Professional Documents
Culture Documents
2 IMR01H01-E8
2. MOUNTING
This chapter describes installation environment, mounting cautions, dimensions and mounting procedures.
Panel cutout
! WARNING (Unit: mm)
Individual mounting Close mounting
To prevent electric shock or instrument failure, always +0.8 +0.8
L
turn off the power before mounting or removing the 25 920 0
instrument.
+0.8
2.1 Mounting Environment
+0.8
92 0
0
92
(1) This instrument is intended to be used under the following
environmental conditions. (IEC61010-1)
[OVERVOLTAGE CATEGORY II, POLLUTION DEGREE 2] +0.8
L = 96×n-4 0
30
(2) Avoid the following conditions when selecting the mounting n: Number of instruments (2 to 6)
location: For mounting of the MA900/MA901, panel thickness must be between 1 to
• Ambient temperature less than 0 °C or more than 50 °C. 10 mm. When mounting multiple MA900/MA901s close together, the panel
strength should be checked to ensure proper support.
• Ambient humidity of less than 45 % or more than 85 % RH.
• Rapid changes in ambient temperature which may cause If the MA900/MA901s have waterproof/dustproof options, protection will be
condensation. compromised and not meet IP65 by close mounting.
• Corrosive or inflammable gases.
• Direct vibration or shock to the mainframe. 2.4 Mounting Procedures
• Water, oil, chemicals, vapor or steam splashes.
• Excessive dust, salt or iron particles. <Mounting Procedures>
• Excessive induction noise, static electricity, magnetic fields or 1. Prepare the panel cutout as specified in 2.3 Dimensions.
noise. 2. Insert the instrument through the panel cutout.
• Direct air flow from an air conditioner. 3. Insert the mounting bracket into the mounting groove of the
• Exposure to direct sunlight. instrument. Do not push the mounting bracket forward. (Fig. 1)
• Excessive heat accumulation. 4. Secure the bracket to the instrument by tightening the screw.
Take care to refrain from moving the bracket forward.
2.2 Mounting Cautions 5. Only turn about one full revolution after the screw touches the
panel. (Fig. 2)
Take the following points into consideration when mounting this
If the screw has been rotated too tight, the screw may turn
instrument in the panel.
idle. In such a case, loosen the screw once and tighten it
• Provide adequate ventilation space so that heat does not build again until the instrument is firmly fixed.
up.
6. The other mounting bracket should be installed in the same
• Do not mount this instrument directly above equipment that
way as described in 3. to 5.
generates large amount of heat (heaters, transformers,
semi-conductor functional devices, large-wattage resistors). Fig.1 Fig.2
• If the ambient temperature rises above 50 °C, cool this
instrument with a forced air fan, cooler, etc. Cooled air should
not blow directly on this instrument.
• In order to improve safety and the immunity to withstand
noise, mount this instrument as far away as possible from
high voltage equipment, power lines, and rotating machinery.
High voltage equipment: Do not mount within the same panel.
Power lines: Separate at least 200 mm. When the instrument is mounted, always secure with two
mounting brackets so that upper and lower mounting brackets
Rotating machinery: Separate as far as possible.
are positioned diagonally.
• Mount this instrument in the horizontal direction for panel. If
you did installation except a horizontal direction, this causes The waterproof/dustproof option on the front of the instrument
conforms to IP65 when mounted on the panel. For effective
malfunction.
waterproof/dustproof, the gasket must be securely placed
between instrument and panel without any gap. If gasket is
2.3 Dimensions damaged, please contact RKC sales office or the agent.
External dimensions <Removal Procedures>
(Unit: mm) 1. Turn the power OFF.
2. Remove the wiring.
Mounting
91.8
Pull out
1* Front panel
8.2 100 frame
IMR01H01-E8 3
3. WIRING
This chapter describes wiring cautions and terminal configuration.
! WARNING
To prevent electric shock or instrument failure, do not turn on the power until all wiring is completed.
Make sure that the wiring is correct before applying power to the instrument.
4 IMR01H01-E8
MA901
With communication or contact (5) Alarm output (6) Contact input (7) Communication (optional) (8) CT input 2 (9) Input 3, 4
input function Relay contact RUN/STOP RS-422A RS-485 Thermocouple RTD Voltage
(5) (6) (10) (9) ALM2 37 44 SG 44 SG 37 13 A
49
DI CT1 RTD1 IN1
NO
38 45 T (A) 45 T/R (A) 38 14 + 14 B 14 +
1 49 37 25 13 50 CT2
(1) TC1
2 50 38 26 14 Memory area
3 51 39 27 15 ALM3 46 T (B) 39 15 - 15 B 15 -
(2) 51 transfer 46 T/R (B)
4 52 40 28 16
NO 39
5 53 41 29 17
6 54 42 30 18 DI1 47 R (A) RS-232C 40 16 A
52
7 55 43 31 19 40 44 SG CT3 RTD2 IN2
(3) 8 56 44 32 20 (Optional)
9 57 45 33 21 DI2 48 R (B) 41 17 + 17 B 17 +
CT4 TC2
10 58 46 34 22 41 45 SD
11 59 47 35 23
DI4 42 18 - 18 B 18 -
12 60 48 36 24
42 46 RD
DI SET 43 19 A
(4) (7)
43 CT5 RTD3 IN3
44 20 + 20 B 20 +
With heater break alarm function (Optional) CT6 TC3
(5) (8) (10) (9) 45 21 - 21 B 21 -
1
Not isolated between each channel. 46 22 A
1 49 37 25 13 2 CT7 RTD4
(1) Relationship between CT input and channel number, refer to IN4
2 50 38 26 14
3 51 39 27 15
7.8 Heater Break Alarm (HBA) Function (P.18). 47 23 + 23 B 23 +
(2) 3 CT8 TC4
4 52 40 28 16 RTD and Voltage inputs:
5 53 41 29 17 Not isolated between each input channel. 48 24 - 24 B 24 -
6 54 42 30 18 4
7 55 43 31 19 Input terminals (TC1 to TC8, RTD1 to RTD8, IN1 to IN8) (Optional)
(3) 8 56 44 32 20 correspond to channel numbers 1 to 8 (CH1 to CH8).
