Professional Documents
Culture Documents
1. Safety Precautions......................................................................................... 1
1. In case of Accidents or Emergency
2. Pre-Installation and Installation
3. Operation and Maintenance
2. Specifications................................................................................................. 3
1. Model Reference
2. Electrical Wiring Diagrams
3. Product Features............................................................................................ 13
1. Operation Modes and Functions
5. Troubleshooting............................................................................................. 45
1. Safety Caution
2. General Troubleshooting
3. Error Diagnosis and Troubleshooting Without Error Code
4. Quick Maintenance by Error Code
5. Troubleshooting by Error Code
Appendix.............................................................................................................. 91
i) Temperature Sensor Resistance Value Table for T1,T2,T3 and T4 (°C – K)
ii) Temperature Sensor Resistance Value Table for TP (°C – K)
iii) Pressure On Service Port
Safety Precautions
Contents
1. In Case of Accidents or Emergency.......................................................................2
2. Pre-Installation........................................................................................................2
service manual and its relevant sections. the unit as well as the edges of the fins on the con-
Safety
CAUTION CAUTION
•• Clean and ventilate the unit at regular intervals when •• Do not install or operate the unit for an extended
operating it near a stove or near similar devices. period of time in areas of high humidity or in an
•• Do not use the unit during severe weather conditions. environment directly exposing it to sea wind or salt
If possible, remove the product from the window spray.
before such occurrences. •• Do not install the unit on a defective or damaged
installation stand, or in an unsecure location.
•• Ensure the unit is installed at a level position
2. Pre-Installation and Installation •• Do not install the unit where noise or air discharge
created by the outdoor unit will negatively impact the
WARNING environment or nearby residences.
•• Use this unit only on a dedicated circuit. •• Do not expose skin directly to the air discharged by
•• Damage to the installation area could cause the unit the unit for prolonged periods of time.
to fall, potentially resulting in personal injury, prop- •• Ensure the unit operates in areas water or other
erty damage, or product failure. liquids.
•• Only qualified personnel should disassemble, install, •• Ensure the drain hose is installed correctly to ensure
remove, or repair the unit. proper water drainage.
•• Only a qualified electrician should perform electri- •• When lifting or transporting the unit, it is
cal work. For more information, contact your dealer, recommended that two or more people are used for
seller, or an authorized Midea service center. this task.
•• When the unit is not to be used for an extended time,
disconnect the power supply or turn off the breaker.
Page 2
Specifications
Contents
1. Model Reference.....................................................................................................4
Outdoor Unit Model indoor Unit Model Capacity (Btu) Power Supply
munt - 36
1ɸ, 220~230V~,
MTVCN036A 36k
Specifications
60Hz
mahvbnt36
3ɸ, 220~230V~,
MTVCN036B 36k
mcact36cr 60Hz
munt - 48
1ɸ, 220~230V~,
MTVCN048A 48k
60Hz
MAHVBNT48
3ɸ, 220~230V~,
MTVCN048B 48k
MCACT40cr 60Hz
munt - 60
1ɸ, 220~230V~,
MTVCN060A 60k
60Hz
mahvbnt60
3ɸ, 220~230V~,
MTVCN060B 60k
60Hz
mcact60cr
Page 4
1. Electrical Wiring Diagrams
Abbreviation Paraphrase
Specifications
FAN1, FAN2 Indoor Fan
M Swing Motor
PUMP PUMP
L LIVE
N NEUTRAL
P2 High Speed
Page 5
munt-36, MUnt-48, MUnt-60
Specifications
Page 6
mcactcr36cr, mcact48cr
Specifications
mcact60cr
Page 7
munt-36, mcact36r, munt-48, MCACT48R, munt-60, MCACT60R
Specifications
Page 8
1.1 Outdoor Unit
Abbreviation Paraphrase
KM8 Contactor
Specifications
COMP Compressor
XT4 Terminal
R1 Resistance
XP1~XP5,XS1~XS5 Connectors
Page 9
mrovt36as, mrovt60as
Specifications
mrovt48as
Page 10
mrovt36as, mrovt48as
Specifications
mrovt60as
Page 11
Product Features
Contents
1. Operation Modes and Functions(for cassette type, A6 Duct, Ceiling& floor)..14
1.1 Abbreviation.................................................................................................14
1.6 Auto-mode...................................................................................................15
2.1 Abbreviation.................................................................................................17
Abbreviation Element
1.3 Display Function
T1 Indoor room temperature
Unit display functions
T2 Coil temperature of evaporator
Tp Compressor discharge temperature Ceiling&floor
TS Set temperature
MANUAL OPERATION TIMER
Page 14
Super-slim Cassette(with an auto-lifting panel) fan-only mode on the basis of ∆T (∆T =T1-Ts).
∆T Running mode
∆T>2℃ Cooling
∆T≤2℃ Fan-only
• The louver operates same as in relevant mode.
• If the machine changes running mode to auto mode,
it will choose running mode again.
• If the machine switches mode between heating and
cooling, the compressor will keep stopping for certain
time and then choose running mode according to
T1-Ts.
1.4 Fan Mode • If the setting temperature is modified, the machine will
choose running mode again.
When fan mode is activated:
• The outdoor fan and compressor are stopped.
1.7 Drying mode
Product Features
• Temperature control is disabled and no temperature • Indoor fan speed is fixed at breeze and can’t be
setting is displayed. changed. The louver angle is the same as in cooling
• The indoor fan speed can be set to high, medium, low, mode.
or auto. • All protections are active and the same as that in
• The louver operations are identical to those in cooling cooling mode.
mode.
1.8 Timer Function
1.5 Cooling Mode • The timing range is 24 hours.
• Timer On. The machine turns on automatically at the
1.5.1 Compressor Control
preset time.
When indoor room temperature T1 is lower than setting
• Timer Off. The machine turns off automatically at the
value, the compressor and outdoor fan cease operation.
preset time.
