Professional Documents
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41 Sida 13
TYFON®
The original!
From classic “honks” to complete acoustic
systems
A Kockum Sonics whistle is not only high-quality design. It also contains
local noice. This quality is the result of more than 80 years of development.
The TYFON® fulfils all current IMO and national authority regulations.
Kockum Sonics AB
Page 2(16)
Contactor Unit
Installation .......................................................................................................... 09
Spare Parts Connection Diagram ....................................................................... 10
SUPERTYFON with Valve
Installation .......................................................................................................... 11
Spare
Whistle system
Partsapplication Table of Contents
SUPERTYFON ................................................................................. 12
Spare Parts Valve............................................................................................... 13
Push Button / Morse Signal Key
Installation, Contact Schema and Spare Parts.................................................... 14
Signal Controller TLG 2000 .......................See separate “Instruction Manual” KSM 565EN
Kockum Sonics AB
Page 3(16)
TK 75A Heating:
CONTACTOR AC 220V 60Hz
UNIT 1phase
AC 440V 60Hz
3phase
TO BE FITTED INDOORS
W/H CONSOLE
TL 70P
MORSE KEY TL 70P
MORSE KEY
TL-80P TL-80P
PUSH BUTTON PUSH BUTTON
??? TL 70P
???.??.??? ??? ???.??.???
TL-80P
MORSE KEY PUSH BUTTON
TL-80P
MORSE KEY
Yard PUSH BUTTON
Supply:
Specification, see scope of supply document 01. Spark suppression and Load indication,
see Instruction Manual for TLG 2000 Signal Controller.
Yes
Sound reception
C-WH-11
system (TYFON
ACTIVE) D2 No
Common
Output to fore
TYFON C-WH-10
Elec. Whistle
LM7
230VAC
Output to aft
TYFON C-WH-2 C-WH-1 Output to lantern
Air. Whistle DY2 DY2 (Manouvering
230VAC light)
GENERAL EM'CY
F-PA-11 ALARM SIGNAL
(potential free dry
normally open
contact)
PUSH BUTTON
TYFON C-WH-5/7/8
MORSE KEY
C-WH-4/6/8
260
550
800
130
280
160
480 Max. 250
Front
Min.
170 265 4 mounting holes
for M12 screws
Maintenance
ELECTRO-TYFON is designed to give long reliable service without routine maintenance but a periodic inspection always
gives early warning of any faults that may develop.
Dismantling the Whistle The Piston and Rod
Inspection or change of cylinder, piston, piston rings, rod, rod bearing can be done without removing the crankcase from
the foundation in the following way:
Shut off and block the electric power supply. Dismount the horn (D) and outlet pipe (C). Unscrew the crankcase cover (B).
Remove the cylinder (H) with a sharp tool between the cylinder and base plate (L). Loosen the piston screw (J). When
loosening, counterhold with a spanner on the flat surfaces of the piston rod just above the piston to avoid twisting the rod.
Remove the piston (I). Unscrew the bearing cover (E) of the rod (G), remove the circlip (F) from the crank journal and pull
apart the rod with a puller.
The Motor
To remove the motor, the crankcase/motor unit has to be dismounted from the foundation. After dismounting the piston,
remove the base plate from the gear housing. Do not forget to loosen the screw (K) inside the cylinder. Unscrew the motor
screws (A ), lift the motor and remove it through the channel in the crankcase.
The Crankshaft
Unscrew the M8 screw (P) in the crankshaft bearing cover at the motor side of the crankcase. Install a long M8 screw in
the thread and pull out the cover. Remove the spacer O-ring and circlip at the end of the crankshaft and press out the
crankshaft from the motor side of the crankcase. The drive end bearing (O) is fixed in the crankcase, and the balance end
bearing (Q) moves out with the crankcase. Do not remove the two bearing location screws (N) inside the crankcase.
General inspection
There must be no scratches or nicks on the inside surface of the cylinder. A slight clearance between the piston ring and
cylinder is quite normal. Replace the piston ring if the thickness is below 5,5mm.
Reassembling
When replacing the gear wheel (M) at the motor, heat the new wheel to about 80°C before pressing it on the motor shaft.
Lubricate the teeth of the gear wheel with Molybdeniun or tungsten disulfide grease of good quality intended for high-
speed gears. Lubricate the piston rod bearing and fill half of the volume inside the bearing cover with high-speed roller
bearing grease of good quality for example: Klüber Isoflex LDS 18 Special A.
Important
On inspection or change of cylinder, always replace O-rings, circlips, the piston rod sealing ring and piston screw
securing plate with new ones. Lock all screws with Loctite 242 or similar locking liquid.
B P
E
F O
N
G
C M
D
I J K L
Kompl. med
TABLE No. 1 rätt motor pos 2.
No Ref. No Item Qty.
