Installation Guide MagDoor

Installation Guide MagDoor
+45 75771922 l mail@dacs.dk I www.dacs.dk

Installation guide
Part List
1 × MD0061 1 × MD0062
octagon shaft bearing, ND end octagon shaft bearing, drive end
1 × MD0017 1 × MD0018
wave spring YCMS20-M2S17-X motor end bracket
2 × MD0048 2 × MD0046
wall bracket top R/L, alu anodized wall bracket bottom L+R, powder coat.
2 × MD0047 2 × MD0030
gable for MagDoor pull-out plate MagDoor
1 × MD0020 1 × MD0059
roller motor 220V 50Nm 230W 12 rpm cover plate ABS 2 pcs set
1 × MD0068 1 × MD0022A
top alignment bracket octagonal drive tube, ALU, 1720mm
1 × MD400300 1 × MD400301
bottom segment, roll, L1650mm Al frame rail, top L1520mm, Al
3 × MD400302 1 × MD400303
side & bottom rail, frame L1520, Al guide rail for roll, L1725mm, Al
Page 2
MagDoor assembly instruction
Installation guide
Part List
2 × MD0028-1 2 × MD0028-2
corner bottom, lower part corner bottom, upper part
1 × MD0031-1TH 1 × MD0031-1TV
corner top right, lower part corner top left, lower part
1 × MD0031-2TH 1 × MD0031-2TV
corner top right, upper part corner top left, upper part
40 × MD00211 2 × MD0057
segment for MagDoor200170, 1705mm lid, motor and bearing end
1 × MD0050 2 × MD0070
guide, frame top L+R insert washer for MD0050
1 × MD0055 8 × 10024535
guide, roll L+R bolt 6 × 16 mm A-2 Tx30 cylindrical
6 × 10024521 8 × 1003118
bolt 6 × 10 A 2 buttonhead bolt 6 × 10 unbraco galv.
10 × 1003121 12 × 1003122
bolt M6 × 16 countersunk galv Tx30 socket head screw M4 × 40 galv Tx20
Page 3
Installation guide
Scope of use
The MagDoor is a roller door designed to seal off a full-size wall fan when not in use,
to prevent backdraft and cold air ingress. Alternatively, it may be used as an air intake,
sealing off a vent opening in a wall, for instance a tunnel air inlet in a tunnel ventilated
building. Typical applications are poultry or pig production facilities or industrial buildings
where high air exchange rates are required.
Correctly installed and operated, the door can withstand pressures of 150 Pa (0.6”WC)
The running time for the door to fully open or fully close is about 20 seconds, depending
on version and supply frequency.
The MagDoor is not intended for frequent short-cycle operation such as cycle minimum
ventilation operation in combination with on/off fan control. The size of the door and
the air exchange capacity of a fan of similar size to the door would leave to uncontrolled
air exchange, and the current inrush to the fan motor at short duty cycles would put a
load not just on the fan motor and the tubular motor but on the entire installation.
Rather, we recommend minimum ventilation be run using variable speed fans where
the MagDoor is either fully open or fully closed, with the fan running variable speed
when the door is open, to allow for precision air exchange and high efficiency.
The tubular door motor is a duty class 2:4min. The motor should be left de-energized to
cool for at least 4 minutes between operations. Cooling is best obtained with the Mag-
Door in the closed position, as this leaves the octagonal aluminium drive tube exposed,
thereby ensuring efficient heat dissipation.
Multiple short-cycle operations may cause the tubular motor’s internal overheat protec-
tion to shut off, especially if the door is left open after such multiple short-cycle operati-
ons, as this leaves the octagonal aluminium drive tube unexposed (wrapped in the PVC
segments) and hinders efficient heat dissipation.
After the motor has cooled its internal overheat protection will allow the motor to re-
sume operation but care should be taken to ensure sensible duty cycles in order to make
the motor stay well below the maximum allowed internal temperature at all times.
Page 4
Installation guide
Prior to installation of MagDoor make sure that all four

corners of the MagFan are flush with inside wall.
Page 5
Installation guide
Page 6
Installation guide
1. Gables
1 × MD0068 2 × MD0047 2 × 1003121

top alignment bracket gable for MagDoor bolt M6x16 countersunk galv Tx30
Page 7
Installation guide
2. Wall brackets
2 × MD0048 8 × 1003121
wall bracket top R/L, alu anodized bolt M6x16 countersunk galv Tx30
Page 8
Installation guide
3. Frame top
3.1
1 × MD400301 1 × MD0031-1TH 1 × MD0031-1TV 4 × 1003122

frame rail, top L1520mm, Al corner top right, lower part corner top left, lower part socket head screw M4x40 galv Tx20
Page 9
Installation guide
3. Frame top
3.2
1 × MD0050 2 × MD0070 4 × 10024535

guide, frame top L+R insert washer for MD0050 bolt 6 x 16 mm A-2 Tx30 cylindrical
Page 10
Installation guide
3. Frame top
3.3
Page 11
Installation guide
3. Frame top
3.4
Wall mount screws are not

included
Page 12
Installation guide
4. Roller Motor
NOT USED NOT USED

1 × MD0062 1 × MD0020
octagon shaft bearing, drive end roller motor 220V 50Nm 230W 12 rpm
1 × MD0020-1 1 × MD0020-2 1 × MD0020-3 NOT USED

