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BE IOM Horizontal High Performance Fan Coil Units Form 115 24 NOM4
BE IOM Horizontal High Performance Fan Coil Units Form 115 24 NOM4
INSTALLATION, OPERATION & MAINTENANCE Supersedes 115.24-NOM1 (1209) Form 115.24-NOM1 (511)
FN series
FNP Plenum Return Shown
INTRODUCTION
Johnson Controls fan coils represent a prudent manual should be fully reviewed in advance of any
investment which can, with proper installation, actual work being done on the equipment. Should
operation, and regular maintenance, give trouble-free any questions arise, please contact your local Sales
operation and long service. Representative or the factory BEFORE proceeding.
Your equipment is initially protected under the The equipment covered by this manual is available with
manufacturer’s standard warranty; however, this a vast variety of options and accessories. Consult the
warranty is provided under the condition that the steps approved unit submittal, order acknowledgement, and
outlined in this manual for initial inspection, proper other manuals for details on the options and accessories
installation, regular periodic maintenance, and everyday provided with the equipment on each project.
operation of the equipment be followed in detail. This
FORM 115.24-NOM1 (511)
safety symbols
The following symbols are used in this document to alert the reader to areas of potential hazard:
SAFETY PRECAUTIONS
The equipment covered by this manual is designed for Check that the unit assembly and com-
safe and reliable operation when installed and operated ponent weights can be safely supported
within its design specification limits. To avoid personal by rigging and lifting equipment.
injury or damage to equipment or property while
installing or operating this equipment, it is essential
that qualified, experienced personnel perform these All assemblies must be adequately
functions using good judgment and safe practices. See secured during lifting and rigging by
the following cautionary statements.
temporary supports and restraints un-
til equipment is permanently fastened
ELECTRICAL SHOCK HAZARDS.
and set in its final location.
All power must be disconnected prior
to installation and serving this equip-
All unit temporary and permanent
ment. More than one source of power
supports must be capable of safely
may be present. Disconnect all power
supporting the equipment’s weight and
sources to avoid electrocution or shock
any additional live or dead loads that
injuries.
may be encountered. All supports must
be designed to meet applicable local
MOVING PARTS HAZARDS. Mo-
codes and ordinances.
tor and Blower must be disconnected
prior to opening access panels. Motors
All fastening devices must be designed
can start automatically, disconnect
to mechanically lock the assembly in
all power and control circuits prior to
place without the capability of loosen-
servicing to avoid serious crushing or
ing or breaking away due to system
dismemberment injuries.
operation and vibration.
HOT PARTS HAZARD. Electric Re-
Protect adjacent flammable materials
sistance heating elements must be dis-
when brazing. Use flame and heat pro-
connected prior to servicing. Electric
tection barriers where needed. Have
Heaters may start automatically, dis-
fire extinguisher available and ready
connect all power and control circuits
for immediate use.
prior to servicing to avoid burns.
2 Johnson Controls
FORM 115.24-NOM1 (511)
TABLE OF CONTENTS
INTRODUCTION ..................................................................................................................................................1
SAFETY SYMBOLS & PRECAUTIONS...............................................................................................................2
CODE COMPLIANCE...........................................................................................................................................4
RECEIPT AND INITIAL INSTALLATION..............................................................................................................4
UNPACKING & INSPECTION..............................................................................................................................4
HANDLING & INSTALLATION.............................................................................................................................5
DRAIN PANS........................................................................................................................................................5
RETURN AIR LOCATION.....................................................................................................................................6
FAN REMOVAL.....................................................................................................................................................6
PLENUM BOX SERVICE PANEL.........................................................................................................................6
PLENUM BOX REMOVAL....................................................................................................................................7
COIL HANDING....................................................................................................................................................7
COILS....................................................................................................................................................................7
PIPING CONNECTIONS.......................................................................................................................................7
DUCTWORK CONNECTIONS..............................................................................................................................8
ELECTRICAL CONNECTIONS............................................................................................................................8
CONTROL ENCLOSURE.....................................................................................................................................8
TELESCOPING BOTTOM PANEL.......................................................................................................................9
START-UP.............................................................................................................................................................9
COOLING/HEATING SYSTEM.............................................................................................................................9
MOTOR & FAN DATA.........................................................................................................................................10