Dra in 380V
Motor stencil Motor 380V -
- 440V
2 Motor 1 34240705 Bearing (2 in set) for motor 2
440V ellerRQS 90LF/2-R
Motor 690V 380V - 440V
över 2 See table No. 1
Ref. No 20611030 Qty. 1
texten. 3 ----------- Connecting box complete 1
4 21769059 Cover 1
5 21769057 Crankcase 1
6 21768984 Outlet 1
7 21765049 Packing 1
TABLE No. 2 8 See table No. 2
MT 150/130 380 - 440V 60Hz 9 See table No. 3
8 Horn 10 See table No. 3
Ref. No 21750120 Qty. 1 11 21768368 Flange 1
16 Motor Gear Wheel 12 21768985 Cylinder 1
Ref. No 21768360 Qty. 1 13 See table No. 3
24 Crankshaft Gear Wheel 14 See table No. 4
Ref. No 21768359 Qty. 1 15 32470024 Circlip SgA 24 1
16 See table No. 2
Parts can be obtained from Kockum
17 21768365 Base plate 1
Sonics or their agents. When ordering,
18 21769060 Screw 2
please, state name, reference number.
19 21768399 Cap 1
20 21768404 Spacer 1
21 20862066 O-ring 57,6 x 2,4 1
22 20880003 Bearing for Crankshaft 1
TABLE No. 3 23 21768376 Spacer 1
24 See table No. 2
No Set Complete
25 20880002 Bearing for Crankshaft 1
9 Vibration Damper Set 26 See table No. 4
Ref. No 24530293 27 See table No. 4
Vibration Damper
Bushing
Washer
Nut TABLE No. 4
10 Clamp Set
No Set Complete
Ref. No 24530294
Clamp 14 Set for Piston/Piston Rod
Rubber tube Ref. No 24530297
Support Washer
Plastic Spacer Screw
Rubberpacking 26 Crankshaft Set
13 Piston Set Ref. No 24530280
Ref. No 24530296 Crankshaft
Piston Flat Key
Piston rings 2 in set Screw
Pin Stopscrew
Circlip 30 / 25
27 Piston Rod Set
Ref. No 24530291
Piston rod
Cap
Nut
Bearing
Radial seal
O-ring
Screw
Washer
Circlip
4
3 2
7 8 9 10
25 24 23 22
26
21
20
19
27 18
11
12
13 14 15 16 17
General Information
To protect the ELECTRO-TYFON from
overload a thermal relay is built into the
contactor unit. The relay´s set point is (see Cable gland for Motor Terminal Box:
Scope of supply doc. No. 01) The hand M25 for cable Ø 16,5-19,5
reset button is located within the cabinet.
The unit provides the TYFON with heating
voltage that automatically switches off
during signalling.
Installation
The Contactor Unit should be mounted indoors.
Mounting
ELECTRO-TYFON
Dimensions:
220 x 275 x 120 mm (H x W x D)
Distance between 4 mounting holes
Horizontally: 226 mm
Vertically: 171 mm
Mounting holes: Ø 6,5 mm
Technical Data:
Main voltage max 690V
Heating capacity 96VA
31 6 4
TK 75A 230/240V 50/60Hz
No Item Ref. No
1 Contactor BF2500 20400100
2 Coil for contactor 20400134
3 Thermal relay RF 25 20400270
4 Transformer 20600127
5 Heating relay 20410015 6
6 Aux contact 20431008
Units can be obtained from Kockum Sonics
or their agents. When ordering, please,
give reference number and part name.
1 2 5
600
AT 150/330
400
A
94
Ø 270
Valve
TV 784
252
65
150
A
35
30-40
Pipe thread 1/2" 70
100
120 3 holes Ø 11
Cables Choke flange
A-A
135
Installation
SUPERTYFON is to be fixed with bolts to an outrigger or
similar construction. To avoid functional trouble blow the
supply pipe thoroughly clean before connecting to the
Valve TV 784
signalling whistle.
Filter
If the pipe line above deck is longer than 100m a primary
FILTER TP 15/2 should be installed at the foot of the mast to
protect the signalling apparatus from water condensate and
rust particles. Wiring diagram
Positioning Whistles
For an all–round radiation and a limited noise level from the Heater Valve Valve
ship's whistles at the listening posts, the positioning of the Coil 2 Coil 1
ship's whistles is very important. For further information
regarding installation regulations and "Combined Systems",
see our leaflet "IMO Regulations, KSM 265E".
Thermostat
9
2
5 4
7
8
11
10
Spare Parts
No. Name Ref. no.
4 3 2 1
16
5
6
15
14
7
13
8
9 12
11
10
Lanyard
Ø 4,5 (x4)
20
46
40
131
105
70
50
105 105
80
94
88
69
82
Ø 22,5
Spare Parts
3 No. Name Ref. no.
1 Push-Button comp. 24500009
2 Morse Key comp. 24500217
3 Switch 20502007
4 Box 24500007
Contact Scheme
23 24
ELECTRO–TYFON
®
Serial No. ___________
TYFON®
General Information Operates in all Temperatures
ELECTRIC PISTON HORN MT 150 is an electrically driven ELECTRIC PISTON HORN MT 150 will give a high perfor-
sound emitter. It is built-up of comparatively few moving parts mance in both arctic and tropical climates. A patented sys-
as the 'swinging piston', unlubricated cylinder and an oil-free tem with a high efficiency rectangular horn and a specially
gearbox. designed motor will match the motor speed to the acoustic
The main important features are the following: resonance of the horn at any ambient temperature. This sys-
• unsymmetrical sound distribution tem also prevents the whistle from being affected by voltage
• operates in all ambient temperatures and frequency fluctuations in onboard mains.