9 57 45 33 21
10 58 46 34 22 (10) Input
2, 3
11 59 47 35 23
12 60 48 36 24 Thermocouple RTD Voltage
1 1
25 A
(3) Output 1 (4) Output 2 RTD5
(4) IN5
Relay Voltage pulse/ Triac Open Relay Voltage pulse/ Triac Open
(1) Power contact Current collector contact Current collector
26 + 26 B 26 +
TC5
AC L OUT1 OUT1 OUT1 OUT1 OUT5 OUT5 OUT5 OUT5
1
5 + 5 5 5 53 + 53 53 53 27 - 27 B 27 -
100-240 V NO SSR NO SSR
2 28 A
N 6 - 6 6 6 54 - 54 54 54
RTD6 IN6
AC L OUT2 OUT2 OUT2 OUT2 OUT6 OUT6 OUT6 OUT6
1 7 + 7 7 7 55 + 55 55 55
29 + 29 B 29 +
TC6
24 V NO SSR NO SSR
2 8 - 8 8 8 56 - 56 56 56 30 - 30 B 30 -
N
OUT3 OUT3 OUT3 OUT3 OUT7 OUT7 OUT7 OUT7
DC + 9 + 9 9 9 57 + 57 57 57 31 A
1
NO SSR NO SSR RTD7 IN7
24 V
10 - 10 10 10 58 - 58 58 58 31 + 32 B 32 +
2
- OUT4 OUT4 OUT4 OUT4 OUT8 OUT8 OUT8 OUT8
TC7
11 + 11 11 11 59 + 59 59 59 32 - 33 B 33 -
(2) Alarm output
NO SSR NO SSR
Relay contact 12 - 12 12 12 60 - 60 60 60 34 A
4. PARTS DESCRIPTION
This chapter describes various display units and the key functions.
Measured Indication lamps: Shift & R/S key
Channel (CH) value (PV)
display CH PV
display
Autotuning (AT) lamp [Green] • Shift digits when settings are changed.
Memory area AREA SV
Flashes with the autotuning activated in • Selects the RUN/STOP.
Set value
display
(SV) display
the displayed channel. Set key
Indication OUT1 OUT2 OUT3 OUT4 OUT5 OUT6 OUT7 OUT8
Output (OUT1 to OUT8) lamp [Green] Used for parameter calling up and set
lamp AT ALM1 ALM2 ALM3
IMR01H01-E8 5
5. SETTING
This chapter describes the operation flowchart of mode and the setting item of each mode. This instrument classes setting item in four
kinds of mode. The mode can be selected by pressing the SET or <R/S key.
Current transformer 2 I
SET key Press and
monitor Device address
hold the
CT2 SET key Derivative time SET key
Add
for 2 seconds. SET key
To PV/SV monitor mode d
SET key Communication speed
Input RTD
Type Voltage : Setting item for memory area function * Set the parameter for each channel.
JPt Pt
100 100
: These items are not displayed with MA901.
6 IMR01H01-E8
5.2 PV/SV Monitor Mode
PV/SV monitor mode can confirm the measured value (PV) and the set value (SV). Usually, set to this mode during control execution.
For checking the measured value (PV) and set value (SV) during operation, the following two methods are available.
When the setting change rate limiter is set, a condition in which the set value (SV) goes changing according to that rate of
change is displayed.
If the instrument needs to be switched to RUN or STOP mode, press the <R/S key in PV/SV monitor mode. In addition,
RUN/STOP can be selected by key operation or by open or closed contact input (optional).
6.3 Transfer of RUN/STOP (P. 14)
• Up to eight memories per channel can be set with one set value (SV) assumed to be one
memory.
• The set values (SV) corresponding to all of the channels within the same control area can be
simultaneously set as the same value.
• No setting can be changed when “1 (Lock)” is selected by the lock level 1.
Memory area transfer
CH PV Selects the memory area used for control (Hereafter called the control area).
Setting range: 1 to 8
AREA SV Factory set value: 1
(Optional) • Not displayed when this instrument is not provided with the heater break alarm 1 function.
• Displays the input value of the current transformer 1 used when the instrument is provided
with the heater break alarm 2 (Z-168).
(Optional)
• Not displayed when this instrument is not provided with the heater break alarm 2 function.
• In case of MA901, this monitoring screen is not provided.
IMR01H01-E8 7
5.4 Setup Setting Mode
Setup setting mode is used to set the heater beak alarms, PV bias, digital filter, communication, and to lock the set data. The
instrument can be switched to AT start or AT cancel. Press the <R/S key while pressing the SET key with state of PV/SV monitor mode,
SV setting & CT monitor mode, or parameter setting mode to shift to this mode. The UP, DOWN or <R/S key is used to change the
numeric value, and the SET key is used to change the parameter as well as to register the numeric value.
Digital filter
CH PV Set the time of the first-order lag filter which rejects any noise contained in the measured input.
Setting range: 1 to 100 seconds OFF: Digital filter function OFF
AREA SV Factory set value: OFF
No setting can be changed when “1 (Lock)” is selected by the lock level 1.
