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641 kW 860 HP
OPERATING WEIGHT
108080 kg 238,270 lb
SUPER DOZER
CRAWLER DOZER
D475A-5 SD S U P E R D O Z E R
WALK-AROUND
Unique and unrivaled noise-suppression.
Komatsu-integrated design
for the best value, reliability, and versatility.
Building on the technology and expertise Komatsu has Hydraulics, power train, frame, and all
accumulated since its establishment in 1921, GALEO other major components are engineered
presents customers worldwide with strong, distinctive image by Komatsu. You get a machine whose
of technological innovation and exceptional value. components are designed to work together
The GALEO brand will be employed for Komatsu’s full lineup for higher production, greater reliability,
and more versatility.
of advanced construction and mining equipment. Designed
with high productivity, safety and environmental Hydrostatic Driven Engine
considerations in mind, the machines in this line reflect Cooling Fan controlled
Komatsu’s commitment to contributing to the creation of a automatically, reduces
better world. fuel consumption and
operating noise levels. See page 6.
Genuine Answers for Land and Environment Optimization
Preventative Maintenance
● Centralized Service Station
● Enclosed Hydraulic Piping
● Modular Power Train Design
● Oil Pressure Checking Ports
See page 9.
NET HORSEPOWER
641 kW 860 HP @ 2000 rpm
Low Noise
● Operator noise: 70dB(A)
(Engine at Hi, cooling fan at 70%, and air conditioner OFF.)
Rippers (option):
● Variable giant
● Multi-shank
K-Bogie Undercarriage
Low-drive, long-track, seven roller undercarriage System improves traction,
ensures outstanding grading ability and stability. component durability, and
operator comfort.
See page 6.
Track shoe slip control system (option)
reduces operator fatigue. Photo may include optional equipment.
3
D475A-5 SD S U P E R D O Z E R
Human-Machine Interface
Palm Command Left-hand Joystick Fuel Control Dial
Electronic Controlled Engine revolution is controlled by electric signals, providing
Travel Control Joystick ease of operation eliminating maintenance of linkage and
Ergonomically designed palm joionts.
command travel joystick
provides the operator with a Palm Command PPC Controlled
relaxed posture and superb Blade Control Joystick
fine control without operator Blade control joystick uses the PPC (Proportional Pressure
Blade and Ripper (option)
fatigue. Transmission gear Control) valve and the same palm command type joystick as
Control Joystick
shifting is simply carried travel control joystick. PPC control, combined with the highly
out with thumb push buttons. reliable Komatsu hydraulic system, enables superb fine
control.
Fully Adjustable
Suspension Seat and Height Adjustable Blade Control Armrest
Travel Control Console Blade control armrest is height adjustable without any tools
For improved rear visibility in three stages, providing the operator with firm arm support
during return part of cycle, the operator can adjust the seat and ideal armrest positioning.
15° to the right. The transmission and steering controls
move with the seat for best operator comfort. The operator
seat is also tiltable for facilitating down hill dozing. The
travel control console has adjustments fore and aft, and for
height. With an independently adjustable armrest, each
D475A operator can adjust control positions to his individual
preference, providing optimum operational posture for all
operators.
Monitor panel
MONITOR SYSTEM
Deceleration
pedal
Pitch
angle
sensor
When Turned 15° Transmission
Acceleration
sensor
controller Steering controller Brake pedal
Engine controller Transmission control potentio meter
Torque converter control
Implement control
Transmission
control valve Auxilliary
valve
ECMV
ECMV
ECMV
ECMV
ECMV
Engine Lockup
ECMV
ECMV
ECMV
ECMV
speed
Fuel temp.
Water Engine oil
temp. pressure
Fuel control
valve unit Trans-
mission
Torque converter output
Engine Electronic controlled speed Electronic controlled
4 transmission sensor steering/brake system
D475A-5 SD
S UPER D OZER SUPER DOZER
Clutch pressure
ECMV (Electronic Controlled Modulation Valve) Controlled Transmission
Controller automatically adjusts each clutch engagement depending on travel
conditions such as gear speed, revolution and shifting pattern. This provides
shockless smooth clutch engagement, improved component reliability, Time
F1-R2 MODE
Press DOWN switch Press UP switch
DOWN
F2-R2 MODE
PRODUCTIVITY FEATURES
Engine
The Komatsu SDA12V140 engine delivers 641 kW 860 HP at K-Bogie Undercarriage System
2000 rpm. These features, together with the heavy machine New K-Bogie Undercarriage System combines prior
weight, make the D475A-5 a superior crawler dozer in both advantages, with new additional features.
dozing and ripping production. The engine is designed to
Current features:
surpass EPA/CARB regulations, and features direct fuel
injection, turbocharger, and aftercooler to maximize fuel ● Effective length of track on ground is consistent. Shoe
Lockup “OFF”
Lockup “ON”
6
D475A-5 SD
S UPER D OZER SUPER DOZER
D475A-5 Conventional
Super Dozer Blade 34.4m3 45.0yd 3
U-Blade
Unlike ordinary dozer blades, the Super Blade has a full range of movement.