AHRI STANDARD RATINGS..............................................................................................................................10
INSPECTION & START-UP CHECKLIST...........................................................................................................11
AIR SYSTEM BALANCING................................................................................................................................12
WATER SYSTEM BALANCING.........................................................................................................................12
CONTROLS OPERATION..................................................................................................................................12
PHYSICAL DATA................................................................................................................................................12
MOTOR/BLOWER ASSEMBLY..........................................................................................................................12
FAN ASSEMBLY.................................................................................................................................................13
COIL....................................................................................................................................................................13
UNIT WEIGHT DATA..........................................................................................................................................14
ELECTRIC RESISTANCE HEATER ASSEMBLY...............................................................................................14
ELECTRICAL WIRING & CONTROLS...............................................................................................................14
ELECTRIC HEAT SELECTION CHART (AMPS)...............................................................................................15
FACE AREA, FREE AREA AND FILTER SIZES................................................................................................16
VALVES & PIPING..............................................................................................................................................16
DRAIN.................................................................................................................................................................16
FILTERS . ...........................................................................................................................................................16
FILTER REPLACEMENT....................................................................................................................................16
REPLACEMENT PARTS....................................................................................................................................17
MODEL FNF FREE RETURN DIMENSIONS.....................................................................................................18
MODEL FNF FREE RETURN UNIT SPECIFIC DIMENSIONS..........................................................................19
MODEL FNP PLENUM RETURN DIMENSIONS...............................................................................................20
MODEL FNP PLENUM RETURN UNIT SPECIFIC DIMENSIONS....................................................................21
FNX EXPOSED CABINET UNITS......................................................................................................................22
FNP-M WITH MIXING BOX................................................................................................................................23
FN TELESCOPING / FILTER AND SOLIDBOTTOM ACCESS PANELS..........................................................24
FN SERIES COIL CONNECTION SIZES...........................................................................................................25
ECM VARIABLE SPEED
MOTOR BALANCING INSTRUCTIONS......................................................................................................26
FAN CALIBRATION WITH ECM MOTOR....................................................................................................27
TROUBLE SHOOTING GUIDELINES.........................................................................................................28
CHECKING ECM CABLES..........................................................................................................................28
ECM 3-SPEED (CONSTANT TORQUE)
TROUBLE SHOOTING GUIDELINES.........................................................................................................30
CHECKING ECM CABLES..........................................................................................................................31
MOTOR SPECIFICATIONS..........................................................................................................................32
TROUBLE SHOOTING GUIDE FOR FAN COIL RELAY BOARD.....................................................................33
EXAMPLE WIRING DIAGRAMS........................................................................................................................36
INSTRUCTIONS FOR REMOTE THERMOSTAT OR REMOTE 3 SPEED SWITCH.........................................39
appendix..........................................................................................................................................................40
Johnson Controls 3
FORM 115.24-NOM1 (511)
4 Johnson Controls
FORM 115.24-NOM1 (511)
Johnson Controls 5
FORM 115.24-NOM1 (511)
Condensate Trap
“H” MUST BE AT LEAST
1 INCH PLUS CASING
STATIC PRESSURE Rear Return
X FAN REMOVAL
H This fan assembly is easily removable by unscrewing
the (4) ¼-20 nuts from the fan deck and sliding the
“X” MUST BE AT fan assembly off of the weld studs. Disconnect motor
LEAST 1 INCH
wiring. Reassemble fans and torque nuts to 30 in/lbs.
6 Johnson Controls
FORM 115.24-NOM1 (511)
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FORM 115.24-NOM1 (511)
DUCTWORK CONNECTIONS voltage, fan and heater amperage and required circuit
All ductwork and/or supply and return grilles should ampacities. The unit-wiring diagram shows all unit and
be installed in accordance with the project plans and field wiring. Since each project is different and each
specifications. If not included on the unit or furnished unit on a project may be different, the installer must
from the factory, Johnson Controls supply and return be familiar with the wiring diagram and nameplate on
grilles are available in a variety of types. the unit BEFORE beginning any wiring. This unit is
not acceptable for installation in hazardous/explosive
All units must be installed in non-combustible areas. areas.
