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JQ Electric

Electric equipment configuration for TMT revamping


A. The power of increased equipment and the transformer load as shown in
the table below
No. Equipment Motor power Voltage Quantity Input load
1 water supply pump 250KW 380V 1 use, 1
standby
2 Water return pump 22KW 380V 1 use, 1
400KVA/
standby
380V
3 Fan of cooling tower 22KW 380V 1 use, 1
standby
4 Pinch roll 11KW 380V 2 stands
5 Dividing flying shear 110KW 440V 1 stand 165KVA/
440V
Remarks:
a. The transformer 400KVA/380V will be replaced by 630kva,15KV/380V, that will
supply by the end user (STEELY RMI PVT. LTD.CO);
b. The transformer 165KVA/440V will be replaced by 200kva,15KV/440V, that will
supply by JQ Group;

B. Electric equipment and materials for TMT Revamping


No. Designation Type Qty Unit Remarks Supplier
Electric equipment for TMT Revamping
Control
1
cabinet
KYN28-24A,Including
Fengxing
HV switch vacuum circuit breaker, 800×1600×2350mm
1.1 3 STD. M/E
cabinet intelligent integrated (WxDxH)
equipment
protector, etc.
UPS Power for Fengxing
1.2 HV switch 1 STD. M/E
cabinet equipment
Handcart for Fengxing
1.3 HV switch 1 STD. M/E
cabinet equipment
ZS-200/15,
Boyuan
1.4 Transformer 15/0.44KV,200KVA 1 STD.
Jiangsu
Uk=6%
LV Power Including LV circuit 800×800×2200mm
1.5 1 STD. JQ
cabinet breaker (LVCB) (WxDxH)
Flying shear 800×800×2200mm
1.6 inlet power Siemens 6RA70 1 STD. JQ
(WxDxH)
cabinet
Flying shear Siemens S7-300PLC, 800×800×2200mm
1.7 1 STD. JQ
control cabinet touch panel etc. (WxDxH)
Operation
1.8 1 STD. JQ
panel
Including 2 sets of
Pinch roll
1.9 FUJI frequency 1 STD. JQ
control cabinet
converter
Y/Δ start system for
water return and fan
motor; Soft start for (800+800+800)×600×2200mm
1.10 water system 3 STD. JQ
water supply (WxDxH)
pump(Including bypass
contactor );

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JQ Electric

2 Instrument
Hot-metal Working temperature: 350℃ CZ
2.1 HMD1-2ZC1-L(AC220V) 10 STD.
detector --1400℃ Lucheng
DCTQ-3514 Dichroic,
Temperature range
Pyrometer with 350℃~1400℃, DCTQ- CZ
2.2 2 STD.
display BOX-AC(with terminal Lucheng
box AC220V)with big
display screen
Proximity
2.3 NBN15-30GM50-E2 3 pie. P+F
switch
3 Cable
HV Power ZR-YJV22 3X35mm²
3.1 cable 26/35KV 320 m SUN cable
ZR-YJV-1000 single
LV Power conductor cable
3.2 cable 1×95mm² 350 m SUN cable
ZR-YJV-1000 single
LV Power conductor
3.3 cable cable1×240mm² 800 m SUN cable
ZR-YJV-1000 single
LV Power conductor
3.4 cable cable3×10+1×6mm² 650 m SUN cable
ZR-BPYJVP12R
LV Power multiconductor cable
3.5 cable 3×6+3x1.0mm² 300 m SUN cable
ZR-YJV-1000
LV Power multiconductor cable
3.6 cable 3×4+1×2.5mm² 100 m SUN cable
ZR-DJYPVRP Multi-fiber
twisted-pair cable 4x 2 x
3.7 Control cable 0.75 mm² 100 m SUN cable
ZR-KVVR-500
multiconductor cable 7 x
3.8 Control cable 1.5 mm² 100 m SUN cable
ZR-KVVR-500
multiconductor cable 4 x
3.9 Control cable 1.5 mm² 100 m SUN cable
ZR-KVVR-500
multiconductor cable 3 x
3.10 Control cable 1.5 mm² 200 m SUN cable
ZR-KVVR-500
multiconductor cable 2 x
3.11 Control cable 6mm² 100 m SUN cable

4
High voltage cable end
connection kits
Chilling shrink
4.1 HV pothead Xida
kits 24KV/3 cores,indoor 20 set electric

C. Explanation of control
Dividing flying shear is an independent control system. To ensure flying shear and
the cooling bed coordinated action. There is no exchange of signals with existing cooling
bed PLC
To install two hot metal detectors (HMD) and keep the proper distance between the
two HMD. The HMD position are in front of flying shear. These two HMD can be used as
a signal source for start, tail optimization control of flying shear.

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JQ Electric

D. attachment
1. Component detail list of dividing shear inlet power cabinet

Component detail list


ENG. Engineerin
NAME g No.