8 IMR01H01-E8
Continued from the previous page.
(A)
Device address
(Slave address) Communication speed Data bit configuration Interval time
CH PV CH PV CH PV CH PV
Lock level 1
CH PV
Set to the control area now in operation to restrict parameter setting changes by the key operation.
Setting range: (1) Items other than SV and alarms (ALM1 to ALM3)
AREA SV
0: Unlock 1: Lock
(2) Alarms (ALM1 to ALM3) 0: Unlock 1: Lock
(3) SV 0: Unlock 1: Lock
(4) (3) (2) (1) (4) No setting (“0” Fixed)
Factory set value: 0000
The lock level 1 can be changed even when the whole set data is locked.
Lock level 2
CH PV
Set to the control area now in operation to restrict RUN/STOP and memory area changes.
Setting range: (1) RUN/STOP transfer 0: Unlock 1: Lock
AREA SV
(2) Memory area transfer 0: Unlock 1: Lock
(3) No setting (“0” Fixed)
(4) No setting (“0” Fixed)
(4) (3) (2) (1) Factory set value: 0000
The lock level 2 can be changed even when the whole set data is locked.
IMR01H01-E8 9
5.5 Parameter Setting Mode
The parameter setting mode is used to set various settings relating to control, to change various alarm settings and also to set the
setting change rate limiter and used/unused channels. Setting items belonging to the parameter setting mode correspond to the
multi-memory area functions and can be stored up to eight memories. Press and hold the SET key for 2 seconds with state of PV/SV
monitor mode, SV setting & CT monitor mode, or setup setting mode to shift to this mode. The UP, DOWN or <R/S key is used to
change the numeric value, and the SET key is used to change the parameter as well as to register the numeric value.
Alarm 1 (ALM1)
CH PV Set the ALM1 set value. Displayed when any one of the deviation, process and SV alarms is
selected as the alarm 1.
AREA SV Setting range: Process alarm, SV alarm: Same as input range
Deviation alarm: − Input span to + Input span (Within −1999 to +9999 digits)
Factory set value: Temperature input 50 °C [°F] or 50.0 °C [°F] Voltage input 5.0 %
• No setting can be changed when “1 (Lock)” is selected by the lock level 1.
• Not displayed when FAIL alarm or control loop break alarm is selected for alarm 1.
Alarm 2 (ALM2)
CH PV Set the ALM2 set value. Displayed when any one of the deviation, process and SV alarms is
selected as the alarm 2.
AREA SV Setting range: Process alarm, SV alarm: Same as input range
Deviation alarm: − Input span to + Input span (Within −1999 to +9999 digits)
(Optional) Factory set value: Temperature input 50 °C [°F] or 50.0 °C [°F] Voltage input 5.0 %
• No setting can be changed when “1 (Lock)” is selected by the lock level 1.
• Not displayed when FAIL alarm or heater break alarm is selected for alarm 2.
Alarm 3 (ALM3)
CH PV Set the ALM3 set value. Displayed when any one of the deviation, process and SV alarms is
selected as the alarm 3.
AREA SV Setting range: Process alarm, SV alarm: Same as input range
Deviation alarm: − Input span to + Input span (Within −1999 to +9999 digits)
(Optional) Factory set value: Temperature input 50 °C [°F] or 50.0 °C [°F] Voltage input 5.0 %
• No setting can be changed when “1 (Lock)” is selected by the lock level 1.
• Not displayed when FAIL alarm is selected for alarm 3.
10 IMR01H01-E8
Continued from the previous page.
(A)
Anti-reset windup
CH PV In order to prevent an overshoot caused by the integral effect, sets the value to restrict the effective
range of integral action.
AREA SV Setting range: 0 to 100 % of proportional band (0: Integral action OFF)
Factory set value: 100 %
No setting can be changed when “1 (Lock)” is selected by the lock level 1.
SV
(In proportional control)
OL: Overlap
OL DB DB: Deadband
Used/unused of channels
CH PV Select the used or unused of each channel for each memory area.
Setting range: (oFF): Unused (MonI): Used for only alarm
AREA SV (ConT): Used for control and alarm
Factory set value: ConT
• No setting can be changed when “1 (Lock)” is selected by the lock level 1.
• During display scanning, each unused channel is skipped. When the channel number is
selected by the CH key, any unused channel is displayed.
IMR01H01-E8 11
5.6 Setting Procedure
5.6.1 Usual setting (Setting for each channel)
Some examples of changing the set value (SV) are described in the following. The same setting procedure applies when other
parameters are also set.
When the SV is changed When another area set value (SV) is changed without
When CH1 set value (SV) of the control area 1 is change from changing control area
0 °C to 300 °C: When changing the set value (SV) corresponding to channel 2 in
memory area 3 from 150 °C to 100 °C with the memory area set
to memory area 1:
1. Press the SET key in PV/SV monitor CH PV
1. Press the SET key in PV/SV monitor CH PV
mode state to transfer to SV setting mode state to transfer to SV setting &
& CT monitor mode. AREA SV
CT monitor mode. AREA SV
2. Press the <R/S key to high-light the CH PV 2. Press the <R/S key until the AREA CH PV
AREA SV number to 3.
The SV display shows the channel 1 AREA SV
CH PV
4. Press the SET key to store the new
value. The display goes to the next 4. Press the CH key to change the CH PV
AREA SV
parameter (Memory area transfer number to 2.
display). The SV display shows the channel 2 AREA SV
SV SV
SV SV
12 IMR01H01-E8
5.6.2 Batch setting (All channels batch setting)
The parameters selected from one memory area and corresponding to all of the channels can be simultaneously set as the same value.