1.5.2 Indoor Fan Control • Timer On/Off. The machine turns on automatically at
In cooling mode, the indoor fan operates continuously. The the preset On Time, and then turns off automatically
fan speed can be set to high, medium, low or auto. at the preset Off Time.
• Timer Off/On. The machine turns on automatically at
1.5.3 Outdoor Fan Control the preset Off Time and then turns off automatically at
The On-off outdoor units have single fan speed. The the preset On Time.
outdoor fan runs following the compressor except when • The timer does not change the unit operation mode.
AC is in evaporator high temperature protection in heating If the unit is off now, it does not start up immediately
mode, condenser high temperature protection in cooling after the “timer off” function is set. When the setting
mode, defrosting mode and the current protection. time is reached, the timer LED switches off and the
unit running mode remains unchanged.
1.5.4 Evaporator Temperature Protection
• The timer uses relative time, not clock time
When evaporator temperature drops below a configured
value for some time, the compressor and outdoor fan
cease operations. 1.9 Sleep function
• The sleep function is available in cooling, heating, or
1.6 Auto-mode auto mode.
• This mode can be selected with the remote controller • The operational process for sleep mode is as follows:
and the setting temperature can be changed between • When cooling, the temperature rises 1°C (to not
17°C~30°C. higher than 30°C) every hour. After 2 hours, the
• In auto mode, the machine selects cooling, heating, or
Page 15
temperature stops rising and the indoor fan is fixed • Use the water-level switch to control drain pump.
at low speed. • The system checks the water level every 5 seconds.
• When heating, the temperature decreases 1°C(to • When the A/C operates in cooling (including auto
not lower than 17°C) every hour. After 2 hours, the cooling) or forced cooling mode, the pump begins
temperature stops decreasing and the indoor fan is running immediately and continuously until cooling
fixed at low speed. Anti-cold wind function takes stops.
priority.
• If the water level increases up to the control point,
• Entering shutdown, changing mode or speed setting the LED displays an alarm code and the drain pump
cancels sleep mode.. opens and continually monitors the water level. If
• In this mode, the fan speed is forced into AUTO mode. the water level falls and LED alarm code is no longer
displayed (drain pump close delay is 1 minute), the
1.10 Auto-Restart function unit goes back into its last mode. Otherwise, the
entire system (including the pump) stops and the
• The indoor unit has an auto-restart module that LED displays an alarm again after 3 minutes
allows the unit to restart automatically. The module
automatically stores the current settings (not including
the swing setting) and, in the case of a sudden power
Product Features
Page 16
2. Operation Modes and Functions No. Malfunction LED1 LED2 LED3
(for Air handle type) Open or short
2.1 Abbreviation circuit of T2 flash at
1 temperature
Off Off
2.5Hz
Unit element abbreviations sensor
Product Features
to three minutes upon subsequent unit restarts. • When AC receives signal G and Y from wired remote
controller, it operates in cooling mode.
Phase Check Function(for 3 phase models)
• When fan mode is activated, the indoor fan operates
If the phase sequence is detected wrong or lack of 1 continuously and compressor is controlled by signal Y.
or 2 phase, the unit won’t start and there is error code
The outdoor fan runs following the compressor except
displayed on outdoor PCB.
when AC is in evaporator high temperature protection in
Low Pressure Check Function(for MOV-60CN1-D) heating mode.
The low pressure switch should be always closed. If it is 2.5.1 Evaporator Temperature Protection
open, the system will stop until the fault is cleared. During
When evaporator temperature drops below a configured
defrosting procedure , 4 minutes after defrosting ends and
value for some time, the compressor and outdoor fan
5 minutes after compressor is on in heating mode, low
cease operations.
pressure switch won’t be checked.
Note: The system will not check if the protection could be
cleared in 30 seconds after the protection occurs. If this
protection occurs 3 times, it won’t recover automatically
until the main power is cut off.
Sensor redundancy and automatic shutoff
• If temperature sensor malfunctions, the air conditioner
displays the corresponding error code and ceases
operation.
2.3 Display Function
•• There are 3 LEDs on indoor PCB, which can display
some information.
•• When the unit is powered on, all LED will flash for 1
second. When the unit is standby, LED1 flashes at 0.5
Hz. When the unit is running normally, LED1 will be
always on and LED2, LED3 are off.
Page 17
Maintenance and Disassembly
Contents
1. Maintenance.........................................................................................................19
2. Disassembly..........................................................................................................26
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Maintenance and
Disassembly
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Page 19
Procedure:
1. Tighten the flare nuts of the indoor and outdoor (14.5 Psi) after 50 minutes, check for leakage.
units, and confirm that both the 2- and 3-way valves • If the pressure successfully reaches -0.1 MPa
are closed. (14.5 Psi), fully close the Handle Lo valve, then
2. Connect the charge hose with the push pin of Handle cease vacuum pump operations.
Lo to the gas service port of the 3-way valve. b. Wait for 5 minutes then check whether the gauge
3. Connect another charge hose to the vacuum pump. needle moves after turning off the vacuum pump.
If the gauge needle moves backward, check
4. Fully open the Handle Lo manifold valve.
wether there is gas leakage.
5. Using the vacuum pump, evacuate the system for
6. Loosen the flare nut of the 3-way valve for 6 or
30 minutes.
7 seconds and then tighten the flare nut again.
a. Check whether the compound meter indicates
a. Confirm the pressure display in the pressure
-0.1 MPa (14.5 Psi).
indicator is slightly higher than the atmospheric
• If the meter does not indicate -0.1 MPa pressure.
(14.5 Psi) after 30 minutes, continue b. Remove the charge hose from the 3-way valve.
evacuating for an additional 20 minutes.
7. Fully open the 2- and 3-way valves and tighten the
• If the pressure does not achieve -0.1 MPa cap of the 2- and 3-way valves.