• unaffected by mains voltage and frequency fluctuations Maintenance-free
• maintenance-free and non-corrosive
• easy to install All components are chosen to withstand corrosion and to
• complies fully with the International Regulations (IMO 1972). give a minimum of maintenance. The crankcase and founda-
tion is hot galvanized. The motor is painted with Epoxy and
Polyethane (white). The horn is made of glass fibre armed
Unsymmetrical Sound Distribution polyester (white). The cylinder is unlubricated and the gearbox
The IMO Regulations stipulate a very high sound pressure is oil-free. The piston rod bearing includes a grease reservoir
level for efficient signalling, yet the sound level of the vessel's with a special device to minimize the grease losses.
own signal at the listening posts shall not exceed 110 dBA.
A common way to solve this 'paradox' is to place the whistle Motor Control
very high above deck. But what if the highest point is not high
enough? For example: to reduce the noise from the signal by Our complete Contactor TK 75A/TK 85A is available for ELECTRIC
6 dB, the distance between the listening post and the whistle PISTON HORN MT 150 and has following functions:
must be doubled! – Motor start
– Motor overload protection
ELECTRIC PISTON HORN MT 150 with unsymmetrical Sound – Winding heating of motor for anti-condensation purpose.
Distribution is the solution. The horn with its unique vertically
extended front, and a specially created sound spectrum will Technical Data
reduce the noice on deck with 6-8 dB compared to a conven-
tional whistle. Frequencies (basic): 130 Hz or 140 Hz
Sound pressure level according to IMO:
(notional distance 1 m), (1/3 octave band): > 138 dB
Weight (approx): 70 kg
Kockum Sonics AB, Industrigatan 39, P.O. Box 1035, SE-212 10 Malmö, Sweden, Tel: +46 (0) 40 671 88 00
Fax: +46 (0) 40 21 65 13, e-mail: info@kockumsonics.com, www.kockumsonics.com
Dimensions and Installation
260
550
800
280mm (11”)
130
160
Front
290
Mounting Holes
4 mounting
min. 170 265 holes for M12
screws
Installation
ELECTRO-TYFON MT 150/130-140
ELECTRO–TYFON MT 150 shall be fixed with four M12
screws that must be firmly tightened and locked.
Voltage 50/60 Hz 380-440 660-690
Mount the whistle on a platform supplied with a safety Power consumption kVa 7 7
rail.
In -rush current A 40 24
As the whistle is subject to vibration on starting and Fuse (slow) A 16 10
stopping, flexible electric cables should be used near-
est the motor. Power cable section, mm2
Lenght up to 100 m 2,5 2,5
The gland on the electric Motor Terminal Box is M 25 Lenght 100-200 m 4 2,5
for cable Ø 9-20.
Lenght 200-300 m 6 4
Optional: M 32 for cable ø 17-28
Maintenance, Dismantling and Reassembling
• Shut off and block the electric power supply. General inspection
• Dismount the horn (D) and outlet pipe (C).
• Unscrew the crankcase cover (B). There must be no scratches or nicks on the inside surface
• Remove the cylinder (H) with a sharp tool between the of the cylinder. A slight clearance between the piston ring
cylinder and base plate (L). and cylinder is quite normal. Replace the piston ring if the
• Loosen the piston screw (J). When loosening, counterhold thickness is below 5,5mm.
with a spanner on the flat surfaces of the piston rod just
above the piston to avoid twisting the rod. Remove the
piston (I).
Reassembling
• Unscrew the bearing cover (E) of the rod (G), remove the When replacing the gear wheel (M) at the motor, heat the new
circlip (F) from the crank journal and pull apart the rod with wheel to about 80°C before pressing it on the motor shaft.
a puller. Lubricate the teeth of the gear wheel with Molybdeniun or
tungsten disulfide grease of good quality intended for high-
speed gears.
The Motor Lubricate the piston rod bearing and fill half of the volume
To remove the motor, the crankcase/motor unit has to be inside the bearing cover with high-speed roller bearing grease
dismounted from the foundation. After dismounting the pis- of good quality for example: Klüber Isoflex LDS 18 Special A.
ton, remove the base plate from the gear housing. Do not
forget to loosen the screw (K) inside the cylinder. Unscrew
the motor screws (A ), lift the motor and remove it through
Important
the channel in the crankcase. On inspection or change of cylinder, always replace O-rings,
circlips, the piston rod sealing ring and piston screw securing
plate with new ones. Lock all screws with Loctite 242 or
similar locking liquid.
P
E
B
F O
N
G
C M
D
I J K L
MT 150/130 and MT 150/140: Part No.
26 25 24 23
4 3
22
2
21
5 20
19
18
1
27
6
11
12
15 16 17
7 8 9 10
13 14
Complete units can be obtained from Kockum Sonics Subject to alteration without notice.
or their agents. When ordering, please, state name,
reference number and serial number, see first page.
*The motor is the same for 50 Hz and 60 Hz, but the
gear wheels are different.
KSM 604/0728
6 3 6 5 4
TYFON®
1 2
TK 75A
TK 80A
245.80.200 for MT
245.80.201 for MTX } 400-440 V Units
TK 85A
TK 90A
245.80.202 for MT
245.80.203 for MTX } 690 V No. Name
1 Contactor BF2500 115/120V 50/60 Hz
Ref. no.