The set values (SV) as well as the parameters set for each channel can be simultaneously set. Some examples of changing the set
value (SV) simultaneously are described in the following. The same setting procedure applies when other parameters for each channel
are also set.
When the SV is changed in batch setting The set values (SV) in other memory areas are
When all set value (SV) of the control area (memory area 1) is simultaneously set to the same value without
change from 0 °C to 300 °C: changing the control area
When changing the set values (SV) corresponding to all of the
channels in memory area 2 from 0 °C to 300 °C with the control
area corresponding to memory area 1:
character A indicates that the batch character A indicates that the batch
setting. setting.
Every time the CH key is pressed, the channel number Every time the CH key is pressed, the channel number
changes as follows. changes as follows.
High-light High-light
number to 3. number to 2.
AREA SV
The number of AREA display flashes. AREA SV
Flashing
number to 3.
AREA SV
The set value (SV) corresponding to any unused channel is also subjected to the batch setting.
IMR01H01-E8 13
6. OPERATION
This chapter describes instrument operation, the instrument operation, RUN/STOP transfer, and control area transfer, etc.
6.1 Power ON
When the contact input state is RUN mode, RUN/STOP
After power on, this instrument starts control in about 4 seconds. can be selected by key operation.
: Only key operation is in the STOP mode.
When a power failure of more than 30 ms occurs, the : Only contact input is in the STOP mode.
instrument assumes that the power has been turned : Both key operation and contact input are in
off. When power return, the instrument performs the the STOP mode.
same operation as that at the time of power on.
Conditions when changed to STOP mode:
• Control: OFF
• Alarm: OFF
• AT: Cancel (The PID constants are not updated)
6.2 Change of the Set Value (SV)
• To change the set value (SV), set the instrument to SV
setting & CT monitor mode.
RUN/STOP transfer by key operation
5.1 Operation Flowchart of Mode (P. 6),
5.6 Setting Procedure (P. 12) When changing RUN to STOP in the state without RUN/STOP
transfer by contact input.
• The set values (SV) corresponding to all of the channels
within the same control area can be simultaneously set as CH PV 1. Press and hold the <R/S key for
the same value. 1 second in PV/SV monitor mode.
5.6.2 Batch setting (P. 13) AREA SV
5.6.1 Usual setting (P. 12), 5.6.2 Batch setting (P. 13)
CH PV 2. The mode is changed to STOP
• While the set value (SV) is locked by Lock Level 1, no set from RUN. The PV display
value (SV) can be changed. AREA SV shows the characters of showing
5.4 Setup Setting Mode (P. 8) the relevant STOP state.
STOP state
6.3 Transfer of RUN/STOP Also when changing from STOP to RUN, press and
hold the <R/S key for 1 second while in the PV/SV
RUN/STOP can be selected by contact input (optional) or monitor display.
communication (optional) other than the key operation. In
addition, at STOP the key operation and contact state are No RUN/STOP transfer by key operation can be made
displayed on the PV display. Relationships between key when “1 (Lock)” is selected by the lock level 2.
operation, RUN/STOP and the characters to indicate the STOP
state are shown in the following. When the RUN/STOP is
transferred by communication, refer to the MA900/MA901
Communication Instruction Manual (IMR01H02-E ). RUN/STOP transfer by contact input (Optional)
RUN/STOP can be selected according to the open or closed
state of the terminal numbers 37 and 38.
RUN/STOP with Contact Input
RUN STOP 38
(Contact closed) (Contact open) Terminal No. RUN STOP
RUN/STOP
RUN/STOP RUN RUN STOP 37 - 38 Contact closed Contact open
38
with Key STOP is not
Operation displayed (dSTP)
After the contact is closed, it takes a short time*
STOP STOP STOP
until the action of this device is actually selected.
(KSTP) (SToP) Therefore, pay attention to this delay time if the
device is used together with a sequencer, etc.
* 0.5 seconds (shortest)
After the contact is closed, it takes a short time*
until the action of this device is actually selected.
Therefore, pay attention to this delay time if the
device is used together with a sequencer, etc.
* 0.5 seconds (shortest)
14 IMR01H01-E8
6.4 Transfer of Control Area 6.5 Autotuning (AT)
The memory area used for this control (control area) can be The AT function automatically measures, computes and sets the
selected by contact input (optional) or communication (optional) optimum PID and LBA constants. If the AT function is activated,
other than the key operation. The memory area transfer by the optimum PID constants concerning the set value (SV) in the
contact input and the key operation is shown in the following. control area and the LBA setting time can be automatically set
When the memory area is transferred by communication, refer (Limit cycle system is adopted). This function is activated
to the MA900/MA901 Communication Instruction Manual power-ON, during temperature rise and/or when control is
(IMR01H02-E ). stabilized from any process state. The result obtained by AT is
reflected to the parameters (P, I, D and LBA) of the parameter
Control area transfer by key operation setting mode.
CH PV 4. Press the SET key to store the 3. Press the SET key.
new value. The AREA display After this function is executed,
AREA SV
shows the memory area number the autotuning lamp flashes.
3. (The figure at left shows the
current transformer 1 monitor When the AT is finished, the execution of autotuning
display) (AT) will automatically return to show oFF (AT lamp
OFF).
For memory area numbers, the number changed last
is effective.
The memory area number (control area) can be
Requirements AT cancellation
changed at either RUN or STOP.