Maintenance and
Disassembly
Page 20
1.1 Refrigerant Recharge
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Prior to recharging the refrigerant, confirm the additional amount of refrigerant required using the following table:
Maintenance and
Disassembly
Models Standard length Max. elevation Max. length Additional refrigerant
Page 21
1.14 Re-Installation
1.14.1 Indoor Unit
Collecting the refrigerant into the outdoor unit
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Maintenance and
Disassembly
Procedure:
1. Confirm that the 2- and 3-way valves are opened. 6. Close the 3-way valve so that the gauge rests
2. Connect the charge hose with the push pin of Handle between 0.3 MPa (43.5 Psi) and 0.5 MPa (72.5 Psi).
Lo to the 3-way valve’s gas service port. 7. Disconnect the charge set and mount the caps of
3. Open the Handle Lo manifold valve to purge air service port and 2- and 3-way valves.
from the charge hose for 5 seconds and then close it 8. Use a torque wrench to tighten the caps to a torque
quickly. of 18 N.m.
4. Close the 2-way valve. 9. Check for gas leakage.
5. Operate the air conditioner in cooling mode. Cease
operations when the gauge reaches 0.1 MPa
(14.5 Psi).
Page 22
Air purging with vacuum pump
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Maintenance and
Disassembly
<GI[[S
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Procedure:
1. Tighten the flare nuts of the indoor and outdoor • If the pressure successfully reaches -0.1 MPa
units, and confirm that both the 2- and 3-way valves (14.5 Psi), fully close the Handle Lo valve, then
are closed. cease vacuum pump operations.
2. Connect the charge hose with the push pin of Handle b. Wait for 5 minutes then check whether the gauge
Lo to the gas service port of the 3-way valve. needle moves after turning off the vacuum pump.
If the gauge needle moves backward, check
3. Connect another charge hose to the vacuum pump.
wether there is gas leakage.
4. Fully open the Handle Lo manifold valve.
6. Loosen the flare nut of the 3-way valve for 6 or 7
5. Using the vacuum pump, evacuate the system for 30 seconds and then tighten the flare nut again.
minutes.
a. Confirm the pressure display in the pressure
a. Check whether the compound meter indicates indicator is slightly higher than the atmospheric
-0.1 MPa (14.5 Psi). pressure.
• If the meter does not indicate -0.1 MPa (14.5 b. Remove the charge hose from the 3-way valve.
Psi) after 30 minutes, continue evacuating for 7. Fully open the 2- and 3-way valves and tighten the
an additional 20 minutes. cap of the 2- and 3-way valves.
• If the pressure does not achieve -0.1 MPa (14.5
Psi) after 50 minutes, check for leakage.
Page 23
1.14.2 Outdoor Unit
Evacuation for the whole system
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Maintenance and
Disassembly
Procedure:
1. Confirm that the 2- and 3-way valves are opened. 5. Wait for 5 minutes then check whether the gauge
2. Connect the vacuum pump to the 3-way valve’s needle moves after turning off the vacuum pump. If
service port. the gauge needle moves backward, check whether
there is gas leakage.
3. Evacuate the system for approximately one hour.
Confirm that the compound meter indicates 6. Disconnect the charge hose from the vacuum pump.
-0.1 MPa (14.5Psi). 7. Mount the caps of service port and 2- and 3-way
4. Close the valve (Low side) on the charge set and turn valves.
off the vacuum pump. 8. Use a torque wrench to tighten the caps to a torque
of 18 N.m.
Page 24
Refrigerant charging
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Procedure:
Maintenance and
Disassembly
1. Close both 2- and 3-way valves. 7. Fully open the Handle Lo manifold valve, 2- and
2. Slightly connect the Handle Lo charge hose to the 3-way valves.
3-way service port. 8. Operate the air conditioner in cooling mode to charge
3. Connect the charge hose to the valve at the bottom the system with liquid refrigerant.
of the cylinder. 9. When the electronic scale displays the correct weight
4. If the refrigerant is R410A, invert the cylinder to (refer to the gauge and the pressure of the low
ensure a complete liquid charge. side to confirm), turn off the air conditioner, then
disconnect the charge hose from the 3-way service
5. Open the valve at the bottom of the cylinder for 5 port immediately..
seconds to purge the air in the charge hose, then fully
tighten the charge hose with push pin Handle Lo to 10. Mount the caps of service port and 2- and 3-way
the service port of 3-way valve.. valves.
6. Place the charging cylinder onto an electronic scale 11. Use a torque wrench to tighten the caps to a torque
and record the starting weight. of 18 N.m.
12. Check for gas leakage.
Note: 1. Mechanical connectors used indoors shall comply with local regulations.
2. When mechanical connectors are reused indoors, sealing parts shall be renewed. When flared joints
are reused indoors, the flare part shall be re-fabricated.
Page 25
2. Disassembly
Procedure Illustration
CJ_CF_001
CJ_CF_002
Note: This section is for reference only. Actual unit appearance may vary.
Page 26
2. Electrical parts (Antistatic gloves must be worn.)
Note: Remove the front panel (refer to 1. front panel) before disassembling electrical part.
Procedure Illustration
CJ_CF_003
Maintenance and
Disassembly
2) Disconnect the connectors and then
remove the main control board. (see
CJ_CF_004)
CJ_CF_004
Note: This section is for reference only. Actual unit appearance may vary.
Page 27
3. Fan motor and fan
Note: Remove the front panel (refer to 1. front panel) before disassembling fan motor and fan.
Procedure Illustration
CJ_CF_005
Maintenance and
Disassembly
CJ_CF_006
Note: This section is for reference only. Actual unit appearance may vary.
Page 28
Procedure Illustration
CJ_CF_007
Maintenance and
Disassembly
2) Release the hooks of the volute shell
and then pull up it. (see CJ_CF_008)
CJ_CF_008
Note: This section is for reference only. Actual unit appearance may vary.
Page 29
Procedure Illustration
CJ_CF_009
Maintenance and
Disassembly
Note: This section is for reference only. Actual unit appearance may vary.
Page 30
4. Evaporator
Note: Remove the front panel (refer to 1. front panel) before disassembling evaporator.
