, Operation and Care Manual


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Technical Manual


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Section II Delivery Units
� ��� � �� � ����� �������� Page ii-57
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Galaxy CMU Assistant’s Arm

1 5
P
A
R 3
T
S

L
I
S
T 2
S

7
6
(NOTE: Standard Assistant’s Arm illustrated.)

Assistant’s Arm
# Part/K it Name Part/Kit No.
1 Bushi ng 3801-962
2 Instrument Holder C over 3801-963
3 Basket 3625-338
4 Li d 3801-964
5 O-Ring 3801-720
6 Insi de C over 3801-965
7 Bottom Housing 3801-966

Technical Manual
Page ii-58 Section II Delivery Units
Galaxy CMU Fixed/Adjustable Arm

6
4 7

8 P
A
R
T
S

L
5 I
S
T
S
1 4

1 9

Fixed/Adjustable Arm
# Part/K it Name Part/Kit N o.
1 End Cap, ri gi d 3801-970
2 Pivot Pin 3801-633
3 Arm Cover 3801-971
4 End Cap, flex 3801-972
5 Brake Rack 3801-973
6 Catch Pawls 3801-632
7 Brake Cyli nder 3801-231
8 P os t C ap 3801-974

Technical Manual
Section II Delivery Units Page ii-59
Galaxy Magellan Assistant’s & Fixed/Adjustable Arm

3
Assistant’s Arm (Optional)
4 # Part/K it Name Part/Kit No.
1 Instrument Holder Housi ng 3801-963
2 2 Baskets 3625-338
3 Li d 3801-964
4 O-Ring 3801-720
5 Insi de C over 3801-965
6 Bottom Housing 3801-966

P
A
1
R
T
6 5
S
9

L
I
S
T
13 12
S 10

Fixed/Adjustable Arm
# Part/K it Name Part/Kit N o.
7 End Cap, ri gi d 3801-970
8 Pivot Pin 3801-633
9 Arm Cover 3801-971
10 End Cap, flex 3801-972 11
11 Brake Rack 3801-973
12 Catch Pawls 3801-632
13 Brake Cyli nder 3801-231 7 10

14 Assistant’s Arm (Cuspidor)


# Part/Kit N ame Part/Kit N o.
14 Cuspi dor Assi stant's Arm 3625-680

Technical Manual
Page ii-60 Section II Delivery Units
Simplicity CMU Fixed/Adjustable Arm

3
P
A
R
T
2 S
1 L
I
S
T
S

Fixed/Adjustable Arm
# Part/K it N ame Part/Kit No.
1 End Cap for Flex Arm 3802-222
2 Pivot Cap for Flex Arm 3802-223
3 Lower C over for Flex Arm 3802-224
4 Trim Cover for Post 3802-225

Technical Manual
Section II Delivery Units Page ii-61
Simplicity Magellan Assistant’s & Fixed/Adjustable Arm

3
Assistant’s Arm (Optional)
4 # Part/K it Name Part/Kit No.
1 Instrument Holder Housi ng 3801-963
2 2 Baskets 3625-338
3 Li d 3801-964
4 O-Ring 3801-720
5 Insi de C over 3801-965
6 Bottom Housing 3801-966
P
A 1
R
T 6 5
S

L
I
S
T
S
7

8
7

Fixed/Adjustable Arm
# Part/K it N ame Part/Kit No.
7 End Cap for Flex Arm 3802-222
8 Pivot Cap for Flex Arm 3802-223
9 Lower C over for Flex Arm 3802-224

Technical Manual
Page ii-62 Section II Delivery Units
Advantage/aXcs CMU Fixed/Adjustable Arm

1
4 7

P
A
R
T
S

L
I
S
T
S
6
5 4

Fixed/Adjustable Arm
# Part/K it Name Part/Kit N o.
1 End Cap 3801-814
2 Pivot Pin 3801-633
3 Arm Cover 3801-691
4 End Cap 3801-692
5 Brake Rack 3801-528
6 Catch Pawls 3801-632
7 Brake Cyli nder 3801-231

Technical Manual
Section II Delivery Units Page ii-63
Advantage Magellan Assistant’s Arm

1a 1b
6

P 7
A
R
T 3
S

L
I
S
T
S
2

Assistant’s Arm (Optional)


# Part/Kit N ame Part/K it N o.
1a Front Cover (no Touch Pad) 3801-708
1b Front Cover (Advantage Touch Pad) 3801-823
2 Bottom Housing 3801-709
3 Instrument Holder 3801-710
4 Baskets 3625-338
5 Li d 3801-707
6 O-Ring 3801-720
7 Ci rcui t Board 3801-761

Technical Manual
Page ii-64 Section II Delivery Units
Advantage/aXcs Magellan Fixed/Adjustable Arm

4 1

P
A
R
T
S

L
I
S
T
S

6
4
5

Fixed/Adjustable Arm
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Technical Manual
Section II Delivery Units Page ii-65
aXcs CMU & Magellan Assistant’s Arm

6
1a 1b 1c 1d
4

8
P
A
R
T
S
2

L
I
S
T
S 7
3

Assistant’s Arm (Optional)


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Technical Manual
Page ii-66 Section II Delivery Units
Galaxy Cuspidor

3
1

P
A
R
2 T
S
11 L
I
4 S
T
S

10
5 13
7
6
Cuspidor
# Part/K it N ame Part/Kit No. 12
1 Strai ner 3801-205
2 Grommet 3801-716
3 Bowl Ri nse Spout 3801-873
4 Poppet Valve 3801-207
5 Actuator Valve 3801-189
6 Pinch Valve 3801-614
7 Ti me Adj. Valve 3801-615
8 Cuspi dor Bowl 3801-967
9 Trim Ri ng 3801-968
10 O-ri ng D rain Tube 3801-849
11 Drai n Sleeve Gasket 3801-874
12 Actuator Handle 3801-969
13 Safety Swi tch 3801-431

Technical Manual
Section II Delivery Units Page ii-67
Simplicity/Advantage Cuspidor

2 11
3 11

4
1

P
A
R
T
S
8 10
5
L
I
S
T
S
7

6
9

Cuspidor
# Part/Kit Name Part/Kit N o.
1 Strai ner 3801-205
2 Cup Fill Spout 3802-003
3 Bowl Ri nse Spout 3802-010
4 Cover 3802-017
5 Poppet Valve 3801-207
6 Actuator Valve 3802-018
7 Ti me Adjustment Valve 3801-989
8 Cuspi dor Bowl 3801-211
9 O-ri ng, D rai n Tube 3801-849
10 O-ri ngs, Bowl 3801-212
11 O-ri ngs, Spout 3802-016

Technical Manual
Page ii-68 Section II Delivery Units
aXcs Cuspidor
3
5
4
2

1 10

P
7 A
R
T
S

L
I
S
11 T
S
9

12

13
Cuspidor 6
# Part/Kit Name Part/Kit No.
1 Strai ner 3801-205
2 Gommet 3801-716
3 Cup Fill Spout 3801-830
4 Bowl Ri nse Spout 3801-873
5 Buttons 3801-831
6 Poppet Valve 3801-207
7 Actuator Valve 3801-189
8 Pinch Valve 3801-614
9 Ti me Adj. Valve 3801-615
10 Cuspi dor Bowl 3801-834
11 Drai n Sleeve Gasket 3801-874
12 Trim Ri ng 3801-875
13 O-ri ng D rain Tube 3801-849

Technical Manual
Section II Delivery Units Page ii-69
Galaxy II Traditional Delivery Head

17

13
12 12a 12b
10 10a
4
14
7
P
A
R
T 2
S

L
I
S
T 11
S

6 3
1
5
16
8
15 9

Traditional Delivery Head (II)


# Part/Kit Name Part/Kit No. # Part/K it Name Part/Kit No.
1 Brake Button, Brake Valve 3802-208 10 a Electri c Handpiece Overlay 3801-984
2 Master ON/OFF Toggle 3802-063 11 Touch Pad C i rcui t Board 3801-763
3 Flush Toggle 3802-064 12 Touch Pad, Blank 3802-135
4 Ai r Pressure Gauge 3801-695 12 a Touch Pad, 2 Function 3802-136
5 Water C ontrol Valve 3800-417 12 b Touch Pad, 3 Function 3802-137
6 Handpiece Holder, Automatic 3802-209 13 Swi ng Tray Package 3625-703
7 Handpiece Holder Plug 3802-210 14 Electri c Handpiece Ci rcui t Board 3801-990
8 Oi l C ollector, Fi lter, Screws 3802-211 15 Handpiece Actuator Valve 3802-014
9 C oolant Water Adjustment Valve 3801-922 16 C oolant Ai r Adjustment Valve 3801-922
10 Front Face Overlay 3801-983 17 Swi ng Tray Plug 3802-212

Technical Manual
Page ii-70 Section II Delivery Units
Galaxy I Traditional Delivery Head

18
16

17
3
11 12 15 15a 15b
4 P
14 A
10 R
T
10a S

L
I
S
T
S

2 5 1

8 13 13a

20 9 7 6 19
(Inside)

Traditional Delivery Head (I)


# Part/Kit N ame Part/Kit No. # Part/K it Name Part/Kit No.
1 Brake Button, C oncealed Tubing 3801-975 12 Electri c HP C ontrol Block 3801-982
2 Master ON/OFF Toggle 3801-960 13 Front Face Overlay 3801-983
3 Flush Toggle 3801-976 13 a Electri c HP C ontrol Overlay 3801-984
4 Ai r Pressure Gauge 3801-695 14 Touch Pad C i rcui t Board 3801-763
5 Water C ontrol Valve 3800-417 15 Handle Overlay 3801-985
6 Handpiece Holder, Automatic 3801-977 15 a Touch Pad, J-C hair/V-Chai r 3801-986
7 Handpiece Holder, Uni versal 3801-978 15 b Touch Pad, Si lhouette Chai r 3801-987
8 Oi l C ollector C over & Fi lter 3801-829 16 Swi ng Tray Holder 3801-988
9 C oolant Water Adjustment Valve 3801-922 17 Electri c Handpiece Ci rcui t Board 3801-990
10 Rubber Mat, no hole 3801-979 18 Swi ng Tray Assembly Ki t 3625-614
10 a Rubber Mat, & Plug, hole version 3801-980 19 Handpiece Actuator Valve 3802-014
11 Tray Bushi ng 3801-981 20 C oolant Ai r Adjustment Valve 3801-922

Technical Manual
Section II Delivery Units Page ii-71
Galaxy II Euro-style Delivery Head

20 14

1 1a 1b

10 11 12 13
6

25
19
3
P
A
R 15
T
S 9
L 7 23
I
18
16
S
4 8
T
S
21 26 17
2a 2

24
5
22

Euro-Style Delivery Head (II)


# Part/Kit Name Part/Kit N o. 12 Handpiece Tubing, Fiber Opti c 3802-141
1 Touch Pad, blank 3802-135 13 Handpiece Tubing, Syri nge 3802-142
1a Touch Pad, 2 Function 3802-136 14 Top Cover with Hi nge 3802-143
1b Touch Pad, 3 Function 3802-137 15 Touch Pad C i rcui t Board 3801-763
2 Front Face Overlay 3801-983 16 Flush Valve 3802-064
2a Electri c Handpiece Control Overlay 3801-984 17 Oi l C ollector C over & Fi lter 3801-829
3 Ai r Pressure Gauge 3802-138 18 Swi ng Out Tray 3802-144
4 Electri c Handpiece Ci rcui t Board 3801-990 19 Extensi on Spri ng 3802-145
5 C oolant Water Adjustment Valve 3801-922 20 Handpiece Holder Tool Rest 3802-146
6 Actuator Valve 3801-591 21 Brake Paddle Assembly 3802-147
7 Water C ontrol Valve 3800-417 22 C oolant Ai r Adjustment Valve 3801-922
8 Master On/Off Toggle 3802-063 23 C lamp, Wi re Ti e 3802-148
9 Electri c Handpiece Control Block 3801-990 24 Shuttle Valve 3801-585
10 Whi p Arm 3802-139 25 Block Assembly/Whip 3802-149
11 Handpiece Tubing, Standard 3802-140 26 Actuator Handle 3802-147

Technical Manual
Page ii-72 Section II Delivery Units
Galaxy I Euro-style Delivery Head

5 9
7
2 2a 3 11 11a 11b
4
8
6
1 1a 1b 10

12
P
A
R
20 T
S
13
L
19 I
S
T
S
18 14

15 21

17 16

Euro-Style Delivery Head (I)