Some models are designed to be connected to ductwork
with a MINIMUM amount of external static pressure. CONTROL ENCLOSURE
Consult the approved submittals and the product catalog The optional electrical control enclosure provides access
for unit external static pressure limitations. to the electrical compartment. This compartment houses
all electric heat and control components. Terminal strips
Units provided with outside air for ventilation should are furnished for simple power and control wiring
have some form of low temperature protection to connections. Multiple knockouts allow wiring entries
prevent coil freeze-up. Outside air should be pretreated from either side of the compartment.
for best results.
All components furnished for field installation, by either
It should be noted that none of these methods would the factory or the controls contractor should be located
adequately protect a coil in the event of power failure. and checked for proper function and compatibility. All
The safest method of freeze protection is to use glycol internal components should be checked for shipping
in the proper percent solution for the coldest expected damage and all electrical connections should be
air temperature. Consult glycol supplier literature for tightened to minimize problems during start-up.
correct solution ratios.
Any devices such as fan switches or thermostats
The manufacturer assumes no responsibility for that have been furnished from the factory for field
undesirable system operation due to improper installation must be wired in strict accordance with the
design, equipment or component selection, and/or applicable wiring diagrams. Failure to do so could result
installation of ductwork, grilles, and other field supplied in personal injury or damage to components and will
components. void all manufacturers’ warranties.
8 Johnson Controls
FORM 115.24-NOM1 (511)
TELESCOPING BOTTOM PANEL The initial step in any startup operation should be a final
The telescoping bottom panel allows for fully recessing visual inspection. All equipment, plenums, duct-work,
the unit while permitting service access into the ceiling and piping should be inspected to verify that all systems
plenum. The architectural ceiling panel is finished with are complete and properly installed and mounted, and
a durable powder coat paint. that no debris or foreign articles such as paper or drink
cans are left in the units or other areas. Each unit should
Portions of the inlet louver not directly be checked for loose wires, free blower wheel operation,
below unit inlet may require cover- and loose or missing access panels or doors. Except as
required during start-up and balancing operations, no
ing in the field on applications where
fan coil units should be operated without all the proper
infiltration of ceiling plenum air into ductwork attached, supply and return grilles in place,
space is undesired. Telescoping skirt and all access doors and panels in place and secure.
and collar assembly must be field ad- A clean filter of the proper size and type must also be
justed to assure a proper fit between installed. Failure to do so could result in damage to the
filter frame and louvered inlet panel equipment or building and furnishings, and/or void all
assembly. Refer to assembly submittal manufacturers’ warranties.
drawings for specific dimensions.
Fan coils are not intended for temporary heat/cool or
ventilation. Units are not designed or equipped to
operate in dusty construction environments. Operation
of the units in conditions outlined above could result in
damage to the equipment or building and furnishings
and/or void all manufacturer’s warranties.
Johnson Controls 9
FORM 115.24-NOM1 (511)
The air vent provided on the unit is not intended to replace the main system air vents and may
not release air trapped in other parts of the system. Inspect the entire system for potential air
traps and vent those areas as required, independently. In addition, some systems may require
repeated venting over a period of time to properly eliminate air from the system
NOTES:
1. Motor electrical data is nameplate data. Actual data will vary with application.
2. Motors nameplated for 208-230/1/60. Data is at 230 volts.
3. ECM motors operated on 208/1/60 power result in reduced airflow.
10 Johnson Controls
FORM 115.24-NOM1 (511)
Cooling/Heating Connections
□ Protect Valve Package Components from Heat □ Mount Valve Packages
□ Connect Field Piping To Unit □ Pressure Test All Piping for Leaks
□ Install Drain Line & Traps as Required □ Insulate All Piping as Required
□ Install Condensate Pan under Piping as Required □ Connect supply and return pipe to correct
coil connections.
Ductwork Connections
□ Proper Supply & Return Grille Type & Size Used
□ Install Ductwork, Fittings & Grilles as Required
□ Insulate All Ductwork As Required
□ Control Outside Air for Freeze Protection
Johnson Controls 11
FORM 115.24-NOM1 (511)
Each hydronic system has different operating Information regarding safety precau-
characteristics depending on the devices and controls tions contained in the preface at the
in the system. The actual balancing technique may vary beginning of this manual should be
from one system to another.
followed during any service and main-
After the proper system operation is established, the
tenance operations.
appropriate system operating conditions such as various
For more detailed information concerning service
water temperatures and flow rates should be recorded
operations, consult your Sales Representative or the
in a convenient place for future reference.