Procedure Illustration
CJ_CF_010
Maintenance and
Disassembly
2) Remove the screws of the front
panel(9 screws). (see CJ_CF_011)
CJ_CF_011
Note: This section is for reference only. Actual unit appearance may vary.
Page 31
Procedure Illustration
CJ_CF_012
Maintenance and
Disassembly
CJ_CF_013
Note: This section is for reference only. Actual unit appearance may vary.
Page 32
Procedure Illustration
CJ_CF_014
Maintenance and
Disassembly
2) Pull up the temperature sensor. (see
CJ_CF_015)
CJ_CF_015
Note: This section is for reference only. Actual unit appearance may vary.
Page 33
Procedure Illustration
CJ_CF_016
CJ_CF_017
CJ_CF_018
Note: This section is for reference only. Actual unit appearance may vary.
Page 34
5. Display Board
Procedure Illustration
CJ_CF_019
Maintenance and
Disassembly
Note: This section is for reference only. Actual unit appearance may vary.
Page 35
2.1.2 A6 Duct
1. Electrical parts (Antistatic gloves must be worn.)
Procedure Illustration
CJ_A6_001
Maintenance and
Disassembly
CJ_A6_002
Note: This section is for reference only. Actual unit appearance may vary.
Page 36
Procedure Illustration
Maintenance and
2 screws of rear main control board.
Disassembly
(see CJ_A6_004)
CJ_A6_004
Note: This section is for reference only. Actual unit appearance may vary.
Page 37
Procedure Illustration
CJ_A6_005
Disassembly
Note: This section is for reference only. Actual unit appearance may vary.
Page 38
2. Fan motor and fan
Procedure Illustration
CJ_A6_006
Maintenance and
Disassembly
2) Release 3 hooks of volute shell. (see
CJ_A6_007)
CJ_A6_007
Note: This section is for reference only. Actual unit appearance may vary.
Page 39
Procedure Illustration
CJ_A6_008
Maintenance and
Disassembly
Note: This section is for reference only. Actual unit appearance may vary.
Page 40
3. Evaporator
Procedure Illustration
CJ_A6_009
Maintenance and
Disassembly
2) Remove the screws of the pipe clamp
board and the left side board (3 for the
pipe clamp and 9 for left side board).
(see CJ_A6_010)
CJ_A6_010
Note: Remove the front panel (refer to 1. Front panel) before disassembling electrical parts.
Page 41
Procedure Illustration
CJ_A6_011
Maintenance and
Disassembly
CJ_A6_012
Note: This section is for reference only. Actual unit appearance may vary.
Page 42
2.1.3 Super-slim Cassette
1. Front Panel and Display Board
i) models except for 60k
Procedure Illustration
Maintenance and
Disassembly
CJ_CASSETTE_001
CJ_CASSETTE_002
Note: This section is for reference only. Actual unit appearance may vary.
Page 43
Procedure Illustration
CJ_CASSETTE_003
Maintenance and
Disassembly
Note: This section is for reference only. Actual unit appearance may vary.
Page 44
2. Electrical parts (Antistatic gloves must be worn.)
i) models except for 60k
Procedure Illustration
CJ_CASSETTE_004
Maintenance and
Disassembly
2) Remove 2 screws of the main control
board. (see CJ_CASSETTE_005)
CJ_CASSETTE_005
Note: This section is for reference only. Actual unit appearance may vary.
Page 45
Procedure Illustration
CJ_CASSETTE_006
Maintenance and
Disassembly
Note: This section is for reference only. Actual unit appearance may vary.
Page 46
3. Display Board
i) models except for 60k
Procedure Illustration
CJ_CASSETTE_007
Maintenance and
Disassembly
2) Turn over the display board, rise
3 hooks with a flat screwdriver
as shown in the figure. (see CJ_
CASSETTE_008)
CJ_CASSETTE_008
Note: This section is for reference only. Actual unit appearance may vary.
Page 47
4. Fan motor and fan
Procedure Illustration
CJ_CASSETTE_009
Maintenance and
Disassembly
CJ_CASSETTE_010
Note: This section is for reference only. Actual unit appearance may vary.
Page 48
5. Evaporator
Procedure Illustration
Maintenance and
Disassembly
CJ_CASSETTE_011
CJ_CASSETTE_012
Note: This section is for reference only. Actual unit appearance may vary.
Page 49
Procedure Illustration
CJ_CASSETTE_013
(see CJ_CASSETTE_014)
CJ_CASSETTE_014
Note: This section is for reference only. Actual unit appearance may vary.
Page 50
6. Water Pump
Procedure Illustration
CJ_CASSETTE_015
Maintenance and
Disassembly
2) Pinch the metal wire in the direction
shown in the figure to release it. (see
CJ_CASSETTE_016)
CJ_CASSETTE_016
Note: This section is for reference only. Actual unit appearance may vary.
Page 51
Procedure Illustration
CJ_CASSETTE_017
Note: This section is for reference only. Actual unit appearance may vary.
Page 52
2.1.4 AHU
1. Electrical parts (Antistatic gloves must be worn.)
Procedure Illustration
Maintenance and
Disassembly
CJ_AHU_001
CJ_AHU_002
Note: This section is for reference only. Actual unit appearance may vary.
Page 53
Procedure Illustration
CJ_AHU_003
Note: This section is for reference only. Actual unit appearance may vary.
Page 54
2. Filter
Procedure Illustration
CJ_AHU_004
Maintenance and
Disassembly
2) Pull out the filter (see CJ_AHU_004)
CJ_AHU_004
Note: This section is for reference only. Actual unit appearance may vary.
Page 55
3. Fan motor and fan
Procedure Illustration
CJ_AHU_005
Maintenance and
Disassembly
CJ_AHU_006
Note: This section is for reference only. Actual unit appearance may vary.
Page 56
Procedure Illustration
CJ_AHU_007
Maintenance and
Disassembly
4) Release the 1 nut fixing the fan and then
take out the fan. (see CJ_AHU_008)
CJ_AHU_008
Note: This section is for reference only. Actual unit appearance may vary.
