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Power Electronics

and Drives
Applications to Modern Ship Propulsion Systems

E
lectrically propelled ships for propulsion. New developments of
gained popularity by the electrically propelled ships are based on CARLOS A. REUSSER,
early 20th century, with an integrated energy distribution system HECTOR A. YOUNG,
the rapid development of architecture that releases large amounts JOEL R. PÉREZ OSSES,
submarines and medium- of energy for pulsed-power weapons MARCELO A. PEREZ,
capacity container ships, and large propulsion machines. Pulsed- and OLIVER J. SIMMONDS
mainly using dc motors [1]. Synchro- power weapons have a significant energy
nous ac motors have since been em- demand, requiring large-capacity power
ployed for naval propulsion systems, systems and improved dynamic charac-
but due to the restricted operation of teristics, compared to traditional and
the available power electronic devices legacy ships. The conventional
at that time, these configurations were approach to meet the
too expensive and unreliable, and they increasing ener-
featured poor performance in terms of gy demand is
speed and torque control [2]. Improve-
ments in power electronics devices and
drive control schemes as well as the
development of high-efficiency multi-
phase induction and synchronous mo-
tors have pushed the advancement of
electric ship propulsion systems and
applications [3]–[7].
Depending on the power require-
ments and propulsion system arrange-
ment, different electrical propulsion
systems have been developed based
on two-level and multilevel convert-
ers using series-connected and/or
multiwinding electric machines [8].
In this context, several configura-
tions have also been used that either
integrate all electrical network com-
ponents in only one power system or
separate the mechanisms in several
power systems, such as in warships,
where propulsion systems are parti-
tioned from weapon systems, due to
the large amount of power required

Digital Object Identifier 10.1109/MIE.2020.3002493


Date of current version: 22 December 2020 ©SHUTTERSTOCK.COM/WOVERWOLF.

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to integrate more generation sources
and storage units into the ship power
system [9], as, for example, in the Type
Electrically propelled ships gained popularity, by the
45 destroyer (U.K. Royal Navy) and the early 20th century, with the rapid development of
Zumwalt-class destroyer (U.S. Navy)
[10]. Hybrid diesel/electric systems, submarines and medium-capacity container ships.
where propulsion is provided by a
combination of gas turbines, diesel en- demand high performance to deal with to the main propeller, and as gearless,
gines, and electric motors, have been constant load variations. In tugboats, in which the machine is directly con-
proposed as an intermediate step to the main propulsion must be oversized nected to the propeller.
improve the efficiency of vessels [11]. to meet the bollard-pull requirements. According to the energy source,
International Maritime Organiza- In the case of naval combat vessels, propulsion systems can be classified
tion (IMO) ship pollution rules, in the low speeds and reduced power de- as thermal (i.e., diesel engines and gas
International Convention on the Pre- mands are necessary for patrols and turbines), electric, and hybrid. Ther-
vention of Pollution From Ships, which transit, but high speeds and a greater mal and hybrid configurations com-
was ratified in 1973 and modified in power output are required for tacti- monly incorporate a gearbox to resolve
1978 [12], and the recently enforced cal operative purposes. In warships, the differences between the prime
IMO 2020 Global Sulfur Limit [13] have a combination of performance, redun- mover and the propeller speed and
established limits for carbon dioxide, dancy (survivability), and flexibility achieve maximum efficiency, which is
nitrogen oxide, and sulfur oxide emis- are necessary. In conventional subma- typically below 200 r/min for propel-
sions from ship exhaust gases. These rines, the power source is inherently lers, between 700 and 1,000 r/min for
stringent regulations have introduced electrical, such as battery storage and high-speed diesel engines, and roughly
new challenges for ship designers and fuel cells. Submarines and warships 3,000 r/min for gas turbines. A gear-
owners, producing a significant impact also need to generate very little acous- box is, therefore, essential to “match”
on vessels’ energy efficiency design in- tic noise [15]. A general classification the speeds and provide a mechanical
dexes and energy efficiency operation- of different propulsion system con- coupling in combined thermal and hy-
al indicators, leading to the develop- figurations, according to transmission brid configurations. On the other hand,
ment of both hybrid diesel/electric and systems and energy sources, is pre- electric propulsion systems are often
full-electric propulsion systems [14]. sented in Figure 1. Propulsion systems gearless because electrical machines
A review of power system topolo- can be primarily classified as geared, can be designed for low-speed op-
gies, electric machines, and power con- in which an amplifying or reductive eration optimized to suit the require-
verter topologies is presented in this gearbox is used to connect the gas tur- ments of the propeller. Hence, the de-
article. Examples of ships and vessels bine, diesel engine, or electric motor velopment of full-electric propulsion
that use the different configurations
are given. Recent advances and future
trends are also discussed.
Naval Propulsion
Systems
Ship Propulsion System
Classification
To specify a propulsion and transmis-
sion system configuration, the operat- Geared Gearless
ing profile of a ship must be taken into
account, in addition to the amount of
Combined Gas/
power, to consider the vessel type and
Diesel or Gas
Thermal

function. The operational profile de- Low-Speed


fines the required power demand for Mechanical Drive
Combined Diesel and Gas/
thrust in different modes. For example, Diesel
commercial and passenger vessels
typically operate at a constant speed
Hybrid

Combined Diesel, Electric,


that is close to their design rating, re- and Gas (Hybrid)
quiring large power drives with high-
torque, low-speed, and low-noise ma-
Electric

chines and converters. Cargo, oil, and Full Electric


gas vessels require a relatively fast
speed and high fuel efficiency. On the
other hand, icebreakers need signifi- FIGURE 1 – The classification of ship propulsion systems, according to transmission system and
cant torque, travel at low speeds, and energy sources.