20400101
Contactor BF 2500 230/240V 50/60 Hz 20400100
2 Coil for contactor 115/120V 50/60 Hz 20400135
Coil for contactor 230/240V 50/60 Hz 20400134
General Information
3 Thermal relay RF 25, 9-15 for MT TK 75A 20400270
To protect the ELECTRO-TYFON® from overload a thermal Thermal relay RF 25, 14-23 for MTX TK 80A 20400269
relay is built into the contactor unit. The relay´s set point is: Thermal relay RF 25, 4,5-7,5 for TK 85A 20400271
TK 75A: 11A , TK 80A: 14A, TK 85A: 6A, TK 90A: 9A. The hand
Thermal relay RF 25, 9-15 for TK 90A 20400270
reset button is located within the cabinet. The unit provides the
TYFON®(s) with heating voltage that automatically switches 4 Transformer 400/24V, 96VA for TK 75A/80A 20600127
off during signalling. Transformer 690/50V, 96VA for TK 85A/90A 20600128
5 Heating relay 20410015
6 Aux contact 20431008
Technical Data
Units can be obtained from Kockum Sonics or their agents.
Main voltage max 690V When ordering, please, give voltage and frequency, reference
Heating capacity 96VA number and part name.
Cable glands — standard:
2 pcs M 25 x 1,5 for cable Ø 9-20
1 pcs M 20 x 1,5 for cable Ø 6-16 Contactor Unit dimensions:
Glands — optional:
220 x 275 x 120 mm (H x W x D)
3 pcs M 32 x 1,5 for cable Ø 17-28
Distance between 4 mounting holes:
The cable gland on the Motor Terminal Box is Horizontally: 226 mm
M 25 x 1,5 for cable Ø 9-20. Vertically: 171 mm
Mounting holes: Ø 6,5 mm
Operating ambient temperatur 0...+50Co Total weight: 5,8 kg
To be mounted indoors
Kockum Sonics AB, Industrigatan 39, P.O. Box 1035, SE-212 10 Malmö, Sweden, Tel: +46 (0) 40 671 88 00
Fax: +46 (0) 40 21 65 13, e-mail: info@kockumsonics.com, www.kockumsonics.com
Connection Diagram
Reset
relay
96
Reset
18 15
R
95 Heating
relay
3 min ON delay
A2 A1
A2
T1
T2
T3
Contactor
A1
L1
L2
L3
Sec
Prim
1 2 L1 L2 L3 T1 T2 T3
Recommended: Motor
Safety switch or fuses
(not included in delivery) U1 V1 W1
Control Mains
The direction of rotation
230V/115V 400V/50Hz
is not important
50/60Hz 440V/60Hz
690V/50Hz
690V/60Hz
KSM 335/0736
Horn AT 150/330
Ref. no. 32170884
TYFON®
General Information Installation
Before "COLREG 1972" (the International Regulations for SUPERTYFON AT 150/330 is to be fixed with four M16 bolts
Preventing Collisions at Sea), a popular practice was to use to an outrigger or similar construction. To avoid functional trou-
low–pitched tones even for smaller vessels. In other words, ble blow the supply pipe thoroughly clean before connecting
the principle of a low tone for large vessels was not followed to the signalling whistle. If the pipe line above deck is longer
with sufficient stringency. than 100m, a primary FILTER TP 15/2 should be installed at the
foot of the mast to protect the signalling apparatus from water
According to the IMO regulations, the very low tones are condensate and rust particles. This filter is recommended to
strictly reserved for the largest ships. For middle–sized and be drained regularly, approximately once a month.
smaller vessels, there are rather wide limits as to the choice
of frequencies. Preference has been given to signals which,
even at some distance, have capability to be heard. For ves- Technical Data
sels of 75 to 200m, TYFON® and SUPERTYFON with fre-
quencies between 130 and 350 Hz are appropriate. Frequency: 330 Hz (340 Hz*)
Electric power:
Valve Unit Thermostat heating: 24 W
Valve: 27 W
The VALVE UNIT TV 784 has a good air flow section,
thermostatic heating, exchangeable choke flanges and Weight: 11,5 kg
filters. The apparatus is fitted with two coils for normal and
emergency operation and lanyard as standard (see separate *Complementary frequency available together with 330 Hz.
leaflet KSM 264).
For wiring diagram: see Valve Unit TV 784, KSM 264.
Kockum Sonics AB, Industrigatan 39, P.O. Box 1035, SE-212 10 Malmö, Sweden, Tel: +46 (0) 40 671 88 00
Fax: +46 (0) 40 21 65 13, e-mail: info@kockumsonics.com, www.kockumsonics.com
AT 150/330: Spare Parts and Dimensions
600
400
A 1
Ø 270
94
A
70
30-40
252
Cables
65
150
Choke (mm)
135
flange 35
2 9
182 120
3
View from beneath A—A
5 4 5 7
Spare Parts AT 150/330
8
No. Name Material Ref. no. VALVE UNIT
TV 784
11
1 Horn AT 150/330 Glass-fibre 2170884
reinf. polyester
2 Screw M6S 8 x 16 Stainl. steel 20801121
3 Diaphragm KM 150 AT Titan/ 21758006
compl. with O-rings Nitrile rubber
4 Screw M6S 8 x 30 Stainl. steel 20801124
5 Choke flange Brass 21768201 10
(state pressure) Cable
6 Filter Brass 32170418 connection
7 Screw M6S 8 x 25 Stainl. steel 20801123
8 Housing 150 AT Brass 21754100 Lanyard
6
9 Packing 120/36 x 1 Nitrile rubber 37710245
10 Packing 62 x 62 x 1 Nitrile rubber 21765037
Pipe thread ½"
11 Packing 80 x 39 x 1 Nitrile rubber 37710278
below 2.0 Max. 150 Min. 25 (1")* When ordering, please state the working pressure. If the connec-
150 - 350 Min. 32 (11/4")* tion pipe is dimensioned in accordance with the recommenda-
tions (see table), the pressure gauge reading at the air receiver
above 2.0 Max. 150 Min. 19 (3/4")* in the engine room is adequate for choice of choke.
