PLP - Energycat Sec11distoverties 2014

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Distribution (Overhead): Section
11
Section 11 – Distribution (Overhead): Ties

Table of Contents Page
Insulator Fit...........................................................................................................11-2
WRAPLOCK® Tie..................................................................................................11-4
Distribution Tie...................................................................................................11-11
EZ-WRAP® Twin Tie...........................................................................................11-17
Double Support Tie............................................................................................11-21
Side Tie...............................................................................................................11-25
EZ-WRAP® Side Tie............................................................................................11-31
Double Side Tie..................................................................................................11-36
Spool Tie.............................................................................................................11-40
EZ-WRAP® Spool Tie.........................................................................................11-45
Coated Formed Wire Tie...................................................................................11-48
Coated Top Tie............................................................................................11-48
Coated Side Tie...........................................................................................11-50
Plastic Ties – General Info................................................................................11-52
Plastic Line Ties..........................................................................................11-54
Angle Side Tie: Plastic...............................................................................11-56
Tangent Side Tie: Plastic...........................................................................11-58
Line Guards........................................................................................................11-60
Helical Ties for T2 Conductors................................................ 11-64 through 11-67
WRAPLOCK® Tie for T2
Distribution Tie for T2
EZ-Wrap® Spool Tie for T2
Spool Tie for T2
Double Support Tie for T2
Side Tie for T2
Double Side Tie for T2
Products for Oval Conductor...........................................................................11-68
Applicator Ring..................................................................................................11-69
(440) 461-5200 • inquiries@preformed.com • www.preformed.com

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Insulator Fit
Interchangeable Insulators for use with PLP® Ties

Dimensional Factors that affect Tie Application and Performance
Shoulder Dia. 3.
2. 4. 1.
Neck Diameter
Top Groove Saddle Length Groove Depth
Radius
Side Groove
Top Groove to Radius
Side Groove
Distance
It is recommended that only insulators meeting the dimensional requirements of the most recent ANSI® C29.3, C29.5,
C29.6, and C29.7 specifications be used with the appropriate PLP ties.
ANSI C29 Insulator Specifications and their Each of these items has different results on a factory formed
Affects on PLP Ties tie's performance. Combinations of several of these character-
istics could result in initial tie damage and incorrect application.
ANSI C29 specifies and defines dimensions for insulator
heads that are crucial to the proper application and 1. The transition contour of the top groove into the side
lifetime performance of PLP factory formed ties. These groove is important due to the tie’s shape. If an edge is
dimensions include: created instead of a smooth rounded transition, the tie’s
• Neck Diameter - nominal formed wire is forced to bend over a fulcrum point result-
- C-neck – 2-1/4" ing in a high concentration of stress. This is detrimental
- F-neck – 2-7/8" for both the insulator and tie.
- J-neck – 3-1/2"
- K-neck – 4"
• Top groove radius (minimum)
• Side groove radius (minimum)
• Maximum shoulder diameter (maximum)
• Top groove to side groove vertical spacing
Some of the specified dimensions are simply maximum or
minimum allowable values. The dimensions for the vertical
distance from the bottom of the top groove to the middle of C-neck Insulator F-neck Insulator
the side groove and the neck diameter have minimum and
maximum values designated. Figure 1a
Note the edge that exists between the top groove and the
These dimensions and insulator designations determine the side groove above. Figure 1b shows a smooth transition.
proper tie to be used and the maximum conductor size for
the groove application. Review the individual tie sections
for groove/conductor diameter limitations.
Insulator characteristics that are not part of the

ANSI C29 Specifications
Some of the insulator characteristics that have an impact on
the application and performance of PLP Ties are not included
in the ANSI specification. These characteristics include:
1. The transition contour of the top groove
into side groove
2. Length of the saddle or top groove
3. Extension of shoulders past the edge of
the top groove. Figure 1b
11-2 4. Depth of the top groove
11
Insulator Fit
Insulator Fit
2. A top groove length longer than the insulator’s neck diam- The circled area illustrates that the covered center section
eter results in an edge. This edge creates a high stress of the WRAPLOCK® Tie is wedged between the conductor
contact point and results in an abnormal tie application. and the inner surface of the insulator. This increases the
As an example, Figure 2 illustrates how a Distribution installation difficulty of the tie.
Tie reacts to this configuration (the tie tube was omitted
to illustrate the gap beneath the conductor). Note the In many instances the transition of the grooves can have a
point contact at the insulator/tie interface. great impact on the form, fit, and function of a factory formed
tie and hand tie wire. The sharp edge of a long top groove
saddle (see Figure #1) can be especially hazardous to the
soft hand tie wire as well as a factory formed tie.
Insulator Review and Trial Applications

It is recommended the user conduct a thorough review of
the insulator size, shape and geometry and conduct trial
fits with the ties, prior to full scale field installations. Con-
sult PLP for assistance, especially if there are any doubts
concerning tie and insulator fit or performance.
Figure 2 Non-ANSI C29 Insulators
Some insulators that do not technically meet all the ANSI
3. The shoulder extensions result in difficulty in application of
C29 Wet Process Porcelain Insulator standards may be
top ties. As the tie is rotated, the added protrusions from
suitable for use with PLP factory formed ties depending on
the shoulders past the end of the top groove provide catch
their head and neck dimensions and geometry.
points for the tie (see F-neck Insulator in Figure 1a).
An example is the PLP polymer C & F-neck tie top insula-
tors. These insulators have head and neck designs for use
with PLP factory formed ties or PLP Ring Ties. The head
and neck dimensions of the PLP Polymer C & F-neck
insulators have been designed to match critical ANSI C29
dimensional specifications and meet or exceed most of
the mechanical and electrical performance requirements
specified in that standard.
Figure 3
4. The top groove of the insulator can cause installation

difficulties of top ties when its diameter is at the mini-
mum ANSI designation. This is especially troublesome
when installing the WRAPLOCK® Tie. Figure 3 illustrates
the application on a C-neck insulator on 1/0 ACSR 6/1 PLP Polymer 15kV and 35kV Insulators
conductor.
11-3
WRAPLOCK® Tie
NOMENCLATURE RUS Accepted
IDENTIFICATION TAPE
NEOPRENE COLOR CODE

CENTER
SECTION
INSULATOR IDENTIFICATION MARK

C-Neck: Black
F-Neck: Yellow
J-Neck: Green
Cabled Section Gritted Leg
Gritted Leg
Applied Length
WRAPLOCK Tie Tube: Component is detached and placed Color Code: Assists in identification of conductor di-
in the saddle groove of the insulator. ameter and indicates starting point for application,
corresponding to tabular information appearing on
Molded Center Section: Together with tubes, completely
Catalog pages.
surrounds conductor with protective cushion.
Applied Length: Assists in identification of conductor
Insulator Identification Mark: Identifies the correct insula-
size, corresponding to tabular information appearing
tor head-style by colors corresponding to information
on Catalog pages.
on Catalog Specification pages.
Identification Tape: Shows catalog number, nominal sizes.
GENERAL RECOMMENDATIONS
INTENDED USE: WRAPLOCK Ties secure conductors in The following are guideline definitions for vibration activity.
the top groove of interchangeable head-style insulators. They should be applied to a Utility’s own experience on
lines in a given area.
WRAPLOCK Ties provide an improved method of securing
conductor compared to clamp-top insulators or hand ties “Excessive” Vibration: Areas where abrasion damage
over Armor Rods. has been known to require replacement of both hand tie
wire and protective rods, or where fatigue has been found
WRAPLOCK TIE TUBE: WRAPLOCK Ties provide supe- under clamps. Protective rods should be replaced when
rior abrasion protection for the conductor under all types visual inspection shows approximately half or more of the
of motion, including low frequency sway oscillation, high rod diameter has been abraded.
frequency aeolian vibration, and galloping.
“Severe” Vibration: Areas where abrasion has required re-
The elastomer components are recommended because they placement of hand tie wire, but damage to protective rods has
surround the bare conductor with a resilient cushion where not progressed to the point where replacement is necessary.
the conductor would come into contact with the insulator “Moderate” Vibration: Areas where replacement of hand
and with the center section of the tie. The WRAPLOCK Tie tie wire has not been required, and damage is minor.
provides superior protection by eliminating abrasion rather
than sacrificing outside surfaces to abrasion. WRAPLOCK Ties provide protection on areas of “severe” or
“moderate” vibration. For areas experiencing “excessive”
VIBRATION DAMPERS: By using WRAPLOCK Ties, the vibration, supplemental use of dampers is recommended.
vibration fatigue life is maximized to the extent that the Spiral Vibration Damper's single purpose is to prevent the
original endurance limit of the conductor is not reduced unlimited accumulation of aeolian vibration.
by abrasion on its outside surface. However, on selected
lines where experience indicates that prolonged periods of
vibration might approach the fatigue life of the conductor, (Continued)
or cause inner wire fretting, it will be necessary to supple-
ment with dampers.
11-4
11
WRAPLOCK Tie ®
WRAPLOCK® Tie
GENERAL RECOMMENDATIONS CONTD.
INTERCHANGEABLE HEAD-STYLE LINE ANGLES –