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for low speeds so as to avoid a reduc-
tion of the gas turbine’s efficiency. In
The concept of the advanced hybrid drive this configuration, the electric ma-
system has been proposed for fuel savings chine is fed by a bidirectional back-to-
back power converter that can oper-
at low ship speeds. ate the machine either as a motor or a
generator. This configuration enables
systems would not only maximize ef- for the main and auxiliary equipment, a ship to operate entirely in electric
ficiency and minimize emissions but as shown in Figure 2(a). drive mode, taking energy from the
also reduce the required space. main busbar (the power take-in) so
Hybrid Propulsion Systems that the gas turbines can remain of-
Thermal Combined The hybrid propulsion system uses a fline. If large gas turbines are installed,
Propulsion Systems combination of diesel engines or gas the electric machines can operate in
Thermal propulsion systems are com- turbines with electric motors, as illus- generator mode, supplying power to
monly based on a combination of dif- trated in Figure 2(b), to provide a wide the main busbar (the power takeoff)
ferent thermal cycle machines (i.e., range of propeller speeds. One of the and supporting the power delivered
diesel engines and gas turbines) with main advantages of this configuration by the main generators so that fewer
different nominal speeds, which are concerns an increase in efficiency at generator sets are required in opera-
selected to work alone or together low loads. Hence, less fuel consump- tion. The AHDS system offers several
via a synchronous clutching system, tion, fewer emissions, and a small foot- benefits over classical thermal-based
depending on the operating require- print are achieved. However, the main combined propulsion systems, includ-
ments of a vessel. The propulsion sys- drawback stems from the oversized ing efficient gas turbine operation at
tem includes a shafting arrangement design of the main generators that low ship speeds, additional power
and the propeller. Depending on the is necessary to provide power to the for sensor and weapons systems, and
application and operational power re- electric machine for propulsion and an efficient power dispatch for the
quirements, the most suitable mecha- the ship auxiliary services. main ship generators. The AHDS has
nism must be selected. For example, in For the aforementioned reasons, been proposed as a new configuration
naval combat ships, a diesel engine is the concept of the advanced hybrid for naval platforms, such as the U.S.
used for patrols, and a gas turbine is drive system (AHDS) has been pro- Navy’s Landing Helicopter Dock 8 am-
employed for high-speed maneuver- posed for fuel savings at low ship phibious assault ships [17], [18].
ing. The main disadvantages of com- speeds [16]. A classical hybrid propul-
bined propulsion systems relate to the sion system appears in Figure 3, where Full-Electric Propulsion Systems
complexity of the gearing system and a gas turbine is used for high speeds Full-electric propulsion is a configura-
the large machinery space required and an electric machine is employed tion in which the main prime mover is

Step-Up Reduction Reduction


Diesel Engine Gearbox Gearbox Gas Turbine Electric Machine Gearbox Gas Turbine

(a) (b)

Electric Machine

(c)

FIGURE 2 – Ship propulsion systems. (a) Thermal combined. (b) Gas electric. (c) Full electric.

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an electric motor directly connected feeding auxiliary loads, as presented Integrated Power System
to the propulsion shaft, with or with- in Figure 4(a). As a consequence of this In this architecture, the total power
out a gearbox. Electric power is pro- particular arrangement, the genera- required by the propulsion system
vided by generators operated by a gas tor sets dedicated to each system do and the service loads is supplied by
turbine, a diesel engine, or a combina- not have the ability to interact with several generators connected to the
tion of both. The main advantages of other systems since they have their medium-voltage bus and then distrib-
full-electric propulsion include bet- own voltage and frequency. In the uted to the low-voltage bus through
ter dynamic performance (start-up, SPS, nearly 90% of the installed pow- transformers. The propulsion motors
arrest, changes in speed, and regen- er is dedicated to propulsion, mak- are fed from power converters, which
erative braking), reduced fuel con- ing this configuration very attractive are connected directly to the main
sumption due to the more efficient for applications where a high level busbar, and the service loads are fed
and flexible use of generators that of maneuverability is required, such from a low-voltage busbar, using step-
work within their minimum specific as icebreakers and towing ships [19]. down transformers, as described in
fuel consumption region, and the pos- However, most of the time, the genera- Figure 4(b). The integrated power
sibility of having shorter shaft lines tors operate below the rated load, in- system (IPS) combines the generation
because only the electric motor must creasing emissions. The excess power and distribution system into a unified
be installed close to the propeller. is not available for the auxiliary loads, grid, where the generated power is
Moreover, outer azimuthal pods also hence reducing the power grid flexibil- shared between all loads. The main
offer flexibility to allocate the genera- ity and as well as the availability and features of an integrated grid archi-
tors elsewhere on a ship (they do not redundancy of the propulsion system. tecture include flexibility, availability,
require dedicated machinery spaces),
as shown in Figure 2(c), thus reduc-
ing the required mechanical area and
providing extra watertight compart- Power Take-In
ments, which improves a ship’s stabil- Main
Power Busbar Circuit
ity conditioning (machinery spaces Converter Breaker
are flooded areas). According to its
structure, electric propulsion systems Electric
can be classified as segregated or inte- Machine
Power Takeoff
grated, as explained in the following.