Factory.
Before and during water system balancing, conditions
MOTOR/BLOWER ASSEMBLY
may exist which can result in noticeable water
noise or undesired valve operation due to incorrect The type of fan operation is determined by the control
system pressures. After the entire system is balanced, components and their method of wiring, and may vary
these conditions will not exist on properly designed from unit to unit. Refer to the wiring diagram for each
systems. unit for that unit’s individual operating characteristics.
Motors are permanently lubricated, PSC or ECM type
and do not require field lubrication.
12 Johnson Controls
FORM 115.24-NOM1 (511)
FAN ASSEMBLY
Each fan assembly is easily removed from the unit at
four ¼” weld studs in the fan deck. In most applications
the fan assembly can be removed without disconnecting
the ductwork for service access to motors and blowers
at, or away from the unit.
COIL
Coils may be cleaned in place by removing the motor/
blower assemblies and brushing the entering air face
between fins with a soft brush parallel to fins.
Johnson Controls 13
FORM 115.24-NOM1 (511)
ELECTRIC RESISTANCE HEATER ASSEMBLY corrected immediately. High supply voltage also causes
ELECTRICAL SHOCK HAZARDS. All excessive amperage draw and may result in tripping
power must be disconnected of the circuit breaker or blowing of the fuses on the
prior to installation and serv- incoming power supply.
ing this equipment. More than
one source of power may be ELECTRICAL WIRING & CONTROLS
present. Disconnect all power
The electrical operation of each unit is determined by
sources to avoid electrocution or shock
injuries. the components and wiring of the unit and may vary
from unit to unit. Consult the wiring diagram for the
actual type and number of controls provided on each
Electric resistance heaters typically require no normal unit. The integrity of all electrical connections should be
periodic maintenance when unit air filters are changed verified at least twice during the first year of operation.
properly. Other conditions and equipment may affect the Afterwards, all controls should be inspected regularly
operation and service life in the system. The two most for proper operation. Some components may experience
important operating conditions for an electric heater are erratic operation or failure due to age. Wall thermostats
proper airflow and proper supply voltage. High supply may also become clogged with dust and lint and should
voltage and/or poorly distributed or insufficient airflow be periodically inspected and cleaned to provide reliable
over the element will result in element overheating. operation.
This condition may result in the heater cycling on the
high limit thermal cutout. The open wire type heaters When replacing any components such as fuses,
provided have an automatic reset switch with a back-up contactors, or relays, use only the exact type, size, and
high limit thermal switch. Automatic reset switches are voltage component as furnished from the factory. Any
as the name implies; they reset automatically after the deviation without factory authorization could result
heater has cooled down. High limit thermal switches in personnel injury or damage to the unit and will
must be replaced once the circuit has been broken. void all factory warranties. All repair work should be
The high limit thermal cutout device is a safety device done in such a manner as to maintain the equipment in
only and is not intended for continuous operation. With compliance with governing codes and ordinances or
proper unit application and during normal operation, testing agency listings.
the high limit thermal cutout will not operate. This
device only operates when some problem exists and
ANY condition that causes high limit cutout MUST be
14 Johnson Controls
FORM 115.24-NOM1 (511)
NOTES:
1. Shaded areas indicate kW and voltage options not available.
2. Available voltages are single phase, 60 hertz.
3. Heaters over 48 AMPs are subdivided and fused per NEC.
Johnson Controls 15
FORM 115.24-NOM1 (511)
FILTERS
This unit is equipped with a standard 1” throwaway
filter most commonly used on fan coil units should be
replaced on a regular basis. The time interval between
each replacement should be established based on The filter tray is fully adjustable and
regular inspection of the filter and should be recorded can be rotated 180 degrees if necessary
in the log for each unit. At a minimum, filters should to ensure a snug fit between the filter
be inspected monthly and replaced if needed. Refer to and the filter bracket.