INSULATOR: To insure proper fit and GENERAL GUIDELINES:
service life, it is recommended that only On vertically-mounted insulators,
insulators corresponding to C-neck, WRAPLOCK Ties can normally ac-
F-neck, or J-neck be used. These neck- commodate line angles up to 10˚.
diameter and groove-height dimensions Larger angles may be accommodated
appear on ANSI standards. when the insulator is mounted at vary-
ing degrees of cant from the vertical,
Consult the Factory for engineering rec- depending upon the actual cant of the
ommendations on non-interchangeable insulator. Combining Side Ties with
head-style insulators. A sample of the WRAPLOCK Ties on a single structure
insulator in question is desirable. can also affect the acceptable line
angles for that structure.
CONDUCTOR SIZE: Conductor sizes
up to 1.240" O.D. can be accommodated A technical report (TM-197E) is available which describes
depending on the insulator's top groove radius. these various permissible line angles of WRAPLOCK Ties
as a function of the insulator cant.
MECHANICAL STRENGTH: The WRAPLOCK tie is de-
signed to provide longitudinal holding strength in excess of In all cases the conductor should rest in the preferred
values required by the National Electric Safety Code. The insulator groove, independently of the tie, so the tie is not
maximum holding strength is usually sufficient to contain the required to force the conductor to remain in that groove. The
broken conductor to a single span, however, the WRAPLOCK largest practical angle a tie can accommodate depends
Tie is designed to relieve the load before severe damage upon limiting factors such as conductor size, tension, span
is done to the pole's structural components. lengths, sag angles, insulator style and orientation, etc.
Consult PLP for further guidance on line angle issues not
The WRAPLOCK Tie is designed to permit controlled and covered in the above test report.
limited movement of unbroken conductor, reducing canti-
lever loading at the base of the insulator or bracket, then DOUBLE SUPPORTS: At double crossarms PREFORMED™
restore itself. We refer to this unique feature as “resilience”. Double-Support Tie can be used to cross major highways
TM-169E covers the mechanical testing of the WRAPLOCK and railroads, or turn angles where it is practical to hold the
Tie and is available upon request. conductor in the top groove during installation.
RADIO INTERFERENCE: The RIV characteristics of

WRAPLOCK Ties are equivalent to those of a well-made SAFETY CONSIDERATIONS
hand tie when originally installed. During service life the
precontoured tie assures continued fit, which would have 1. This product is intended for a single (one-time) use
better RIV than a loosened tie wire. and for the specified application. CAUTION: DO NOT
REUSE OR MODIFY THIS PRODUCT UNDER ANY
TAPPING: Compared to the use of protective rods, placing CIRCUMSTANCES.
hot-line clamps directly over the applied legs of Wraplock Ties 2. This product is intended for use by trained craftspeople
cannot be recommended. Tapping over protective rods will only. This product SHOULD NOT BE USED by anyone
remain permissible, however, there are now stirrups avail- who is not familiar with and trained in the use of it.
able that provide a superior method of making hot-line taps.
3. When working in the area of energized lines with this
product, EXTRA CARE should be taken to prevent ac-
cidental electrical contact.
4. For PROPER PERFORMANCE AND PERSONAL
SAFETY be sure to select the proper size WRAPLOCK
Tie before application.
5. WRAPLOCK Ties are precision devices.To insure proper
performance, they should be stored in cartons under
cover and handled carefully.
11-5
WRAPLOCK® Tie
For use on:

ACSR, Compacted ACSR,
Aluminum Alloy
All-Aluminum, AWAC®
Compacted All-Aluminum
C-Neck Interchangeable
Headstyle Insulators
ANSI 55-2 Pin
2-1/4" Neck Diameter
ANSI 55-3 Pin
Diameter Range Applied Insulator

Catalog (inches) Nominal Units Wt./Lbs. Length Identification Color
Number Min. Max. Conductor Size Per Carton (inches) Mark Code
9/16" R Groove (See Note 2)
#4, 6/1-7/1
WTC-0100 .248 .259 100 21 19 Black Orange
#4, 7W Alum. Alloy
#4, AWAC, 5/2
WTC-0101 .260 .269 #3, 7W, All-Alum. 100 21 19 Black Green
#2, 7W, Comp.
#3, 7W, Alum. Alloy
WTC-0102 .270 .280 100 21 19 Black Yellow
#3, AWAC, 6/1
#4, AWAC, 4/3
WTC-0103 .281 .291 100 24 20-1/2 Black White
#3, 6/1 #2, 6/1, Comp.
#3, AWAC, 5/2
WTC-0104 .292 .303 #2, 7W, All-Alum. 100 24 20-1/2 Black Purple
#2, 7/1, Comp.
#4, AWAC, 3/4
WTC-0105 .304 .314 100 24 21-1/2 Black Brown
#2, AWAC, 6/1
#2, 6/1-7/1
WTC-0106 .315 .327 100 24 21-1/2 Black Red
#2, 7W, Alum. Alloy
#2, AWAC, 5/2
WTC-0107 .328 .340 100 25 22-1/2 Black Blue
#1, 7W, All-Alum. 1/0, 7W, Comp.
#3, AWAC, 3/4
WTC-0108 .341 .353 100 25 22-1/2 Black Orange
#1, 7W, Alum. Alloy
#2, AWAC, 4/3
WTC-0109 .354 .367 100 26 23-1/2 Black Green
#1, 6/1, 1/0, 6/1, Comp.
1/0, 7W, All-Alum.
WTC-0110 .368 .381 100 26 20 Black Black
2/0, 7W, Comp.
#2, AWAC, 3/4
WTC-0111 .382 .394 100 27 21 Black White
1/0, AWAC, 6/1
WTC-0112 .395 .411 1/0, 6/1 1/0, 7W, Alum. Alloy 100 27 21 Black Yellow
2/0, 7W-19W, All-Alum.
WTC-0113 .412 .437 100 27 22 Black Brown
3/0, 7W-19W, Comp.
WTC-0114 .438 .463 2/0, 6/1-7/1 2/0, 7W, Alum. Alloy 100 28 23 Black Blue
3/0, 7W-19W, All-Alum.
WTC-0115 .464 .492 50 18 24-1/2 Black Green
4/0, 7W-19W, Comp.
3/0, 6/1 3/0, 7W, Alum. Alloy
WTC-0116 .493 .522 50 18 24-1/2 Black Orange
4/0, 7W, All-Alum.
3/0, AWAC, 5/2 4/0, 19W, All-Alum.
WTC-0117 .523 .554 50 18 26-1/2 Black Black
266.8,7W-19W,Comp.
4/0, 6/1 4/0, 7W, Alum. Alloy
WTC-0118 .555 .594 50 19 27-1/2 Black Red
266.8, 7W-19W, All-Alum.
WTC-0119 .595 .630 266.8, 18/1 300, 18W-37W, All-Alum. 50 21 28-1/2 Black Purple
Right-hand lay standard (Continued on next page)
EXPLANATORY NOTES:
(1) Nominal Conductor size indicates one of various conductors within each range.
(2) For the succeeding conductors ranges, the insulator’s top groove radius should be at least as large as shown above.
(3) AWAC is a registered trademark of the Copperweld Co.
11-6
11
WRAPLOCK Tie ®
WRAPLOCK® Tie
For use on:
Aluminum Alloy
ANSI 55-2 Pin
ANSI 55-3 Pin

Catalog (Inches) Nominal Units Wt./Lbs. Length Identification
Number Min. Max. Conductor Size Per Carton (Inches) Mark Color Code
5/8", R. Groove (See Note 2)
WTC-0120 .631 .664 266.8, 26/7 266.8, 19W, Alum. Alloy 50 21 28-1/2 Black Yellow
336.4, 18/1-36/1 336.4, 19W, All-Alum.
WTC-0121 .665 .705 50 21 29-1/2 Black Brown
350, 19W-37W, All-Alum.
WTC-0122 .706 .747 336.4, 26/7-30/7 397.5, 19W, All-Alum. 50 22 30-1/2 Black Green
3/4" R. Groove (See Note 2)
397.5, 24/7, 26/7 397.5,
WTC-0123 .748 .795 19W, Alum. Alloy 477, 50 20 33 Black Orange
19W, 37W, All-Alum.
477, 18/1, 36/1 500,
WTC-0124 .796 .846 50 21 37 Black Purple
19W, All-Alum.
556.5, 18/1, 36/1 556.5,
WTC-0125 .847 .900 50 21 39 Black Blue
19W, 37W All-Alum.
636, 18/1, 36/1 636,
WTC-0126 .901 .958 37W All-Alum. 556.5M, 50 22 41 Black Green
19W Alum. Alloy
666.6, 24/7, 54/7 750,
WTC-0127 .959 1.018 37W All-Alum. 636, 50 23 43 Black White
37 Alum. Alloy
795, 36/1, 45/7 795,
WTC-0128 1.019 1.083 50 24 45 Black Brown
37W Alum. Alloy
7/8" or 1" R. Groove (See Note 2)
954, 36/1 954,
WTC-0129 1.084 1.151 37W All-Alum. 795, 50 25 47 Black Orange
37W Alum. Alloy
954, 45/7, 54/7 1033.5,
WTC-0130 1.152 1.223 37W All-Alum. 954, 50 27 49 Black Purple
37W Alum.Alloy
WTC-0131 1.224 1.240 50 29 59 Black Black
Right-hand lay standard
EXPLANATORY NOTES:
11-7
WRAPLOCK® Tie
For use on:

ACSR, Compacted ACSR, Aluminum Alloy
All-Aluminum, AWAC® Compacted All-Aluminum
F-Neck Interchangeable Headstyle Insulators
ANSI 55-4 Pin
ANSI 55-5 Pin 2-7/8"
ANSI 57-1 Post Neck Diameter
ANSI 57-2 Post
ANSI 57-3 Post
Diameter Range
(inches) Units Wt./Lbs. Applied Insulator
Catalog Nominal Length Identification Color
Number Min. Max. Conductor Size Per Carton (inches) Mark Code