Segregated Power System Main


The segregated power system (SPS) Gas Turbine Generators
is the natural evolution of electrically
propelled vessels, resulting in two To Ship
Gearbox Services
separate electrical systems, one de­­
dicated to providing power for pro-
pulsion and the other reserved for FIGURE 3 – AHDS gas and electric hybrid propulsion systems.

Main Power Main Power


Switchboard Converter Switchboard Converter

Switchboard Switchboard
Service Service
Loads Loads
Medium Medium
Generation Voltage Vital Generation Voltage
(Propulsion Vital
(Propulsion) Low Loads Loads
and Services) Low
Voltage Voltage
Service Service
Generation Loads Loads
(Services) Transformer

Electric Propulsion System Electric Propulsion System


(a) (b)

FIGURE 4 – Full-electric propulsion systems. (a) Segregated. (b) Integrated.

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When operating with the armatures
The development of permanent-magnet synchronous connected in parallel, auxiliary series
windings are switched into the arma-
machines and high-efficiency induction machines has ture circuit to achieve the load distri-
bution (these auxiliary windings are
reduced the application range of dc machine drives. not used in a series connection). Four
diesel generators provide the required
and system redundancy. The IPS also control response are needed across a battery charging capability.
offers the ability to manage the gener- wide range of speeds, e.g., icebreakers, The main disadvantage of dc ma-
ated and delivered power, optimizing conventional submarines, tugboats, chines concerns the periodic main-
the number of running generator sets, minesweepers, seagoing dredges, and tenance required by the commutator
which enhances fuel efficiency and re- oceanographic vessels. and brushes. High-power machines
duces emissions. The main advantages of brushed also need additional interpole wind-
dc machines concern the simplicity of ings to assist the commutation process,
Machines for Electric Propulsion the torque and speed control scheme, reducing the sparking in the commu-
Systems which is very attractive choice for ice- tator brushes. Another limitation re-
Electric motors used in ship propul- breakers, where rapid speed control lates to the maximum allowable op-
sion systems are typically high torque and a high torque output leads to more erational voltage of up to 700 V, due to
and medium to low speed. Among the effective and rapid forward/reverse the insulation in the commutator. The
main types of equipment used in this operation to ram and break up ice for- development of permanent-magnet
application are brushed dc machines, mations. A typical icebreaker dc pro- synchronous machines (PMSMs) and
induction machines, synchronous ma- pulsion system dating to the late 1960s high-efficiency induction machines has
chines, wound-rotor machines, and is presented in Figure 5, including a reduced the application range of dc ma-
permanent-magnet machines. Recent reconfigurable dc power system that chine drives. However, current develop-
research has investigated homopolar is required to provide full-range speed ments of dc power distribution systems
and high-temperature superconduct- control for normal shipping conditions in modern ships and the improvement
ing machines [14]. Synchronous reluc- and low-speed, high-torque control dur- of machine design techniques have re-
tance machines (SynRMs) also appear ing icebreaking operations. vived efforts toward more efficient dc-
to be an attractive alternative for ma- A more recent application of dc ma- based propulsion systems [3].
rine electric propulsion applications. chines is the hybrid combined diesel-
electric and gas propulsion system of Induction Machines
Brushed dc Machines the Type 23 frigates of the Royal Navy, Induction machines are very attrac-
Brushed dc machines have their sta- dating to the late 1980s. The dc propul- tive for applications in ship propulsion
tor field fixed to the stator winding, sion drive consists of two 3-MW GEC because of their constructive simplic-
while the rotor field turns with the ro- dc motors. The armature is fed from ity, the ability to work under extreme-
tor. To make sure that torque is gener- a six-pulse thyristor rectifier, and the torque-demanding conditions, and
ated, the commutator circuit fixes the field circuit is fed from a six-pulse almost maintenance-free operation.
orientation of the rotor field while the antiparallel rectifier, as displayed in The main advantage of induction mo-
armature winding rotates. Thus, both Figure 6. This arrangement enables tors over dc brushed machines results
the stator and the armature fields are regenerative breaking. However, be- from the fact that induction motors
orthogonal to each other, ensuring max- cause thyristor-based rectifiers are do not require a commutator circuit.
imum torque production. used, large filters are required, reduc- Thus, the rotor field is generated by in-
Brushed dc motors have been in ing the overall power density of dc duction, becoming more compact and
use for marine propulsion proposes for drives compared to ac drives of simi- efficient and gaining a high power den-
more than a century. Until the 1980s, lar power. sity. Moreover, these features enable
the conventional (brushed) dc ma- Currently, Siemens still manufac- the machine to operate through a wide
chine was the most common choice tures a dc propulsion system, the range of load conditions. Depending
for high-demand industrial applica- SINAVY DC-Prop, for Type 209 conven- on the construction of the rotor, in-
tions where high-performance speed tional (battery-based) submarines, duction machines are commonly clas-
and torque control was required, be- which are the latest of their class to be sified into two groups: squirrel cage
coming the natural choice for naval commissioned (in 2019). The propul- induction machines (SCIMs), where
propulsion systems. However, dc drive sion system consists of two separate the rotor consists of bars shorted to-
systems have been replaced by high-ef- dc excitation motors arranged on a gether by end rings, and wound-rotor
ficiency ac drives (vector control). To- common shaft and connected either in induction machines (WRIMs), which
day, dc commutator motors are used parallel or in series, depending on the have a three-phase winding in a short
in some specific naval vessels, where speed step, which is controlled via ar- circuit allocated in a slotted rotor.
a high torque, low speed, and fast mature and field circuit dc choppers. The main difference between rotor