150 - 350 Min. 25 (1")*
1. Maintenance
When work is performed on the TYFON ensure that the air supply
is disconnected.
Visually examine the glass fiber reinforced polyester bell piece for any signs
of cracking or damage. If any damaged replace immediately and ensure that
the fastening screws are tightened sufficiently.
2. Troubleshooting
When no airflow is heard at the bell piece, check the inlet air pressure.
3. Repair
TYFON AT 150/330
Cracks or damaged
Replace the bell piece when cracks or damaged is found.
Diaphragm exchange
Remove cover, Orings and diaphragm.
Always replace diaphragm and Orings together.
Valve TV 784
Check the piston.
The surface should not be damaged.
Check the piston rings.
Check the tightness and function.
Note
To avoid functional trouble, blow the pipeline thoroughly clean before
connecting to valve
KSM 656en/0628
4. Spare parts, to be kept onboard
TYFON AT 150/330
TYFON housing 21754100
Diaphragm compl. 20801124
Valve TV 784
Heating complete 230 V AC 24510041
Heating complete 115 V AC 24510044
Heating complete 24 V DC 24510045
Pilot valve complete 230 V AC 24510064
Pilot valve complete 115 V AC
Pilot valve complete 24 V DC 24510065
Piston valve complete 39880149
KSM 656en/0628
KSM 481/0401
94mm (3.7”)
69mm (2.7”)
69mm (2.7”)
69mm (2.7”)
Morse Key Push-button Switch GEA Switch “Abandon Ship” Switch
TL-70 for panel or box mounting. TL-80 or TL-85 with lamp TL-80GEA or TL-85GEA with TL-80AS or TL-85AS with lamp
Box mounted size (including box): for panel or box mounting. lamp for panel or box mounting. for panel or box mounting.
height 124mm/130mm Box mounted size (including Box mounted size (including Box mounted size (including box):
(4.9/5.1”) box): height 107mm (4.2”) box): height 107mm (4.2”) height 107mm (4.2”)
(fig. shows TL-80) (fig. shows TL-80GEA) (fig. shows TL-80AS)
TL-70 ref.no: 24500217 TL-80 ref.no: 24500009 TL-80GEA ref.no: 24500101 TL-80AS ref.no: 24500100
Box ref.no: 24500007 Box ref.no: 24500007 Box ref.no: 24500007 Box ref.no: 24500007
TYFON®
General Information Box
Kockum Sonics' new range of push-button switches com- The mounting box is supplied with one cable gland as
prises TL-80, TL-85, TL-80GEA, TL-85GEA, TL-80AS and TL-85AS standard. If an additional cable gland is required, an extra
together with Morse Key TL-70. Switches TL-85, TL-85GEA and hole in the box can be made (see sketch overleaf).
TL-85AS are fitted with a lamp. Protection class : IP 66
Part numbers
No. Name Ref. no.
Kockum Sonics AB, Industrigatan 39, P.O. Box 1035, SE-2121 10 Malmö,
Lamp 230 V Tel: +46 (0) 40 671 88 0020560124
Sweden,
Lamp 115 V 20560125
Fax: +46 (0) 40 21 65 13, e-mail: info@kockumsonics.com, www.kockumsonics.com
Lamp 24 V 20560127
2 Lamp block 20570033
Dimensions and Parts numbers
TL-70 Ref. nr: 24500217 TL-80 Ref. nr: 24500009 TL-80GEA Ref. nr: 24500101
TL-80AS Ref. 24500100
73mm (2.9”) 60mm (2.4”)
35mm (1.4”)
30mm (1.2”)
60mm (2.4”)
63mm (2.5”)
46mm (1.8”)
18mm
(0.7”)
20mm
(0.8”)
40mm
(1.6”)
1mm (0.039”)
23mm (0.9”)
can not be used with
3 Morse Key TL-70)
32mm (1.3”)
(not included)
22,5mm (0.886”)
85mm (3.3”)
82mm (3.2”)
Note: For panel mount-
ing, a hole of Ø 22,5mm
is to be made. The
switch is adjustable to a
panel thickness of 1-5mm
105mm (4.1”)
(0.039 - 0.197”)
Ø 4,5mm
(0.177”)
Selection of types
70mm (2.75”)
II
TL-80 Box 1 or 2
TL-85 + lamp Box 1 or 2
13 14
20,5mm
(0.807”)
TL-80 Panel ——
TL-85 + lamp Panel ——
(1.181”)
30mm
TL 70 Box 1 or 2 23 24
TL-70 Panel 50mm (1.97”)
——
Instruction Manual
TLG2000 Signal Controller Instruction Manual
Table Of Contents
General............................................................................................................................................................... 1
Technical data.................................................................................................................................................... 1
Dimensions.................................................................................................................................................... 1
Weight........................................................................................................................................................... 1
Power source................................................................................................................................................. 1
Power consumption....................................................................................................................................... 1
Operating ambient temperature range.......................................................................................................... 1
Power source for valves, contactors and MORSE LIGHT.............................................................................. 1
Front panel protection class........................................................................................................................... 1
Front panel colour.......................................................................................................................................... 1
Hole cut in console........................................................................................................................................ 1
TYFON signalling............................................................................................................................................... 1
MORSE LIGHT signalling.................................................................................................................................. 1
BELL and GONG signalling............................................................................................................................... 1
Repeating signal characters for ship at anchor.............................................................................................. 1
Repeating signal characters for ship aground................................................................................................ 1
Overview over the panel functions.................................................................................................................. 2
TYFON control section...................................................................................................................................... 3
Selectable functions within TYFON section................................................................................................... 3
Indicators....................................................................................................................................................... 3
Manual TYFON activation............................................................................................................................... 3
Automatic TYFON activation.......................................................................................................................... 3
Selection of TYFON........................................................................................................................................ 3