WTF-0200 .248 .259 #4, 6/1-7/1 – #4, 7W, Alum. Alloy 100 24 20-3/4 Yellow Orange
WTF-0201 .260 .269 #4, AWAC, 5/2 – #3, 7W, All-Alum. – #2, 7W, Comp. 100 24 20-3/4 Yellow Green
WTF-0202 .270 .280 #3, 7W, Alum. Alloy – #3, AWAC, 6/1 100 24 20-3/4 Yellow Yellow
WTF-0203 .281 .291 #4, AWAC, 4/3 – #3, 6/1 – #2, 6/1, Comp. 100 26 21-3/4 Yellow White
WTF-0204 .292 .303 #3, AWAC, 5/2 – #3, 7W, All-Alum. – #2, 7/1, Comp. 100 26 21-3/4 Yellow Purple
WTF-0205 .304 .314 #4, AWAC, 3/4 – #2, AWAC, 6/1 100 27 22-3/4 Yellow Brown
WTF-0206 .315 .327 #2, 6/1-7/1 – #2, 7W, Alum. Alloy 100 27 22-3/4 Yellow Red
WTF-0207 .328 .340 #2, AWAC, 5/2 – #1, 7W, All-Alum. 1/0, 7W, Comp. 100 27 23-3/4 Yellow Blue
WTF-0208 .341 .353 #3, AWAC, 3/4 – #1, 7W, Alum. Alloy 100 27 23-3/4 Yellow Orange
WTF-0209 .354 .367 #2, AWAC, 4/3 – #1, 6/1 1/0, 6/1, Comp. 100 28 24-3/4 Yellow Green
WTF-0210 .368 .381 1/0, 7W, All-Alum. – 2/0, 7W, Comp. 100 29 21-1/2 Yellow Black
WTF-0211 .382 .394 #2, AWAC, 3/4 – 1/0, AWAC, 6/1 100 29 22-1/2 Yellow White
WTF-0212 .395 .411 1/0, 6/1 1/0, 7W, Alum. Alloy 100 29 22-1/2 Yellow Yellow
WTF-0213 .412 .437 2/0, 7W-19W, All-Alum. 3/0, – 7W-19W, Comp. 100 30 23-1/2 Yellow Brown
WTF-0214 .438 .463 2/0, 6/1-7/1 2/0, – 7W, Alum. Alloy 100 31 24-1/2 Yellow Blue
WTF-0215 .464 .492 3/0, 7W-19W, All-Alum. 4/0, – 7W-19W, Comp. 50 20 25-1/2 Yellow Green
WTF-0216 .493 .522 3/0, 6/1 3/0, 7W, Alum. Alloy 4/0, – 7W, All-Alum. 50 20 25-1/2 Yellow Orange
3/0, AWAC, 5/2 4/0, 18/1 4/0,
WTF-0217 .523 .554 50 20 25-1/2 Yellow Black
19W, All-Alum. 266.8, 7W-19W, Comp.
4/0, 6/1 4/0, 7W, Alum. Alloy
WTF-0218 .555 .594 50 20 26-1/2 Yellow Red
266.8, 7W-19W, All-Alum.
WTF-0219 .595 .630 266.8, 18/1 300,– 19W-37W,All-Alum. 50 22 28 Yellow Purple
5/8", R. Groove (See Note 2)

WTF-0220 .631 .664 266.8, 26/7 266.8, 19W, Alum. Alloy 50 22 29 Yellow Yellow
336.4, 18/1-36/1 336.4, 19W, All-Alum. 350,
WTF-0221 .665 .705 50 22 29 Yellow Brown
19W-37W,All-Alum.
WTF-0222 .706 .747 336.4, 26/7-30/7 397.5, 19W, All-Alum. 50 23 30 Yellow Green

397.5, 24/7-26/7 397.5, 19W, Alum. Alloy 477,
WTF-0223 .748 .795 50 24 32-1/2 Yellow Orange
19W-37W,All-Alum.

EXPLANATORY NOTES:
11-8
11
WRAPLOCK Tie ®
WRAPLOCK® Tie
For use on:
Aluminum Alloy
F-Neck Interchangeable
ANSI 55-4 Pin
ANSI 55-5 Pin 2-7/8"
ANSI 57-2 Post
ANSI 57-3 Post
Diameter Range
Applied Insulator
(Inches) Units Wt./Lbs.
Catalog Length Identification Color
Number Min. Max. Nominal Conductor Size Per Carton (Inches) Mark Code
477, 18/1, 36/1 500, 19W,
WTF-0224 .796 .846 50 20 37 Yellow Purple
All-Alum.
556.5, 18/1, 36/1 556.5,
WTF-0225 .847 .900 50 21 39 Yellow Blue
19W, 37W All-Alum
636, 18/1, 36/1 636, 37W All-Alum.
WTF-0226 .901 .958 50 22 41 Yellow Green
556.5, 19W Alum. Alloy
666.6, 24/7, 54/7 750, 37W,
WTF-0227 .959 1.018 50 22 43 Yellow White
All-Alum. 636, 37W, Alum. Alloy
795, 36/1, 45/7 795, 37W,
WTF-0228 1.019 1.083 50 23 45 Yellow Brown
All-Alum.
7/8" R. or 1" R. Groove (See Note 2)
954, 36/1 954, 37W, All-Alum. 795,
WTF-0229 1.084 1.151 50 24 47 Yellow Orange
37W, Alum. Alloy
954, 45/7, 54/7 1033.5,37W,
WTF-0230 1.152 1.223 50 25 49 Yellow Purple
WTF-0231 1.224 1.240 50 29 59 Yellow Black
EXPLANATORY NOTES:
11-9
WRAPLOCK® Tie
For use on:

ACSR, Compacted ACSR, Aluminum Alloy
All-Aluminum, AWAC® Compacted All-Aluminum
J-Neck Interchangeable Headstyle Insulators
ANSI 55-6
Single Skirt Pin
ANSI 55-7 3-1/2" Neck Diameter
Single Skirt Pin
ANSI 56-1
Double Skirt Pin

Catalog (Inches) Units Wt./Lbs. Length Identification Color
WTJ-0400 .248 .259 #4, 6/1-7/1 – #4, 7W, Alum. Alloy 100 29 21 Green Orange
WTJ-0401 .260 .269 #4, AWAC, 5/2 – #3, 7W, All-Alum. – #2, 7W, Comp. 100 29 21 Green Green
WTJ-0402 .270 .280 #3, 7W, Alum. Alloy – #3, AWAC, 6/1 100 29 21 Green Yellow
WTJ-0403 .281 .291 #4, AWAC, 4/3 – #3, 6/1 – #2, 6/1Comp. 100 32 21 Green White
WTJ-0404 .292 .303 #3, AWAC, 5/2 – #2, 7W, All-Alum. – #2, 7/1, Comp. 100 32 22 Green Purple
WTJ-0405 .304 .314 #4, AWAC, 3/4 – #2, AWAC, 6/1 100 33 22 Green Brown
WTJ-0406 .315 .327 #2, 6/1-7/1 – #2, 7W, Alum. Alloy 100 33 23 Green Red
WTJ-0407 .328 .340 #2, AWAC, 5/2 – #1, 7W, All-Alum. 1/0, 7W, Comp. 100 33 23 Green Blue
WTJ-0408 .341 .353 #3, AWAC, 3/4 – #1, 7W, Alum. Alloy 100 33 24 Green Orange
WTJ-0409 .354 .367 #2, AWAC, 4/3 – #1, 6/1 1/0, 6/1, Comp. 100 33 24 Green Green
WTJ-0410 .368 .381 1/0, 7W, All-Alum. 2/0, 7W, Comp. 100 33 25 Green Black
WTJ-0411 .382 .394 #2, AWAC, 3/4 1/0, AWAC, 6/1 100 34 23 Green White
WTJ-0412 .395 .411 1/0, 6/1 1/0, 7W, Alum. Alloy 100 34 24 Green Yellow
WTJ-0413 .412 .437 2/0, 7W-19W, All-Alum. 3/0, 7W-19W, Comp. 100 35 25 Green Brown
WTJ-0414 .438 .463 2/0, 6/1-7/1 2/0, 7W, Alum. Alloy 100 35 26 Green Blue
WTJ-0415 .464 .492 3/0, 7W-19W, All-Alum. 4/0, 7W-19W, Comp. 50 21 28 Green Green
WTJ-0416 .493 .522 3/0, 6/1 3/0, 7W, Alum. Alloy 4/0, 7W, All-Alum. 50 21 28 Green Orange
3/0, AWAC, 5/2 4/0, 18/1 4/0, 19W, All-Alum.
WTJ-0417 .523 .554 50 21 28 Green Black
266.8, 7W-19W,Comp.
WTJ-0418 .555 .594 4/0, 6/1 4/0, 7W, Alum. Alloy 266.8, 7W-19W, All-Alum. 50 22 29 Green Red
WTJ-0419 .595 .630 266.8, 18/1 300, 19W-37W, All-Alum. 50 24 30 Green Purple
WTJ-0420 .631 .664 266.8, 26/7 266.8, 19W, Alum. Alloy 50 24 31 Green Yellow
336.4, 18/1-36/1 336.4, 19W,
WTJ-0421 .665” .705” 50 24 31 Green Brown
All-Alum. 350, 19W-37W, All-Alum.
WTJ-0422 .706” .747” 336.4, 26/7-30/7 397.5, 19W, All-Alum. 50 25 32 Green Green
397.5,24/7-26/7 397.5, 19W, Alum. Alloy 477M, 19W-37W,
WTJ-0423 .748” .795” 50 26 34 Green Orange
All-Alum.
WTJ-0424 .796 .846 477, 18/1, 36/1 500, 19W, All-Alum. 50 32 39-1/2 Green Purple
WTJ-0425 .847 .900 556.5, 18/6, 36/1 556.5, 19W, 37W, All-Alum. 50 33 41 Green Blue
636, 18/1, 36/1 636,37W,
WTJ-0426 .901 .958 25 18 43 Green Green
All-Alum. 556.5, 19W, Alum. Alloy
666.6, 24/7, 54/7 750, 37W,
WTJ-0427 .959 1.018 50 35 45 Green White
WTJ-0428 1.019 1.083 795, 36/1, 45/7 795, 37W, All-Alum. 25 18 47 Green Brown
7/8" or 1" Groove (See Note 2)
WTJ-0429 1.084 1.151 954, 36/1 954, 37W, All-Alum. 795, 37W, Alum. Alloy 25 19 49 Green Orange
WTJ-0430 1.152 1.223 954, 45/7, 54/7 1033.5, 37W,All-Alum. 25 19 51 Green Purple
WTJ-0431 1.224 1.240 25 20 59-1/2 Green Black
EXPLANATORY NOTES:
11-10
11
Distribution Tie
Distribution Tie
NOMENCLATURE
TieTube: Each tie is furnished with Tie Tube Component.The Applied Length: Assist in identification of conductor size,
Tie Tube is detached and applied over the conductor. corresponding to tabular information appearing on
Identification Tape: Shows catalog number, nominal sizes. catalog pages.
Color Code: Identifies conductor diameter ranges.