# Part/Kit Name Part/Kit N o. # Part/K it Name Part/Kit No.
1 Handle Overlay 3801-985 11 Whi p Arm w/Handpi ece, Standard Tubing 3801-699
1a Touch Pad, J/V-Chai r 3801-986 11a Whi p Arm w/Handpi ece, Fi ber Opti c Tubing 3801-700
1b Touch Pad, Si lhouette Chai r 3801-987 11b Whi p Arm w/Handpi ece, Syri nge Tubi ng 3801-701
2 Front Face Overlay 3801-983 12 Top Hi nged Cover 3801-991
2a Electri c Handpiece Control Overlay 3801-984 13 Touch Pad C i rcui t Board 3801-763
3 Ai r Pressure Gauge 3801-695 14 Flush Valve 3801-976
4 Electri c Handpiece Ci rcui t Board 3801-990 15 Oi l C ollector C over & Fi lter 3801-829
5 C oolant Water Adjustment Valve 3801-922 16 Extensi on Spri ng 3801-624
6 Actuator Valve 3801-591 17 Handpiece Holder Cover Set 3801-992
7 Top Fi xed Cover 3802-013 18 Swi ng-out Tray Holder 3801-988
8 Water C ontrol Valve 3800-417 19 Handpiece Holder Mat 3801-993
9 Master On/Off Toggle 3801-960 20 Brake Button, C oncealed Tubing 3801-975
10 Electri c Handpiece Control Block 3801-982 21 C oolant Ai r Adjustment Valve 3801-922

Technical Manual
Section II Delivery Units Page ii-73
Simplicity Delivery Head

10

4
5
P
A
R
T
S
3

L
I
S
11
T 9
S
8 2
3

7
6

Delivery Head
# Part/Kit N ame Part/K it No.
1 Top Cover 3802-226
2 End Cap, Front 3802-227
3 Master On/Off Swi tch 3801-960
4 Flush Toggle 3801-976
5 Water Control Valve 3800-417
6 Handpi ece Holder, Automati c 3801-696
7 Handpi ece Holder, Uni versal 3801-697
8 Oi l Collector Ki t 3802-211
9 Coolant Water Adjustment Valve 3801-922
10 End Cap, Rear 3802-228
11 Air Gauge 3802-236

Technical Manual
Page ii-74 Section II Delivery Units
Simplicity Cart Delivery Head & Clean Water System

4 14 12
13

3
2
10

1 11 P
A
R
T
5 9 S

L
I
S
T
S

16 15

Delivery Head & Clean Water System


# Part/Kit Name Part/Kit No.
1 Master ON/OFF Toggle 3801-960
2 Water Adjustment Valve 3801-922
3 Flush Toggle 3801-976
4 Water C ontrol Valve 3800-417
5 Gauge Assembly 3802-083
7
6 Oi l C ollector C over & Fi lter 3802-211 6
7 Water Bottle Manifold 3801-718
8 Water Bottle 3802-182
9 Pressure Regulator 3801-867
10 C i ty/Bottle Routi ng 3802-090 8
11 Bottle On.Off Swi tch 3802-091
12 Water Outlet 3801-854
13 Water Adjustment Valve 3801-958
14 Poppet Valve Assembly 3802-192
15 Handpiece Holder, Uni versal 3801-697
16 Handpiece Holder, Automatic 3801-696

Technical Manual
Section II Delivery Units Page ii-75
Advantage Traditional Delivery Head

6
5

P 12
A
R 7
T
S
3

L
I
S
T
S
4 10 11

2
8

Traditional Delivery Head


# Part/K it N ame Part/Kit No.
1 Cover Assembly 3802-001
2 End Cap, Front 3802-004
3 Arm Brake Toggle Valve 3802-002
4 Master ON/OFF Toggle 3801-960
5 Flush Toggle 3801-976
6 Air Pressure Gauge 3801-695
7 Water Control Valve 3800-417
8 Handpi ece Holder, Automati c 3801-696
9 Handpi ece Holder, Uni versal 3801-697
10 Oi l Collector Cover & Fi lter 3801-829
11 Coolant Water Adjustment Valve 3801-922
12 End Cap, Rear 3801-692

Technical Manual
Page ii-76 Section II Delivery Units
Advantage Euro-style Delivery Head

6
10
5
8
7 11

P
A
R
2 2a 2b T
S

L
9 I
S
T
S

4
1 3
12

Euro-style Delivery Head


# Part/Kit Name Part/Kit No.
1 Cover Assembly 3801-921
2 Whip Arm w/Handpice Standard Tubi ng 3801-699
2a Whip Arm w/Handpiece Fi ber Opti c Tubi ng 3801-700
2b Whip Arm w/Handpiece Syri nge Tubi ng 3801-701
3 Handle 3801-702
4 Brake Valve Assembly 3801-715
5 Master ON/OFF Toggle 3801-621
6 Flush Toggle 3801-622
7 Air Pressure Gauge 3801-623
8 Water Control Valve 3800-417
9 Extensi on Spri ng 3801-624
10 Actuator Valve 3801-591
11 Oi l Collector Cover & Fi lter 3801-829
12 Coolant Water Adjustment Valve 3801-922

Technical Manual
Section II Delivery Units Page ii-77
aXcs Traditional Delivery Head

10 13
1 11 13

12 13

6
5
P
A
R
16
T
S 2
L 7
I
S
T 3
S

4
14
8
15
Traditional Delivery Head 9
# Part/K it N ame Part/Kit No.
1 Cover Assembly 3801-920
2 End Cap 3801-692
3 Brake Button Concealed Tubi ng 3801-694
4 Master ON/OFF Toggle 3801-586
5 Flush Toggle 3801-587
6 Air Pressure Gauge 3801-695
7 Water Control Valve 3800-417
8 Handpi ece Holder, Automati c 3801-696
9 Handpi ece Holder, Uni versal 3801-697
10 Control Block - Supply End 3801-916
11 Control Block - C enter 3801-917
12 Control Block - Plugged End 3801-918
13 Di aphragm Repair Ki t 3800-749
14 Oi l Collector Cover & Fi lter 3801-829
15 Control Block, 3 H.P. 3801-919
16 Coolant Water Adjustment Valve 3801-922

Technical Manual
Page ii-78 Section II Delivery Units
aXcs Euro-style Delivery Head

10 6
5
8
15
7

2 2a 2b
P
A
9 R
T
S
11 14
L
I
S
4 T
1 3 S

13 14 12 14
16

Euro-style Delivery Head


# Part/Kit Name Part/Kit No.
1 Cover Assembly 3801-921
2 Whip Arm w/Handpice Standard Tubi ng 3801-699
2a Whip Arm w/Handpiece Fi ber Opti c Tubi ng 3801-700
2b Whip Arm w/Handpiece Syri nge Tubi ng 3801-701
3 Handle 3801-702
4 Brake Valve Assembly 3801-715
5 Master ON/OFF Toggle 3801-621
6 Flush Toggle 3801-622
7 Air Pressure Gauge 3801-623
8 Water Control Valve 3800-417
9 Extensi on Spri ng 3801-624
10 Actuator Valve 3801-591
11 Control Block - Supply End 3801-923
12 Control Block - C enter 3801-917
13 Control Block - Plugged End 3801-924
14 Di aphragm Repair Ki t 3800-749
15 Oi l Collector Cover & Fi lter 3801-829
16 Coolant Water Adjustment Valve 3801-922
17 Control Block, 3 H.P. 3801-925

Technical Manual
Section II Delivery Units Page ii-79
NextGen Cart Delivery Head & Clean Water System

5 8
9

18
6

17
P 2 15
A 1 4
R
3
T 7a 7b 16
S

L 19 14
I
S Delivery Head & Clean Water System
T # Part/Kit Name Part/Kit No.
S
1 Master ON/OFF Toggle 3801-960
2 Water Adjustment Valve 3801-922
3 C oolant Ai r Adjustment Valve 3801-922
4 Flush Toggle 3801-976
5 Water C ontrol Valve 3800-417
6 Gauge Assembly 3802-083 12a 12b 12c
7a Mani fold Replacement Ki t, RH 3801-998 10
7b Mani fold Replacement Ki t, LH 3802-084 12d 12e
8 Oi l C ollector C over & Fi lter 3801-829
9 Hi nge 3802-085
10 Water Bottle Manifold 3801-718
11 Water Bottle 3802-182 11
12 a Water Bottle Decal, RH 3802-188
12 b Water Bottle Decal, LH 3802-189
12c Water Bottle Mounti ng Bracket 3802-088
12 d Water Bottle Decal, RH, Asst. 3802-190
12 e Water Bottle Decal, LH, Asst. 3802-191
13 a Front Face Overlay, Std. 3801-983
13 b Electri c HP C ontrol Overlay 3801-984
13c C over Assembly Bracket 3802-089
14 Pressure Regulator 3801-867
15 C i ty/Bottle Routi ng 3802-090 13a 13b 13c
16 Bottle On.Off Swi tch 3802-091
17 Water Outlet 3801-854
18 Water Adjustment Valve 3801-958
19 Poppet Valve Assembly 3802-192

Technical Manual
Page ii-80 Section II Delivery Units
TWS Delivery Head & Clean Water System

1 7a 7b 6
5
2

3
8

14 9
P
A
4 R
T
S

L
I
S
T
S
15 16

Delivery Head & Clean Water System


# Part/Kit N ame Part/Kit No.
1 Master ON/OFF Toggle 3801-960
2 C oolant Ai r Adjustment Valve 3801-922
3 Water Adjustment Valve 3801-922
4 Flush Toggle 3801-976 12a 12b 12c
5 Water C ontrol Valve 3800-417
6 Gauge Assembly 3802-083 10
7a Mani fold Replacement Ki t, RH 3801-998
7b Mani fold Replacement Ki t, LH 3802-084
8
9
Oi l C ollector C over & Fi lter
Hi nge
3801-829
3802-085
11
10 Water Bottle Manifold 3801-718
11 Water Bottle 3801-655
12 a Water Bottle Decal, RH 3802-086
12 b Water Bottle Decal, LH 3802-087
12c Water Bottle Mounti ng Bracket 3802-088
13 a Front Face Overlay, Std. 3801-983
13 b Electri c HP C ontrol Overlay 3801-984
13c C over Assembly Bracket 3802-089
14 Pressure Regulator 3801-867
13a 13b 13c
15 C i ty/Bottle Routi ng 3802-090
16 Bottle On.Off Swi tch 3802-091

Technical Manual
Section II Delivery Units Page ii-81
Manifold

5 6

P
A
R
T
S

L 2
I
S
3
T
S
1

Manifold
# Part/Kit Name Part/Kit N o.
1 Di aphragm Repair Ki t 3800-749
2 O-Ri ng 3801-994
3 Lockout Block 3801-995
4 Lockout Replacement Kit 3801-996
5 Mani fold Assembly, 4 HP, w/o lockout 3802-218
6 Mani fold Assembly, 3 HP, w/o lockout 3802-219

Technical Manual
Page ii-82 Section II Delivery Units
Air/Water Syringe

1 A

3 B
C

2
P
A
R
T
S

L
Air/Water Syringe (Euro) Air/Water Syringe I
# Part/Kit Name Part/Kit No. # Part/Kit Name Part/Kit No.
S
T
1 Cartri dges 3802-204 A Cartri dges 3802-203
S
2 O-Ri ngs (Complete Set) 3802-178 B Syri nge Ti p Ki t 3802-205
3 Syri nge Ti p Ki t 3802-205 C Syri nge Repai r Kit 3658-420

Section VIII Parts List/Diagrams

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Forest Air/Water Syringe
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�������� II Delivery Units Page ii-83
� ���� �� ����� ��� ��������
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HVE Nozzle / SE Nozzle

P
A
R
T
S

L
I
S
T
S New HVE Nozzle
# Part/Kit Name Part/Kit No.
HVE Repai r Kit 3802-154
Full Replacement Parts Ki t 3801-927

New Saliva Ejector Nozzle


# Part/Kit Name Part/Kit N o.
SE Repai r Ki t 3802-153
Full Replacement Parts Ki t 3801-926

Technical Manual
Page ii-84 Section II Delivery Units
DELIVERY HEAD

Wire Assembly, Fiber Optics (Black & White) 1/4" Red Syringe ®
1/8" Blue Galaxy Chair Mounted Unit
1/8" Black Wire Assembly, Scaler or Curing Light Oil
(Blue & Gray) Collector
1/4" Red Sterling Air Tubing Diagram
1/8" Red Master 1/8" Red
1/8" Red
1/8" Yellow 1/8" Yellow 1/8" Yellow

Manifold Manifold (Handpiece Lockout View)