The AT is canceled if any of the following conditions exist:
• When the SV is changed
• When the PV bias value is changed
Control area transfer by contact input (Optional)
• When the PV becomes abnormal when burnout occurs
The control area can be selected according to the open or close
• When the AT does not end in nine hours after AT started
state of the terminal numbers 39 to 43. The memory area
number is selected according to the open or close state of the • When the power is turned off
terminal number 39 to 42, and the selected memory area • When the RUN/STOP is changed to the STOP mode
number is registered when the terminal number 39 and 43 (DI • When a power failure longer than 30 ms occurs
SET) changes from the open state to the close state. • When the control area is changed
IMR01H01-E8 15
7. FUNCTIONS
This chapter describes an outline of function of MA900/MA901.
7.3 Multi-Memory Area Function • During display scanning, each unused channel is skipped.
This function is to store the parameters such as temperature set The unused channel means the channel set to oFF in
value (SV), etc. in up to 8 memories. The parameters which can used/unused channels of the parameter setting mode.
be stored as one of memories are set value (SV), alarm 1, • When the channel number is manually changed, both PV
alarm 2, alarm 3, proportional band, integral time, derivative and SV corresponding to any unused channel are also
time, anti-reset windup, cool-side proportional band, scan-displayed.
overlap/deadband, setting change rate limiter and use/unused
• The scan display can be made even at any of RUN and STOP.
of channels. The parameters stored in one of 8 memories
retrieved at necessity and used for control. The memory area • If the instrument power is turned off while on scan display,
used for this control is called the control area. the scan display function is deactivated. If the scan display
function needs to be activated when the power is turned or
5.3 SV Setting & CT Monitor Mode (P. 7),
5.5 Parameter Setting Mode (P. 10) again, press and hold the CH key for 2 seconds.
Control area
Parameter
Set value (SV)
CH1 CH2 CH3 CH4
Scanning display examples:
Memory area 8
7 Control loop break alarm
6 Control loop break alarm deadband When scanning PV/SV corresponding to channel 1 to channel 4
Alarm 1
4
5
Alarm 2
in the control area 1 at 2 seconds intervals:
3 Alarm 3
Proportional band
Press and hold
2 CH PV CH PV
1 Integral time the CH key
Derivative time for 2 seconds.
Anti-reset windup AREA SV AREA SV
Cool-side proportional band *
Overlap/deadband *
Setting change rate limiter
*These setting items cannot be set in MA901. Use/unused of channels
2 seconds 2 seconds
CH PV CH PV
2 seconds
7.4 Setting Change Rate Limiter Function AREA SV AREA SV
SV SV Decrease
Increase gradually
[After change] [Before change]
gradually
2 seconds 2 seconds
SV SV
[Before change] [After change]
CH PV
Time Time
Change set value at Change set value at
AREA SV
this point this point
16 IMR01H01-E8
7.6 Batch Setting Function Alarm differential gap
The batch setting function enables the setting of the parameters If measured value (PV) is close to the alarm set value, the
selected within one memory area simultaneously to the same alarm relay contact may repeatedly turn on and off due to input
value for all of the channels. The set values (SV) as well as the fluctuations. By the differential gap, repeated turning ON and
parameters set for each channel can be simultaneously set. OFF of the relay contact can be prevented.
5.6.2 Batch setting (P. 13) Low alarm Differential gap
All channels of all memory area cannot be Low alarm set value SV
simultaneously set as the same value. High alarm Differential gap
Alarm function sets up the alarm state when the measured value SV High alarm set value
(PV) or the deviation reaches the alarm set values. In the alarm
Alarm differential gap: Temperature input 2 (2.0) °C [°F] Voltage input 2.0 % of Input span
state, the alarm output is output, and the alarms are used to drive
the equipment danger signals or the safety equipment.
• The output specifications are the relay contact output.
• The alarm output condition can be determined by the type of
Alarm hold action (Specify when ordering)
alarm action1, the output destination1 and each alarm set This hold action is used to make alarm invalid until the PV exits
value2. once from the alarm region by ignoring the alarm state even if
1
Specify when ordering the PV is in the alarm state when the power is turned on.
2
Setting item of the parameter setting mode
The alarm hold action is activated when not only the
Alarm action type power is turned on, but also the following conditions
• When the RUN/STOP is changed to the RUN mode
: SV : Alarm set value
Deviation high alarm : Alarm differential gap • When the SV is changed
*(Alarm set value is greater than 0) • When the memory area (control area) is changed
OFF ON
Low High
PV Example:
*(Alarm set value is less than 0.) W ith alarm hold action
OFF ON Measured value (PV) PV
PV
Low High SV
Deviation
Alarm set value
Deviation low alarm
*(Alarm alarm set value is greater than 0.)
ON OFF Time
PV Alarm hold area
Low High
Alarm status OFF ON
*(Alarm set value is less than 0.)
ON OFF W ithout alarm hold action
PV
Low High Measured value (PV)
PV
Deviation high/low alarm SV
Deviation
ON OFF ON Alarm set value
PV
Low High
IMR01H01-E8 17
Three-phase heater break alarm function (Z-168): Control loop break alarm deadband (LBD)
A heater break alarm occurs in the following The control loop break alarm may be produced by disturbances
configuration. The inputs of CT1 and CT5 are (other heat sources) even if the control system is not abnormal.
compared with the set values of HBA1 and HBA2, In such a case, an area in which no alarm is produced can be
respectively to decide heater break or welding. set by setting the desired LBD.
[Corresponding to MA900] When the measured value (PV) is within the LBD area, no
Input Occurrence of alarm Output alarm is produced even if all of the conditions to produce the
CT1 (CH1) HBA1 alarm are satisfied. Therefore, carefully set the LBD.