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winding configurations concerns their feeding two turbogenerators to drive speed and direction by changing the
output torque characteristics and four 7,000-hp induction motors. This number of pole pairs and interchang-
power density. arrangement offered more power out- ing phases via various winding con-
The first serious attempt to use put and required far less space for the nection arrangements, making this
induction machines was made during machinery, compared to a thermal- application less successful than syn-
the early 1920s on the USS New Mex- based propulsion system using steam chronous and dc machines. This was
ico, the first ship with a turboelectric turbines. However, the propulsion sys- mostly due to the difficulty of develop-
propulsion system, which consisted tem needed a complex switchboard to ing an accurate shaft rotation speed,
of nine Babcock & Wilcox boilers adjust the induction machine rotation the complexity of the switchboards

Variable-Speed dc Generators ac Generators

To Ship
Services
dc Switchboards

ac Switchboard

To Ship Deck To Armature


Machinery dc Generator
Armature
dc Generator Motor Field
Rectifiers

From ac
Switchboard dc Switchboard

Dual Armature
Separately Excited
dc Motor

To Ship
Deck Machinery

(a)

(b)

FIGURE 5 – (a) The Auxiliary Personnel (AP)-46 Almirante Óscar Viel dc propulsion system configuration (only one shaft is shown). (b) The AP-46
Almirante Óscar Viel.

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used to control the rotation shaft During recent years, Converteam (a and cooling design. It has been spe-
speed, and a low efficiency due to a division of General Electric since 2011) cially developed for applications where
lack of torque control schemes. With has been among the leaders in induction a low speed and high torque are re-
the development of modern power motor development for marine applica- quired, such as ship propulsion drives.
electronics and vector control tech- tions, with the company’s advanced in- The HMS Queen Elizabeth, pictured in
niques, induction machine drives duction motor (AIM). The AIM consists Figure 7, is the first electrified aircraft
have become much more efficient in of a multiphase, shock-hardened, and carrier configured according to the
terms of their torque and speed con- high-torque-density induction machine IPS concept, consisting of two 35-MW
trol capability. that has an optimized electromagnetic gas-turbine ac generators, two 8.5-MW

Motor–Generator
Set

Ship G M
Services
Gearbox and
SSS Clutch
Field
Rectifier

450-V, 60-Hz
Switchboard
Diesel Generators Gas Turbine
2 × 1.5 MW

Armature
Rectifier

Diesel Generators Gas Turbine


2 × 1.5 MW

Field
Gearbox and Rectifier
Ship SSS Clutch
Services G M

Motor–Generator
600-V, 60-Hz
Set
450-V, 60-Hz Switchboard
Switchboard
(a)

(b) (c)

FIGURE 6 – (a) The Type 23 frigate hybrid propulsion system configuration, including (b) the armature and field converter and (c) the GEC dc motor.
SSS: synchro self-shifting.

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diesel generators, and four 20-MW mul- density, and simple speed control, com- wound-rotor synchronous machines
tiphase AIMs in a two-shaft tandem pared to early developed dc drives, (WRSM), speed control was achieved
configuration; each induction motor is made the devices the ideal choice for by a variable-speed ac generator com-
fed by a Converteam VDM25000 with a replacing dc machines as a ship pro- bined with the ability to change the
three-channel converter. pulsion motor. Depending on how the number of poles on each winding. Lat-
rotor field is produced, synchronous er developments use load-commutat-
Synchronous Machines machine rotors are classified either ed inverters to increase performance.
The unique features of these machines, as wound-rotor or permanent-magnet The main disadvantages of WRSMs
such as high efficiency, higher power machines. In early developments of result from the need for slip rings and

Turbo Generator Turbo Generator Propulsion


1 × 35 MW 1 × 35 MW Drive

Multiphase
Ship Ship Propulsion Drive
Services Services

Diesel Generators Diesel Generators


2 × 8.5 MW 2 × 8.5 MW

Multiphase
Propulsion Drive

Ship Ship Propulsion


Services Services Drive

11-kV, 60-Hz 11-kV, 60-Hz


Switchboard Switchboard
(a)

(b)

FIGURE 7 – (a) The HMS Queen Elizabeth integrated electric propulsion system based on two variable-speed Converteam multichannel drives. (b)
The HMS Queen Elizabeth Invincible-class carrier.