Brake Supply Side (Pinch
Buttons Ribbed 1/8" Red Valve
Air Gauge View)
Flex Arm Lock
1/8" Orange
(From Cylinder) Sterling Tubing
1/8" Clear Water Slider
1/8" Blue Control 1/8" Orange
Clamps
Block 1/8" Yellow
1/4" Red 1/8" Black
Supply
Side
1/8" Black Ribbed Handpiece
POST-MOUNTED CONSOLE Holder
Coolant Air (Traditional Delivery Head)
Adjustment Valve Sterling

A
1/8" Red CUSPIDOR Sterling
Whip Control
(Euro Delivery Head)
1/8" Red 1/4" Red 1/4" Red
(To Oil (Tubing From Manifold)
Collector) 1/8" Blue
Water Bottle
1/8" Red Switch Safety Limit Needle Valve
Switch Wires 1/8" Black
(Brown & Black)
Air Air Chamber
Manifold Cup Filler
Actuator Bowl Rinse
Actuator

Connect to Air Chamber COLOR CODE


1/8" Red
1/8" Blue 1/8" Red A Red = Air
From Arm
1/4" Red Yellow = Signal Air (Master)
1/8" Orange Needle
Point "B" Air Outlet Valve
1/8" Yellow Blue = Coolant Air
Connect
Orange = Air
T-Connector
to 1/8" Point "A" Black = Signal Air (Coolant Water)
Black 5/16" White Vent
From Arm
Gray = Vacuum
FOOT CONTROL 1/4" Red White (Represented by Pink) = Vent
1/4" Red
Galaxy CMU

Connect to 5/8"-5/8"
1/4" Red Connector LEGEND
From Arm REAR ASSISTANT'S ARM

Technical Manual
AIR
Umbilical Assembly

Section II Delivery Units


UTILITY SERVICE CENTER 1/8" Twin Sterling VACUUM
Syringe
Air Filter 5/8" Spiralock
Regulator
80 PSI (Ribbed Tubing)
Saliva Ejector
Air-Stop
1/2" ID Sterling

Water-Stop
Solids Collector High Volume Evacuator
Power

Supply
Module Supply

1/4" Red
1/8" Yellow
1/4" Green
5/16" White

5/8" Spiralock
Gravity Drain
Vacuum
PN: 2662-242C_Air

Page ii-85
I
I
R

B
T
A

G
U

N
I

S
R
A
A
D

M
I
I
R

B
T
A

G
U

N
I

S
R
A
A
D

Page ii-86
DELIVERY HEAD

Wire Assembly, Fiber Optics (Black & White) 1/4" Red SYRINGE
Coolant Air 1/8" Blue
Signal Air 1/8" Black Wire Assembly, Scaler or Curing Light OIL
(Blue & Gray) COLLECTOR Galaxy® Magellan CMU
Drive Air 1/4" Red Sterling
MASTER 1/8" Red
1/8" Red 1/8" Red
Signal Air 1/8" Yellow 1/8" Yellow 1/8" Yellow Air Tubing Diagram
MANIFOLD MANIFOLD (Handpiece Lockout View)
BRAKE Supply Side (Pinch
AIR 1/8" Red Valve
BUTTONS Ribbed
FLEX ARM GAUGE View)
LOCK 1/8" Orange
(From Cylinder) Sterling TUBING
1/8" Clear WATER SLIDER
1/8" Blue CONTROL
1/8" Orange
CLAMPS
BLOCK 1/8" Yellow
1/4" Red 1/8" Black
Supply
Side HANDPIECE
CHAIR POLE 1/8" Black Ribbed HOLDER
(Traditional
Delivery Head)
*WATER PRESSURE ADJUSTMENT VALVE Sterling
COOLANT AIR
1/8"
ADJUSTMENT VALVE
Red
*WATER BOTTLE Sterling
SWITCH Adjust valve to set WHIP CONTROL
gauge at 40 P.S.I. (Euro Delivery Head)
*MANIFOLD
ASSEMBLY 1/4" Red
(To Oil 1/4" Red
Collector) 1/8" Blue (Tubing From
1/8" Yellow *WATER Manifold)
BOTTLE

REAR ASSISTANT'S HEAD

1/8" Twin Sterling


1/8" Red 1/8"
1/8" Yellow Yellow SYRINGE

Ribbed
1/4" Green Tubing PLUGGED SALIVA
1/8" Yellow 5/8" Spiralock PORT EJECTOR

1/2" ID Sterling
5/8" x 5/8" HIGH VOLUME
FOOT Connect to Connector SOLIDS
1/8" Blue Connect to Connect to COLLECTOR EVACUATOR
CONTROL from Arm 1/8" Black 1/4" Red
from Arm from Arm

4
3
2
1/4" Red
Galaxy Magellan

1 5/16" White
*CUSPIDOR (Optional)

Technical Manual
UTILITY
COLOR CODE

Section II Delivery Units


SERVICE CENTER NEEDLE
VALVE
UMBILICAL
Red = Air
AIR FILTER REGULATOR ASSEMBLY 1/8" Black Yellow = Signal Air (Master)
80 P.S.I. CUP FILL
AIR ACTUATOR AIR CHAMBER Blue = Coolant Air
STOP BOWL RINSE Orange = Air
ACTUATOR
*POWER Black = Signal Air (Coolant Water)
2" ID Sterling

Water-Stop
0 160
MODULE AIR CHAMBER

SUPPLY
(Optional) 1/8" Red 1/8" Red Gray = Vacuum
SUPPLY
1/8" Orange
White (Pink) = Vent
1/4" Red NEEDLE
VALVE
1/8" Red
1/4" Red
LEGEND
PILOT AIR
VALVE 5/16" White Vent
1/8" Yellow 1/8" Yellow
VACUUM

5/16" White 5/16" White *Optional Equipment


CONNECTOR
5/8" Spiralock

VACUUM
GRAVITY DRAIN
PN: 2662-238C_Air
Galaxy Wall / Cabinet Unit
DELIVERY HEAD

Galaxy™ Wall/Cabinet Unit


Wire Assembly, Fiber Optics (Black & White) 1/4" Red Syringe
Wire Assembly, Scaler or Curing Light Oil
Collector
Air Tubing Diagram
(Blue & Gray)
Sterling
1/8" Red Master 1/8" Red
1/8" Red
1/8" Yellow (Signal Air) 1/8" Yellow 1/8" Yellow

Manifold
1/8" Blue (Coolant Air) Brake Supply Side (Pinch
1/8" Black (Signal Air) Buttons Ribbed 1/8" Red Valve
Air Gauge View)
1/4" Red (Drive Air) Flex Arm Lock
1/8" Orange
(From Cylinder) Sterling
1/8" Clear
1/8" Blue

1/4" Red Water


Control
1/8" Green Block A
1/8" Black
I
1/8" Green
Coolant Air
Adjustment Valve
R
1/8" Yellow
1/8" Clear
1/8" Red

*Water Pressure
1/8" Adjustment Valve T
Red Adjust Valve
to set Manifold (Handpiece Lockout View) U
*Water
Gauge at B D
Bottle
Switch 40 P.S.I. I I
Tubing
N A
Slider
Clamps G G
1/8" Orange
Connect to 1/8" Yellow
R
1/8" Blue 1/8" Black A
From Arm Supply M
1/8" Red

FOOT Side
Handpiece S
Connect to Ribbed
CONTROL 1/8" Black Holder
1/8" Yellow

From Arm Connect to Sterling


1/4" Red
From Arm

1/4" Red
Sterling
Quad Tube

Umbilical Assembly
1-1/4" Sterling

1/8" Red

UTILITY SERVICE
1/4" Red
CENTER
1/8" Yellow

Air Filter
Regulator
80 P.S.I.
Air Stop Pilot
Valve

Supply
1/4" Red

1/8" Yellow
Power
Water
Module Stop

Supply PN: 2662-258B_Air

Technical Manual
Section II Delivery Units Page ii-87
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DELIVERY HEAD

Exhaust Drive Air


Wire Assembly, Fiber Optics (Black & White) Chip 1/4" Red Syringe
Air
1/8" Blue
1/8" Black Wire Assembly, Scaler or Curing Light
Simplicity by DentalEZ™ (Blue & Gray) Sterling 1/8"
1/4" Red Blue 1/8" Clear
Chair Mounted Unit 1/8" Red 1/8" Red Master
1/8" Yellow 1/8" Yellow 1/8" Yellow 1/4" Red

Air Tubing Diagram Air Gauge

1/8"
1/8" Red
Flex Arm 1/8" Orange HP1 HP2 HP3
Clear
COLOR CODE Brake Arm
(From Cylinder)
Brake
Red = Air Toggle
Yellow = Signal Air (Master) 1/8" Blue Valve
Blue = Coolant Air Water
Control
Orange = Air 1/4" Red Block Supply
Black = Signal Air Side
Ribbed
Gray = Vacuum Handpiece
White (Pink) = Vent 1/8" Black
Holder
POST-MOUNTED CONSOLE (Traditional Delivery Head)
Sterling

A
LEGEND 1/8" Red CUSPIDOR
AIR OPTIONAL PINCH VALVE
Ribbed From HP 1/8" Orange
VACUUM 1/8" Red From Arm
Exhaust Drive Air HP Holder
Water Bottle Smooth
Switch Chip Air From HP
1/4
Brake
Red
1/8" Red Ribbed
From HP #2
Bowl Rinse
Actuator Ribbed
From HP #1
Air Tube Chamber 1/8" Clear
Connect to 1/8" Red From Arm
1/8" Blue 1/8" Red Gauge
From Arm
A

1/8" Orange
1/8" Yellow
A
Vent 1/8" Red
Connect From Arm
to 1/8" Point #1
Black 1/4" Red 5/16" White Vent Master
5/16" White
FOOT CONTROL From Arm 1/4" Red 1/4" Red
From Arm

Connector REAR ASSISTANT'S ARM


Simplicity CMU

Connect to

Technical Manual
1/4" Red Umbilical Assembly 1/8" Twin Sterling
From Arm

Section II Delivery Units


Syringe
UTILITY SERVICE CENTER 5/8" Spiralock
(Ribbed Tubing)
Air Filter
Regulator Saliva Ejector
80 PSI
Air-Stop 1/2" ID Sterling
Solids Collector High Volume Evacuator

Water-Stop
Supply
Supply

1/4" Red
1/8" Yellow

5/16" White

5/8" Spiralock
Gravity Drain PN: 2662-267B_Air
Vacuum
DELIVERY HEAD

Exhaust Drive Air


Wire Assembly, Fiber Optics (Black & White) Chip 1/4" Red Syringe
Air
Coolant Air 1/8" Blue
Signal Air 1/8" Black Wire Assembly, Scaler or Curing Light
(Blue & Gray) Sterling 1/8"
Drive Air 1/4" Red Blue 1/8" Clear
Simplicity by DentalEZ TM 1/8" Red 1/8" Red Master
Signal Air 1/8" Yellow 1/8" Yellow 1/8" Yellow 1/4" Red
Magellan CMU Air Gauge

Air Tubing Diagram 1/8"


1/8" Red
Flex Arm 1/8" Orange HP1 HP2 HP3
Clear
Brake (From Cylinder) Arm
COLOR CODE Brake
Toggle
Red = Air 1/8" Blue Valve
Water
Yellow = Signal Air (Master) Control
Blue = Coolant Air 1/4" Red Block Supply
Side Handpiece
Orange = Air Ribbed Holder
Black = Signal Air CHAIR POLE 1/8" Black
Gray = Vacuum
*WATER PRESSURE ADJUSTMENT VALVE Sterling
White (Pink) = Vent
1/8"
Red
*WATER BOTTLE OPTIONAL PINCH VALVE
LEGEND SWITCH Adjust valve to set
Ribbed From HP 1/8" Orange
gauge at 40 P.S.I. From Arm
AIR *MANIFOLD HP Holder
Exhaust Drive Air
ASSEMBLY Smooth
VACUUM Chip Air Water From HP
1/4
1/8" Yellow *WATER Brake
Red
BOTTLE
Ribbed
From HP #2
REAR ASSISTANT'S HEAD
*Optional Equipment Ribbed
From HP #1 1/8" Clear
1/8" Twin Sterling From Arm
1/8" Red Gauge
1/8" Yellow SYRINGE

1/8" PLUGGED SALIVA


Yellow PORT EJECTOR 1/8" Red
1/8" Yellow 5/8" Spiralock From Arm
1/2" ID Sterling Master
5/8" x 5/8" HIGH VOLUME
FOOT Connect to Connector SOLIDS 1/4" Red
1/8" Blue Connect to Connect to COLLECTOR EVACUATOR
From Arm
CONTROL from Arm 1/8" Black 1/4" Red
from Arm from Arm