Syncronize MORSE LIGHT to TYFON ........................................................................................................... 3
Selections of auto repeat time....................................................................................................................... 4
Selections of TYFON character...................................................................................................................... 4
Example......................................................................................................................................................... 4
MORSE LIGHT control section......................................................................................................................... 5
Selectable functions within MORSE LIGHT section...................................................................................... 5
Indicators....................................................................................................................................................... 5
Manual MORSE LIGHT activation.................................................................................................................. 5
Automatic MORSE LIGHT activation............................................................................................................. 5
Selection of MORSE LIGHT character........................................................................................................... 5
Example......................................................................................................................................................... 5
General Alarm (GEA) control............................................................................................................................ 6
Function description....................................................................................................................................... 6
BELL and GONG control................................................................................................................................... 6
Selectable functions within section............................................................................................................... 6
Indicators....................................................................................................................................................... 6
Automatic BELL and GONG activation.......................................................................................................... 6
Dimmer function................................................................................................................................................ 6
Configuration for different applications.......................................................................................................... 7
Electrical installation......................................................................................................................................... 8
Mounting............................................................................................................................................................ 8
Fault finding scheme......................................................................................................................................... 9
Recommended spare parts............................................................................................................................... 9
Description of I/O............................................................................................................................................ 10
General external wiring diagram for Signal Controller TLG 2000............................................................... 11
Typical external wiring diagram, two TYFON and MORSE LIGHT (230V AC system)................................ 12
Typical external wiring diagram, two TYFON, MORSE LIGHT, BELL and GONG (115V AC system)......... 13
Typical external wiring diagram, one TYFON, MORSE LIGHT and GEA function (24V DC system)......... 14
Typical external wiring diagram, one ETD 100/350 and MORSE LIGHT (24V DC system)........................ 15
Other related products from Kockum Sonics............................................................................................... 16
BSH approval................................................................................................................................................... 17
Gong
125 (+/- 0.5)
122 (+ 0.5)
Bell
Gong
Ø 5 (x4)
Page 1 of 20
TLG2000 Signal Controller Instruction Manual
5 11
12
4 13
3 14
2 15
1 16
23 22 21 20 19 18 17
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TLG2000 Signal Controller Instruction Manual
Indicators:
• Output to TYFON
• Automatic mode Start / Stop
N Note!
If distance between whistles > 100 m
only the AFT TYFON will be activated in
position AFT & FORE TYFON according to
• Selected sound character IMO regulations.
• Selected TYFON See also page 6 for different types of
configurable applications.
• Lantern connected or disconnected
• Selected auto repeat intervals
Page 3 of 20
TLG2000 Signal Controller Instruction Manual
Example.
tSelections of auto repeat time.
With this push button selection of auto repeat M
interval can be done.
How do I change the auto repeat time?
It will toggle between the four repeat intervals
available.
• 120 seconds between characters 1. Be sure to turn off the automatic TYFON
• 90 seconds between characters activation by pressing the w button.
• 60 seconds between characters Wait until the automatic TYFON activation has
• 40 seconds between characters finished.
2. Press the t button until the desired repeat
time is chosen.
N Note!
• According to IMO regulations the repeat
time for sound character and
always 60 seconds and not selectable.
is
3. Press the w for automatic TYFON activation.
Page 4 of 20
TLG2000 Signal Controller Instruction Manual
N Note !
Be informed that the three following functions are
not available if MORSE LIGHT is syncronized with
TYFON section.
1. Be sure to turn off the automatic MORSE
LIGHT activation by pressing the w button.
Wait until the automatic MORSE LIGHT activa-
tion has finished.
and stop automatic MORSE LIGHT signalling. 2. Be sure to turn off the automatic MORSE LIGHT
When started, the controller activates the MORSE activation by pressing the wbutton.
LIGHT with the selected character. Wait until the automatic MORSE LIGHT activa-
Signalling is repeated in a cyclic mode except for tion has finished.
character which is just done once.
Function and character selection is disabled when
automatic mode is started. To be able to select a
new function/character, automatic mode has to be
stopped.
To stop automatic mode press the push button
again. If the controller is in the progress of emitting
a MORSE LIGHT character the whole character will
be emitted before stop.
Status of automatic mode is indicated with the
indicator above the push button.