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projected to be outfitted with a com-
bined diesel-electric or gas-hybrid
Induction machines are very attractive for propulsion system with two 4-MW
applications in ship propulsion because of their General Electric doubly fed induc-
tion motors.
constructive simplicity.
SynRMs
brushes to excite the rotor winding of available active voltage vectors, and SynRMs are based only on the reluc-
and the requirement for an external a superior degree of redundancy [21], tance torque due to the nonisotropic
source to feed the field circuit. [22]. This configuration enables operat- geometry of the rotor, as illustrated
PMSMs have the advantage of a ing the propulsion machine with one or in Figure 9(c). Recently, the SynRM
higher power density compared to both independent windings for differ- has gained attracted interest in the
brushed dc, wound-rotor, and induc- ent load requirements and in the event field of variable -speed industrial
tion machines, due to the high flux of a converter or machine winding fault drives as a result of its higher torque,
remanence of permanent magnets. [20], [24]. Under a winding fault con- compared to induction machines
Moreover, PMSM efficiency reaches dition, the three-phase winding may with the same frame and power rat-
values of nearly 98%, while the effi- remain operational, modifying the cur- ing [32]–[34]. This leads to a higher
ciency of induction machines is lim- rent control scheme. Therefore, there p owe r de n sit y a nd a lowe r ro tor
ited to 94–96% at full loads. At partial is no need to isolate the faulty winding temperature, making the SynRM a
loads, the PMSM shows its advantage group while operating [25], [26]. All very interesting alternative for ma-
compared to induction machines via these advantages make multiple-phase rine power applications. In Table 1,
a lack of losses resulting from in- winding machines a very attractive al- a summary of the different electric
duced rotor currents. The main dis- ternative in electrified ship propulsion propulsion machine drives for marine
advantages of the PMSM are related systems [27], [28]. applications is presented, showing
to the high cost of the magnets, the advantages, disadvantages, and ap-
magnets’ sensitivity to high tempera- Doubly Fed Induction Machine plication examples.
tures, and partial demagnetization. The doubly fed induction machine
The SS Canberra was the first British (DFIM) is based on a WRIM, with the Power Converters
cruise ship with an ac electric propul- rotor windings brought out through In electric ship propulsion systems,
sion system, consisting of two WRSMs. slip rings. This type of induction variable-frequency drives ( VFDs)
The stator was fed by two ac turbogen- machine is widely used as wind gen- enable efficient and flexible opera-
erators via a winding pole-changing erators for small- and medium-power tion according to a vessel’s profile.
device. Four auxiliary turbogenerators applications [29], [30] as well as for However, the electronic power con-
drove an ac generator to power ship traction [31]. For marine applica- verters required to implement VFDs
services and a tandem exciter for the tions, the DFIM is connected to the unavoidably introduce voltage and
propulsion generators, as shown in Fig- main busbar via two power convert- current distortion to a ship’s power
ure 8. Other applications, especially in ers, which supply stator and rotor grid because of their switching oper-
the field of PMSM, are in conventional windings, respectively, as described ation, potentially causing additional
(battery-based) and air-independent in Figure 9(b). DFIMs are similar to losses, electromagnetic interference
(fuel cell-based) submarines, such as SCIMs in terms of their torque capa- with sensitive equipment, torque
the Scorpene and Type 212 classes, bility and power density. However, pulsations, and grid resonances.
both propelled by a Siemens Permasyn the speed range of the DFIM can be Therefore, ship classification societ-
1.7-MW, high-density permanent-mag- extended because the stator and ies have set increasingly strict regu-
net synchronous motor. the rotor windings can interact with lations for voltage harmonic distor-
different voltage frequencies to con- tion, where most applicable power
Open-End Multiwinding Induction trol the induced back electromotive quality stipulations, such as IEEE
Machine forces. Moreover, active power can Standard 519, Military Standard 1399,
The open-end winding induction ma- be supplied by both the stator and and International Electrotechnical
chine is composed of several three- the rotor windings, depending on Commission Standard 61000-3-2, lim-
phase windings connected to a power operating conditions and regard- it the voltage total harmonic distor-
converter in each terminal [20], as in less of speed. However, controlling tion to less than 5%, with maximum
Figure 9(a), for a dual-star, open-end both the stator and the rotor wind- individual harmonics lower than 3%
winding induction machine. Open-end ing converted power flow adds extra [35]–[37]. The rectifiers installed to
winding induction machines offer sev- complexity, and it does not substan- provide the dc link voltage for voltage
eral advantages for high-demand trac- tially contribute to the propulsion source inverters (VSIs) in VFDs need
tion applications, such as independent system redundancy. Type 26 frigates to comply with harmonic distortion
phase current control, a greater number currently under construction are limits and tolerate medium-voltage

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Exciter
Motor
Main ac
Switchboard

Main Propulsion
M1
Turbo Generators

Synchronous

Pole-Changer System
Propulsion
Motors
Generator

Stator Winding
Exciter

Exciter
Motor
Generator
Exciter
M1

ac dc
Switchboard Auxiliary Switchboard
Turbo Generators

Ship To Generator Exciter


Services

Ship
Services To Motor Exciter

Tandem
Exciter
(a)

(b) (c)

FIGURE 8 – (a) The SS Canberra ac propulsion system configuration, including (b) the main propulsion turbogenerator and (c) the main synchro-
nous motors.