4
3
2
1/4" Red

Technical Manual
1
UTILITY
Simplicity Magellan

Section II Delivery Units


SERVICE CENTER
UMBILICAL
AIR FILTER REGULATOR ASSEMBLY
80 P.S.I.
AIR
STOP
*POWER
0 160
2" ID Sterling
MODULE

WATER STOP
SUPPLY
(Optional)
SUPPLY

1/4" Red
1/8" Red
1/4" Red
PILOT
VALVE
1/8" Yellow 1/8" Yellow

5/8" Spiralock

VACUUM PN: 2662-268B_Air

Page ii-89
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1/8" Yellow (Signal Air)

Doctor's
Oil Syringe
TM
Handpiece Collector
Holders 1
Water

Page ii-90
Simplicity by DentalEZ Cart Control
Block 1/8" Blue
Twin Sterling
Air Tubing Diagram Supply 1/4"

HP1
Side Ribbed Red
1/4" Red

HP2
Twin Sterling

HP3
1/4"
Air Red
Outlet Water
1/8" Red 1/8" Red
Bottle
Air Gauge

(Blue & Gray)

(Black & White)


Gauge

Wire Assembly, Fiber Optics


1/8" Red

Wire Assembly, Scaler or Curing Light


1/8" Black (Signal Air) Water Water
Bottle Bottle
1/4" Red (Drive Air) Switch
1/8" Red
UMBILICAL

Master
Switch Air
Regulator
1/8" Blue (Coolant Air)
Connect to
1/8" Blue 1/8" Yellow
from Umbilical 1/8" Red
Twin Sterling
Connect to Solids Collector
1/8" Black
from Umbilical
OPTIONAL PINCH VALVE
Connect to 1/8" Orange
1/4" Red Ribbed From HP
HP Holder From Arm
from Umbilical Exhaust Drive Air
1/2" ID Smooth
Sterling Chip Air From HP
1/4
Sterling 5/8" Spiralock Brake
1/4" Red Red
Quad Ribbed
Tubing From HP #2
FOOT CONTROL Saliva Ribbed
Simplicity Cart

Assistant's Ejector From HP #1


Syringe

Technical Manual
Gauge

Section II Delivery Units


UTILITY SERVICE COMPARTMENT High-Volume 1/8" Red
Evacuator From Arm
Master
1/4" Red
From Arm

Vacuum
Air Filter Pilot
Regulator Valve
(80 P.S.I)
Air-Stop

160 0

1/4" Red
Supply

Water-
Power Module Stop
(Optional)

1/8" Yellow PN: 2662-279B_Air


Supply
DELIVERY HEAD

Wire Assembly, Fiber Optics (Black & White) 1/4" Red Syringe
1/8" Blue Advantage by DentalEZ™
1/8" Black Wire Assembly, Scaler or Curing Light Oil
(Blue & Gray) Collector
1/4" Red Sterling Chair Mounted Unit
1/8" Red Master 1/8" Red
1/8" Red
1/8" Yellow 1/8" Yellow 1/8" Yellow Air Tubing Diagram
1/8" Clear Manifold
Brake
Buttons 1/8" Red
Air Gauge Arm
Flex Arm Lock
1/8" Orange Brake
(From Cylinder) Toggle
1/8" Clear Valve Water
1/8" Blue Control
Block
POST-MOUNTED CONSOLE 1/4" Red
Supply
Side
1/8" Black Ribbed
Handpiece

A
1/8" Red Holder
(Traditional Delivery Head)
1/8" Red Sterling

Sterling
Water Bottle
Switch Whip Control
(Euro Delivery Head)
1/8" Red CUSPIDOR 1/4" Red
(To Oil
1/4" Red
Bowl Rinse 1/8" Blue (Tubing From Manifold)
Collector)
Actuator

Connect to Air Tube Chamber


1/8" Red
1/8" Blue 1/8" Red
From Arm
A Bowl
1/8" Orange Timing
1/8" Yellow Valve
A
Connect
to 1/8" Point #1
Black 1/4" Red 5/16" White Vent
FOOT CONTROL From Arm 1/4" Red
COLOR CODE
Red = Air
Connector Yellow = Signal Air (Master)
Connect to Blue = Coolant Air
1/4" Red Umbilical Assembly REAR ASSISTANT'S ARM
From Arm Orange = Air
Advanage CMU

Syringe Black = Signal Air (Coolant Water)

Technical Manual
UTILITY SERVICE CENTER 5/8" Spiralock 1/8" Twin Sterling
Gray = Vacuum
(Ribbed Tubing)

Section II Delivery Units


Air Filter White (Pink) = Vent
Regulator Saliva Ejector
80 PSI
Air-Stop 1/2" ID Sterling
Solids Collector High Volume Evacuator
LEGEND

Water-Stop
Supply
Supply AIR
VACUUM

1/4" Red
1/8" Yellow
1/4" Green

5/16" White

5/8" Spiralock
Gravity Drain
Vacuum

PN: 2662-251B_Air

Page ii-91
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DELIVERY HEAD
Coolant Air 1/8" Blue
Signal Air 1/8" Black Wire Assembly, Fiber Optics (Black & White) 1/4" Red Syringe
Drive Air 1/4" Red
Wire Assembly, Scaler or Curing Light Oil ™
(Blue & Gray) Collector Advantage by DentalEZ
Sterling
1/8" Red Master 1/8" Red
1/8" Red
1/8" Yellow Signal Air 1/8" Yellow 1/8" Yellow
Magellan Unit
Manifold Air Tubing Diagram
Brake
Buttons 1/8" Red
Air Gauge Arm
Flex Arm Lock
1/8" Orange Brake
(From Cylinder) Toggle
1/8" Clear Valve Water
1/8" Blue Control
Block

CHAIR POLE 1/4" Red


Supply
Side
WATER PRESSURE ADJUSTMENT VALVE Ribbed
1/8" Black Handpiece
Holder
1/8"
Red (Traditional Delivery Head)
Sterling Sterling
WATER BOTTLE WHIP CONTROL
SWITCH (Euro Delivery Head)
MANIFOLD Adjust valve to set
gauge at 40 P.S.I. 1/4" Red
ASSEMBLY (To Oil 1/4" Red
Collector) 1/8" Blue (Tubing From
Manifold)
1/8" Yellow WATER
BOTTLE

REAR ASSISTANT'S HEAD

1/8" Twin Sterling


1/8" Red
1/8" Yellow SYRINGE
1/8" Yellow Ribbed Tubing

PLUGGED SALIVA
1/8" Yellow PORT EJECTOR
1/2" ID Sterling
1/2" ID Sterling
5/8" x 5/8" HIGH VOLUME
Connect to Connector 5/8" Spiralock SOLIDS
FOOT 1/8" Blue Connect to Connect to COLLECTOR EVACUATOR
CONTROL from Arm 1/8" Black 1/4" Red
from Arm from Arm
1/8" Red *CUSPRIDOR (Optional)

4
3
2 5/16" White
1
COLOR CODE
1/4" Red SAFETY

Technical Manual
UTILITY LIMIT NEEDLE Red = Air
SERVICE CENTER SWITCH VALVE
WIRES Yellow = Signal Air (Master)

Section II Delivery Units


UMBILICAL
Advantage Magellan

(Brown & Black) 1/8" Black


ASSEMBLY Blue = Coolant Air
AIR FILTER REGULATOR CUP FILL
ACTUATOR AIR CHAMBER Orange = Air
80 P.S.I. BOWL RINSE
AIR ACTUATOR Black = Signal Air
STOP Gray = Vacuum
1-3/4" ID Sterling
AIR CHAMBER
1/8" Red White (Pink) = Vent
0 160

WATER STOP
SUPPLY
1/8" Orange
SUPPLY
NEEDLE
VALVE LEGEND
1/4" Red
1/8" Red AIR
1/4" Red 5/16" White VENT VACUUM
PILOT 5/16" White
3/4" Gray Spiral Drain
VALVE
1/8" Yellow 1/8" Yellow

CONNECTOR
5/16" White

5/8" Spiralock
GRAVITY
DRAIN
VACUUM

PN: 2662-250B_Air
Advantage by DentalEZ™
Basic-Duo Chair Mounted Unit
Air Tubing Diagram
DELIVERY HEAD
UTILITY SERVICE CENTER
Exhaust Drive Air Ribbed from 1/8" Yellow
Air Regulator
1/4" Red 1/4" Red HP #1 (80 PSI)
Chip Air Ribbed from Syringe
1/8" Blue Air-Stop
HP #2
Oil Handpiece Ribbed from
Holder 1/4" Red 1/4" Red
Collector HP #3
Wire Assembly,
Scaler or Curing Light
(Blue & Gray) Supply
1/8" Red
Twin
Air Tubing
Gauge 1/8" Yellow

Bottle Pressure Wire Assembly,


Manifold 1/8" Fiber Optics 1/4" Red
Red (Black & White)
1/8" Red 1/4" Red
1/8" Master
Clear Water Bottle 1/8" Black
Switch Pivot
Valve 1/8" Blue

1-1/4" I.D. Sterling


1/8" Red

Water
1/8" Bottle
Black Assembly
Water
Control

Technical Manual
1/8" Yellow 1/8" Yellow
Block

Section II Delivery Units


1/8" Red 1/8" Red
Advantage Basic Duo

1/4" Red 1/4" Red


1/8" Black 1/8" Black
1/8" Blue 1/8" Blue

UMBILICAL
FOOT CONTROL

COLOR CODE
Red = Air
Yellow = Signal Air (Master)
Blue = Coolant Air
Black = Signal Air (Coolant Water)
Clear (Purple) = Air

PN: 2662-260A_Air

Page ii-93
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TRADITIONAL DELIVERY HEAD EURO-STYLE DELIVERY HEAD

Wire Assembly, Fiber Optics (Black & White) Syringe Syringe


Wire Assembly, Fiber Optics (Black & White)
1/8" Blue
1/8" Black Wire Assembly, Scaler or Curing Light Wire Assembly, Scaler or
1/4" Red Oil Oil
1/4" Red (Blue & Gray) Master Collector Curing Light (Blue & Gray) Master Collector
aXcs® Chair Mounted Unit H.P. Exhaust
1/8" Red 1/8" Red
1/8" Red 1/8" Yellow Signal Air
Air Tubing Diagram 1/8" Yellow
3 H.P.
Manifold 3 H.P.
1/8" Brakes Manifold
Red Flex Arm Lock
Flex Arm Lock
1/8" Clear Handpiece 1/8" Clear Whip
Air Gauge (From Cylinder) 1/8"
(From Cylinder) Holder Control
1/8" Clear Ribbed
1/4" Red Air Gauge
1/8" Blue

Water
Control Water
Block 1/8" Black Control
POST-MOUNTED CONSOLE Block

A
1/8" Red CUSPIDOR

1/8" Red
Water Bottle
Switch
Needle Valve
1/8" Black

1/8" Red Air Chamber


1/4" Green Cup Filler
Actuator Bowl Rinse
Actuator

Connect to Air Chamber


1/8" Red
1/8" Blue 1/8" Red A
From Arm
1/4" Red COLOR CODE
1/8" Orange Needle
1/8" Yellow Air Outlet Valve Red = Air
Yellow = Signal Air (Master)
Connect
to 1/8" Blue = Coolant Air
Black 1/4" Red 5/16" White Vent Black = Signal Air (Coolant Water)
FOOT CONTROL From Arm 1/4" Red Gray = Vacuum
White (Pink) = Vent
aXcs CMU

5/8"-5/8"
Connector
Connector REAR ASSISTANT'S ARM
Connect to LEGEND
1/4" Red Umbilical Assembly 1/8" Twin Sterling

Technical Manual
From Arm (2" ID Sterling) AIR
Syringe
UTILITY SERVICE CENTER

Section II Delivery Units


5/8" Spiralock VACUUM
(Ribbed Tubing)
Air Filter
Regulator 1/2" ID Sterling Saliva Ejector
80 PSI
Air-Stop 1/2" ID Sterling
Solids Collector High Volume Evacuator

Water-Stop
Power

Supply
Module Supply

1/4" Red
1/8" Yellow

5/16" White

5/8" Spiralock
Gravity Drain
Vacuum
DELIVERY HEAD
Coolant Air 1/8" Blue
Signal Air 1/8" Black SYRINGE
*WIRE ASSEMBLY, FIBER OPTICS (Black & White)
Drive Air 1/4" Red
*WIRE ASSEMBLY, SCALER OR CURING LIGHT
(Blue & Gray) 1/4" Red
®
aXcs Magellan Unit MASTER 1/8"
1/8" Red Red
OIL
1/8" Yellow Signal Air
COLLECTOR
Air Tubing Diagram
3 H.P.
FLEX ARM MANIFOLD
LOCK 1/8" Clear
COLOR CODE (from Cylinder) AIR
Red = Air GAUGE
Yellow = Signal Air (Master)
HANDPIECE
Blue = Coolant Air HOLDER
Black = Signal Air CHAIR POLE
Gray = Vacuum *WATER PRESSURE ADJUSTMENT VALVE
White (Pink) = Vent
1/8"
Red
*WATER BOTTLE
SWITCH
*MANIFOLD Adjust valve to set
LEGEND ASSEMBLY gauge at 40 P.S.I.