Page 57
4. Evaporator
Procedure Illustration
CJ_AHU_009
Maintenance and
Disassembly
CJ_AHU_010
Note: This section is for reference only. Actual unit appearance may vary.
Page 58
Procedure Illustration
CJ_AHU_011
Maintenance and
Disassembly
4) Remove 6 screws of water collector
assembly.(see CJ_AHU_012)
CJ_AHU_012
Note: This section is for reference only. Actual unit appearance may vary.
Page 59
Procedure Illustration
CJ_AHU_013
Maintenance and
Disassembly
Note: This section is for reference only. Actual unit appearance may vary.
Page 60
2.2 Outdoor unit
1. Electrical parts
Procedure Illustration
Maintenance and
CJ_MOV_001
Disassembly
3) Unplug all the wires connected to the fan
capacitor and compressor capacitor, and
remove the capacitors.(see CJ_MOV_002)
4) Remove the contactor.(see CJ_MOV_002)
Compressor capacitor
Fan Capacitor
Contactor
CJ_MOV_002
Note: This section is for reference only. Actual unit appearance may vary.
Page 61
2. Fan disassembly
Note: Remove the electrical parts and (refer to 1. Panel plate) before disassembling fan.
Procedure Illustration
CJ_MOV_003
Maintenance and
Disassembly
CJ_MOV_004
Note: This section is for reference only. Actual unit appearance may vary.
Page 62
Procedure Illustration
Maintenance and
CJ_MOV_005
Disassembly
Note: This section is for reference only. Actual unit appearance may vary.
Page 63
3. Sound blanket
WARNING: Recover refrigerant from the refrigerant circuit before remove the compressor.
Note: Remove the electrical parts, and fan assembly (refer to 1. Electrical parts, and 2. Fan assembly) before
disassembling sound blanket.
Procedure Illustration
CJ_MOV_006
Maintenance and
Disassembly
Note: This section is for reference only. Actual unit appearance may vary.
Page 64
4. Compressor
WARNING: Recover refrigerant from the refrigerant circuit before remove the compressor.
Note: Remove the panel plate, electrical parts, and fan assembly (refer to 1. Panel plate, 2. Electrical parts,
and 3. Fan assembly) before disassembling compressor.
Procedure Illustration
Maintenance and
Disassembly
CJ_MOV_007
CJ_MOV_008
Note: This section is for reference only. Actual unit appearance may vary.
Page 65
Procedure Illustration
CJ_MOV_009
Maintenance and
Disassembly
CJ_MOV_010
Note: This section is for reference only. Actual unit appearance may vary.
Page 66
5 Condensor
WARNING: Recover refrigerant from the refrigerant circuit before remove the compressor.
Note: Remove electrical parts, fan assembly and compressor(refer to 1. Electrical parts, 2. Fan assembly and
4. compressor) before disassembling condensor.
Procedure Illustration
Maintenance and
Disassembly
CJ_MOV_011
Note: This section is for reference only. Actual unit appearance may vary.
Page 67
Troubleshooting
Contents
1. Safety Caution......................................................................................................69
2. General Troubleshooting.....................................................................................70
5.2 E2/E3 or E4/E5(Open circuit or short circuit of T1 or T2 temperature sensor diagnosis and
solution).................................................................................................................81
5.6 F0 (Communication malfunction between main PCB and up-down panel PCB diagnosis
and solution)................................................................................................85
For other models, connect discharge resistance (approx.100Ω 40W) or a soldering iron plug between the positive and
negative terminals of the electrolytic capacitor. The terminals are located on the bottom surface of the outdoor PCB.
Troubleshooting
Note: This picture is for reference only. Actual appearances may vary.
Page 69
2. General Troubleshooting
Flash Flash OFF OFF E7 Indoor unit EEPROM parameter error Page 82
OFF E0
Page 70
For other errors:
The display board may show a garbled code or a code undefined by the service manual. Ensure that this code is not a
temperature reading.
Troubleshooting:
Test the unit using the remote control. If the unit does not respond to the remote, the indoor PCB requires replacement.
If the unit responds, the display board requires replacement.
Troubleshooting
Page 71
2.3 Error Display (Two Way Communication Wired Controller)
EF Other malfunction
Troubleshooting
Page 72
3. Error Diagnosis and Troubleshooting Without Error Code
WARNING
Be sure to turn off unit before any maintenance to prevent damage or injury.