Insulator Identification Mark: Identifies the correct insula-
tor headstyle by colors corresponding to information
on catalog pages.
INTENDED USE: Distribution Ties manufactured of alumi- Consult the Factory for engineering rec-
num covered steel secure conductors in the top groove of ommendations on non-interchangeable
interchangeable headstyle insulators. headstyle insulators. A sample of the
insulator in question is desirable.
Distribution Ties provide an improved method of securing
conductor compared to clamp-top insulators or hand ties CONDUCTOR SIZE: Distribution Ties
over Armor Rods. Distribution Ties provide superior abra- can accommodate conductor diameters
sion protection for the conductor under all types of motion, from .190" to 1.585" for F neck insulators
including low frequency sway oscillation, high frequency and .190" to 1.240" for other size insula-
aeolian vibration, and galloping. The tube component sur- tors as long as the insulator top groove
rounds the bare conductor with a resilient cushion where the is large enough. Consult the tables in
conductor would come into contact with the insulator and this section for minimum groove radii
with the center section of the tie. In the case of Distribution required for a specific tie and conductor
Ties applied over plastic jacketed conductor, the tube can diameter range.
be disposed of because contact with the bare conductor is
prevented by the jacketing itself. RADIO INTERFERENCE: The RIV
characteristics of Distribution Ties are
PREFORMED™ Plastic Line Ties are also offered as an al- equivalent to those of a well-made hand tie when originally
ternate to metal ties applied over plastic jacketed conductor. installed. During service life the precontoured Tie assures
continued fit, which would have better RIV than a loosened
INTERCHANGEABLE HEADSTYLE INSULATOR: To tie wire.
insure proper fit and service life, it is recommended that only
insulators corresponding to C-neck, F-neck, J-neck, or K-neck DOUBLE SUPPORTS: At double crossarms PREFORMED
be used. These neck-diameter and groove-height dimensions Double-Support Tie can be used to cross major highways
appear on ANSI standards. and railroads, or turn angles where it is practical to hold the
conductor in the top groove during installation.
(Continued)
11-11
Distribution Tie
LINE ANGLES - “Severe” Vibration: Areas where abrasion has required

GENERAL GUIDELINES: On vertically- replacement of hand tie wire, but damage to protective
mounted insulators, Distribution Ties can rods has not progressed to the point where replacement
normally accommodate line angles up is necessary.
to 10°. Larger angles may be accommo-
“Moderate” Vibration: Areas where replacement of hand
dated when the insulator is mounted at
tie wire has not been required, and damage is minor. Dis-
varying degrees of cant from the verti-
tribution Ties, with tubes, provide protection on areas of
cal, depending upon the actual cant of
“moderate” vibration.
the insulator. Combining Side Ties with
Distribution Ties on a single structure can TAPPING: Compared to the use of protective rods, placing
also affect the acceptable line angles for hot-line clamps directly over the applied legs of Distribution
that structure. Ties cannot be recommended. Tapping over protective rods
A technical report (TM-197E) is available which describes will remain permissible, however, there are now stirrups avail-
these various permissible line angles of Distribution Ties able that provide a superior method of making hot-line taps.
as a function of the insulator cant.
APPLICATION-INSPECTION: The Distribution Tie can
In all cases the conductor should rest in the preferred be installed parallel to the pole when pole or conductor
insulator groove, independently of the tie, so the tie is not clearance is critical. Application Procedures are available.
required to force the conductor to remain in that groove.
The largest practical angle a tie can accommodate depends
upon limiting factors such as conductor size, tension, span
lengths, sag angles, insulator style and orientation, etc.
Consult PLP for further guidance on line angle issues not
covered in the above test report.
MECHANICAL STRENGTH: The Distribution Tie is de-
signedto provide longitudinal holding strength in excess of
values required by the National Electric Safety Code. The
holding strengths are usually sufficient to contain broken
conductors to a single span and minimize damage to the
conductor and other structure components.
The Distribution Tie is designed to permit controlled and

limited movement of unbroken conductor and, under certain
conditions, return the conductor to its original position. The SAFETY CONSIDERATIONS
ability of the Tie to give and return under differential loading
conditions is called “resiliency” and is designed into each 1. This product is intended for a single (one-time) use and
Distribution Tie. TM-166E covers the mechanical testing of for the specified application. CAUTION: DO NOT REUSE
the Distribution Tie and is available upon request. OR MODIFY THIS PRODUCT UNDER ANY CIRCUM-
STANCES.
VIBRATION DAMPERS: By using Distribution Ties, abrasion
can not reduce the fatigue life of the conductor. However, 2. This product is intended for use by trained craftspeople
for lines where experience indicates that prolonged periods only. This product SHOULD NOT BE USED by anyone
of vibration might lead to fatigue of the conductor, cause who is not familiar with and trained in the use of it.
inner wire fretting, or score the insulator’s glaze, SVD’s are 3. When working in the area of energized lines with this
recommended. product, EXTRA CARE should be taken to prevent ac-
The following are guideline definitions for vibration activity.
Application of these guidelines should be based on a util- 4. For PROPER PERFORMANCE AND PERSONAL
ity's field experience. SAFETY be sure to select the proper size PREFORMED™
Distribution Tie before application.
“Excessive” Vibration: Areas where abrasion damage has 5. PREFORMED Distribution Ties are precision devices.
been known to require replacement of both hand tie wire To insure proper performance, they should be stored in
and protective rods, or where fatigue has been found under cartons under cover and handled carefully.
clamps. Protective rods should be replaced when visual
inspection shows approximately one-half or more of the
rod diameter has been abraded.
11-12
11
Distribution Tie
Distribution Tie
For use on:
Aluminum Alloy,
ANSI 55-2 Pin 2-1/4" Neck Diameter
ANSI 55-3 Pin
Diameter
Applied Insulator
Range (Inches) Units Wt./Lbs.
9/16" R. GROOVE (See Note 2)
UTC-1100 .190 .215 #6, 6/1 – #4, 7W Comp. 100 17 24 Black Blue
UTC-1101 .216 .244 #4, 7W All Alum. – #4, 6/1, 7/1 Comp. 100 18 25 Black Brown
UTC-1102 .245 .277 #4, 6/1, 7/1 – #4, 7W Alum. Alloy 100 18 26 Black Orange
UTC-1103 .278 .315 #3, 7W Alum. Alloy – #2, 7W All Alum. 100 18 26 Black Purple
UTC-1104 .316 .357 #2, 6/1, 7/1 – #2, 7W Alum. Alloy #1, 6/1 100 19 28 Black Red
1/0, 7W All Alum. 1/0, 6/1 1/0,
UTC-1105 .358 .405 100 20 30 Black Yellow
7W Alum. Alloy
2/0, 7W All Alum. 2/0, 6/1 2/0,
UTC-1106 .406 .459 50 17 25 Black Blue
7W Alum. Alloy
3/0, 7W All Alum. 3/0, 6/1 3/0,
UTC-1107 .460 .520 50 17 25 Black Orange
7W Alum. Alloy
4/0, 7W All Alum. 4/0, 6/1 4/0,
UTC-1108 .521 .588 50 18 28 Black Red
7W Alum. Alloy
UTC-1109 .589 .665 266.8, 37W All Alum. 266.8, 18/1 50 18 30 Black Purple
336.4, 19W All Alum.
UTC-1110 .666 .755 50 19 31 Black Brown
336.4, 18/1 397.5, 19W All Alum.
477, 19W, 37W All Alum.
UTC-1111 .756 .858 50 19 32 Black Red
477, 18/1, 24/7, 26/7
556.5, 26/7 636, 18/1 700, 37W, 61W All
UTC-1112 .859 .968 50 20 34 Black Blue
Alum.
795, 37W All Alum. 795, 61W
UTC-1113 .969 1.096 50 21 37 Black Green
All Alum. 715.5, 24/7 795, 54/7
UTC-1114 1.097 1.240 954, 36/1, 54/7 1033.5, 37W, 61W All Alum. 50 22 40 Black Yellow
EXPLANATORY NOTES:
(1) “Nominal Conductor Size” indicates one or more of various conductors within each range.
(2) For the succeeding ranges the insulator’s top groove radius should be at least as large as shown above.
11-13
Distribution Tie
For use on:

Aluminum Alloy,
ANSI 55-4 Pin
ANSI 55-5 Pin
ANSI 57-2 Pin
ANSI 57-3 Pin
Diameter Range
(Inches) Units Wt./Lbs. Applied Insulator
UTF-1200 .190 .215 #6, 6/1 #4, 7W Comp. 100 18 25 Yellow Blue
#4, 7W All Alum. #4, 6/1,
UTF-1201 .216 .244 100 19 26 Yellow Brown
7/1 Comp.
UTF-1202 .245 .277 #4, 6/1, 7/1 #4, 7W Alum. Alloy 100 19 27 Yellow Orange
#3, 7W Alum. Alloy #2,
UTF-1203 .278 .315 100 20 29 Yellow Purple
7W All Alum.
#2, 6/1, 7/1 #2,
UTF-1204 .316 .357 100 20 31 Yellow Red
7W Alum. Alloy #1, 6/1
1/0, 7W All Alum. 1/0,
UTF-1205 .358 .405 100 21 32 Yellow Yellow
6/1 1/0, 7W Alum. Alloy
2/0, 7W All Alum. 2/0,
UTF-1206 .406 .459 50 18 26 Yellow Blue
3/0, 7W All Alum. 3/0,
UTF-1207 .460 .520 50 18 27 Yellow Orange
4/0, 7W All Alum. 4/0,
UTF-1208 .521 .588 50 19 29 Yellow Red
UTF-1209 .589 .665 266.8, 37W All Alum. 266.8, 18/1 50 19 32 Yellow Purple
336.4, 19W All Alum. 336.4, 18/1 397.5, 19W
UTF-1210 .666 .755 50 20 32 Yellow Brown
All Alum.
UTF-1211 .756 .858 477, 19W, 37W All Alum. 477, 18/1, 24/7, 26/7 50 20 33 Yellow Red
UTF-1212 .859 .968 556.5, 26/7 636, 18/1 700, 37W, 61W All Alum. 50 21 35 Yellow Blue
795, 37W All Alum. 795, 61W All Alum. 715.5,
UTF-1213 .969 1.096 50 22 38 Yellow Green
24/7 795, 54/7
UTF-1214 1.097 1.240 954, 36/1 1033.5, 37W, 61W All Alum. 954, 54/7 50 23 41 Yellow Yellow
1" R. GROOVE (See Note 2)
UTF-1215 1.241 1.402 1033.5, 54/7 1272, 45/7 50 25 43 Yellow Orange
UTF-1216 1.403 1.585 1351.5, 54/19 1590, 45/7 50 26 45 Yellow Black

EXPLANATORY NOTES:
11-14
11
Distribution Tie
Distribution Tie
For use on:
Aluminum Alloy,
J-Neck Interchangeable
ANSI 55-6 Pin
ANSI 56-1 Pin

UTJ-1300 .190 .215 #6, 6/1 #4, 7W Comp. 100 24 26 Green Blue
UTJ-1301 .216 .244 #4, 7W All Alum. #4, 6/1, 7/1 Comp. 100 24 27 Green Brown
UTJ-1302 .245 .277 #4, 6/1, 7/1 #4, 7W Alum. Alloy 100 25 28 Green Orange
UTJ-1303 .278 .315 #3, 7W Alum. Alloy #2, 7W All Alum. 100 27 30 Green Purple
#2, 6/1, 7/1 #2, 7W Alum. Alloy #1,
UTJ-1304 .316 .357 100 29 32 Green Red
6/1
1/0, 7W All Alum. 1/0, 6/1, 1/0, 7W
UTJ-1305 .358 .405 100 31 33 Green Yellow
Alum. Alloy
2/0, 7W All Alum. 2/0, 6/1, 2/0, 7W
UTJ-1306 .406 .459 50 20 27 Green Blue
Alum. Alloy
3/0, 7W All Alum. 3/0, 6/1, 3/0, 7W
UTJ-1307 .460 .520 50 21 28 Green Orange
Alum. Alloy
4/0, 7W All Alum. 4/0, 6/1, 4/0, 7W
UTJ-1308 .521 .588 50 22 30 Green Red
Alum. Alloy
UTJ-1309 .589 .665 266.8, 37W All Alum. 266.8, 18/1 50 22 33 Green Purple
336.4, 19W All Alum. 336.4, 18/1
UTJ-1310 .666 .755 50 23 33 Green Brown
477, 19W, 37W All Alum. 477, 18/1,
UTJ-1311 .756 .858 50 27 34 Green Red
24/7, 26/7
556.5, 26/7 636, 18/1
UTJ-1312 .859 .968 50 27 36 Green Blue
700, 37W, 61W All Alum.
795, 37W All Alum. 795, 61W All
UTJ-1313 .969 1.096 50 30 39 Green Green
Alum. 715.5, 24/7 795, 54/7
954, 36/1 954, 54/7 1033.5, 37W,
UTJ-1314 1.097 1.240 50 31 42 Green Yellow
61W All Alum.
EXPLANATORY NOTES:
11-15
Distribution Tie
For use on:

Aluminum Alloy,
K-Neck Interchangeable
ANSI 56-2 Pin
4" Neck Diameter
ANSI 56-3 Pin
Diameter Range
Applied Insulator
UTK-1602 .245 .277 #4, 6/1 #4, 7W AAC 100 27 32 Blue Orange
UTK-1604 .316 .357 #2, 6/1, 7/1 #2, 7W AAAC #1, 6/1 100 31 36 Blue Red
1/0, 7W AAC 1/0, 6/1, 1/0,
UTK-1605 .358 .405 100 31 38 Blue Yellow
7W AAAC
2/0, 7W AAC 2/0, 6/1, 2/0,
UTK-1606 .406 .459 50 21 31 Blue Blue
7W AAAC
3/0, 7W AAC 3/0, 6/1, 3/0,
UTK-1607 .460 .520 50 22 32 Blue Orange
7W AAAC
4/0, 7W AAC 4/0, 6/1, 4/0,
UTK-1608 .521 .588 50 23 34 Blue Red
7W AAAC
UTK-1609 .589 .665 266.8, 37W AAC 266.8, 18/1 50 25 36 Blue Purple
336.4, 19W AAC 336.4,
UTK-1610 .666 .755 50 25 37 Blue Brown
18/1 397.5, 19W AAC
477, 19W, 37W AAC 477,
UTK-1611 .756 .858 50 27 38 Blue Red
18/1, 24/7, 26/7
5/8", R. GROOVE (See Note 2)
556.5, 26/7 636, 18/1
UTK-1612 .859 .968 50 27 40 Blue Blue
700, 37W, 61W AAC
3/4", R. GROOVE (See Note 2)
795, 37W, 61W AAC 715.5,
UTK-1613 .969 1.096 50 29 43 Blue Green
24/7 795, 54/7
954, 36/1, 54/7 1033.5, 37W,
UTK-1614 1.097 1.240 50 30 46 Blue Yellow
61W, AAC

EXPLANATORY NOTES:
11-16
11
EZ-WRAP Twin Tie ®
EZ-WRAP® Twin Tie

NOMENCLATURE
TIE TUBE
Tie Tube: Each tie is furnished with Tie Tube Component. The
Tie Tube is detached and applied over the conductor.
Insulator Identification Mark: Identifies the correct insulator(s)
head style. Black/yellow are for C and F-neck insulators.
Yellow is for F-neck insulators only. Yellow/green for F- and
J-neck insulators. Green is for J-neck insulators only.
Color Code and Application Helix: Assists in identification of
conductor diameter corresponding to tabular information
on the catalog pages and indicates “top” of tie and starting
point for leg application.
INTENDED USE: EZ-WRAP Twin Ties, manufactured of In addition, it is recommended that only J-neck insulators
aluminum covered steel, secure conductors in the top groove be used with F-neck/J-neck combination EZ-WRAP Twin
of interchangeable headstyle insulators. Ties for conductors above .855" conductor OD. Refer to
catalog tables for J-neck only ties for these large conductors.
EZ-WRAP Twin Ties provide an improved method of secur-
ing conductor compared to clamp-top insulators or hand Consult PLP for recommendations when the application
ties over Armor Rods. requires conductors larger than .855" conductor OD and
C-neck insulators.
The Twin Tie provides superior abrasion protection for the
conductor under all types of motion, including low frequency APPLICATION HELIX: Each metal component of the EZ-
sway oscillation, high frequency aeolian vibration, and gal- WRAP Twin Tie has an Application Helix formed on one
loping. The pad component surrounds the bare conductor side of the legs which aids application by identifying the “top”
with a resilient cushion where the conductor would come of each component and the first leg to install. This Applica-
into contact with the insulator. tion Helix must face “UP” during installation and should
be the first leg applied to insure proper fit and service life.
LOOP DESIGN: The loop of the EZ-WRAP Twin Tie has
been designed so multiple insulators with dimensions INTERCHANGEABLE HEADSTYLE INSULATOR: To
consistent with ANSI C29 Insulator Standards can be insure proper fit and service life, it is recommended that
accommodated by a single tie design for most conduc- only insulators with dimensions consistent with ANSI C29
tors and insulators. One design will accommodate most Insulator Standards, corresponding to C-neck, F-neck, and
C-neck to F-neck insulators while another will accommo- J-neck, be used with EZ-WRAP Twin Ties.
date most F-neck to J-neck insulators. See note below for
exceptions. Consult PLP for engineering recommendations for non-
interchangeable or other headstyle insulators. A sample of
Note: Due to large conductor size and C-neck top groove the insulator in question is desirable.
space limitations, all C-neck/F-neck combination EZ-WRAP CONDUCTOR SIZE: EZ-WRAP Twin Ties for C and F-neck
Twin Ties for conductors above .855" conductor OD can insulators can accommodate conductor diameters from .245"
be recommended for F-neck insulators only. Refer to the to 1.240" (F-neck only from .856 to 1.240") depending upon
catalog table for F-neck only ties for these large conductors. the insulator's top groove radius. EZ-WRAP Twin Ties for
F and J-neck insulators can accommodate conductor
diameters from .245"-1.240" (J-neck only for .856"/1.240")
depending on the insulator's top groove radius.
(Continued) 11-17
EZ-WRAP® Twin Tie