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operation, as required by most mod- low-order harmonics. Because the out- commutation. This kind of rectifier
ern electric ship propulsion systems puts of individual six-pulse rectifiers facilitates input currents that are
in the megawatt range [38], [39]. The can be connected in a series, higher- close to sinusoidal, a unity power fac-
use of commercial off-the-shelf pow- voltage operation is achieved without tor, and a bidirectional power flow.
er converters has clear economic ad- requiring a full-voltage rating for indi- However, a drawback of AFE drives
vantages for civilian and military ap- vidual diodes and silicon-controlled results from a high-order (above the
plications in ship propulsion drives rectifiers (SCRs). A 12-pulse rectifier 50th) harmonic distortion that pro-
due to economies of scale and the can mitigate more than 95% of the duces increased electromagnetic in-
availability of spare components fifth and seventh harmonics [36], terference levels [35], [40].
for maintenance. thus greatly reducing the voltage
distortion, compared to a six-pulse Inverters
Rectifiers rectifier. However, for the direct ful- Inverters can be classified into three
Multipulse rectifiers are a mature tech- fillment of harmonic distortion limits groups, according to the energy stor-
nology that addresses two of the main without using additional filters, an age element installed in their dc links.
issues associated with medium-volt- 18-pulse rectifier might be required. VSIs have a capacitive dc link feeding
age drive systems: harmonic distor- In active front-end (AFE) rectifiers, a switched-voltage waveform to their
tion and the limited voltage rating of the diodes and SCRs in the grid inter- loads. Current source inverters (CSIs)
semiconductors. These rectifiers are face are replaced by integrated-gate feature an inductive dc link. Hence,
composed of several six-pulse bridge bipolar transistor (IGBT) or integrat- they feed switched currents to the
rectifiers fed by phase-shifting trans- ed gate-commutated thyristor (IGCT) load. Last, direct converters do not
formers to achieve the cancellation of switches, which are capable of forced have a dc link and, therefore, do not
need large energy storage elements,
enabling them to reach very high pow-
er densities [41]. The converter topolo-
A1 Converter gies commonly employed in electric
ship propulsion applications with ac
drives are described in the following.
A2 Converter
Two-Level VSIs
The two-level VSI (2L-VSI) is one of
Main Grid

Multiple Open-End the most widely used power inverter


Winding Machine B1 Converter
topologies for industrial applica-
tions, due to the simplicity of its
circuitry and modulation schemes.
B2 Converter For electric motor drives, the most
common configuration is an ac/dc/
ac converter system implemented
(a) with a diode rectifier and a 2L-VSI,
as in Figure 10(a). The diode rectifier
Stator Winding
can be replaced by an AFE rectifier
Converter
Doubly-Fed if regenerative braking is required.
Induction Machine
There is a large number of providers
Main Grid

of this technology, which is com-


patible with other industrial ap-
plications. Those companies include
STADT [42], ENAG [43], General Elec-
Rotor Winding tric [44], Siemens [45], Ingeteam [46],
Converter ABB [47], and The Switch (owned by
(b) Yaskawa) [48], all offering drives
Synchronous from 230 to 690 V. The application
Main Grid

Reluctance Machine of this topology to medium-voltage


drives is restricted by the voltage
Power Converter rating of individual power switch-
(c) es, which need to block the full dc
link voltage. However, a series con-
FIGURE 9 – Machine drive configurations. (a) The multiple open-end winding machine. (b) The nection of power switches can be
doubly fed induction machine. (c) The synchronous reluctance machine. implemented to enable the 2L -VSI

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topology to operate at higher voltage
and power levels [42], [49].
The first serious attempt to use induction
Neutral-Point Clamped and Neutral- machines was made during the early 1920s on
Point Piloted Multilevel Inverters
To overcome individual switch volt- the USS New Mexico, the first ship with a
age limitations, multilevel topolo - turboelectric propulsion system.
gies are the most common choice
in high-power drive applications. In
particular, the neutral-point clamped size and weight of the drive, which is neutral-point connections through
(NPC) architecture employs clamp- particularly important to fit the ma- bidirectional switches, implemented
ing diodes to connect the output to chine and converter inside a vessel. with a series connection of IGBTs.
multiple voltage levels obtained by The main producers of NPC convert-
the cascaded arrange of dc capaci- ers are ABB [51], [52], Siemens [53], Cascaded H-Bridge
tors, as detailed in Figure 10(b), for and Ingeteam [54], which provide Modular topologies have become a
a three-level, three-phase NPC. More voltages between 2.3 and 6.6 kV and widely accepted solution for high-pow-
than three levels are also possible power from 315 kW to 31.5 MW. The er motor drives. Figure 11(a) depicts
with a more complex topology, but neutral-point piloted (NPP) inverter the structure of a generic cascaded
the control complexity and cost of topology is able to increase the power H-bridge (CHB) converter with three
the NPC scale up very quickly with density and power rating of the NPC, cells per phase, with each cell consist-
each increase in the number of out- using the same IGBT power switches ing of a diode rectifier, a capacitive dc
put levels, hindering the application and control systems, and it is also ca- link filter, and an H-bridge [41]. The
of this converter topology to higher pable of operating with lower switch- main advantage of CHB converters re-
power levels [50]. Transformerless ing losses than the NPC inverter [55], lates to their medium-voltage capabil-
converter topologies with a high pow- [56]. The structure of a three-level ity, which is made possible by the cas-
er density, such as NPC, optimize the NPP is given in Figure 10(c), featuring caded connection of cells. However,

TABLE 1 –ELECTRIC PROPULSION MACHINE DRIVES FOR MARINE APPLICATIONS.


OPEN-END
TYPE BRUSHED dc INDUCTION WRSM PMSM MULTIWINDING DFIM SynRM
Symbol

Advantages Maximum torque at Robust and simple Adjustable power High Power Improved torque Operation Does not require
any load condition construction factor Density quality in sub- and permanent
Easy to implement Almost Larger air gap Maximum Multiple degrees supersynchronous magnets
torque and speed maintenance free compared to torque at of redundancy regions or separate
control induction machines, zero speed and assurance Enables excitation
Wide range of
load operations becoming more of power downsizing the Simple rotor
shock resistant segmentation converter design
Disadvantages Commutator Low efficiency at Needs separate Thermally Additional power Slip rings and Power factor
and brushes add partial load excitation winding sensitive converters brushes add depends on rotor
complexity Variable slip, Brushes and High cost of Possibility of complexity design
Significant depending on the slip rings add magnets inducing zero Low efficiency Only a reluctance
maintenance costs load complexity sequence due to rotor torque
High-power Low power factor Significant currents currents component,
machines require at partial load maintenance costs Complex leading to
additional interpoles interwinding and larger frames
insulation layout in high-power
Commutator isolation applications
Marine Type 23 frigates. Icebreaker, Albion-class landing 212-class Type 45 Type 26
application 209-class Offshore & Marine platform dock submarines destroyers frigates (under
submarines (Norway) Carnival Cruise Scorpene- Queen Elizabeth construction)
LNG carrier, BG Lines class Invincible-class
Group (Korea) Mistral-class submarines carrier
helicopter landing
dock
LNG: liquified natural gas.