Problem Solution
2 The power switch is on but fans will not start Page 75-76
Troubleshooting
Page 73
3.2 Field maintenance
Problem Solution
3 Compressor and condenser (outdoor) fan will not start Page 77-78
Page 74
Unit is noisy
Unit will not start
☆
☆
☆ ☆ ☆
☆ ☆
Page 75
Troubleshooting
Troubleshooting
☆
Check heat load Heavy load condition
☆
Tighten bolts or screws Loosen hold down bolts and / or screws
Close all the windows and doors Bad airproof
☆ ☆
☆
Remove the obstacles The air inlet or outlet of either unit is blocked
Page 76
Others
Reconnect the power or press ON/OFF Interference from cell phone towers and remote
☆
button on remote control to restart boosters
☆
Remove them Shipping plates remain attached
Too cool
Unit will not start
Compressor is noisy
Low suction pressure
High suction pressure
Low discharge pressure
High discharge pressure
Unit runs, but shortly stops
☆ ☆
☆
☆
☆
☆
Test circuits with tester Shorted or broken wires
☆ ☆ ☆ ☆ ☆
☆
☆
☆
☆
Test continuity of thermostat / sensor & wiring Faulty thermostat / room temperature sensor
Place the temperature sensor at the central of
☆
Wrong setting place of temperature sensor
the air inlet grille
☆
Test continuity of coil & contacts Faulty magnetic contactor for compressor
Electrical Circuit
☆
☆
Test continuity of coil & contacts Faulty magnetic contactor for fan
☆
☆
☆
Replace the stepping motor Faulty stepping motor
☆
Page 77
Troubleshooting
Troubleshooting
☆
Replace the compressor Compressor stuck
☆
☆
Leak test Shortage of refrigerant
☆ ☆
Replace restricted part Restricted liquid line
Clean or replace Dirty air filter
Page 78
Clean coil Dirty evaporator coil
☆ ☆ ☆ ☆ ☆
☆ ☆ ☆ ☆ ☆
Check fan Insufficient air through evaporator coil
☆
☆
Change charged refrigerant volume Overcharge of refrigerant
☆ ☆
☆ ☆
Clean condenser or remove obstacle Dirty or partially blocked condenser
Purge, evacuate and recharge Air or incompressible gas in refrigerant cycle
☆ ☆ ☆
Remove obstruction to air flow Short cycling of condensing air
Remove obstruction in air or water flow High temperature condensing medium
☆ ☆ ☆ ☆ ☆ ☆
Remove obstruction in air or water flow Insufficient condensing medium
Refrigerant Circuit
☆
Replace compressor Broken compressor internal parts
☆
☆
☆
Test compressor efficiency Inefficient compressor
Replace valve Expansion valve obstructed
Replace valve Expansion valve or capillary tube closed completely
☆ ☆ ☆
☆ ☆
Replace valve Leaking power element on expansion valve
Fix feeler bulb Poor installation of feeler bulb
☆
☆ ☆
Check heat load Heavy load condition
Tighten bolts or screws Loosen hold down bolts and / or screws
☆ ☆
Remove them Shipping plates remain attached
Choose AC of lager capacity or add the number
☆
Poor choices of capacity
Others
of AC
Rectify piping so as not to contact each other or
☆
Contact of piping with other piping or external plate
with external plate
4. Quick Maintenance by Error Code
If you do not have the time to test whether specific parts are faulty, you can directly change the required parts according
the error code.
You can find the parts to replace by error code in the following table.
For Ceiling&floor type & Super-slim cassette type:
Error Code
Part requiring replacement
E2 E3 E7 E8 EC F0 F1
Indoor PCB x
Outdoor PCB x x x x x x x
Indoor fan motor x x x x x x x
Outdoor fan motor x x x x x x x
T1 sensor x x x x x x
T2 Sensor x x x x x
Additional refrigerant x x x x x x
Water-level switch x x x x x x
Water pump x x x x x x
Louver motor x x x x x x
Capacitor of compressor x x x x x x
Compressor x x x x x x
Troubleshooting
Capacitor of fan motor x x x x x x
Outdoor fan x x x x x x
Error Code
Part requiring replacement
E0 E3 E4 E5 EE EC
Indoor PCB
Outdoor PCB x x x x x x
Indoor fan motor x x x x x
Outdoor fan motor x x x x x x
T1 sensor x x x x x
T2 Sensor x x x x
Page 79
Additional refrigerant x x x x x
Water-level switch x x x x x
Water pump x x x x x
Capacitor of compressor x x x x x
Compressor x x x x x
Outdoor fan x x x x x
Page 80
5.2 E2/E3(Cassette& Ceiling&floor) or E4/E5(A6 Duct) (Open circuit or short circuit of
temperature sensor diagnosis and solution)
Description: If the sampling voltage is lower than 0.06V or higher than 4.94V, the LED will display the failure.
Recommended parts to prepare:
• Wiring mistake
• Faulty sensor
• Faulty PCB
Troubleshooting and repair:
YES
Measure the resistance value
of the sensor.
Is it within acceptable
NO Replace the Sensor.
parameters?
YES
Replace the indoor PCB or the
outdoor electronic control box.
Troubleshooting
Page 81
5.3 E7(Cassette& Ceiling&floor)/E0(A6 Duct) (EEPROM parameter error)
Description: Indoor PCB main chip does not receive feedback from EEPROM chip.
Recommended parts to prepare:
• Indoor PCB
• Troubleshooting and repair:
Is it still displaying
NO The unit is operating normally.
the error code?
YES
Remarks:
The location of the EEPROM chip on the indoor PCB is shown in the following image:
Troubleshooting
Page 82
5.4 EC (Refrigerant Leakage Detection diagnosis and solution)
Description: Define the evaporator coil temp.T2 of the compressor just starts running as Tcool.
In the beginning 8 minutes after the compressor starts up, if T2<Tcool-1°C does not keep continuous 4 seconds and
compressor running frequency higher than 50Hz does not keep continuous 3 minutes, and this situation happens 3
times, the display area will show “EC” and AC will turn off.
Recommended parts to prepare:
• Faulty T2 sensor
• Faulty compressor
• Faulty capacitor of compressor
• Faulty indoor PCB
• System problems, such as leakage or blockages
• Faulty capacitor of fan motor
• Faulty outdoor fan
Troubleshooting and repair:
Power
Power off,
off, then
then restart
restart the
the unit
unit 22 minutes
minutes later.
later.
Does
Does aa problem
problem remain?
remain?
YES
Put
Put your
your hands
hands in
in front
front of
of the
the
indoor
indoor air
air outlet.
outlet.
IsIs there
there cool
cool air
air blowing
blowing YES Check
Check the
the T2
T2 sensor.
sensor.
out
out from
from indoor
indoor air
air outlet?
outlet?
YES
The
The compressor
compressor does
does not
not The
The compressor
compressor operates
operates The
The compressor
compressor isis operating
operating Measure
Measure the
the resistance
resistance value
value
operate
operate several
several minutes
minutes then
then ceases
ceases constantly
constantly
Troubleshooting
of
of the
the sensor.
sensor.
NO NO NO Replace
Replace indoor
indoor PCB
PCB
Repair
Repair the
the leakage
leakage and
and
Does
Does aa problem
problem remain?
remain? Does
Does aa problem
problem remain?
remain? Are
Are any
any leakages
leakages present?
present? YES
recharge
recharge the
the refrigerant.
refrigerant.