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TLG2000 Signal Controller Instruction Manual
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TLG2000 Signal Controller Instruction Manual
B. Enable / disable the BELL and GONG function or change the mode of operation.
BELL and GONG function is enabled by default and is configured to operate an electro-mechanical B&G type KB30 and
KG50. If B&G is not connected to the TLG2000, this function can be disabled and when pushing the button for B&G,
respective LED will rapidly flash for 2 seconds to indicate that this function is not installed.
C. Change the activation mode of the GEA & Abandon ship function.
There are three methods of activating the GEA or Abandon ship signal by an external dry contact (closed when active)
connected to the TLG2000.
8 - Temporary (pulsed) action will start the pre-programmed signal sequence. One more pulse will stop the sequence.
9 - When active, the pre-programmed signal sequence is started. When not active, the sequence is stopped.
10 - If an external signal pattern generator is used, this mode should be used.
1 Press B and C buttons simultaneously when powering up the unit. All LED’s will flash for 3 seconds.
The actual configuration will be shown on the G group of LED’s (marked 1 to 12).
2 Press E button (+ moves LED’s up, - moves down) to actual position of the G groups of LED’s.
3 Check function value for chosen position on LED A
LED off = function disabled
LED on = function enabled
4 Move the position of the lit LED to the corresponding function in the group with use of buttons E.
5 Turn the function ON by pressing the button B. Check that the LED A is turned on.
5 When all settings are done, press the F buttons simultaneously to save the new settings.
Before pressing the F button you can press the D button to see the new configuration.
6 All LED’s will flash for 3 seconds and the unit will be automatically restarted.
1
2
G
3
4
5 9
A 6 10
7 11
8 12
F
C
D E
When indicator Function Tick the circle for the chosen
(F) lits
functions.
1 Fore TYFON indicator disabled when combined function is chosen. Use this as a help when confi-
2 (default) Fore TYFON indicator enabled when combined function is chosen. gure the unit.
3 B&G disabled. 1
4 (default) Electro mechanical B&G type KB30 and KG50. 2
3
5 Electronic B&G type BG500. “Aground” button has no function. 4
6 Electronic B&G type BG500. “Anchor” button has no function. 5 9
6 10
7 Electronic B&G type BG500 with both characters enabled. 7 11
8 Use internal GEA & Abandon ship signal generator. Maintained action. 8 12
9 (default) Use internal GEA & Abandon ship signal generator. Momentary action.
10 Use external GEA & Abandon ship signal generator. When input activated
it will activate all connected whistles and MORSE LIGHTS.
Note! The function groups 1-2, 3-7 respectively 8-10 could only have one LED each enabled.
Page 7 of 20
TLG2000 Signal Controller Instruction Manual
N
196 mm
Note !
• The enclosure must be electrically
connected to the ship’s ground.
•
140
Screw terminal 1 must be connected
to ship’s ground
mm
• This version of unit is fully compatible
with older versions of TLG2000
including functions and mechanically
mounting. If the power supply for the
Signal Controller is AC, an AC-DC
converter must be added.
See page 16 for details.
M4
40mm
60mm
Console
Screw terminals
Max 2.5mm2
Note!
If special mechanical protection is needed or the possibility to mount the unit on the wall, an extra cover is
available, ref. no. 21775055. This is mounted behind the console to protect the rear side of the TLG2000.
See page 16 for details.
Page 8 of 20
TLG2000 Signal Controller Instruction Manual
F4
RE7
RE8
RE6
RE3
RE5
RE2
RE4 RE1
F2 F3 F1
Page 9 of 20
TLG2000 Signal Controller Instruction Manual
Description of I/O
Serial no.
Software
version.
34 33 32 31 30 29 28 27 26 25 24 23 22 21
PE, ships GND 0V
1
3 not used 23
3
GEA active
4 Tyfon Active, Yes 24
4
5 Tyfon Active, No 25
5
Output
Bell
6 Tyfon Active, Com 26
6
7 27
7
Output Output
Fore Tyfon <=100m Gong
8 28
8
9 29
9 10 11 12 13 14
Output Mains
Fore Tyfon >100m Bell & Gong
10 30
44 Manual switch, morse light
11 31
43 Manual switch, Tyfon
Output Output
45 Auto switch, Tyfon
13
49 PA interupt
not used 33
not used
not used
Mains
41 Dig Com
Mains for
50 Dig Com
52
53
48
51
41 42 43 44 45 46 47 48 49 50 51 52 53
31 Fig 5.
+
32
33
34 +
Page 10 of 20
TLG2000 Signal Controller Instruction Manual
Signal Controller
TLG2000
Control Unit
Output to
RE1 RE4 Output to MORSE LIGHT
Aft TYFON
External
TYFON
switch type Shielded cable PA interrupt for GEA
TL-80 or 42 (yard’s supply)
TL-85
External
External MORSE LIGHT
start button switch type 41
TL-70 Abandon ship
for automatic 42 41 (In this example this
TYFON type Shielded cable
42 LED is connected to the
TL-80 or
dimmer)
TL-85 42 Shielded cable
41
42
Shielded cable
General Emergency
41 Alarm (GEA)
Notes. Shielded cable (In this example this
42
* This potential free relay output is used in conjunction with LED is connected to the
external Sound Signal Surveillance System type S90. dimmer)
The relay output will change state when the Control Unit is
activating a TYFON. Max load 230V AC/800mA...30V DC/
TL-80 versions shows TL-85 types.