AIR
1/8" Yellow *WATER BOTTLE
VACUUM

REAR ASSISTANT'S HEAD


*Optional Equipment 1/8" Twin Sterling
1/8" Red 1/8" Yellow
1/8" Yellow SYRINGE

Ribbed Tubing
PLUGGED SALIVA
1/8" Yellow PORT EJECTOR
1/2" ID Sterling
1/2" ID Sterling
5/8" x 5/8" 5/8" Spiralock HIGH VOLUME
Connect to Connector SOLIDS
FOOT 1/8" Blue Connect to Connect to COLLECTOR EVACUATOR
CONTROL from Arm 1/8" Black 1/4" Red
from Arm from Arm
aXcs Magellan

EURO DELIVERY HEAD

4
3
2

Technical Manual
*WIRE ASSEMBLY, FIBER OPTICS (Black & White) SYRINGE

Section II Delivery Units


1
1/4" Red
UTILITY *WIRE ASSEMBLY, SCALER OR CURING LIGHT HP
SERVICE CENTER (Blue & Gray) EXHAUST
UMBILICAL MASTER
ASSEMBLY 1/8" Red
AIR FILTER REGULATOR 1/8" Yellow Signal Air OIL
80 P.S.I. COLLECTOR
AIR
STOP
1-3/4" ID Sterling
*POWER BRAKES
0 160 FLEX ARM
MODULE

WATER STOP
SUPPLY
(Optional) LOCK 3 H.P.
SUPPLY
1/8" Clear 1/8" Ribbed MANIFOLD
(from Cylinder)
AIR
1/4" Red 1/8" Red
1/4" Red GAUGE
Ribbed
1/8" Blue
1/8" Twin
Sterling WHIP
PILOT CONTROL
VALVE 1/4" Red
WATER
CONTROL
1/8" Yellow 1/8" Yellow 1/8" Yellow 1/8" Black BLOCK
5/8" Spiralock
VACUUM

Page ii-95
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aXcs Wall / Cabinet Unit

aXcs Wall/Cabinet Unit


®

DELIVERY HEAD
Air Tubing Diagram 1/16" Twin Sterling Syringe
Wire Assembly, Fiber Optics (Black & White)

Wire Assembly, Scaler or Curing Light


(Blue & Gray) 1/4" Red Oil
Master Collector
1/8" Red 1/8" 1/8" Red
1/8" Yellow (Signal Air) Blue
1/8" Clear
3 H.P.
Manifold
1/8" Blue (Coolant Air)
1/8"
1/8" Black (Signal Air) Brake
Flex Arm Lock Yellow
1/4" Red (Drive Air)
A 1/8" Clear Air Gauge
Handpiece
(From Cylinder) Holder
I 1/8" Clear
R

T Water
Control
U Block
B D
I I
N A
G G
R
Connect to
A 1/8" Blue 1/8" Red
From Arm
M FOOT
1/8" Yellow
S CONTROL Connect to
1/8" Black
From Arm
Connect to
1/4" Red
From Arm
COLOR CODE
Sterling Red = Air
Quad Tube 1/4" Red
Yellow = Signal Air (Master)
Blue = Coolant Air
Black = Signal Air (Coolant Water)

Umbilical Assembly
1-1/4" Sterling

1/8" Red

UTILITY SERVICE
1/4" Red
CENTER
1/8" Yellow

Air Filter Pilot


Regulator Valve
80 P.S.I.
Air Stop

Supply
1/4" Red

Water
1/8" Yellow Stop

Supply

Technical Manual
Page ii-96 Section II Delivery Units
DELIVERY HEAD

Wire Assembly, Curing Light/Scaler (Blue & Gray) 1/8" Twin


Sterling
Wire Assembly, Fiber Optics (Black & White) SYRINGE
aXcs® Basic-Duo CMU 1/8" Blue
MASTER 1/4" Red
Air Tubing Diagram 1/8" Red 1/8" Red 1/4" Red
1/8" Yellow 1/8" Yellow

1/4" Red
MANIFOLD ASSEMBLY
WATER BOTTLE 1/8" Red AIR 1/8" Blue
1/8" Red GAUGE
1/8" Red 1/8" Clear
WATER BOTTLE
SWITCH HANDPIECE
HOLDER
BOTTLE PRESSURE
ADJUST VALVE
1/8" Blue
1/4" Red

1/4" Red
WATER
1/8" Black 1/8" Black CONTROL
VACUUM BLOCK
SHUT OFF
VALVE 3/16" ID Sterling SALIVA EJECTOR

5/8" Spiralock 1/2" ID Sterling SOLIDS 1/2" ID Sterling HIGH-VOLUME EVACUATOR


COLLECTOR

FOOT CONTROL Connect


to 1/8" Blue Connect
From Arm to 1/8"
Black
From Arm 1/8" Red

Connect 1/4" Red


to 1/4" Red
From Arm

UTILITY SERVICE CENTER COLOR CODE


aXcs Basic Duo

Red = Air

Technical Manual
AIR FILTER Yellow = Signal Air (Master)
REGULATOR UMBILICAL ASSEMBLY

Section II Delivery Units


80 P.S.I. 1-1/4" ID Sterling
Blue = Coolant Air
Black = Signal Air
AIR STOP
Gray = Vacuum
1/4" Red
White (Pink) = Vent

WATER STOP
SUPPLY

SUPPLY
LEGEND
AIR
PILOT 1/4" Red
1/8" Red
VACUUM
VALVE
1/8" Yellow

Wire Assembly, Curing Light/Scaler (Blue & Gray) Optional clean water
system components
Wire Assembly, Fiber Optics (Black & White)

5/8" Spiralock

VACUUM

Page ii-97
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Page ii-98
DOCTOR'S / ASSISTANT'S UNIT
TM
NextGen Cart
3 1/8" Yellow (Signal Air) Air Tubing Diagram
Handpiece
Holders Water
2 Twin Sterling Control Twin Sterling
Supply Block
Manifold Lockout View Side Ribbed
3 2 1 1
Oil
Collector ASSISTANT'S ONLY UNIT
1/8" Black Handpiece

2
Tubing
1/8" Orange
1/8" Yellow

3
Twin Sterling
1/8" Red Water
Bottle
Gauge

(Blue & Gray)

(Black & White)


1/8" Red
Air

Wire Assembly, Fiber Optics


Gauge 1/8" Red Water
Bottle

Wire Assembly, Scaler or Curing Light


Gauge

1/8" Black (Signal Air) Water


Bottle Water 1/8" Red
Bottle 1/8" Red
1/4" Red (Drive Air) Switch Water
1/8" Red Bottle
Coolant Air Switch
Adjustment
Master
Switch Air
Regulator Master
Connect to 1/8" Blue (Coolant Air)
Air Water
1/8" Blue Regulator
from Umbilical Bottle
1/8" Red
Twin Sterling
Connect to Solids Collector 1/8" Red
1/8" Black
from Umbilical
Connect to 5/8" Spiralock
1/4" Red
from Umbilical 1/2" ID
Sterling
1/8"
Sterling 1/4" Red 5/8" Spiralock Yellow Sterling
Quad
Tubing 1/8" Red
Reducer
FOOT CONTROL Saliva
Assistant's Ejector
1/8" Red Saliva
NextGen Cart

Syringe
Ejector
Assistant's

Technical Manual
Pilot Syringe
UMBILICAL Valve

Section II Delivery Units


High-Volume UMBILICAL
Evacuator High
Volume
Evacuator

Vacuum Vacuum
Air Filter Air Filter
Pilot Regulator
Regulator Valve
(80 P.S.I) (80 P.S.I)

Air-Stop Air-Stop
W

160 0

160 0

1/4" Red 1/4" Red


Supply Supply

Water- Water-
Power Module Power Module Stop
Stop (Optional)
(Optional)

1/8" Yellow 1/8" Yellow


Supply Supply

UTILITY SERVICE COMPARTMENT UTILITY SERVICE AREA


PN: 2662-265A_Air
DOCTOR'S / ASSISTANT'S UNIT
Team Work Station
3 1/8" Yellow (Signal Air) Cabinet Mounted Unit
Handpiece
Holders
2 Twin Sterling Air Tubing Diagram
Supply
Manifold Lockout View Side Ribbed
3 2 1 1
Oil
Collector

1
ASSISTANT'S ONLY UNIT
1/8" Black Handpiece

2
Tubing
1/8" Orange Twin Sterling
1/8" Yellow Twin Sterling

3
1/8" Red
1/8" Red Water
Bottle Water
Gauge

(Blue & Gray)


Bottle

(Black & White)


Gauge
Air

Wire Assembly, Fiber Optics


Gauge 1/8" Red
A
City

Wire Assembly, Scaler or Curing Light


A

1/8" Black 1/8" Red Bottle


Water Switch
Bottle
1/8" Black (Signal Air) Water Switch
Bottle Water
Switch Bottle
1/4" Red (Drive Air)
1/8" Red Master 1/8"
Coolant Air Yellow
Adjustment Air Water
UMBILICAL Master Regulator
Switch Air Bottle
Regulator
Connect to 1/8" Blue (Coolant Air)
1/8" Blue 1/8" Red
from Umbilical 1/8" Red
Solids Collector
Twin Sterling 5/8" Spiralock
Connect to
1/8" Black
from Umbilical
Connect to
1/4" Red Sterling
from Umbilical 1/2" ID
Sterling
UMBILICAL
Sterling 1/4" Red 5/8" Spiralock
Quad 1/8" Red Saliva
Tubing Ejector
FOOT CONTROL Saliva Assistant's
Assistant's Ejector Syringe
Syringe
Reducer

Technical Manual
1/8" Red High
Volume
TWS Cabinet Unit

Section II Delivery Units


Evacuator
High-Volume
Evacuator
Vacuum
Air Filter Pilot
Vacuum Regulator
Air Filter Valve
Pilot (80 P.S.I)
Regulator Valve
(80 P.S.I) Air-Stop
Air-Stop
160 0

1/4" Red
160 0 Supply
1/4" Red
Supply

Water-
Power Module Stop
Water- (Optional)
Power Module Stop
(Optional)
1/8" Yellow
Supply
1/8" Yellow
Supply
UTILITY SERVICE COMPARTMENT
UTILITY SERVICE COMPARTMENT

PN: 2662-262A_Air

Page ii-99
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DELIVERY HEAD

Page ii-100
Syringe ®
Galaxy Chair Mounted Unit
Sterling Water Tubing Diagram
1/8" Red

1/8" Green
1/8" Clear 1/8" Clear Manifold
Brake Supply Side (Pinch
Buttons Ribbed Valve
View)

Sterling
Water
Control
1/8" Green Block

Flush
Valve

POST-MOUNTED CONSOLE
Coolant 1/8"
Water Green
CUSPIDOR Adjustment Valves Sterling
1/4" Green Whip Control
1/4" Clear Cup Fill (Euro Delivery Head)
1/8" Green
1/4" Clear
W W
(Tubing From Manifold)
1/4" Green 1/8" Green
1/4" Pinch Valve
Clear
1/4" Green City/Bottle
1 Selector
1/4" Green Point "D"
Pinch Valve
Water Block Point "C"
Manifold COLOR CODE
Water Outlet Green = Water
W
Bowl Rinse
Clear (Represented by Purple) =
1/8" Green 1/8" & 1/4" - Water,
1/4" Green 3/4" - Drain
Pinch
Valve
3/4" Clear Drain
Galaxy CMU

Technical Manual
Connector REAR ASSISTANT'S ARM

Section II Delivery Units


Umbilical Assembly
1/8" Twin Sterling
Syringe
UTILITY SERVICE CENTER
Water Filter
Regulator
40 PSI

Water-Stop
Supply
W

1/4" Green
1/4" Clear
3/4" Clear
Gravity Drain

PN: 2662-242C_Water
DELIVERY HEAD

SYRINGE

Sterling Galaxy® Magellan CMU


1/8" Green Water Tubing Diagram
1/8" Clear 1/8" Clear MANIFOLD
(Pinch
Valve
View)

WATER COLOR CODE


CONTROL
Coolant Water 1/8" Green BLOCK Green = Water
1/8" Green
Clear (Purple) = 1/8", 1/4" - Water
FLUSH
VALVE 3/4" - Drain
1/8" CHAIR POLE
Green
*WATER PRESSURE ADJUSTMENT VALVE 1/8"
*Optional Equipment
COOLANT Green
1/8" WATER
Red ADJUSTMENT VALVES
*WATER BOTTLE
SWITCH Adjust valve to set Sterling
gauge at 40 P.S.I. WHIP CONTROL
*MANIFOLD (Euro Delivery Head)
ASSEMBLY
1/4" Green

(Tubing From
*WATER WATER OUTLET (Optional)
BOTTLE 1/8" Green Manifold)
1/8" Clear
1/4" Green PINCH VALVE (Optional)
REAR ASSISTANT'S HEAD
*WATER SUPPLY
SELECTOR SWITCH
1/8"
Clear 1/8" Twin Sterling
1/4" Clear
1/4" Clear SYRINGE

1/4" Green

*CUSPIDOR (Optional)
1/4" Green
1/4" Clear CUP FILL
Galaxy Magellan

3/4" Clear 1/4" Clear


UTILITY

Technical Manual
SERVICE CENTER PINCH

Section II Delivery Units


VALVE
UMBILICAL
WATER FILTER ASSEMBLY
REGULATOR-40 P.S.I.