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CHB drives are limited by the number
of isolated dc power supplies required
+ for each cell, which are implemented
using bulky and expensive multiwind-
Vdc ing transformers. The main provider of
this type of converters is Siemens [57].

Modular Multilevel Converter
This converter is composed of several
(a)
series-connected submodules grouped
in six arms that are arranged symmet-
+ rically, as shown in Figure 11(b). The
main advantage of the modular multi-
level converter (MMC) stems from the
high quality of the voltage and the cur-
Vdc rents at the input and output terminals
and the ability to reach arbitrarily high
voltage ratings by adding more sub-
modules [58], [59]. Moreover, due to
its inherent modularity and ability to

operate under fault-tolerant strategies,
(b) the MMC is a promising technology for
electric ship propulsion systems [60].
The main provider of this type of con-
+ verters is Siemens [61].

CSIs
The main advantage of the CSI over the
Vdc VSI relates to the CSI’s medium-voltage
capability, which is achieved by using
simple two-level topologies, given the
high voltage ratings of modern sym-
metric gate-commutated thyristors.
– A capacitive filter is required on the
(c) motor side of the inverter, as shown
in Figure 12(a), to enable the forced
FIGURE 10 – VSIs. (a) Two level. (b) Neutral-point clamped. (c) Neutral-point piloted. switching of currents in inductive

Vdc

(a) (b)

FIGURE 11 – Multicell converters. (a) The cascaded H-bridge converter. (b) The modular multilevel converter.

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loads generating quasi-sinusoidal out-
put waveforms. The output voltage
waveforms with a reduced reduced
Fuel cells are an emerging technology that, in
voltage rate of change (dv/dt) are be- recent years, has been evaluated for its use
nign for ac motors, making possible
the use of standard machines without in marine applications.
enhanced insulation. The drawbacks
of the CSI topology include a limited propulsion of ships has become an cells are efficient, environmentally
control bandwidth and a heavy weight exciting option for the transportation friendly, and more reliable when com-
due to bulky dc inductors. Moreover, industry. However, to increase the use pared to diesel and gas marine engines.
to suppress common-mode voltage of these drives, challenges related to However, in many cases, their cost is
stress on the ac motor, an isolation electrical propulsion technologies are still too high for them to become a real
transformer or common-mode voltage discussed in this section. alternative in marine propulsion appli-
mitigation chokes must be employed cations. In this regard, several consid-
[50]. The main supplier of CSIs for ma- Solar-Powered Ship Propulsion erations have to be taken into account.
rine applications is Allen–Bradley [62]. Solar-powered propulsion systems can Fuel availability is an essential fac-
reduce the carbon footprint and reduce tor for the application of fuel cells on
Cycloconverter the cost of energy. Still, they are limited ships. For submarines, pure hydrogen
Cycloconverters offer a high power ca- to the available surface required by the is a good choice because it can be ob-
pability due to the use of high-voltage, solar cells and by weather conditions. tained directly from the electrolysis of
high-power SCRs, as documented in Fig- Therefore, solar-powered propulsion water. For surface ships, traditional fu-
ure 12(b). Their reliability is very high systems are currently being developed els based on hydrocarbons have to be
because thyristors are robust switching mostly for recreational marine craft, considered the first choice; hydrogen,
devices. However, these devices oper- small tourist boats, and patrol ves- on the other hand, introduces difficul-
ate at a fundamental frequency, requir- sels. Future projects based on solar- ties, such as storage and fueling opera-
ing large harmonics filters at both sides powered ships are the Eoseas concept tions in harbors.
and reducing the power density and cruise ship (builder: STH Europe), a Another aspect is referred to as the
dynamical performance [63]. The main zero-emission cruise vessel (builder: propulsion power requirement. For sub-
suppliers of this converter are ABB Deltamarine), the super eco-ship de- marines, the total propulsion power re-
[64], Siemens [65], and General Electric sign (builder: Nippon Yusen Kabushiki quirement is less than 500 kW, becoming
[66], and they offer voltages up to 10 kV Kaisha), and the Aquarius Eco Ship an attractive solution in terms of power
and power up to 150 MW. (builder: Eco Marine Power). density. However, for ships, power re-
quirements are as high as 100 MW, in-
Future Challenges Fuel Cell Applications troducing additional space and weight
As a result of the harmful environmen- Fuel cells are an emerging technology problems due to the required number
tal impact of fossil fuels, more strict that, in recent years, has been evalu- of fuel cell arrangements [73], [74]. Fuel
pollution policies, and the availability ated for its use in marine applications cells have been successfully implement-
of high-performance machines and [72]. They offer a variety of advantages ed in 212- and 214-class submarines,
power electronics drives, the electric over traditional power systems. Fuel using nine 34-kW proton-exchange

Idc

(a)

(b)

FIGURE 12 – Converter drive alternatives. (a) Current source. (b) The cycloconverter.