Standar Standard
Inlet power cabinet of dividing shears Version
d No. doc.
Engineerin
Design Check Inspection g
documents
Cabine
Type and its Q'ty/cabine Quantity t name
No. Symbol Designation Remarks
technical data t of cabinet & its
No.
Full digital dc
speed
1 A 6RA7013-6DV62-0 1 1 A
regulating
device
6SX7010-
PROFIBUS 0FF05{PROFIBUS
2 B Communicatio 1 1 A
Communication model
n model CBP2
CBP2}
6SX7010-0KA00{ADB
3 ADB adapter 1 1 A
adapter}
6SE7090-0XX84-
LBA The data
4 4HA0{LBA data bus 1 1 A
bus adapter
adapter}
6ES79720BA410XA0{35°
Network Tap(Without
5 Bus connector 2 1 A
programmatic
interface)}
Excitation
6 V1
SCR module
MTC 90A/1600V 1 1 A

Excitation
7 V2 MDC 90A/1600V 1 1 A
diode module
8 Q1,Q2 Air switch C65N-C 2 10A/2P 1 A
9 Q3 Air switch C65N-C 1 25A/2P 1 A
10 Q4 Air switch C65N-D 1 6A/3P 1 A
11 Q5 Air switch C65N-D 1 25A/4P 1 A
Single phase
12 L1 HGK2-0.6 1 50A/1mH/6.6V 1 A
inlet reactor
13 SB1 Button XB7EA45C red color 1 RED 1 A
14 SB2 Button XB7EA35C Green color 1 GREEN 1 A

15 HG1 Indicator light XB2BVM3LC 1 Green AC220V 1 A

16 HR1-3 Indicator light XB2BVM4LC 3 Red AC220V 1 A

HG2、
17 Indicator light XB2BVB3LC 2 Green DC24V 1 A
HG3

18 HR4 Indicator light XB2BVB4LC 1 Red DC24V 1 A

150mV
19 PA2 DC ammeter 42C3-A 1 1 A
scale 0-30A

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JQ Electric

Current
20 FL2 FL28 1 30A,150mV 1 A
divider

with electric
Molded case
21 ZK1 CM3-400HP/33202 1 operation 1 A
circuit breaker
mechanism

FU11,
22 Quick fuse NGT-C00 2 50A/380V 1 A
FU12
FU21-
23 Quick fuse NGT-C00 4 25A/380V 1 A
FU24
Fusing
24 RX2-1000 4 1 A
annunciator
RV1-
25 varistor SVP-10-900 4 900V/10KJ 1 A
RV4
Three phase
26 L HKSG2-0.5 1 250A/0.15mH 1 A
inlet reactor
V11-
27 SCR module MTC500A/1800V 6 Reversible 1 A
V16
28 MTC radiator 200*400 2 1 A
1TA,2T Current
29 LMK2-0.66 2 600A/5A 1 A
A transformer
FU1-
30 Quick fuse 400A/660V 3 1 A
FU3
EV1-
31 Axial flow fan 150FZY2-D 4 AC220V 1 A
EV4
32 PV DC voltmeter 42C3-V 1 ±600V 1 A
33 PA Dc ammeter 42C3-A 1 ±600A 1 A

34 FL Current shunt FL29 1 600A/75mV 1 A

Pipe shape
35 R 6 25Ω/30W 1 A
resistance
Electric 0.47UF/AC1000
36 C 12 1 A
capacity V
FU9-
37 Fuse NGT-C000 3 2A/1140V 1 A
FU11
Single-phase
38 1T 50VA 440V/220V 1 1 A
transformer
39 FU1-5 Fuse base RT18-32X 1P,690V 5 1 A
RT18-32 fuse
40 RO15 2A 5 1 A
core
Intermediate RXZE1M4C+RXM4LB2
41 KM1 1 1 A
relay P7
42 KM2 AC Contactor LC1D25M7C 1 1 A
43 X1 Terminal SAK16EN 4 1 A
44 Terminal SAK10EN 7 1 A
45 Terminal SAK2.5EN 49 1 A
A: Inlet power cabinet of Dividing shear

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JQ Electric

2. Component detail list of dividing shear control cabinet


Component detail list
ENG. Engineerin
NAME g No.
Standar Version Standard
d No.
Control cabinet of dividing shear doc.
Check Inspection Engineerin
g
documents
No. Symbo Designatio Type and its technical data Q'ty/cabine Remarks Quantity of Cabine
l n t cabinet t name
& its
No.
1 S7-300 6ES73901AE800AA0{guide rail 1 1 B
guide rail (480mm)}
2 P1 S7-300 6ES73071EA00AA0{power 1 1 B
power module(5A)}
module
3 P2 S7-300CPU 6ES73146CH040AB0{CPU314 1 with 2 1 B
C-2DP,192K RAM sets front
24DI/16DO/4AI/2AO} connecto
r of 40
needles