the Filters chart for recommended filter size for each
16 Johnson Controls
FORM 115.24-NOM1 (511)
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FORM 115.24-NOM1 (511)
18 Johnson Controls
FORM 115.24-NOM1 (511)
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FORM 115.24-NOM1 (511)
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FORM 115.24-NOM1 (511)
Johnson Controls 21
FORM 115.24-NOM1 (511)
FNP FN
22 Johnson Controls
FORM 115.24-NOM1 (511)
18 52-1/8 [1324] 49 [1245] 36-5/8 [930] 43 [1092] 16" 408 4 7/8" 124
20 56-1/8 [1426] 53 [1346] 40-5/8 [1032] 47 [1194]
7/8" 22 MTG HOLES
1 7/8" 48
6" 152
1 1/2" 38 TYP
A B C D
1 1/2" 38
1 5/8" 40
6 3/8" 163
1 7/8" 47
7" 178 9 1/8" 233 12 1/2" 317 8" 203
47 3/8" 1203
1" 26
45" 1142
TYP
1 1/2" 37
ELECTRIC HEATER (OPTIONAL)
DAMPER LINKAGE INCLUDED 1 1/8" 29
ACTUATOR
BRACKET
INCLUDED
16 3/4" 426
Johnson Controls 23
FORM 115.24-NOM1 (511)
24 Johnson Controls
FORM 115.24-NOM1 (511)
MODEL “FNF”
HIGH PERFORMANCE
FREE RETURN
FAN COIL UNIT
MODEL “FNP”
HIGH PERFORMANCE
PLENUM RETURN
FAN COIL UNIT
MODEL “FNP-M”
HIGH PERFORMANCE
MIXING BOX
FAN COIL UNIT
MODEL “FNX”
HIGH PERFORMANCE
ENCLOSED CABINET
FAN COIL UNIT
Johnson Controls 25
FORM 115.24-NOM1 (511)
24 volts AC
24 volts AC
16 A & B
15 A & B
Remote
manual
jumper
26 Johnson Controls
FORM 115.24-NOM1 (511)
NOTES:
1. MANUAL BALANCING: Do not set the manual CFM adjustment voltage lower than 5.0 VDC or higher
than 10.0 VDC. (For units shipped prior to April 2011, do not set voltage lower than 5.1 VDC or higher
than 9.9 VDC).
2. REMOTE BALANCING: Do not set the remote CFM adjustment voltage lower than 2.1 VDC or higher
than 10.0 VDC. (For units shipped prior to April 2011, do not set voltage lower than 2.1 VDC or higher
than 9.9 VDC).
3. WARNING: Input voltages which are less than or greater than the limits defined above may cause
erratic motor operation and eventual failure.
Johnson Controls 27
FORM 115.24-NOM1 (511)
28 Johnson Controls
FORM 115.24-NOM1 (511)
LD13842
LD13843
LD13844
FIG. 3 - MOTOR TERMINAL WIRING W/ECM MOTORS
Johnson Controls 29
FORM 115.24-NOM1 (511)
30 Johnson Controls
FORM 115.24-NOM1 (511)
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FORM 115.24-NOM1 (511)
32 Johnson Controls
FORM 115.24-NOM1 (511)
FIG. 4 - FAN COIL RELAY BOARD WITH MOTOR POWER CONNECTIONS LD13950
Johnson Controls 33
FORM 115.24-NOM1 (511)
JP3
34 Johnson Controls
FORM 115.24-NOM1 (511)
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FORM 115.24-NOM1 (511)
36 Johnson Controls
FORM 115.24-NOM1 (511)
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FORM 115.24-NOM1 (511)
38 Johnson Controls
INSTRUCTIONS FOR REMOTE THERMOSTAT
OR REMOTE 3 SPEED SWITCH
Return Air Sensor (for operation with D-Series or P-Series) – Installation Instructions
For installation, operation and maintenance manuals not listed above, please contact factory.
Contact local sales office for copies of documentation listed above.
©2011 Johnson Controls, Inc. P.O. Box 423, Milwaukee, WI 53203 Printed in USA 115.24-NOM1 (511)
www.johnsoncontrols.com Supersedes 115.24-NOM1 (1209)