NO NO NO
Check
Check System
System for
for blockages
blockages andand clear
clear
Replace
Replace the
the compressor
compressor Replace
Replace the
the outdoor
outdoor fan
fan blockages
blockages ifif present.
present.
Page 83
5.5 E8(Cassette& Ceiling&floor)/EE(A6 Duct) (Water level alarm malfunction diagnosis and
solution)
Description: The water level switch is at the max. position to shut down the unit.
Recommended parts to prepare:
• Faulty drain pump (for units with drain pump)
• Installation mistake of water level switch (for units with drain pump)
• Short-circuit jumper is missing or broken (for units without drain pump)
• Faulty indoor PCB
Troubleshooting and repair:
Power
Power off,
off, then
then restart
restart the
the unit
unit 22 minutes
minutes
later.
later. Is it still displaying the error
Is it still displaying the error code?
code?
IfIf the
the water-level
water-level switch
switch isis Insert
Insert the
the water-level
water-level switch
switch
NO
inserted well?
inserted well? well
well
YES
IfIf the
the water-level
water-level switch
switch isis NO Replace
Replace the
the water-level
water-level switch
switch
broken?
broken?
YES
Replace
Replace the
the water
water pump
pump
YES
Troubleshooting
IfIf malfunction
malfunction isis still
still not
not
solved?
solved?
YES
Replace
Replace the
the indoor
indoor main
main PCB
PCB
Page 84
5.6 F0(Communication malfunction between indoor unit and auto-lifting panel diagnosis
and solution)
Description: Indoor PCB does not get the feedback from the PCB of auto-lifting panel.
Recommended parts to prepare:
• Wiring mistake between indoor PCB and auto-lifting panel
• Faulty PCB of auto-lifting panel
• Faulty indoor PCB
Troubleshooting and repair:
Communication
Communication failure
failure between
between indoor
indoor unit
unit and
and
auto-lifting
auto-lifting panel
panel
Check
Check the
the wire
wire connection
connection between
between auto-lifting
auto-lifting
panel
panel and
and indoor
indoor unit
unit
isis itit in
in working
working order?
order? NO Correct
Correct the
the connection
connection
YES
Replace
Replace the
the main
main control
control of
of auto-lifting
auto-lifting panel.
panel.
Troubleshooting
Has
Has the
the problem
problem been
been solved?
solved?
NO
Replace
Replace the
the indoor
indoor main
main PCB
PCB
Page 85
5.7 F1(Auto-lifting panel malfunction diagnosis and solution)
Description: Indoor PCB does not get the right close position from the PCB of auto lifting-panel when the panel motor
stops
Recommended parts to prepare:
• Wiring mistake between indoor PCB and auto-lifting panel
• Faulty PCB of auto-lifting panel
• Faulty louver motor
Troubleshooting and repair:
Auto-lifting
Auto-lifting panel
panel malfunction
malfunction
Control
Control panel
panel to
to lift
lift or
or drop
drop by
by controller
controller
Can
Can the
the auto-lifting
auto-lifting panel
panel move
move
Yes
normally?
normally?
Yes
Power
Power off,
off, then
then restart
restart the
the unit
unit 22
Check
Check the
the wiring
wiring of
of the
the louver
louver motors.
motors. minutes
minutes later.
later.
Has
Has the
the problem
problem been
been
No Are
Are they
they wired
wired incorrectly?
incorrectly? solved?
solved?
Yes No
Reconnect
Reconnect
Replace
Replace the
the louver
louver motors.
motors. Check
Check the
the wiring
wiring of
of left
left and
and right
right
sensors.
sensors.
Troubleshooting
Has
Has the
the problem
problem been
been
solved?
solved?
Are
Are they
they correctly
correctly wired?
wired? No Reconnect
Reconnect
Has
Has the
the problem
problem been
been
solved?
solved?
Yes
NO The
The main
main control
control PCB
PCB ofof auto-lifting
auto-lifting
panel NO
panel isis defective.
defective. Replace
Replace itit
Page 86
5.8 Phase sequence error diagnosis and solution
Description: Outdoor PCB detects the wrong phase sequence of 3-phase power supply.
Recommended parts to prepare:
• Wiring mistake of 3-phase power supply
• Faulty outdoor PCB
Troubleshooting and repair:
Phase
Phase sequence
sequence error
error
Change
Change the
the order
order of
of two
two of
of the
the
wires
wires to
to power
power supply.
supply.
Switch
Switch on
on the
the unit
unit again
again
IfIf malfunction
malfunction isis still
still not
not solved?
solved?
YES
Replace
Replace the
the outdoor
outdoor main
main PCB
PCB
Troubleshooting
Page 87
5.9 Lack of Phase diagnosis and solution
Description: Outdoor PCB detects the voltage of one or two phase are very low.
Recommended parts to prepare:
• Problems of 3-phase power supply
• Wiring mistake of 3-phase power supply
• Faulty outdoor PCB
Troubleshooting and repair:
Lack
Lack of
of phase
phase
Check
Check the
the power
power supply
supply
Restart
Restart the
the unit
unit when
when the
the power
power
isis itit 33 phase,
phase, 220-230V?
220-230V? NO
supply
supply returns
returns to
to normal
normal
YES
Check
Check the
the connection
connection between
between power
power supply
supply
and
and terminal
terminal
IsIs the
the voltage
voltage in
in outdoor
outdoor terminal
terminal isis 33 isis the
the power
power wiring
wiring
NO NO Reconnect
Reconnect the
the power
power wiring
wiring
phase,
phase, 220-230V?
220-230V? wired
wired correctly?
correctly?
YES
Replace
Replace the
the outdoor
outdoor main
main PCB
PCB YES
Troubleshooting
Page 88
5.10 Overload current protection diagnosis and solution
Description: An abnormal current rise is detected by checking the specified current detection circuit.
Recommended parts to prepare:
• Power supply problems.