In order for the tie to fit properly VIBRATION DAMPERS: By using EZ-WRAP Twin Ties
there must be enough room in the with the tube, the possibility of abrasion or fatigue during
insulator's top groove.The minimum conductor movement is minimized. However, for lines with
insulator top groove radius required excessive aeolian vibration, the use of vibration dampers
for a particular EZ-WRAP Twin Tie such as Spiral Vibration Dampers (SVD) may be required.
and conductor diameter is shown Typically two SVDs per span on distribution construction
on the catalog pages above the (less than 800' spans) will reduce aeolian vibration to ac-
catalog numbers. Consult the in- ceptable levels.
sulator manufacturer or PLP when
in doubt about proper insulator top In addition, conductor galloping can produce extreme
groove radius. stress and damage to support points regardless of the tie
device. Consequently, the use of galloping dampers such
LINE ANGLES–GENERAL q as the Air Flow Spoiler (AFS) is recommended where
GUIDELINES: On vertically mount- galloping has occurred or is expected.
ed insulators, EZ-WRAP Twin Ties
can normally accommodate line Consult PLP for engineering recommendations for applica-
angles up to 10°. Larger angles tion of either the SVD or AFS.
may be accommodated when the
insulator is mounted at varying RADIO INTERFERENCE: The RIV characteristics of EZ-WRAP
degrees of cant from the vertical, Twin Ties are equivalent to those of a well-made hand tie
depending upon the actual cant of when originally installed. During service life the precontoured
the insulator. Combining Side Ties tie assures continued fit, which would have better RIV than
with EZ-WRAP Twin Ties on a single a loosened tie wire.
structure can also affect the accept-
able line angles for that structure. TAPPING: Tapping over the applied legs of the EZ-WRAP
Twin Tie is not recommended.
In all cases the conductor should rest in the preferred insula-
tor groove, independently of the tie, so the tie is not required DOUBLE SUPPORTS: At double crossarms PRE-
to force the conductor to remain in that groove. The largest FORMED™ Double-Support Tie can be used to cross major
practical angle a tie can accommodate depends upon limiting highways and railroads, or turn angles where it is practical
factors such as conductor size, tension, span lengths, sag to hold the conductor in the top groove during installation.
angles, insulator style and orientation, etc. Consult PLP for
further guidance on line angle issues. APPLICATION-INSPECTION: The EZ-WRAP Twin Tie is
non-rotational and can be installed when pole or conductor
MECHANICAL STRENGTH: The EZ-WRAP Twin Tie is clearance is critical. Application Procedures are available.
designed to provide longitudinal holding strength in excess
of values required by the National Electric Safety Code.
The holding strength is usually sufficient to contain the
broken conductor to a single span. TR-729E covers the
mechanical testing of the EZ-WRAP Twin Tie and is avail-
able upon request.
SAFETY CONSIDERATIONS
1. This product is intended for a single (one-time) use 4. For PROPER PERFORMANCE AND PERSONAL
and for the specified application. CAUTION: DO NOT SAFETY be sure to select the proper size EZ-WRAP
REUSE OR MODIFY THIS PRODUCT UNDER ANY Twin Tie before application.
CIRCUMSTANCES. 5. EZ-WRAP Twin Ties are precision devices. To insure
2. This product is intended for use by trained craftspeople proper performance, they should be stored in cartons
only. This product SHOULD NOT BE USED by anyone under cover and handled carefully.
who is not familiar with and trained in the use of it.
product, EXTRA CARE should be taken to prevent
accidental electrical contact.
11-18
11
EZ-WRAP Twin Tie ®
EZ-WRAP® Twin Tie

For use on:
Aluminum Alloy,
C-Neck & F-Neck Interchangeable
ANSI 55-2 Pin
ANSI 55-3 Pin
ANSI 55-4 Pin 2-1/4" & 2-7/8"
ANSI 55-5 Pin Neck Diameter
ANSI 57-1 Post
ANSI 57-2 Post
ANSI 57-3 Post
TTCF-102 .245 .277 #4, 6/1, 7/1 #4, 7W Alum. Alloy 50 15 21 Black/Yellow Orange
TTCF-103 .278 .315 #3, 7W Alum. Alloy #2, 7W All Alum. 50 16 22 Black/Yellow Purple
TTCF-104 .316 .357 #2, 6/1, 7/1 #2, 7W Alum. Alloy #1, 6/1 50 16 23 Black/Yellow Red
1/0, 7W All Alum. 1/0, 6/1 1/0,
TTCF-105 .358 .405 50 17 25 Black/Yellow Yellow
7W Alum. Alloy
2/0, 7W All Alum. 2/0, 6/1 2/0,
TTCF-106 .406 .459 50 18 26 Black/Yellow Blue
7W Alum. Alloy
3/0, 7W All Alum. 3/0, 6/1 3/0,
TTCF-107 .460 .520 50 18 27 Black/Yellow Orange
7W Alum. Alloy
4/0, 7W All Alum. 4/0, 6/1 4/0,
TTCF-108 .521 .588 50 19 28 Black/Yellow Red
7W Alum. Alloy
TTCF-109 .589 .665 266.8, 37W All Alum. 266.8, 18/1 50 19 29 Black/Yellow Purple
336.4, 19W All Alum. 336.4,
TTCF-110 .666 .755 50 20 31 Black/Yellow Brown
18/1 397.5, 19W All Alum.
477, 19W, 37W All Alum.
TTCF-111 .756 .858 50 26 32 Black/Yellow Red
477, 18/1, 24/7, 26/7
556.5, 26/7 636, 18/1
TTF-112* .859 .968 50 28 35 Yellow Blue
700, 37W, 61W All Alum.
795, 37W All Alum. 795, 61W
TTF-113* .969 1.096 50 37 37 Yellow Green
All Alum. 715.5, 24/7 795, 54/7
954, 36/1, 54/7 1033.5, 37W,
TTF-114* 1.097 1.240 50 39 39 Yellow Yellow
61W All Alum.
* These sizes are recommended for use with F-neck insulators only due to C-neck insulator top groove space limitations.
EXPLANATORY NOTES:
11-19
EZ-WRAP® Twin Tie
For use on:

Aluminum Alloy,
F-Neck & J-Neck Interchangeable
ANSI 55-4 Pin
ANSI 55-5 Pin 2-7/8" & 3-1/2"
ANSI 57-2 Pin
ANSI 57-3 Pin
ANSI 55-6 Single Skirt Pin
ANSI 55-7 Single Skirt Pin
ANSI 56-1 Double Skirt Pin

TTFJ-202 .245 .277 #4, 6/1, 7/1 #4, 7W Alum. Alloy 50 16 23 Yellow/Green Orange
TTFJ-203 .278 .315 #3, 7W Alum. Alloy #2, 7W All Alum. 50 17 24 Yellow/Green Purple
TTFJ-204 .316 .357 #2, 6/1, 7/1 #2, 7W Alum. Alloy #1, 6/1 50 17 25 Yellow/Green Red
TTFJ-205 .358 .405 1/0, 7W All Alum. 1/0, 6/1 1/0, 7W Alum. Alloy 50 18 27 Yellow/Green Yellow
TTFJ-206 .406 .459 2/0, 7W All Alum. 2/0, 6/1 2/0, 7W Alum. Alloy 50 19 28 Yellow/Green Blue
TTFJ-207 .460 .520 3/0, 7W All Alum. 3/0, 6/1 3/0, 7W Alum. Alloy 50 19 29 Yellow/Green Orange
TTFJ-208 .521 .588 4/0, 7W All Alum. 4/0, 6/1 4/0, 7W Alum. Alloy 50 20 30 Yellow/Green Red
TTFJ-209 .589 .665 266.8, 37W All Alum. 266.8, 18/1 50 20 31 Yellow/Green Purple
336.4, 19W All Alum. 336.4,
TTFJ-210 .666 .755 50 21 33 Yellow/Green Brown
18/1 397.5, 19W All Alum.
TTFJ-211 .756 .858 477, 19W, 37W All Alum. 477, 18/1, 24/7, 26/7 50 28 34 Yellow/Green Red
556.5, 26/7, 636, 18/1
TTJ-212* .859 .968 50 30 37 Green Blue
700, 37W, 61W All Alum.
795, 37W All Alum. 795, 61W
TTJ-213* .969 1.096 50 39 39 Green Green
All Alum. 715.5, 24/7 795, 54/7
954, 36/1 1033.5, 37W,
TTJ-214* 1.097 1.240 50 41 41 Green Yellow
61W All Alum. 954, 54/7
* These sizes are recommended for use with J-neck insulators only. For F-neck insulator applications use F-neck catalog numbers on page 11-19.
EXPLANATORY NOTES:
11-20
11
Double Support Tie
Double Support Tie