0 60
2" ID Sterling

WATER STOP
SUPPLY
BOWL RINSE

CITY
W WATER 1/4" Green
EQUIPMENT PINCH
VALVE
1/4" Green 3/4" Gray Spiral Drain
1/4" Green
1/4" Clear 1/4" Clear
1/4" Green

3/4" Clear CONNECTOR

GRAVITY DRAIN
PN: 2662-238C_Water

Page ii-101
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Galaxy Wall / Cabinet Unit
DELIVERY HEAD

Galaxy™ Wall/Cabinet Unit


Syringe

Water Tubing Diagram


1/8" Green
1/8" Clear 1/8" Clear Manifold
(Pinch
Valve
View)

Water
Control
Block

1/8" Green Flush


W Valve
A
T Coolant 1/8"
Green
1/8" Green

E
1/8" Clear

Water
Adjustment Valves
R
Adjust Valve
D *Water to set
T I Bottle Gauge at
40 P.S.I.
U A 1/8" Switch
Clear
B G
I R *Water
N A Bottle
G M 1/4" Green
*Water Supply
S Selector Switch
1/8" Green

1/8" Clear

1/4" Green

Umbilical Assembly
1-1/4" Sterling

UTILITY SERVICE 1/8" Green


CENTER

1/4" Green

Water Filter
2540-088 Regulator
40 P.S.I.
w

1/4" Green

Water
Stop

Supply PN: 2662-258B_Water

Technical Manual
Page ii-102 Section II Delivery Units
DELIVERY HEAD

Syringe
Water

™ Sterling
Simplicity by DentalEZ
Chair Mounted Unit
1/8" Clear 1/8" Clear 1/8"
Green
Water Tubing Diagram
HP1 HP2 HP3

COLOR CODE
Green = Water Water
1/8" Green Control
Clear (Purple) = 1/8", 1/4" - Water 1/4" Red Block
3/4" - Drain Flush
Valve

POST-MOUNTED CONSOLE Water Coolant 1/8"


Adjustment Valve Green
CUSPIDOR
1/4" Green OPTIONAL PINCH VALVE
1/4" Clear Cup Fill
1/8" Green 1/4" Clear
1/8" Red
W W
1/4" Green
1/4"
Clear Water
1/4" Green City/Bottle
Selector
1/4" Green
Pinch Valve

Water Outlet
W Bowl Rinse
Point #2
1/8" Green W

1/4" Green

3/4" Clear Drain


Flush
Valve
1/8"
Green
1/8" Green
Connector REAR ASSISTANT'S ARM From Arm
Simplicity CMU

Technical Manual
Umbilical Assembly Water Control
1/8" Twin Sterling Block
1/8" Black

Section II Delivery Units


Syringe From Arm
UTILITY SERVICE CENTER
Water Filter Water Coolant
Regulator Adjustment Valve
40 PSI

Water-Stop
Supply
W

1/4" Green
1/4" Clear

3/4" Clear

Gravity Drain

Page ii-103
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DELIVERY HEAD

Syringe
Water

Page ii-104
Sterling

Simplicity by DentalEZ TM
Magellan CMU 1/8" Clear 1/8" Clear 1/8"
Green

Water Tubing Diagram HP1 HP2 HP3

COLOR CODE Water


Coolant Water 1/8" Green Control
Green = Water Block
Clear (Purple) = 1/8", 1/4" - Water Flush
Valve
3/4" - Drain 1/8" CHAIR POLE 1/8" Black
Green
Water Coolant 1/8"
Adjustment Valve Green

OPTIONAL PINCH VALVE


Adjust valve to set
gauge at 40 P.S.I.
1/4" Green
WATER OUTLET (Optional) Water
*WATER
BOTTLE PINCH VALVE (Optional)
1/8" Clear
1/4" Green
REAR ASSISTANT'S HEAD
*WATER SUPPLY
SELECTOR SWITCH
1/8" 1/8" Twin Sterling
1/4" Clear
Clear Ribbed SYRINGE
1/4" Clear Tubing

1/4" Green 1/8" PLUGGED SALIVA


Yellow PORT EJECTOR
5/8" Spiralock

1/2" ID Sterling
5/8" x 5/8" HIGH VOLUME
Connector SOLIDS Flush
COLLECTOR EVACUATOR
Valve
1/8"
Green

Technical Manual
1/8" Green
Simplicity Magellan

Section II Delivery Units


From Arm

Water Control
Block
1/8" Black
UTILITY From Arm
SERVICE CENTER Water Coolant
UMBILICAL Adjustment Valve
WATER FILTER ASSEMBLY
REGULATOR-40 P.S.I.

0 60
2" ID Sterling

WATER STOP
SUPPLY
CITY
W WATER
EQUIPMENT

1/4" Green
PN: 2662-268B_Water
Simplicity Cart
Doctor's
Twin Sterling Syringe
Water
Control
Simplicity by DentalEZ Cart TM
Block
1/8"
Water Tubing Diagram Green

HP1
1/8"

HP2
Green
Twin Sterling

HP3
1/8" Water
Green Bottle
City/ Gauge
Bottle
Switch
1/4"
Clear

1/8"
W
Green A
Water
1/8" Green Bottle T
E
R
1/8" Flush
Green Valve D
Coolant Water T I
UMBILICAL Adjustment
U A
1/4" Green B G
Twin Sterling I R
Solids Collector N A
Pinch G
1/8" Valve M
Green Water
Outlet S
1/2" ID
Sterling
OPTIONAL PINCH VALVE

Water

Saliva
Assistant's Ejector
Syringe

High-Volume
Evacuator

Flush
Valve
1/4" Green 1/8"
Water Filter Green
Regulator 1/8" Green
(40 P.S.I) From Arm
W

Water Control
Block
1/4" Green 1/8" Black
60 0 From Arm

Water Coolant
Adjustment Valve

Water-
Stop

Supply
PN: 2662-279B_Water
UTILITY SERVICE COMPARTMENT

Technical Manual
Section II Delivery Units Page ii-105
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DELIVERY HEAD

Page ii-106
Syringe
Advantage by DentalEZ™
Sterling
Chair Mounted Unit
1/8" Clear 1/8" Clear
Water Tubing Diagram
Manifold

Water
Control
1/8" Green Block
1/4" Red
Flush
Valve
1/8" Black
POST-MOUNTED CONSOLE Water Coolant
Adjustment Valve 1/8"
Green
CUSPIDOR
1/4" Green Sterling
1/4" Clear Cup Fill Whip Control
1/8" Green 1/4" Clear (Euro Delivery Head)
1/8" Red
W W
1/4" Green (Tubing From Manifold)
1/4"
Clear 1/8" Green
1/4" Green City/Bottle
Selector
1/4" Green
Pinch Valve

Water Outlet
W Bowl Rinse
Point #2
1/8" Green W

1/4" Green
COLOR CODE
Green = Water
3/4" Clear Drain
Clear (Purple) = 1/8", 1/4" - Water
3/4" - Drain
Advantage CMU

Connector

Technical Manual
Umbilical Assembly
REAR ASSISTANT'S ARM

Section II Delivery Units


UTILITY SERVICE CENTER 1/8" Twin Sterling Syringe

Water Filter
Regulator
40 PSI

Water-Stop
Supply
W

1/4" Green
1/4" Clear

3/4" Clear

Gravity Drain
PN: 2662-251B_Water
DELIVERY HEAD

Syringe ™
Advantage by DentalEZ
Sterling Magellan Unit
Water Tubing Diagram
1/8" Clear 1/8" Clear Manifold

COLOR CODE
Water
Green = Water
Control Clear (Purple) = 1/8", 1/4" - Water
Coolant Water 1/8" Green Block
3/4" - Drain
CHAIR POLE
1/8" Green Flush
Valve
WATER PRESSURE ADJUSTMENT VALVE

1/8"
Red 1/8"
Water
WATER BOTTLE Coolant Valve Green
SWITCH Sterling
WHIP CONTROL
MANIFOLD Adjust valve to set (Euro Delivery Head)
ASSEMBLY gauge at 40 P.S.I.
1/4" Green
(Tubing From
WATER WATER OUTLET Manifold)
BOTTLE 1/8" Green
1/8" Clear
1/4" Green PINCH VALVE
1/4" Green REAR ASSISTANT'S HEAD
WATER SUPPLY
SELECTOR SWITCH
1/8" Clear 1/8" Twin Sterling
1/4" Clear
1/4" Clear SYRINGE

*CUSPRIDOR (Optional)
1/4" Green
UTILITY 1/4" Clear CUP FILL

Technical Manual
SERVICE CENTER
3/4" Clear 14" Clear

Section II Delivery Units


Advantage Magellan

WATER FILTER PINCH


REGULATOR-40 P.S.I. VALVE
UMBILICAL
ASSEMBLY
0 60

WATER STOP
SUPPLY
1-3/4" ID Sterling

CITY
W WATER
EQUIPMENT BOWL RINSE

1/4" Green
1/4" Green PINCH
1/4" Clear VALVE
1/4" Green
3/4" Gray Spiral Drain
3/4" Clear

GRAVITY DRAIN
CONNECTOR

PN: 2662-250B_Water

Page ii-107
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Advantage Basic Duo

Advantage by DentalEZ™
Basic-Duo Chair Mounted Unit
Water Tubing Diagram

DELIVERY HEAD

W
A
T Water Syringe
E 1/8" Green
R
D
T I
U A 1/8" Green
B G
I R Twin
N A Tubing
G M
S 1/8" Green
Manifold 1/8" Green

Coolant Water
Adjustment
1/8" Green

1/8" Green
1/8" Green

1/8" 1/4" Green


Green Water
Bottle
Assembly

Flush
Valve

PN: 2662-260A_Water

Technical Manual
Page ii-108 Section II Delivery Units
TRADITIONAL DELIVERY HEAD EURO-STYLE DELIVERY HEAD

Syringe Syringe

aXcs® Chair Mounted Unit


Water Tubing Diagram 3 H.P. 1/8" Clear
1/8" Clear Manifold 3 H.P.
Manifold

Handpiece Whip
Holder Control

1/8" Green
Water 1/8" Green
Flush Control Flush 1/8" Green Water
Block Control
POST-MOUNTED CONSOLE Block

Water Coolant Water Coolant


Adjustment Valves Adjustment Valves
CUSPIDOR
1/4" Green
1/4" Clear Cup Fill
1/8" Green
1/4" Clear
W W
1/4" Green
1/4" Pinch Valve
Clear
1/4" Green City/Bottle
1 Selector
1/4" Green
Pinch Valve

Water Outlet
W
Bowl Rinse COLOR CODE
1/8" Green Green = Water
1/4" Green Clear (Purple) = 1/8", 1/4" - Water
Pinch 3/4" - Drain
5/16" White Valve
3/4" Clear Drain
aXcs CMU

Connector REAR ASSISTANT'S ARM

Technical Manual
Umbilical Assembly
(2" ID Sterling) 1/8" Twin Sterling

Section II Delivery Units


Syringe
UTILITY SERVICE CENTER
Water Filter
Regulator
40 PSI

Water-Stop
Supply
W

1/4" Green
1/4" Clear

3/4" Clear

Gravity Drain

Page ii-109
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DELIVERY HEAD

SYRINGE

Page ii-110
®
aXcs Magellan Unit
Water Tubing Diagram 3 H.P.
1/8" Clear MANIFOLD

COLOR CODE
Coolant Water 1/8" Green HANDPIECE
Green = Water HOLDER
Clear (Purple) = 1/8", 1/4" - Water CHAIR POLE
1/8" Green 1/8"
FLUSH Green
3/4" - Drain

*Optional Equipment WATER


ADJUSTMENT VALVES

*MANIFOLD
ASSEMBLY Adjust valve to set
1/4" Green gauge at 40 P.S.I.