800mA
See page 16 for different types of push buttons.
** A potential free relay output that will change state when an
All cables to be shielded and shield connected to ships ground.
GEA (General Emergency) alarm is activated on the Control Unit.
Max load 230V AC/1.6A...30V DC/1.6A
Page 11 of 20
TLG2000 Signal Controller Instruction Manual
Typical external wiring diagram for Signal Controller with connected units for (230V AC)
For two TYFON whistles and MORSE LIGHT.
> 100 m distance between whistles
Signal Controller
TLG2000
Control Unit
AC/DC converter
ref no. 20142028
see page 16 for details
L 230V AC
-V N for TLG2000
F4 +V P electronics
RE7
RE8
RE6
RE2
F2
RE1 RE4
External
TYFON
switch type
TL-80 or
TL-85
External
MORSE LIGHT
switch type
TL-70
42
External
start button
for automatic 42
TYFON type
TL-80 or
TL-85 42
Page 12 of 20
TLG2000 Signal Controller Instruction Manual
Output to GONG
RE7
RE8
RE6
Powersupply to GONG
Output to BELL
RE3 RE5
Output to Fore SUPERTYFON
distance between
whistles <= 100m Powersupply to BELL
RE2
F2
RE1 RE4
External
TYFON
switch type
TL-80 or
TL-85
External
MORSE LIGHT
switch type
TL-70 42
External
start button
for automatic
TYFON type 42
TL-80 or
TL-85
42
Page 13 of 20
TLG2000 Signal Controller Instruction Manual
RE8
RE6
RE3 RE5
RE2
F2
RE1 RE4
F3
External
TYFON
switch type PA interrupt for GEA
TL-80 or 42 (yard’s supply)
TL-85
External
MORSE LIGHT
switch type
External TL-70
start button 41
for automatic 42
TYFON type 42
TL-80 or
TL-85 42
42
41
42
Notes.
* A potential free relay output that will change state when an
GEA (General Emergency) alarm is activated on the Control Unit.
Max load 230V AC/1.6A...30V DC/1.6A
Page 14 of 20
TLG2000 Signal Controller Instruction Manual
RE7
RE2
F2
Jumper
F3
External
TYFON
switch type
TL-80 or
TL-85
External
MORSE LIGHT
switch type
TL-70
External
start button
for automatic
TYFON type 42
TL-80 or
TL-85
42
42
Page 15 of 20
TLG2000 Signal Controller Instruction Manual
BELL and GONG AC-DC converter for Extra protective box for
The BELL KB30 and GONG KG50
units with electromagnetic strikers. supplying TLG2000 TLG2000
Clear and well-sounding tones are Universal AC input range from If extra protection is needed of the
obtained by the choice of heavy 85 ~ 264V AC 50/60 Hz. unit’s rearside or the possibility to
bronze for the BELL and GONG Easily mounted on DIN rail type mount the unit on the wall.
pieces. TS-35/7.5 or 15. Includes cable penetrations.
Other vital parts are of stainless Dimensions: Dimensions:
steel. 22.5 x 90 x 100 mm (WxHxD) 196 x 140 x 104 mm (WxHxD)
Weight: 0.19 kg Weight: 1.1 kg
Type Ref. no. Type Ref. no.
MDR-20-24 20142028 Enclosure 21775055
More technical data about push buttons can be found in datasheet KSM 481.
More technical data about BELL and GONG can be found in datasheet KSM 354.
Page 16 of 20
TLG2000 Signal Controller Instruction Manual
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TLG2000 Signal Controller Instruction Manual
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TLG2000 Signal Controller Instruction Manual
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TLG2000 Signal Controller Instruction Manual
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TLG2000 Signal Controller Instruction Manual
Notes.
Marine equipment including
TYFON , SUPERTYFON , ELECTRO-TYFON®, LOADMASTER®, LEVELMASTER H8®
® ®
is supplied by.....
HEAD OFFICE
Kockum Sonics AB
Industrigatan 39, P.O. Box 1035, SE-212 10 Malmö, Sweden
Tel: +46(0)40-671 88 00 Fax: +46(0)40-21 65 13
E-mail: info@kockumsonics.com Internet: www.kockumsonics.com
CHINA
Kockum Sonics
2123 Pudong Da Dao 1509, Dragon Pearl
Complex, Shanghai 200135, CHINA
Tel: +86 (21) 5885 2729, 5860 3661
Fax: +86 (21) 6853 84 00
SWITZERLAND
Kockum Sonics AG
Oberdorfstrasse 64, Postfach 448, CH-8600 Dübendorf, Switzerland
Tel: +41(0) 820 31 91 Fax: +41(0) 821 26 52
RUSSIA
Kockum Sonics
14, Obvodny Kanal, RU-192019, St. Petersburg, Russia
Tel: +7 (8) 812 567 70 04 Fax: +7 (8) 812 567 70 04
UNITED KINGDOM
Kockum Sonics (UK) Ltd.
Unit 7, Leighton Industrial Park, Billington Road
Leighton Buzzard BEDS LU7 8YL, United Kingdom
Tel: +44(0)1525 85 23 23 Fax: +44(0)1525 85 35 05
Kockum Sonics, a
company