• System blockage
• Faulty PCB
• Wiring mistake
• Compressor malfunction
Troubleshooting and repair:
YES
YES
Troubleshooting
YES
YES
YES
Page 89
5.11 High temperature or protection of pressure diagnosis and solution
Description: The High pressure switch detects a ultra high pressure or the Low pressure switch detects a ultra low
switch, which could damage the system.
Recommended parts to prepare:
• Bad wiring of the pressure switches
• Faulty pressure switches
• Refrigeration system is over load or blocked or lack of refrigerant
Troubleshooting and repair:
High
High temperature
temperature or
or protection
protection
of
of pressure
pressure
IsIs itit k1
k1 or
or K2
K2 open
open ??
IsIstemperature
temperature
protective
protectiveswitch
switchK1
K1 IsIs pressure
pressure protective
protective
open
open switch
switch K2
K2 open
open
YES YES
Possible
Possible reason
reason Possible
Possible reason
reason
1.The
1.The wires
wires isis loose
loose toto K1
K1 1.The
1.The wires
wires isis loose
loose toto K2
K2
2.Air
2.Air or
or other
other gasgas inin the
the refrigerant.
refrigerant. 2.Air
2.Air or
or other
other gasgas inin the
the refrigerant.
refrigerant.
3.Heat
3.Heat exchanger
exchanger isis dirty
dirty 3.Heat
3.Heat exchanger
exchanger isis dirty
dirty
4.Outdoor
4.Outdoor fanfan or or fan
fan blade
blade isis defective
defective 4.Outdoor
4.Outdoor motor
motor or or fan
fan blade
blade isis defective
defective
5.Outdoor
5.Outdoor unit
unit isis in
in bad
bad ventilation
ventilation 5.Outdoor
5.Outdoor unit
unit isis in
in bad
bad ventilation
ventilation
6.Refrigerant
6.Refrigerant isis leakage
leakage 6.Refrigerant
6.Refrigerant isis too
too much
much
Troubleshooting
Page 90
Appendix
Contents
i) Temperature Sensor Resistance Value Table for T1, T2, T3, and T4 (°C – K).....92
Page 92
ii) Temperature Sensor Resistance Value Table for TP (°C – K)
°C °F K Ohm °C °F K Ohm °C °F K Ohm °C °F K Ohm
°C °F K Ohm °C °F K Ohm °C °F K Ohm °C °F K Ohm
-20 -4 542.7 20 68 68.66 60 140 13.59 100 212 3.702
-19 -2 511.9 21 70 65.62 61 142 13.11 101 214 3.595
-18 0 483 22 72 62.73 62 144 12.65 102 216 3.492
-17 1 455.9 23 73 59.98 63 145 12.21 103 217 3.392
-16 3 430.5 24 75 57.37 64 147 11.79 104 219 3.296
-15 5 406.7 25 77 54.89 65 149 11.38 105 221 3.203
-14 7 384.3 26 79 52.53 66 151 10.99 106 223 3.113
-13 9 363.3 27 81 50.28 67 153 10.61 107 225 3.025
-12 10 343.6 28 82 48.14 68 154 10.25 108 226 2.941
-11 12 325.1 29 84 46.11 69 156 9.902 109 228 2.86
-10 14 307.7 30 86 44.17 70 158 9.569 110 230 2.781
-9 16 291.3 31 88 42.33 71 160 9.248 111 232 2.704
-8 18 275.9 32 90 40.57 72 162 8.94 112 234 2.63
-7 19 261.4 33 91 38.89 73 163 8.643 113 235 2.559
-6 21 247.8 34 93 37.3 74 165 8.358 114 237 2.489
-5 23 234.9 35 95 35.78 75 167 8.084 115 239 2.422
-4 25 222.8 36 97 34.32 76 169 7.82 116 241 2.357
-3 27 211.4 37 99 32.94 77 171 7.566 117 243 2.294
-2 28 200.7 38 100 31.62 78 172 7.321 118 244 2.233
-1 30 190.5 39 102 30.36 79 174 7.086 119 246 2.174
0 32 180.9 40 104 29.15 80 176 6.859 120 248 2.117
1 34 171.9 41 106 28 81 178 6.641 121 250 2.061
2 36 163.3 42 108 26.9 82 180 6.43 122 252 2.007
3 37 155.2 43 109 25.86 83 181 6.228 123 253 1.955
4 39 147.6 44 111 24.85 84 183 6.033 124 255 1.905
5 41 140.4 45 113 23.89 85 185 5.844 125 257 1.856
6 43 133.5 46 115 22.89 86 187 5.663 126 259 1.808
7 45 127.1 47 117 22.1 87 189 5.488 127 261 1.762
8 46 121 48 118 21.26 88 190 5.32 128 262 1.717
9 48 115.2 49 120 20.46 89 192 5.157 129 264 1.674
10 50 109.8 50 122 19.69 90 194 5 130 266 1.632
11 52 104.6 51 124 18.96 91 196 4.849
12 54 99.69 52 126 18.26 92 198 4.703
Appendix
Page 93
iii) Pressure On Service Port
Cooling chart:
ODT
°F(°C) 75 (23.89) 85 (29.44) 95 (35) 105 (40.56) 115 (46.11)
IDT
BAR 70/59 8.2 7.8 8.1 8.6 10.1
BAR 75/63 8.6 8.3 8.7 9.1 10.7
BAR 80/67 9.3 8.9 9.1 9.6 11.2
ODT
°F(°C) 75 (23.89) 85 (29.44) 95 (35) 105 (40.56) 115 (46.11)
IDT
PSI 70/59 119 113 117 125 147
PSI 75/63 124 120 126 132 155
PSI 80/67 135 129 132 140 162
ODT
°F(°C) 75 (23.89) 85 (29.44) 95 (35) 105 (40.56) 115 (46.11)
IDT
MPA 70/59 0.82 0.78 0.81 0.86 1.01
MPA 75/63 0.86 0.83 0.87 0.91 1.07
MPA 80/67 0.93 0.89 0.91 0.96 1.12
Appendix
Page 94