NOMENCLATURE
RUS Accepted
TIE TUBE TIE TUBE
Tie Assembly: A Double Support Tie assembly consists of Insulator Identification Mark: Identifies the correct insula-
two metal tie components plus two tie tubes. tor headstyle by color corresponding to information on
Catalog Specification pages.
Tie Tube: Each Double Support Tie assembly is supplied with
two elastomeric tie tubes, designed for abrasion protection. IdentificationTape: Shows catalog number, proper insulator
type, and nominal conductor sizes.
Color Code: Identifies proper conductor size, correspond-
ing to tabular information appearing in this section, and Applied Length: Describes length of each tie component
designates leg cross-over location. after installation, plus assists in product identification.
INTENDED USE: The Double Support Tie is intended for MECHANICAL STRENGTH: The Double Support Tie is
use on aluminum based conductors with diameters from designed to provide superior mechanical strength and
.245" to 1.240". Each Double Support Tie covers a range resiliency during conductor motion and cyclic loading con-
of conductor diameters as outlined in the catalog tables of ditions. Longitudinal holding strengths consistently exceed
this section. the requirements of the National Electric Safety Code
TM-171E covers the mechanical testing of the Double Sup-
INTERCHANGEABLE Headstyle INSULATORS: Double port Tie and is available upon request.
Support Ties are designed for installation on double insulator
construction in the top groove of interchangeable insulators. RADIO INTERFERENCE: The RIV/TVI characteristics of
To insure proper fit and service life, it is recommended only Double Support Ties are equivalent to those of a well made
insulators with uniform dimensions as described by the ANSI hand tie, as originally installed. The precontoured loop and
insulator standards be used. Consult PLP for application formed legs of the Double Support Tie assures continued
on nonstandard insulators. fit, which will provide better RIV/TVI performance than a
loosened hand-tie wire.
TIE DESIGN: The loop of the Double Support Tie has been
engineered so “C” and “F” insulators can be accommodated VIBRATION DAMPERS: The Double Support Tie is de-
by a single tie design. A separate design is required for “J” signed to outperform other tie devices during conductor
neck insulators. Each Double Support Tie is supplied with motion activity, such as aeolian vibration and galloping.
elastomeric tie tubes designed to minimize abrasion to However, on some lines the use of dampers may be required
bare conductor and insulators. For applications on jacketed to prevent damage. Utilities that have experienced conduc-
conductors, the tube may be discarded. tor motion or expect to, should consider adding dampers.
Consult PLP® for general guidelines and advice concerning
conductor motion and dampers. Also, consult the Motion
Control Section in this catalog.
(Continued) 11-21
Double Support Tie
GENERAL RECOMMENDATIONS CONTD. SAFETY CONSIDERATIONS

INSULATOR MOUNTING: The Double Support Tie is de- 1. This product is intended for a single (one-time) use
signed to be used when the conductor is located in the top and for the specified application. CAUTION: DO NOT
groove of the insulators, regardless of insulator orientation, REUSE OR MODIFY THIS PRODUCT UNDER ANY
as long as the conductor will rest in the top groove by itself. CIRCUMSTANCES.
If the conductor will not remain in the top groove by itself, it
2. This product is intended for use by trained craftspeople
will be necessary to relocate it to the side groove, and will
only. This product SHOULD NOT BE USED by anyone
require an appropriate Side or Double Side Tie.
LINE ANGLES - GENERAL GUIDELINES: On vertically- 3. When working in the area of energized lines with this
mounted insulators at double crossarms or brackets, the product, EXTRA CARE should be taken to prevent ac-
Double Support Tie can normally accommodate line angles cidental electrical contact.
up to a total of 20°, with no more than a 10° angle at each 4. For PROPER PERFORMANCE AND PERSONAL
insulator. Larger angles may be accommodated when the SAFETY be sure to select the proper size Double Sup-
insulators are mounted at varying degrees of cant from the port Tie before application.
vertical, depending upon the actual cant of the insulator. 5. Double Support Ties are precision devices. To insure
proper performance, they should be stored in cartons
A technical report (TM-197E) is available which describes under cover and handled carefully.
these permissible line angles for Double Support Ties as
a function of the insulator's cant.
In all cases, the conductor should rest in the preferred

insulator groove, independently of the tie, so the tie is not
required to force the conductor to remain in that groove. The
largest practical angle a tie can accommodate depends
Consult PLP® for further guidance on line angle issues not
covered in the above test report.
TAPPING: Taps should not be made directly over the legs

or loop of the Double Support Tie.
CONDUCTOR COMPATIBILITY: Double Support Ties

should be used only on the size, type, and lay direction of
conductor for which they are designed. When using conduc-
tors not mentioned in the T&D Catalog, consult PLP.
During installation and at all times, care should be taken to

avoid gouging or damaging the wires of the Double Support
Tie or conductor.
Double Support Ties should not be used as tools, i.e.,

come-alongs, pulling-grips, etc.
Consult the Double Support Tie Application Procedure for

additional installation information.
When in doubt about usage of Double Support Ties, consult

your PLP Sales Representative or Preformed Line Products.
11-22
11
Double Support Tie
Double Support Tie

For use on:
ACSR, All-Aluminum, AWAC®, Aluminum
Alloy, Compacted All-Aluminum
Compacted ACSR
ANSI 55-2 Pin
ANSI 55-3 Pin
ANSI 55-4 Pin 2-1/4" & 2-7/8"
ANSI 55-5 Pin Neck Diameters
ANSI 57-1 Post
ANSI 57-2 Post
ANSI 57-3 Post
Diameter Range Approx.
(Inches) Units Wt./Lbs. Applied
Catalog Length- Insulator
Number Each Tie Identification Color
C & F Neck Min. Max. Nominal Conductor Size Per Carton (Inches) Mark Code
DST-0150 .245 .277 #4, 6/1, 7/1 #4, 7W Alum. Alloy 50 11 13 Black/Yellow Orange
DST-0151 .278 .315 #3, 7W Alum. Alloy #2, 7W All Alum. 50 11 13 Black/Yellow Purple
DST-0152 .316 .357 #2, 6/1, 7/1 #2, 7W Alum. Alloy #1, 6/1 50 15 14 Black/Yellow Red
1/0, 7W All Alum. 1/0, 6/1 1/0,
DST-0153 .358 .405 50 16 14 Black/Yellow Yellow
7W Alum. Alloy
2/0, 7W All Alum. 2/0, 6/1 2/0,
DST-0154 .406 .459 50 16 15 Black/Yellow Blue
7W Alum. Alloy
3/0, 7W All Alum. 3/0, 6/1 3/0,
DST-0155 .460 .520 50 23 16 Black/Yellow Orange
7W Alum. Alloy
4/0, 7W All Alum. 4/0, 6/1 4/0,
DST-0156 .521 .588 50 23 17 Black/Yellow Red
7W Alum. Alloy
266.8, 37W All Alum. 266.8, 18/1
DST-0157 .589 .665 50 26 17 Black/Yellow Purple
336.4, 18/1, 26/7 397.5, 19W,
DST-0158 .666 .755 50 28 18 Black/Yellow Brown
All Alum. 400, 19W, 37W All Alum.
477, 19W, 37W All Alum.
DST-0159 .756 .858 50 30 20 Black/Yellow Red
477, 18/1, 24/7, 26/7
556.5, 26/7
DST-0160 .859 .968 50 30 21 Black/Yellow Blue
636, 18/1
795, 37W, 61W All Alum.
DST-0161 .969 1.096 50 30 22 Black/Yellow Green
715.5, 24/7 795, 54/7
954, 54/7, 36/1 1033.5, 45/7 795, 26/7
DST-0162 1.097 1.240 50 30 23 Black/Yellow Yellow
954, 37W All Alum.

EXPLANATORY NOTES:
(1) Diameter Range indicates the size of conductors that utilize the same tie.
(2) “Nominal Conductor Size” indicates one of various conductors within each range.
(3) The loop of the Double Support Ties on this page can accommodate either C or F neck insulators.
(4) For the succeeding ranges, the insulator’s top groove radius should be at least as large as shown above.
11-23
Double Support Tie
For use on:

ACSR, All-Aluminum, AWAC®, Aluminum
Alloy, Compacted All-Aluminum
Compacted ACSR
ANSI 55-6
Single Skirt Pin
ANSI 55-7 3-1/2"
Single Skirt Pin Neck Diameters
ANSI 56-1
Double Skirt Pin