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system, increasing the payload, pro-
viding more flexibility for machinery
Electric marine propulsion systems provide several fitting, and enabling an independent
advantages compared to traditional gas turbines design of the propeller and the drive.
From the operational point of view,
and diesel engines. transmission stress and vibrations
are reduced because there is no direct
membrane (PEM) Siemens fuel cell vessel Dina Star, delivered in 2013 to connection between the propeller and
modules (BZM34) in the first case, the Myklebusthaug offshore platform, the prime mover; electric propulsion
and two 120-kW PEM (BZM 120) Sie- was the first ship powered by ABB that can provide high torque at zero speed
mens fuel cell modules in the second had a full dc grid system. However, dc and across the entire speed range,
case. Fuel cells for high-power systems applications have several technical improving ship maneuverability. All
on ships are still under development. issues, such as their circuit breaker these advantages come with addi-
Other limitations in the development technology, voltage stability, and pow- tional challenges, including training
of fuel cell-based electric propulsion er quality, which are difficult and chal- ship crews and a higher level of auto-
systems in submarines and ships are lenging to resolve [76]–[78]. mation, which, added to higher initial
primarily related to the availability of costs, has slowed the adoption of this
construction materials, the require- Energy Storage Integration new technology.
ment for low-density and massive stor- Electric energy storage employing bat- A large variety of machines, con-
age systems, and the need to increase teries and hybrid battery–supercapac- verter topologies, and drive configu-
fuel cells’ life span. itor systems can improve the stability rations have been examined in this
of IPSs and reduce voltage variations article (see Table 2). That equipment
DC Grid Integration [79]. These systems can also be used has become a critical technology for
During the past five years, dc grid in- to optimize fuel consumption to mini- the integration of more electric ship
tegration for onboard applications has mize costs and emissions [80], [81]. propulsion systems into the maritime
attracted significant interest from both However, their main disadvantages industry. Renewable energy resources
researchers and the shipbuilding in- concern their cost and power density that can increase vessels’ efficiency
dustry because of the advantages it in- [82] as well as their requirement for a and reduce emissions and massive en-
troduces, such as improved efficiency, high-performance control system to ergy storage systems are two technol-
the easy integration of different power avoid overheating [23]. ogies that can extend the advantages
sources, the reduced size and rating of of electric propulsion systems, but
switchboards, an absence of reactive Conclusion they require further research.
power flows, and a system reconfigu- Electric marine propulsion systems pro-
ration capability [75]. Global ship ef- vide several advantages compared Acknowledgments
ficiency and emissions are improved to traditional gas turbines and diesel We are grateful for financial support from
since vessels’ ac power generation engines, such as a higher energy ef- the Chilean Fund for Human Resource
units (diesel engines and turbogenera- ficiency, reduced fuel consumption, Development through the organization’s
tors) are decoupled from the dc distri- and fewer harmful emissions. The Ph.D. scholarships (ANID/21130448);
bution system and can be operated at necessary space for the installation the Chilean National Commission for
an optimized speed, depending on the of an electric propulsion system is Science and Technology, under grant
load demand. The platform support smaller than that of a conventional FONDECYT 11160177; the FONDECYT

TABLE 2 – EXAMPLE APPLICATIONS OF POWER CONVERTERS IN MARINE PROPULSION.


VESSEL NAME OASIS OF THE SEAS [67] WOODSIDE ROGERS [68] JUAN CARLOS I [69] SK ATOMIK [70] MS VIIKKI [71]
Vessel type Cruise liner LNG carrier Aircraft carrier Offshore supply LNG-fueled bulk carrier
Propulsion 3 × 20 MW 2 × 13.26 MW 2 × 11 MW 1.25 MW
Azipod thruster Auxiliary power drive
Converter model ACS 6000 MV 7000 GM150 Lean drive WE drive
Manufacturer ABB General Electric Siemens STADT Yaskawa/The Switch,
WE Tech
Rated power 5–36 MW 3–81 MW 17–23 MW 0.1–30 MW 0.5–6 MW
Voltage 2.3–3.3 kV Up to 13.8 kV 3.3–6.6 kV Up to 15 kV 400–690 V
Frequency 0–75 Hz 15–90 Hz 0–70 Hz
Configuration Three-level NPC (IGCT) Three-level NPC (IGBT) Five-level NPC (IGCT) AFE/VSI

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Project, under grant 1181839; the FOND- ics Second Prize Paper Award. He is a [15] E. Skjong, E. Rødskar, M. Molinas, T. A. Johan-
sen, and J. Cunningham, “The marine vessel’s
EQUIP Project, under grant EQM130145; Senior Member of IEEE. electrical power system: From its birth to
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the Advanced Center for Electrical his M.Sc. degree, with distinction, [16] J. Langston, M. Andrus, M. Steurer, G. Robinson,
D. Alexander, J. Buck, and D. Wieczenski, “Sys-
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DECEMBER 2020 ■ IEEE INDUSTRIAL ELECTRONICS MAGAZINE 121


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122 IEEE INDUSTRIAL ELECTRONICS MAGAZINE ■ DECEMBER 2020


Authorized licensed use limited to: Universidad Tecnica Federico Santa Maria. Downloaded on August 03,2021 at 04:30:28 UTC from IEEE Xplore. Restrictions apply.

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