HBA output 5.5 Parameter Setting Mode (P. 10)
CT5 (CH1) HBA2
LBD differential gap*
Relationship between CT input and channel number:
The following table shows which CT input corresponds
to what input channel number and what CT monitoring Alarm area A Non-alarm area B Alarm area
display you can check it with. Low High
SV LBD set value
Single-phase heater break alarm
A: During temperature rise: Alarm area
CH CT MA900 MA901 CT monitoring During temperature fall: Non-alarm area
No. input Terminal No. Terminal No. display B: During temperature rise: Non-alarm area
CH1 CT1 No.25 to 26 No.37 to 38 During temperature fall: Alarm area
* TC and RTD inputs: 0.8 °C [°F] (fixed)
CH2 CT2 No.25 to 27 No.37 to 39 Voltage input: 0.8 % of span Input (fixed)
CH3 CT3 No.28 to 29 No.40 to 41
CH4 CT4 No.28 to 30 No.40 to 42 Cautions for LBA
CH5 CT5 No.43 to 44 • When AT function is turned on, the LBA function cannot be
CH6 CT6 No.43 to 45 activated.
Unused
CH7 CT7 No.46 to 47
• No LBA function can be used at heat/cool PID action.
CH8 CT8 No.46 to 48
• If LBA setting time does not match the controlled object
Three-phase heater break alarm (Z-168) requirements, the LBA setting time should be lengthened.
CH CT MA900 MA901 CT monitoring If setting time is not correct, the LBA will malfunction by
No. input Terminal No. Terminal No. display turning on or off at inappropriate times or not turning on at all.
CH1 CT1 No.25 to 26 • LBA time is set to “0.”
CH2 CT2 No.25 to 27 • LBA function is not assigned to Alarm 1.
CH3 CT3 No.28 to 29
• The LBA output is turned off when any of the following cases
CH4 CT4 No.28 to 30 No function occurs with the LBA output turned on.
CH1 CT5 No.31 to 32
- When the measured value (PV) rises beyond (or falls below)
CH2 CT6 No.31 to 33
the LBA triggering width within the LBA setting time
CH3 CT7 No.34 to 35
- When the measured value (PV) is within the LBD
CH4 CT8 No.34 to 36
7.9 Control Loop Break Alarm (LBA) Function 7.10 Set Data Lock Function
The control loop break alarm (LBA) function is used to detect a The set data lock function permits locking of critical parameters
load (heater) break or a failure in the external actuator (magnet and prevents unauthorized personnel from changing
relay, etc.), or a failure in the control loop caused by an input parameters. This instrument has the following two lock levels.
(sensor) break. The LBA function is activated when PID The two lock levels can be changed even when the whole set
computed value (output ON time/cycle) falls below 0 % or data is locked.
exceeds 100 %. The time required for the LBA output to turn on
• Lock level to restrict parameter setting changes by key
includes both the time from the initial occurrence of loop failure
operation (Lock level 1)
and the LBA setting time.
• Lock level to restrict RUN/STOP and memory area changes
5.5 Parameter Setting Mode (P. 10)
(Lock level 2)
Heat control:
LBA triggering width: Temperature input: 2 °C [°F] (fixed)
Voltage input: 0.2 % of Input span (fixed) 7.11 Contact Input Function (Optional)
When the PID computed value falls below 0 %: The external contact signal of this instrument can do the
• For direct action: RUN/STOP and the memory area changes.
This alarm is produced when the measured value (PV) does
not rise beyond the LBA triggering width within the LBA Transfer of RUN/STOP
setting time.
• For reverse action: The RUN or STOP selects by external contact input.
This alarm is produced when the measured value (PV) does 6.3 Transfer of RUN/STOP (P. 14)
not fall below the LBA triggering width within the LBA setting
time.
When the PID computed value exceeds 100 %: Transfer of Control Area
• For direct action:
This alarm is produced when the measured value (PV) does The memory area selects by external contact input. Select one
not fall below the LBA triggering width within the LBA setting memory area among memorized 8 memory area and change
time. memory area.
• For reverse action: 6.4 Transfer of Control Area (P. 15)
This alarm is produced when the measured value (PV) does
not rise beyond the LBA triggering width within the LBA
setting time.
18 IMR01H01-E8
8. ERROR DISPLAYS 9. REMOVING THE INTERNAL
Self-diagnostic error
ASSEMBLY
If an error is detected by the self-diagnostic, the PV display Usually, this instrument is not necessary to remove the internal
flashes “Err,” and the SV display shows the error code. When assembly from the case. When removing the internal assembly
two or more errors occur simultaneously, the error code without disconnecting the external wiring, take the following
numbers are totaled and displayed as one number. steps.
When the adjusted data error and A/D conversion error occurs
Lock (upper)
simultaneously
Flashing
Underscale Overscale
Apply pressure very carefully when removing
PV flashing PV flashing internal assembly to avoid damage to the frame.
display PV display display
PV display
unit
α α To conform to IEC61010-1 requirements for protection
from electric shock, the internal assembly of this
α: The range to be displayed differ depending on the input type or the setting limit. instrument can only be removed with an appropriate
tool.