Three basic positions—dig, carry and dump—create previously unheard-of
levels of efficiency. It also includes auto-dump and auto-reposition features. 7
D475A-5 SD S U P E R D O Z E R
WORKING ENVIRONMENT
Operator Comfort
Operator comfort is essential for safe and productive work. The D475A-5 Super
dozer provides the operator with a quiet, comfortable environment where the
operator can concentrate on the work at hand.
·Operator noise: 70dB(A) (Engine at high idle, fan speed at 70%, and air conditioner OFF)
·Dynamic noise (outside): 110dB(A) (As per ISO 6395)
Spring
8
D475A-5 SD
S UPER D OZER SUPER DOZER
EASY MAINTENANCE
Preventative Maintenance
Preventative maintenance is the only way to ensure long service life from your equipment. That’s why Komatsu designed the
D475A-5 Super dozer with conveniently located maintenance points to make necessary inspections and maintenance quick
and easy.
SPECIFICATIONS
ENGINE STEERING SYSTEM
Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Komatsu SDA12V140 PCCS lever, joystick-controlled, wet multiple-disc steering clutches
Type. . . . . . . . . . . . . . . . . . . . 4-stroke, water-cooled, direct injection are spring-loaded and hydraulically released. Wet multiple-disc
Aspiration. . . . . . . . . . . . . . . . . . . . . . . . . Turbocharged, aftercooled steering brakes are spring-actuated, hydraulically released, and
Number of cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 require no adjustment. Steering clutches and brakes are inter-
Bore x stroke . . . . . . . . . . . . . . . . . 140 mm x 165 mm 5.51" x 6.50" connected for easy, responsive steering.
Piston displacement . . . . . . . . . . . . . . . . . . . . . . . 30.48 ltr 1,860 in3
Minimum turning radius . . . . . . . . . . . . . . . . . . . . . . . . . . 4.6 m 15'1"
Flywheel horsepower
ISO 9249 / SAE J1349 . . . . . . Gross 671 kW 899 HP at 2000rpm
Net 641 kW 860 HP at 2000rpm
UNDERCARRIAGE
Governor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . All-speed, electronic
Lubrication system Suspension . . . . . . . . . . . . . Oscillating equalizer bar and pivot shaft
Method . . . . . . . . . . . . . . . . . . . . . . . Gear pump, force lubrication Track roller frame . . . . . . . . . . . . . . Cylindrical, high-tensile-strength
Filter . . . . . . . . . . . . . . . . . . . . . . . Full-flow and bypass combined steel construction
Rollers and idlers. . . . . . . . . . . . . . . . . . . . . . Lubricated track rollers
K-Bogie Undercarriage
TORQFLOW TRANSMISSION
Lubricated track rollers are resiliently mounted to the track
Komatsu TORQFLOW transmission consists of a water-cooled, frame with a bogie suspension system whose oscillating motion
3-element, 1-stage, 1-phase torque converter with lockup clutch is cushioned by rubber pads.
and a planetary gear, multiple-disc clutch transmission which is
Extreme Service Track Shoes
hydraulically-actuated and force-lubricated for optimum heat
Lubricated tracks. Unique seals prevent entry of foreign
dissipation. Gearshift lock lever and neutral safety switch
abrasives into pin to bushing clearances to provide extended
prevent accidental starts.
service life. Track tension is easily adjusted with grease gun.