screwdriver retaining clip driver
Page 13
Installation guide
5. Drive tube
5.1
1 × MD0022A
octagonal drive tube, ALU, 1720mm
Page 14
Installation guide
5. Drive tube
5.2
a b
c d
Page 15
Installation guide
5. Drive tube
5.3
50 mm out
Page 16
Installation guide
6. Roller Door
6.1
5 × MD00211
segment for MagDoor200170, 1705mm
Green lines facing the wall
Page 17
Installation guide
6. Roller Door
6.2
Page 18
Installation guide
7. Pull-out plate bearing end
1 × MD0061 1 × MD0030 4 × 1003118

octagon shaft bearing, ND end pull-out plate MagDoor bolt 6 × 10 unbraco galv.
Page 19
Installation guide
8. Pull-out plate motor end
8.1
1 × MD0030 1 × MD0018 2 × 10024521

pull-out plate MagDoor motor end bracket bolt 6 × 10 A 2 buttonhead
Page 20
Installation guide
8. Pull-out plate motor end
8.2
1 × MD0017 4 × 1003118
wave spring YCMS20-M2S17-X bolt 6 × 10 unbraco galv.
Page 21
Installation guide
9. Motor and roller door segments adjustment
1 × MD0020-1
screwdriver
Insert the screwdriver

If it is not possible, then
pull the octagonal drive
tube until there is enough
room for the screwdriver
Page 22
Installation guide
10. Roller door segments
10.1
5 × MD00211
a b
Please see page 39 for adjustment
c d
30 mm
Page 23
Installation guide
10. Roller door segments
10.2
30 × MD00211
a b
c d
Page 24
Installation guide
11. Roller door bottom part
11.1
1 × MD400300 1 × MD0055
bottom segment, roll, L1650mm Al guide, roll L+R
Page 25
Installation guide
11. Roller door bottom part
11.2
Green lines facing this side

on all segments
Page 26
Installation guide
12. Guide
1 × MD400303
guide rail for roll, L1725mm, Al
a b
c d
Page 27
Installation guide
13. Roller door cover plates
1 × MD0059 4 × 10024521
cover plate ABS 2 pcs set bolt 6 × 10 A 2 buttonhead
a b
c d
Page 28
Installation guide
14. Upper limit opening
a b
c d
~10 mm gap
Page 29
Installation guide
15. Frame top
1 × MD0031-2TH 1 × MD0031-2TV
corner top right, upper part corner top left, upper part
Page 30
Installation guide
16. Frame bottom
16.1
2 × MD0046 2 × MD0028-1 2 × MD0028-2 12 × 1003122

wall bracket bottom L+R, powder coat. corner bottom, lower part corner bottom, upper part socket head screw M4 × 40 galv Tx20
a b
c d
Page 31
Installation guide
16. Frame bottom
16.2
3 × MD400302
side & bottom rail, frame L1520, Al
a b
c d
Page 32
Installation guide
16. Frame bottom
16.3
Page 33
Installation guide
16. Frame bottom
16.4
Wall mount screws are not

included
Page 34
Installation guide
17. Segments adjustment
17.1
Page 35
Installation guide
17. Segments adjustment
17.2
Please see page 40 for adjustment
Gaps
No gaps
Page 36
Installation guide
18. Lids
2 × MD0057 4 × 10024535
lid, motor and bearing end bolt 6 × 16 mm A-2 Tx30 cylindrical
a b
c d
Page 37
Installation guide
Assembly completed
Page 38
Installation guide
19. Motor wiring
19.1
The motor operates between two limit switches that are adjusted via the red and the white screws positio-
ned in the cable end of the motor.
The red screw is related to the black wire.
When 230VAC is applied between the white wire (N) and the black wire (PHASE) the red limit switch is acti-
ve, and the position of the red limit switch can be adjusted.
DO NOT APPLY PHASE TO THE BLACK AND THE RED WIRE AT THE SAME TIME!!
Page 39
Installation guide
19. Motor wiring
19.2
The white screw is related to the red wire.
When 230VAC is applied between the white wire (N) and the red wire (PHASE) the white limit switch is acti-
ve, and the position of the white limit switch can be adjusted.
DO NOT APPLY PHASE TO THE BLACK AND THE RED WIRE AT THE SAME TIME!!
Page 40
Installation guide
19. Motor wiring
19.3
The tubular motor releases a capacitive charge if a sudden change of rotational direction
occurs. To counteract that effect, use relay as shown below.
Operation cycle: Door must be closed at least 60s/cycle.
WHITE SCREW RED SCREW
L1 N PE
230V signals from

start/stop device
Terminal 3 and 4 in MagDrive
Relay is not part of the MagDoor delivery and should be sourced locally.
NOTE: Contactor must be 16 A at minimum. Acti 9 iCT from Schneider or similar product.
Important:
Only one roller motor per relay. NEVER two motors on one relay!
Page 41

Installation Guide MagDoor - Web

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+45 75771922 l mail@dacs.dk I www.dacs.dk

Prior to installation of MagDoor make sure that all four

1 × MD0068 2 × MD0047 2 × 1003121

1 × MD400301 1 × MD0031-1TH 1 × MD0031-1TV 4 × 1003122

1 × MD0050 2 × MD0070 4 × 10024535

Wall mount screws are not

NOT USED NOT USED

1 × MD0020-1 1 × MD0020-2 1 × MD0020-3 NOT USED

Green lines facing the wall

1 × MD0061 1 × MD0030 4 × 1003118

1 × MD0030 1 × MD0018 2 × 10024521

Insert the screwdriver

Please see page 39 for adjustment

Green lines facing this side

2 × MD0046 2 × MD0028-1 2 × MD0028-2 12 × 1003122

Wall mount screws are not

Please see page 40 for adjustment

The red screw is related to the black wire.

WHITE SCREW RED SCREW

230V signals from

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