IMR01H01-E8 19
10. SPECIFICATIONS
Input Memory backup:
Number of inputs: MA900: 4 channels MA901: 8 channels Backed up by EEPROM
Thermocouple: Isolated between each input channel Number of write times: Approx. 100,000 times
RTD, Voltage: Not isolated between each input channel Data storage period: Approx. 10 years
Input type:
Thermocouple: K, J, R, S, B, E, T, N, PLII, W5Re/W26Re, U, L Alarm function
Input impedance: Approx. 1 MΩ Number of points: 3 points (Optional: 2 points)
RTD: Pt100, JPt100 Alarm type: Specify when ordering
Voltage: 0 to 5 V DC, 1 to 5 V DC, 0 to 10 V DC Deviation high alarm FAIL alarm
Input range: Refer to Input range table Deviation low alarm Deviation high alarm with hold action
Sampling cycle: MA900: 0.5 seconds MA901: 1 second Deviation high/low alarm
Signal source resistance effect: Deviation low alarm with hold action
Approx. 0.2 μV/Ω Band alarm Deviation high/low alarm with hold action
Influence of input lead: Process high alarm Process high alarm with hold action
Approx. 0.01 %/Ω of reading Process low alarm Process low alarm with hold action
(10 Ω or less per wire) SV high alarm SV low alarm
Input filter: First order lag digital filter Setting range:
1 to 100 seconds (0: OFF) Deviation alarm ±Input span
PV bias: ±Input span (Within −1999 to +9999 digits) (Within -1999 to 9999 digits)
Action at input beak: Process alarm, SV alarm Same as input range
Thermocouple: Upscale or downscale (Specify when ordering) Differential gap: 0 to Input span (However, 9999 digits or less)
RTD: Upscale Output method: Relay contact output (Independent common)
Voltage: Downscale ALM1 to ALM3:
Action at input short circuit: Contact type 1a contact
Downscale (RTD) Rating 250 V AC, 1A (Resistive load)
Electrical life 300,000 times or more (Rated load)
Control action OUT5 to OUT8 (MA901 cannot be specified):
Control method: PID control (With autotuning function) Contact type 1a contact
ON/OFF, P, PI, or PD actions is available Rating 250 V AC, 3A (Resistive load)
Heat/cool action is available (Specify when ordering) Electrical life 300,000 times or more (Rated load)
[Only MA900]
Control loop break alarm (LBA) function
Control output LBA time setting: 0.1 to 200.0 minutes
Number of outputs: LBA deadband: 0 to Input span (However, 9999 digits or less)
MA900: 4 points *, 8 points (Heat/cool type) * Differential gap Temperature input: 0.8 °C [°F]
MA901: 8 points * Voltage input: 0.8 % of Input span
* Not isolated between each output channel Alarm output: LBA can be selected for ALM1
Output type:
Relay contact output: Heater break alarm function (optional)
Contact type: 1a contact Input: Current transformer (CT) output
Contact rating: 250 V AC, 3A (Resistive load) CTL-6-P-N: 0 to 30 A, CTL-12-S56-10L-N: 0 to 100 A
Electrical life 300,000 times or more (Rated load) Heater current display range: 0.0 to 100.0 A
Voltage pulse output: Heater current display accuracy: ±5 % of input value or ±2 A
0/12 V DC (Load resistance 600 Ω or more) Within the value whichever is the greater
Current output: 0 to 20 mA DC, 4 to 20 mA DC Setting range: 0.0 to 100.0 A
(Load resistance 600 Ω or less) Alarm output: HBA can be selected for ALM2
Triac output: 0.5 A (Ambient temperature 40 °C or less) Contact input function (optional)
Open collector output:
Output method: Sink type Number of inputs: 5 points
Allowable load current: 100 mA Input method: Dry contact input
Load voltage: 30 V DC or less At open 500 kΩ or more, At close 10 Ω or less
ON voltage: 2 V or less Functions: RUN/STOP transfer 1 point
Leakage current at OFF: 0.1 mA or less Memory area transfer 4 points
Communication function (optional)
Performance Interface: Based on RS-232C, RS422A, or RS-485
Display accuracy: EIA standard
Thermocouple: Protocol: ANSI X3.28 subcategories 2.5 and A4
± (0.3 % of display value + 1 digit) or ± 2 °C [4 °F] Modbus
Within the value whichever is the greater
RTD: ± (0.3 % of display value + 1 digit) or ± 0.8 °C [1.6 °F] Power
Within the value whichever is the greater Power supply voltage:
Voltage: ± (0.3 % of Input span + 1 digit) 90 to 264 V AC (Power supply voltage range), 50/60 Hz
Insulation resistance: Rating: 100 to 240 V AC
Between measuring terminal and grounding: 21.6 to 26.4 V AC (Power supply voltage range), 50/60 Hz