Gear Forward Reverse Number of shoes (each side) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
1st 3.5 km/h 2.2 mph 4.7 km/h 2.9 mph Grouser height:
2nd 6.3 km/h 3.9 mph 8.4 km/h 5.2 mph Single grouser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 mm 4.1"
Shoe width (standard) . . . . . . . . . . . . . . . . . . . . . . . . . . 810 mm 32"
3rd 10.9 km/h 6.8 mph 14.3 km/h 8.9 mph
Ground contact area . . . . . . . . . . . . . . . . . . . . 70713 cm2 10,960 in2
Ground pressure (Tractor). . . . . . . . . . 111 kPa 1.13 kg/cm2 16.1 psi
US Ton
D475A-5 SD
Ton
800 90 80
700 80
70 F1(LOCK UP)
70
600 60
COOLANT AND LUBRICANT
60
500 50 F2 CAPACITY (REFILL)
50
400 40 F2(LOCK UP) Fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1670 ltr 441 U.S. gal
40
Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 275 ltr 72.6 U.S. gal
300 30
30 F3 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121 ltr 32.0 U.S. gal
F3(LOCK UP)
200
20 20 Torque converter, transmission,
bevel gear, and steering system . . . . . . . . . 210 ltr 55.5 U.S. gal
100 10 10
Final drive (each side) . . . . . . . . . . . . . . . . . . . . 75 ltr 19.8 U.S. gal
0 0 0
0 2 4 6 8 10 12 14 km/h
0 2 4 6 8 mph
TRAVEL SPEED
FINAL DRIVES
10
D475A-5 SD
S UPER D OZER SUPER DOZER
DIMENSIONS
SUPER DOZER WITH COUNTERWEIGHT
A 2770 mm 9'1"
B 6465 mm 21'3"
C 4240 mm 13'11"
D 3220 mm 10'7"
E 4365 mm 14'4" C H
F 10525 mm 34'6" D
I
G 2405 mm 7'11"
H 4590 mm 15'1" G.L.
K J
I 1960 mm 6'5" A E G
J 860 mm 2'10" B F
K 900 mm 2'11"
Ground Clearance: 655 mm 2'2"
OPERATING WEIGHT
HYDRAULIC SYSTEM
Closed-center load sensing system (CLSS) designed for precise and Hydraulic cylinders . . . . . . . . . . . . . . . . . . . . . . Double-acting, piston
responsive control, and for efficient simultaneous operation.
Number of cylinders Bore
Hydraulic control units: Blade lift 2 180 mm 7.09"
All spool valves externally mounted beside the hydraulic tank. Blade tilt and pitch 2 250 mm 9.84"
Plunger type hydraulic pump with capacity (discharge flow) of 542
ltr/min 143 U.S. gal/min at rated engine rpm.
Hydraulic oil capacity (additional volume):
Super dozer . . . . . . . . . . . . . . . . . . . . . . . . . . 180 ltr 48 U.S. gal
Relief valve setting . . . . . . . . . . . . . 27.5 MPa 280 kg/cm2 3,980 psi
Control valves:
Spool control valves for Super dozer
Positions: Blade lift . . . . . . . . . . . . . . Raise, hold, lower, and float
Blade tilt . . . . . . . . . . . . . . . . . . . . Right, hold, and left
Blade pitch
(digging angle) . . . . . . . . Increase, hold, and decrease
DOZER EQUIPMENT
11
STANDARD EQUIPMENT
● Air conditioner with heater and defroster ● Hydraulic track adjusters ● Seven-roller track frames
● Alternator, 100 A/24 V ● Lighting system (including four front ● Shoes, 810 mm 32" extreme service,
● Auto-priming system and two rear lights) single-grouser
● Back-up alarm ● Lockup torque converter ● Steel cab
● Batteries, 200 Ah/4 x 12 V ● Mirror, rearview ● Starting motors, 2 x 7.5 kW/24 V
● Blower fan ● Muffler with rain cap ● Sun visor
● Decelerator pedal ● Oil-suspension seat ● TORQFLOW transmission
● Dry-type air cleaner with dust evacuator ● Steering control ● Track roller guards
and dust indicator ● Radiator reserve tank ● VHMS (without orbcomm)
● Final drive case wear guard ● Mirror ● Warning horn
● Perforated front mask ● ROPS brackets ● Wet steering clutches
● Hinged underguard with front pull hook ● Seat belt ● Water separator
● Segmented sprockets
Dimension: Dimension:
Width . . . . . . . . . . . . . . . . . . 1940 mm 6'4" Length. . . . . . . . . . . . . . . 1790 mm 5'10"
Width . . . . . . . . . . . . . . . . 1455 mm 4'9"
*Meets ISO 3471, SAE J1040 APR88, ROPS
standards. Height from compartment
floor to ceiling . . . . . . . . 1530 mm 5'0"
**Meets ISO 3449 FOPS standards.
OPTIONAL EQUIPMENT