*WATER BOTTLE WATER OUTLET (Optional)


1/8" Clear
1/4" Green PINCH VALVE (Optional)
*WATER REAR ASSISTANT'S HEAD
SUPPLY
SELECTOR SWITCH
1/8" Clear 1/8" Twin Sterling
1/4" Clear
SYRINGE

1/4" Green
aXcs Magellan

EURO DELIVERY HEAD

Technical Manual
UTILITY
SERVICE CENTER SYRINGE

Section II Delivery Units


WATER FILTER
REGULATOR-40 P.S.I. 1/4" Green

0 60 1/8" Clear

WATER STOP
SUPPLY
UMBILICAL 3 H.P.
ASSEMBLY MANIFOLD

CITY Ribbed
W WATER
1-3/4" ID Sterling 1/8" Twin
EQUIPMENT 1/8" Green Sterling WHIP
CONTROL
1/8" WATER
FLUSH Green CONTROL
BLOCK
1/4" Green
1/4" Green WATER
ADJUSTMENT VALVES
aXcs Wall / Cabinet Mount

DELIVERY HEAD
aXcs Wall/Cabinet Unit
®
1/16" Twin Sterling
Syringe

Water Tubing Diagram

3 H.P.
1/8" Clear Manifold
1/8" Green

Handpiece
Holder

W
1/8" Green A
(Coolant Water)
Water T
1/8" Green Flush
1/8" Green
Control E
Block
R
D
Water Coolant T I
Adjustment Valves
U A
1/8" Clear B G
I R
N A
G M
1/8" Green
S
COLOR CODE
Green = Water
Clear (Purple) = 1/8", 1/4" - Water

Umbilical Assembly
1-1/4" Sterling

UTILITY SERVICE 1/8" Green


CENTER

1/4" Green

Water Filter
2540-088 Regulator
40 P.S.I.
w

1/4" Green

Water
Stop

Supply

Technical Manual
Section II Delivery Units Page ii-111
aXcs Basic Duo

DELIVERY HEAD
1/8" Twin

aXcs Basic-Duo CMU


® Sterling
SYRINGE

Water Tubing Diagram

1/8" Clear
MANIFOLD ASSEMBLY
WATER BOTTLE 1/8" Green

HANDPIECE
1/4" Clear HOLDER
W 1/4" Green
1/4" Green
A
T
1/8" Green
E 1/4" Green
1/8" Green WATER
CITY CONTROL
R BOTTLE
FLUSH BLOCK
TOGGLE
1/4" Green
D COOLANT
T I WATER VALVES
U A
B G
I R
N A
G M
S

COLOR CODE
Green = Water
Clear (Purple) = 1/8", 1/4" - Water

Optional clean water


system components

UTILITY SERVICE CENTER


WATER FILTER
REGULATOR UMBILICAL ASSEMBLY
40 P.S.I.
WATER STOP

1-1/4" ID Sterling
SUPPLY

1/4" Green

Technical Manual
Page ii-112 Section II Delivery Units
DOCTOR'S / ASSISTANT'S UNIT
TM
NextGen Cart
Water Tubing Diagram
Water
Control
Block
ASSISTANT'S ONLY UNIT
1/4" Green
Water
Adjustment 1/4" Green
Valve Water
Handpiece Adjustment
Tubing Valve
Water Outlet
Water Outlet
Reducer
Water Twin Sterling
Bottle
City/ Gauge
Bottle
Switch 1/4" Clear
1/4" Water
1/8" Green Clear Bottle
Gauge
1/8" Green
1/8" Green City
Water Bottle
1/8" Green 1/8" Green Bottle Switch

Coolant Water Flush


Adjustment Valve
Water
1/4" Green 1/4" Green Bottle
Twin Sterling

5/8" Spiralock

1/2" ID
Sterling
Sterling
NextGen Cart

Saliva
Assistant's Ejector

Technical Manual
Syringe Saliva
Ejector

Section II Delivery Units


Assistant's
Syringe

UMBILICAL UMBILICAL
High-Volume
Evacuator High
Volume
Evacuator

Vacuum

1/4" Green 1/4" Green


Water Filter Water Filter
Regulator Regulator
(40 P.S.I) (40 P.S.I)
W
W

1/4" Green 1/4" Green


60 0

60 0

Water- Water-
Stop Stop

Supply Supply

UTILITY SERVICE COMPARTMENT UTILITY SERVICE AREA PN: 2662-265A_Water

Page ii-113
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DOCTOR'S / ASSISTANT'S UNIT
Team Work Station

Page ii-114
Cabinet Mounted Unit
Water Water Tubing Diagram
Control
Block

1
ASSISTANT'S ONLY UNIT
Handpiece
Tubing
Twin Sterling
1/4" Clear
Water
Water Bottle
Bottle Gauge
City/ Gauge 1/4" Green

(Blue & Gray)

(Black & White)


Bottle
Switch City
Bottle

Wire Assembly, Fiber Optics


1/4"
Clear Water Switch
1/8" Green

Wire Assembly, Scaler or Curing Light


Bottle
1/8" Green Switch
1/8" Green
Water
1/8" Green 1/8" Green Bottle
Water
Bottle

Coolant Water Flush


UMBILICAL Adjustment Valve

1/4" Green 1/4" Green


Solids Collector Twin Sterling

UMBILICAL

1/2" ID
Sterling
5/8" Spiralock

Saliva
Assistant's Ejector

Technical Manual
Syringe
TWS Cabinet Unit

Section II Delivery Units


High-Volume
Evacuator 1/4" Green
Water Filter
Regulator
(40 P.S.I)
1/4" Green W

Water Filter
Regulator 1/4" Green
(40 P.S.I) 60 0

1/4" Green
60 0

Water-
Stop

Water-
Stop Supply

UTILITY SERVICE COMPARTMENT


Supply

UTILITY SERVICE COMPARTMENT


PN: 2662-262A_Water
Basic Electrical Box System
Wiring Diagram

UTILITY SERVICE CENTER

VOLTAGE LEGEND (WIRE HARNESS)


Brown - N/A Green - Ground
Purple - N/A White - 15V, 6.0A
Gray - N/A
Black Red - 17V, 6.0A
Black/Red Orange
Black 20.0V, .5A Black - Common
White Yellow
White
115V BASIC White
ELECTRICAL BOX Black
OUTSIDE VIEW
Black/White (Main Wiring Harness)

Gray
ELECTRICAL Purple
RECEPTACLE AMP Connector
LIGHT (1-480277-0) Brown
Green TRANSFORMER
Orange
Yellow Green
White/
Red Buss Fuses Time Delay Red
Brown
White Brown, Purple & Gray
BP/MDL 1A (1/4 x 1-1/4) Black
Orange Fully Insulated 1/4" Female Quick Disconnect
Water Heater Blue 3X AMP P/N 2-520184-2 (Loose)
Orange - Pos. #1
Black - Pos. #1 Yellow - Pos. #3
Orange ADAPTOR WIRING HARNESS MAIN WIRING HARNESS
Basic Electrical

(Pin #1)

Technical Manual
To Black & White Wires
From Arm (Fiber Optics)

Section II Delivery Units


White - Pos. #3 To Chair
Yellow Mounted Light
(Pin #3) Green
FIBER OPTICS
TRANSFORMER
Ground to Transformer Bracket

Red
Green White
Ground to Console or Chair Black

PN: 2662-239A

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Power Module System
Wiring Diagram

OUTSIDE VIEW
UTILITY SERVICE CENTER (Main Wiring Harness)
Brown
AMP Connector Purple
(1-480274-0) Gray
Orange
Red (To #9 on AMP Connector) Green Yellow Brown, Purple & Gray
Black (To #8 on AMP Connector) Fully Insulated 1/4" Female Quick Disconnect
Orange (To #5 on AMP Connector) White 3X AmP P/N 2-520184-2 (Loose)
White (To #7 on AMP Connector) Red
Yellow (To #6 on AMP Connector) Black Orange - Pos. #1
Yellow - Pos. #3

To Black & White Wires


Yellow From Arm (Fiber Optics)
(20V) To Chair
Purple (To #2 on AMP Connector) MAIN WIRING HARNESS Mounted Light
Gray (To #3 on AMP Connector) Green (From #4 on AMP Connector)
Brown (To #1 on AMP Connector) 110V Outlet
Red
220V Green White
Configuration Water Heater Ground to Console or Chair Black
Black (1656-573)
3 AMP Breaker (110V) TRANSFORMER Brown Blue Air/Electric Switch
White Black 1/8" Yellow Tube
2 AMP Breaker (220V) (2613-051)
Power Module

COM ELECTRICAL VOLTAGE LEGEND (WIRE HARNESS)


RECEPTACLE

Technical Manual
N.O. Brown - 19.OV, 7.5A Green - Ground
Brown Blue
Purple - 24.OV, 7.5A

Section II Delivery Units


White Black N.C. White - 15V, 6.0A
Black Gray - Common
(1656-549) Red - 17V, 6.0A
Black or Brown Orange
White (1656-574) 20.0V, .5A Black - Common
(From 3648-259) Yellow
Connector Black (1656-575)
(2540-085) White or Blue
(From 3648-259)

White (1656-522) Black (1656-549)


Green (From 3648-259)
White (From 3648-259)
Wiring Harness
CHASSIS GROUND (3648-259)

PN: 2662-240A
TM

NextGen Cart
Wiring Schematic

UTILITY SERVICE AREA

WIRING HARNESS
AMP CONNECTOR INSIDE UMBILICAL
Gray To #3 AMP Red To #2 AMP (1-480274-0)
Connector Connector Gray (24V)
Blue (24V) White (115V)

White To #7 AMP Black (1656-549) Black (115V)


Connector

White (1656-552) Black To #8 AMP


Red To #2 AMP Connector
Orange (20V) Yellow (20V)
Connector CONNECTOR To Fiber To Fiber
Yellow (20V) Optic Box
(2540-085) To #6 AMP Optic Box
Green/Yellow Green/Yellow
Brown Blue Connector From #4 on OUTSIDE VIEW
Gray To #3 AMP AMP Connector CHASSIS GROUND Black (115V)
Connector White Black CHASSIS GROUND Not Used
(Near Wire AMP CONNECTOR Red (24V)
Assembly) (1-480274-0)
Orange (20V) 1 2 3
Gray (24V)
Yellow To #5 AMP Orange (20V) 3 AMP BREAKER
Connector 4 5 6 3 WIRE HARNESS
Red (20V) STRAIN RELIEF
Green/Yellow 7 8 9
(24V) Ground Yellow (20V) BUSHING
White (115V) DUPLEX
AIR/ELECTRIC SWITCH Not Used OUTLET Black (115V)
TRANSFORMER (2613-051) Black (115V)
Com.
Black or Brown
N.O.
From 3648-298
8 AMP BREAKER .75 AMP BREAKER Green/Yellow
Brown Blue Ground
N.C.
White (115V)
White

Technical Manual
Black

Section II Delivery Units


CONNECTOR
Basic Cart Electrical

(2540-085) WIRING HARNESS


Black (1656-575) (3648-298)

Green/Yellow
White (1656-552) Black (1656-549) From 3648-298
Blue (1656-590) White or Blue
From 3648-298
CHASSIS GROUND

5 AMP BREAKER

P.N. 2662-264B

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Chair Side

Page ii-118
18-3/4"

USC Base

Suggested
Electrical Outlet
Location

15-18" +- 1/32"
4-3/4" 5-11/16" ELECTRICAL:
Provide 120V, 20 amp
power supply with
duplex receptacle by
contractor.