4 P5 Module with 6ES7323-1BH00-0AA0 1 1 B


8 pionts
input & 8
points
output
5 S7-300 6ES79538LG110AA0{SIMATIC 1 1 B
memory Micro memory card 128KByte
card (MMC)}
6 S7-300 6ES73921BJ00AA0{with front 1 1 B
connector connector of 20 needles}
7 Industrial 6ES79720BA410XA0{35° 3 1 B
network Network Tap(Without
NET programmatic interface)}
8 Q1 Air switch iC65N-D 2P,16A 1 1 B
9 FU0-6 Fuse base RT18-32X 1P,690V 7 1 B
10 RT18-32 RO15 5A 7 1 B
Fues core
11 KA1- Intermediat RXM2LB2BD+RXZE1M2C 16 1 B
KA16 e relay
12 VC DC Power ABL2REM24065{24V/6.5A} 1 1 B
13 HG1-2 Signal light XB2BVB3LC \\DC24V,Green 2 1 B
14 HR1-3 Signal light XB2BVB4LC \\DC24V,Red 3 1 B
15 SA1 Self-reset ZB2BD5C+ZB2BZ103C \\2NO 1 1 B
knob
16 S1-8 Selecting ZB2BD2C+ZB2BZ101C \\1NO 8 1 B
switch
17 SB1 Button ZB2BA4C+ZB2BZ101C 1 1 B
\\Red,1NO
18 SB2-3 Button ZB2BA2C+ZB2BZ101C 2 1 B
\\Black,2NO
19 JD1 Emergency ZB2BS44C+ZB2BZ104C \\2NC 1 1 B
knob
20 HMI Touch panel MT6070iH 1 1 B

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JQ Electric

21 X1 Terminal SAK6EN 2 1 B
22 Terminal SAK2.5EN 58 1 B
23 X2 Terminal SAK2.5EN 50 1 B
24 T1 Single- 200VA 220V/220V 1 1 B
phase
transformer
B: Dividing control cabinet

3. Component detail list of Power distribution cabinet


Component detail list
ENG. Engineering
NAME No.

Standa Standard
Power distribution cabinet VERSION
rd No. doc.

Engineering
DESIGN CHECK Inspection
document
Cabinet
DESIGNATIO Model and its Quantity of
No. Symbol Q'ty/cabinet Remarks name &
N technical data cabinet
its No.
Knife
1 QS HD11-600/11 1 1 C
switch
Molded
Q11,Q1 case
2 CVS630N/3P 630A TMD 2 1 C
2 circuit
breaker
Molded
case
3 Q13 NSC250S3250N 1 1 C
circuit
breaker
Miniature
4 Q14 circuit NSC100B3100N 1 1 C
breaker
Air
5 Q15 iC65-63D 63A/4P 1 1 C
breaker

Air
6 Q16 iC65-63D 63A/2P 1 1 C
breaker
C : Power distribution cabinet

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JQ Electric

4. Component detail list of Pinch roll control cabinet


Component detail list
ENG. Engineeri
NAME ng No.
Standar Version Standard
d No.
Control cabinet of dividing shear doc.
Check Inspection Engineeri
ng
document
s
No. Symbo Designation Type and its technical data Q'ty/cabinet Remarks Quantity Cabine
l of cabinet t name
& its
No.
1 1 D
Frequency Include
BP1-2 FRN30G1S-4C(30KW,400V) 2
converter operatio
n panel
2 Molded case 1 D
Q EZD160S3160N 1
cuicuit breaker
3 1 D
Q1、Q2 Air switch C65N-D,3P,63A 2

4 1 D
Q3 Air switch C65N-D,2P,10A 1

5 Q11、 1 D
Q12、
Air switch C65N-D,3P,32A 4
Q21、
Q22
6 KM1、 1 D
AC contactor LC1D09M7C,AC220V 2
KM2
7 1 D
Intermediate
KA1-KA6 RXM2LB2BD+RXZE1M2C 6
relay

8 1 D
HG1、
Indicator light XB2BVB3LC \\DC24V,Blue 2
HG2
9 HR1、 1 D
Indicator light XB2BVB4LC \\DC24V,Red 2
HR2
10 1 D
VC DC Power ABL2REM24045 1
11 1 D
FU1,FU2 Fuse base RT18-32X 1P,690V 2
12 RT18-32Fuse 1 D
RO15 2A 2
core
13 SB1、 1 D
Button XB7EA45C Red 2
SB2
14 SA1、 Selecting 1 D
XB2BD21C,1NO 2
SA3 switch
15 SA2、 Selecting 1 D
XB2BD33C+ZB2BZ101C,2NO 2
SA4 switch
16 X1 Terminal SAK2.5EN 40 1 D

D: Pinch roll cabinet

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