20 MΩ or more at 500 V DC Rating: 24 V AC
Between power terminal and grounding: 21.6 to 26.4 V DC (Power supply voltage range)
20 MΩ or more at 500 V DC Rating: 24V DC
Withstand voltage: Power consumption:
Between measuring terminal and grounding: 14 VA max. (at 100 V AC) 20 VA max. (at 240 V AC)
1 minute at 1000 V AC 11 VA max. (at 24 V AC) 330 mA max. (at 24 V AC)
Between power terminal and grounding:
1 minute at 1500 V AC General specifications
Between power and measuring terminals: Ambient temperature: 0 to 50 °C
1 minute at 2300 V AC Ambient humidity: 45 to 85 % RH (Non-condensing)
Power failure effect: Operating environment:
No influence is exerted upon the instrument for power failure There should be neither corrosive gases nor much dust
of less than 30 ms. Weight: Approx. 560 g
20 IMR01H01-E8
Input range table
Thermocouple input and RTD input Thermocouple input and RTD input
Type Range Code Type Range Code
0 to 200 °C K 01 0.0 to 350.0 °C T 04
0 to 400 °C K 02 −199.9 to +752.0 °F 1 T A1
0 to 600 °C K 03 −100.0 to +200.0 °F T A2
T
0 to 800 °C K 04 −100.0 to +400.0 °F T A3
0 to 1000 °C K 05 0.0 to 450.0 °F T A4
0 to 1200 °C K 06 0.0 to 752.0 °F T A5
0 to 1372 °C K 07 0 to 2000 °C W 01
W5Re/
−199.9 to +300.0 °C 1 K 08 0 to 2320 °C W 02
W26Re
0.0 to 400.0 °C K 09 0 to 4000 °F W A1
0.0 to 800.0 °C K 10 0 to 1300 °C A 01
0 to 100 °C K 13 0 to 1390 °C A 02
K 0 to 300 °C K 14 PL II 0 to 1200 °C A 03
0 to 450 °C K 17 0 to 2400 °F A A1
0 to 500 °C K 20 0 to 2534 °F A A2
0.0 to 200.0 °C K 29 −199.9 to +600.0 °C 1 U 01
0.0 to 600.0 °C K 37 −199.9 to +100.0 °C 1 U 02
−199.9 to +800.0 °C 1 K 38 0.0 to 400.0 °C U 03
U
0 to 800 °F K A1 −199.9 to +999.9 °F 1 U A1
0 to 1600 °F K A2 −100.0 to +200.0 °F U A2
0 to 2502 °F K A3 0.0 to 999.9 °F U A3
0.0 to 800.0 °F K A4 0 to 400 °C L 01
20 to 70 °F K A9 0 to 800 °C L 02
L
−199.9 to +999.9 °F 1 K B2 0 to 800 °F L A1
0 to 200 °C J 01 0 to 1600 °F L A2
0 to 400 °C J 02 −199.9 to +649.0 °C D 01
0 to 600 °C J 03 −199.9 to +200.0 °C D 02
0 to 800 °C J 04 −100.0 to +50.0 °C D 03
0 to 1000 °C J 05 −100.0 to +100.0 °C D 04
0 to 1200 °C J 06 −100.0 to +200.0 °C D 05
−199.9 to +300.0 °C 1 J 07 0.0 to 50.0 °C D 06
0.0 to 400.0 °C J 08 0.0 to 100.0 °C D 07
0.0 to 800.0 °C J 09 0.0 to 200.0 °C D 08
J 0 to 450 °C J 10 0.0 to 300.0 °C D 09
0.0 to 200.0 °C J 22 Pt100 0.0 to 500.0 °C D 10
0.0 to 600.0 °C J 23 −199.9 to +999.9 °F D A1
−199.9 to +600.0 °C 1 J 30 −199.9 to +400.0 °F D A2
0 to 800 °F J A1 −199.9 to +200.0 °F D A3
0 to 1600 °F J A2 −100.0 to +100.0 °F D A4
0 to 2192 °F J A3 −100.0 to +300.0 °F D A5
0 to 400 °F J A6 0.0 to 100.0 °F D A6
−199.9 to +999.9 °F 1 J A9 0.0 to 200.0 °F D A7
0.0 to 800.0 °F J B6 0.0 to 400.0 °F D A8
2
0 to 1600 °C R 01 0.0 to 500.0 °F D A9
2
0 to 1769 °C R 02 −199.9 to +649.0 °C P 01
2
R 0 to 1350 °C R 04 −199.9 to +200.0 °C P 02
2
0 to 3200 °F R A1 −100.0 to +50.0 °C P 03
2
0 to 3216 °F R A2 −100.0 to +100.0 °C P 04
2
0 to 1600 °C S 01 −100.0 to +200.0 °C P 05
2 JPt100
0 to 1769 °C S 02 0.0 to 50.0 °C P 06
S 2
0 to 3200 °F S A1 0.0 to 100.0 °C P 07
2
0 to 3216 °F S A2 0.0 to 200.0 °C P 08
400 to 1800 °C B 01 0.0 to 300.0 °C P 09
2
0 to 1820 °C B 02 0.0 to 500.0 °C P 10
B
800 to 3200 °F B A1 1
Accuracy is not guaranteed between −199.9 to −100.0 °C
2
0 to 3308 °F B A2 (−199.9 to −148.0 °F)
0 to 800 °C E 01 2
Accuracy is not guaranteed between 0 to 399 °C (0 to 751 °F)
0 to 1000 °C E 02
E
0 to 1600 °F E A1
0 to 1832 °F E A2 Voltage input
0 to 1200 °C N 01 Type Range Code
0 to 1300 °C N 02 0 to 5 V DC 0.0 to 100.0 % 4 01
0.0 to 800.0 °C N 06 0 to 10 V DC 0.0 to 100.0 % 5 01
N
0 to 2300 °F N A1 1 to 5 V DC 0.0 to 100.0 % 6 01
0 to 2372 °F N A2
0.0 to 999.9 °F N A5
−199.9 to +400.0 °C 1 T 01
T −199.9 to +100.0 °C 1 T 02
−100.0 to +200.0 °C T 03
IMR01H01-E8 21
Memory Area Data List (Copy this sheet for its use.)
Memory
area No.
Set value
Display Item
CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8
AL1 Alarm 1
AL2 Alarm 2
AL3 Alarm 3
P Proportional band
I Integral time
D Derivative time
AR Anti-reset windup
db Overlap/deadband
CH E Used/unused of channels
Memory
area No.
Set value
Display Item
CH1 CH2 CH3 CH4 CH5 CH6 CH7 CH8
AL1 Alarm 1
AL2 Alarm 2
AL3 Alarm 3
P Proportional band
I Integral time
D Derivative time
AR Anti-reset windup
db Overlap/deadband
CH E Used/unused of channels