3-11/16"

5-1/8"
AIR GRAVITY DRAIN (if applicable): Ø 7/8" through
AIR: 80-100 PSI 3/4" (1.9 cm) rigid copper tubing
1/2" (1.3 cm) pipe w/1/2" or PVC fittings (PVC fittings not
M.N.P.T by contractor. supplied). Stub up 1-1/4" (3.2cm)
Protrude 1-1/4" (3.2com) max. from floor. NOTE: Trap
max. from wall or floor. and vent as per local
2-1/8" Purge line of all debris. code by contractor. 1-1/8"
Terminate w/shut-off valve
supplied by dental dealer, 13"
installed by contractor. DRAIN Horizontal
Center Line

8-5/8"
+- 1/32" WATER VACUUM
WATER: 40-45 PSI
(if applicable) CENTAL VACUUM (if applicable):
1/2" (1.3 cm) pipe w/1/2" 1/2" (1.3 cm) rigid copper tubing
M.N.P.T by contractor. 2" or PVC fittings (PVC fittings not
Protrude 1-1/4" (3.2cm) supplied). Protrude 1-1/4" (3.2cm)

Technical Manual
max. from wall or floor. 1/2"
Rectangular USC

max. from wall or floor.


Purge line of all debris. NOTE: Plumbing up to utility service center
box to be specified by central vacuum supplier.

Section II Delivery Units


Terminate w/shut-off valve
supplied by dental dealer,
installed by contractor. 3 x Ø 5/8" through

NOTE: For reference only. Not to scale


7-9/16"
4 x for Chair Center Line
#10-32
Anchors

USC Base

PN: 2677-052D USC TEMPLATE (Rectangular) June, 2008


Chair Side
(minimum of 2" from chair casting)

21-1/8"

Regulator Location

Power Module
Location

5-11/16"

3-11/16"

2" Regulator Location

Horizontal 10-3/4"
17-15/32" Center Line
AIR GRAVITY DRAIN (if applicable):
3/4" (1.9 cm) rigid copper
tubing or PVC fittings (PVC
fittings not supplied). Stub up
AIR: 80-100 PSI 1-1/4" (3.2cm) max. from floor. 1-1/8"
1/2" (1.3 cm) pipe NOTE: Trap and vent as per
with 1/2" M.N.P.T. by local code by contractor.
contractor. Protrude
3X Ø 5/8" 2-1/8" 1-1/4" (3.2com) max. Ø 7/8" through
through from wall or floor.
Purge line of all debris.
Terminate w/shut-off 1/2"
valve supplied by
dental dealer, installed DRAIN
by contractor.

4X for
WATER #10-32
Contoured USC

WATER (if applicable): Anchors


40-45 PSI

Technical Manual
1/2" (1.3 cm) pipe with1/2"
M.N.P.T. by contractor. ELECTRICAL:
Protrude 1-1/4" (3.2cm) max.

Section II Delivery Units


2-9/16" VACUUM Provide 120V, 20 amp
from wall or floor. Purge line power supply with duplex
of all debris. Terminate with CENTAL VACUUM (if applicable): receptacle by contractor.

NOTE: For reference only. Not to scale


shut-off valve supplied by 1/2" (1.3 cm) rigid copper
dental dealer, installed by tubing or PVC fittings (PVC
contractor. fittings not supplied). Protrude
1-1/4" (3.2cm) max. from wall
or floor. NOTE: Plumbing up
to utility service center box to
be specified by central vacuum
supplier.
Chair Center Line

4-1/2"

7-1/2" Suggested
Electrical Outlet
Location

USC Base

15"

PN: 2677-056C June, 2008


USC TEMPLATE (Contour)

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17.5" FLOOR OPENING
2 X 4.07" 2 X 9.25" 3.45"

DIRECTION TO
CHAIR BASE
MINIMUM OF 2" FROM
CHAIR CASTING 2.06"
2 X 3.02"
AIR
IMPORTANT: Ø 5/8" through
AIR: 80-100 PSI
BEFORE PROCEEDING WITH 1/2" (1.3 cm) pipe
PLUMBING AND ELECTRICAL with 1/2" M.N.P.T. by
INSTALLATION, CONSULT ALL REGULATOR contractor. Protrude REGULATOR
1-1/4" (3.2cm) max.
APPLICABLE UTILITY CODES LOCATION from wall or floor. LOCATION
AND REGULATIONS. Purge line of all debris.
Terminate w/shut-off
valve supplied by
dental dealer, installed ORIENT VALVE
by contractor. OUTLET IN
THIS DIRECTION RESTRICTED AREA 7.81"
DRAIN
2.34" ORIENT VALVE Ø 7/8" through FOR LIGHT
OUTLET IN GRAVITY DRAIN (if applicable):
THIS DIRECTION 3/4" (1.9 cm) rigid copper TRANSFORMER
tubing or PVC fittings (PVC
2 X 7.88" fittings not supplied). Stub up IF POWER
1-1/4" (3.2cm) max. from floor.
NOTE: Trap and vent as per
local code by contractor. MODULE N/A

14" FLOOR WATER


OPENING 4" Ø 5/8" through
WATER (if applicable):
40-45 PSI, 1/2" (1.3 cm) VACUUM
pipe with1/2" M.N.P.T. Ø 5/8" through
by contractor. Protrude
1-1/4" (3.2cm) max. from CENTAL VACUUM (if applicable):
wall or floor. Purge line 1/2" (1.3 cm) rigid copper
of all debris. Terminate tubing or PVC fittings (PVC
with shut-off valve fittings not supplied). Protrude

FOR OUTLET BOX

RESTRICTED AREA
supplied by dental dealer, 1-1/4" (3.2cm) max. from wall
installed by contractor. or floor. NOTE: Plumbing up
to utility service center box to
be specified by central vacuum
supplier.
ELECTRICAL:

Technical Manual
Provide 120V, 20 amp
Flush Mount USC

power supply with duplex


receptacle by contractor.

Section II Delivery Units


NOTE: For reference only. Not to scale
4.81" RESTRICTED AREA FLUSH-MOUNTED USC
4.43"
FOR POWER MODULE
FULL-SIZE TEMPLATE
OR ELECTRICAL BOX

DentalEZ Equipment
Division of DentalEZ Group
Bay Minette, AL 36507

1.45"
9.58" PN: 2677-054B
USC TEMPLATE (Basic)

Water Regulator Location

Power Module
Location

8-1/2" Air Regulator Location 8-1/2"


DRAIN
Ø 7/8" through
VACUUM GRAVITY DRAIN (if applicable):
3/4" (1.9 cm) rigid copper
Ø 5/8" through tubing or PVC fittings (PVC
CENTAL VACUUM (if applicable): fittings not supplied). Stub up
1/2" (1.3 cm) rigid copper 1-1/4" (3.2cm) max. from floor.
tubing or PVC fittings (PVC NOTE: Trap and vent as per
fittings not supplied). Protrude local code by contractor.
1-1/4" (3.2cm) max. from wall
or floor. NOTE: Plumbing up
12-5/16" to utility service center box to
be specified by central vacuum
AIR VALVE supplier.
Ø 5/8" through
AIR (if applicable): 80-100 PSI
1/2" (1.3 cm) pipe with 1/2"
M.N.P.T. by contractor. Protrude
1-1/4" (3.2com) max. from wall
or floor. Purge line of all debris.
Terminate w/shut-off valve
supplied by dental dealer,
installed by contractor.
Basic USC

Technical Manual
WATER

Section II Delivery Units


ORIENT WATER
VALVE OUTLET IN VALVE Suggested

NOTE: For reference only. Not to scale


THIS DIRECTION Ø 5/8" through Electrical Outlet
WATER (if applicable): Location
40-45 PSI 1/2" (1.3 cm)
pipe with1/2" M.N.P.T. by
contractor. Protrude
1-1/4" (3.2cm) max.
from wall or floor.
Purge line of all
debris. Terminate
with shut-off valve ELECTRICAL:
supplied by dental Provide 120V, 20 amp
dealer, installed by power supply with duplex
contractor. receptacle by contractor.

1-7/16"

13-1/2"

14" 9/16"

2-1/8" 3-1/4" 1-3/4" 2-1/4"

June, 2008 CHAIR SIDE PN: 2677-071B

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BASIC MAGELLAN USC TEMPLATE

Page ii-122
CHAIR SIDE
(Simplicity b y DentalEZ™ CMU)
9/16" 14"
13-1/2"
4-1/2"

Suggested
Electrical Outlet
Location

VACUUM 6-1/2"
Ø 5/8" through
CENTAL VACUUM (if applicable):
1/2" (1.3 cm) rigid copper
tubing or PVC fittings (PVC
fittings not supplied). Protrude
1-1/4" (3.2cm) max. from wall
or floor. NOTE: Plumbing up
to utility service center box to
AIR VALVE be specified by central vacuum
supplier.
Ø 5/8" through
AIR (if applicable): 80-100 PSI
1/2" (1.3 cm) pipe with 1/2"
M.N.P.T. by contractor. Protrude
1-1/4" (3.2com) max. from wall
or floor. Purge line of all debris.
Terminate w/shut-off valve
WATER supplied by dental dealer,
installed by contractor.
VALVE 12-5/16"
Ø 5/8" through
WATER (if applicable):
40-45 PSI 1/2" (1.3 cm)
pipe with1/2" M.N.P.T. by
contractor. Protrude
1-1/4" (3.2cm) max.
from wall or floor.
Purge line of all
debris. Terminate Air Regulator Location

Technical Manual
with shut-off valve
supplied by dental
dealer, installed by

Section II Delivery Units


Basic Magellan USC

contractor.
8-1/2"

NOTE: For reference only. Not to scale


Power Module
Location

ORIENT WATER
VALVE OUTLET IN
THIS DIRECTION

Water Regulator Location 3-3/4"

1-1/4"

6"
9"
April, 2008 PN: 2677-072A
Galaxy® Wall/Cabinet Mount Template
4 x Ø 5/16"
2"
through
MOUNTING BRACKET 1. Mark the top right
hole for the T-nuts
1-1/2" 13" above the floor

EDGE OF CABINET
(11" if NuTorqueTM
installed). Also, for
cabinet mounted
Ø 1-1/4"
through units, mark the hole
(Cabinet Mount Only) 2" from the front
edge of the cabinet.
3"
2. Level the template
and mark the re-
13" maining three holes
(11" if
NuTorque
for the T-nuts.

Technical Manual
installed)

Section II Delivery Units


NOTE: For reference only. Not to scale
3. Drill four 5/16"
7/16" 1" holes for the T-nuts.
Galaxy Wall / Cabinet Mount

1/2" 4. For cabinet mounted


units only, mark and
1-1/2"
drill a 1-1/4" hole
3" for tubing.

FLOOR
PN: 2677-057B July, 2009

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TWS Cabinet Unit USC

X"

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PN: 2677-067A

NOTE: For reference only. Not to scale

Technical Manual
Page ii-124 Section II Delivery Units
USC TEMPLATE (NextGen™/Simplicity by DentalEZ™ Cart)
2-1/8" 1-5/16" 6-3/4"

Water Regulator Location


Power Module
Location
3-5/8"
AIR VALVE
AIR: 80-100 PSI 1/2" (1.3 cm) pipe
with 1/2" M.N.P.T. by contractor.
Protrude 1-1/4" (3.2com) max.
from wall or floor. Purge line of all
debris. Terminate w/shut-off valve
supplied by dental dealer, installed
by contractor. 8-1/2"

8-1/2" 1-1/4"
Air Regulator Location

1"

WATER
VALVE
WATER (if applicable):
40-45 PSI 1/2" (1.3 cm)
pipe with1/2" M.N.P.T. by VACUUM
contractor. Protrude
1-1/4" (3.2cm) max. from CENTAL VACUUM (if applicable):
wall or floor. Purge line 1/2" (1.3 cm) rigid copper
of all debris. Terminate tubing or PVC fittings (PVC
with shut-off valve fittings not supplied). Protrude
3X Ø 5/8" 1-1/4" (3.2cm) max. from wall

Technical Manual
supplied by dental
dealer, installed by through or floor. NOTE: Plumbing up
contractor. to utility service center box to

Section II Delivery Units


be specified by central vacuum
supplier.

NOTE: For reference only. Not to scale


Suggested
Electrical Outlet
NextGen / Simplicity Cart USC

Location

ELECTRICAL:
Provide 120V, 20 amp
power supply with duplex
receptacle by contractor.

13-1/2"
14" 9/16" PN: 2677-068B

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2500 Highway 31 South
Bay Minette, Alabama 36507
1-866-DTE-INFO
Fax: (251) 937-0461
www.dentalez.com

© DentalEZ Alabama, Inc.


Printed in USA
September, 2009

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