(Inches) Units Wt./Lbs. Applied
Catalog Length- Insulator
Number Each Tie Identification Color
J Neck Min. Max. Nominal Conductor Size Per Carton (Inches) Mark Code
DST-0350 .245 .277 #4, 6/1, 7/1 – #4, 7W Alum. Alloy 50 12 14 Green Orange
DST-0351 .278 .315 #3, 7W Alum. Alloy – #2, 7W All Alum. 50 12 14 Green Purple
DST-0352 .316 .357 #2, 6/1, 7/1 – #2, 7W Alum. Alloy – #1, 6/1 50 16 15 Green Red
DST-0353 .358 .405 1/0, 7W All Alum. 1/0, 6/1 1/0, 7W Alum. Alloy 50 17 15 Green Yellow
DST-0354 .406 .459 2/0, 7W All Alum. 2/0, 6/1 2/0, 7W Alum. Alloy 50 17 16 Green Blue
DST-0355 .460 .520 3/0, 7W All Alum. 3/0, 6/1 3/0, 7W Alum. Alloy 50 25 16 Green Orange
DST-0356 .521 .588 4/0, 7W All Alum. 4/0, 6/1 4/0, 7W Alum. Alloy 50 25 18 Green Red
266.8, 37W All Alum. 266.8, 18/1
DST-0357 .589 .665 50 30 18 Green Purple
336.4, 18/1, 26/7 397.5, 19W, All Alum. 400,
DST-0358 .666 .755 50 30 19 Green Brown
19W, 37W All Alum.
477, 19W, 37W All Alum.
DST-0359 .756 .858 50 33 21 Green Red
477, 18/1, 24/7, 26/7
DST-0360 .859 .968 556.5, 26/7 636, 18/1 50 34 22 Green Blue
DST-0361 .969 1.096 795, 37W, 61W All Alum. 715.5, 24/7 795, 54/7 50 37 23 Green Green
954, 54/7, 36/1 1033.5, 45/7 795, 26/7 954,
DST-0362 1.097 1.240 50 40 24 Green Yellow
37W All Alum.
EXPLANATORY NOTES:
(2) “Nominal Conductor Size” indicates one of various conductors within each range.
(3) The loop of the Double Support Ties on this page can accommodate J-neck insulators.
(4) For the succeeding ranges, the insulator’s top groove radius should be at least as large as shown above.
11-24
11
Side Tie – Groove Formed
Groove Formed
Side Tie
Tie Tube: For bare conductor, each tie is furnished with a
Tie Tube Component. The Tie Tube is detached and
applied over the bare conductor.
Insulator Identification Mark: Identifies the correct insula- TIE TUBE
tor headstyle by colors corresponding to information
on catalog pages.
Color Code and Applied Length: Assists in identification
of conductor size, corresponding to tabular information
appearing on catalog pages.
INTENDED USE: Side Ties manufactured of aluminum With the Tie Tube, the Side Tie not only replaces our origi-
covered steel secure conductors in the side groove of nal armoring product, but provides superior protection by
interchangeable headstyle insulators. eliminating abrasion rather than sacrificing outside surfaces
to abrasion. In the case of Side Ties applied over plastic
Side Ties provide an improved method of securing con- jacketed conductor, Side Ties can be used without tubes
ductor compared to clamp-top insulators or hand ties over because contact with the bare conductor is prevented by
Armor Rods. the jacketing itself.
GROOVE-FORMED: The Groove-Formed design broad-
PREFORMED™ Plastic Side Ties are also offered as an
ens conductor diameter ranges, matching DISTRIBUTION
alternate to metal ties applied over plastic jacketed conductor.
Tie. The formed loop section permits better utilization of
insulator groove space so that larger conductors can be
Side Ties used without tubes can replace hand tie wire in
accommodated on a given insulator.
areas where abrasion damage has not been experienced.
SIDE TIE WITH TUBE: Side Ties provide superior abra-
VIBRATION DAMPERS: By using Side Ties with tubes
sion protection for the conductor under all types of motion,
abrasion cannot reduce the fatigue life of the conductor.
including low frequency sway oscillation, high frequency
However, for lines where experience indicates that prolonged
aeolian vibration and galloping.
periods of vibration might lead to fatigue of the conductor,
cause inner wire fretting, or score the insulator’s glaze,
The tube component is recom-
SVD's are recommended.
mended because it surrounds the
bare conductor with a resilient
The following are guideline definitions for vibration activ-
cushion where the conductor would
ity. Application of these guidelines should be based on a
come into contact with the insulator
Utility's field experience.
and with the center section of the tie.
(Continued)
11-25
“Excessive” Vibration: Areas where abrasion damage has CONDUCTOR SIZE: The
been known to require replacement of both hand tie wire Side Tie exactly matches
and protective rods, or where fatigue has been found under the DISTRIBUTION Tie's
clamps. Protective rods should be replaced when visual ranges, which means identi-
inspection shows approximately one-half or more of the cal color codes on armless
rod diameter has been abraded. construction. Conductor
sizes up to 1.240" O.D. can
“Severe” Vibration: Areas where abrasion has required be accommodated depend-
replacement of hand tie wire, but damage to protective ing on the insulator's side
rods has not progressed to the point where replacement groove radius.
is necessary.
“Moderate” Vibration: Areas where replacement of hand The Side Tie is designed
tie wire has not been required, and damage is minor. to permit controlled move-
ment of unbroken conductor,
Side Ties, with pads, provide protection on areas of reducing cantilever loading at the base of the insulator or
“moderate” vibration. bracket, then restore itself. We refer to this unique feature
as "resilience".
For areas experiencing “severe” or “excessive” vibration,
supplemental use of SVD is recommended. Spiral Vibration RADIO INTERFERENCE: The RIV/TVI characteristics of
Damper's purpose is to suppress aeolian vibration. Side Ties are equivalent to those of a well-made hand tie
when originally installed. During service life the precontoured
MECHANICAL STRENGTH: The Side Tie is designed to Side Tie assures continued fit, which would have better RIV/
provide longitudinal holding strength in excess of values TVI performance than a loosened hand tie wire.
required by the National Electric Safety Code. The holding
strength is usually sufficient to contain the broken conduc- TAPPING: Compared to the use of protective rods, placing
tor to a single span, however, the Side Tie is designed to hot-line clamps directly over the applied legs of Side Ties
relieve the load before severe damage is done to the pole's cannot be recommended. Tapping over protective rods will
structural components. TM-167E covers the mechanical remain permissible, however, there are now stirrups avail-
testing of the Groove Formed Side Tie and is available able that provide a superior method of making hot-line taps.
upon request.
LINE ANGLES GENERAL GUIDELINES: On horizontally-
INTERCHANGEABLE HEAD- mounted insulators, Side Ties can normally accommodate
STYLE INSULATOR: To insure line angles up to 10°. On vertically-mounted insulators, line
proper fit and service life, it is angles up to 40° can normally be achieved. When insula-
recommended only insulators tors are mounted at various
corresponding to C-Neck, F- degrees of cant between the
Neck, or J-Neck be used. These horizontal and the vertical,
neck-diameter and groove-height line angles between 0˚ and
dimensions appear on ANSI 40° may be accommodated
standards. depending upon the actual
cant of the insulator.
Consult PLP for engineering recommendations on non-
interchangeable headstyle insulators. A sample of the A technical report (TM-197E)
insulator in question is desirable. is available which describes
these permissible line angles
for Side Ties as a function of
the insulator's cant.
In all cases, the conductor should rest in the preferred

insulator groove, independently of the tie, so the tie is not
required to force the conductor to remain in that groove.
The largest practical angle a tie can accommodate depends

11-26 covered in the above test report.
11
Groove Formed
Side Tie
APPLICATION-INSPECTION: In the case of smaller sizes, 1. This product is intended for a single (one-time) use
the complete installation should show the applied leg tucked and for the specified application. CAUTION: DO NOT
under the corner of the tube as shown. REUSE OR MODIFY THIS PRODUCT UNDER ANY
CIRCUMSTANCES.
On larger sizes of conductors, it is 2. This product is intended for use by trained craftspeople
optional whether the legs go under only. This product SHOULD NOT BE USED by anyone
or over the corner of the Tie Tube. who is not familiar with and trained in the use of it.
Because the clearance for applica-
tion is the same whether or not the
Tie Tube is installed, the maximum
conductor O.D. is not affected by 4. For PROPER PERFORMANCE AND PERSON-
the Tube. AL SAFETY be sure to select the proper size
PREFORMED™ Side Tie before application.
5. PREFORMED Side Ties are precision devices. To insure
proper performance, they should be stored in cartons
under cover and handled carefully.
11-27
For use on:

ACAR, ACSR,
Compacted ACSR,
Aluminum Alloy
ANSI 55-2 Pin
ANSI 55-3 Pin
Diameter Applied Insulator

Catalog Range (Inches) Units Wt./Lbs. Length Identification Color
STC-1250-P .190 .215 #6, 6/1 – #4, 7W Comp. 100 19 16 Black Blue
STC-1251-P .216 .244 #4, 7W All Alum. – #4, 6/1, 7/1 Comp. 100 20 17 Black Brown
STC-1252-P .245 .277 #4, 6/1, 7/1 – #4, 7W Alum. Alloy 100 22 19 Black Orange
STC-1253-P .278 .315 #3, 7W Alum. Alloy – #2, 7W All Alum. 50 11 21 Black Purple
STC-1254-P .316 .357 #2, 6/1, 7/1 – #2, 7W Alum. Alloy – #1, 6/1 50 16 24 Black Red
STC-1255-P .358 .405 1/0, 7W All Alum. 1/0, 6/1 1/0, 7W Alum. Alloy 50 17 26 Black Yellow
STC-1256-P .406 .459 2/0, 7W All Alum. 2/0, 6/1 2/0, 7W Alum. Alloy 50 20 28 Black Blue
STC-1257-P .460 .520 3/0, 7W All Alum. 3/0, 6/1 3/0, 7W Alum. Alloy 50 21 31 Black Orange
STC-1258-P .521 .588 4/0, 7W All Alum. 4/0, 6/1 4/0, 7W Alum. Alloy 50 22 32 Black Red
STC-1259-P .589 .665 50 24 23 Black Purple
266.8, 18/1 336.4, 19W All Alum.
336.4, 18/1 397.5, 19W All Alum.
STC-1260-P .666 .755 25 Black Brown
400, 19W, 37W, All Alum.
STC-1261-P .756 .858 477, 19W, 37W, All Alum. 477, 18/1, 24/7, 26/7 26 Black Red
556.5, 26/7
STC-1262-P .859 .968 28 Black Blue
636, 18/1 700, 37W, 61W, All Alum.
STC-1263-P .969 1.096 795, 37W, 61W, All Alum. 715.5, 24/7 795, 54/7 29 Black Green
STC-1264-P 1.097 1.240 954, 36/1, 54/7 1033.5, 37W, 61W, All Alum. 33 Black Yellow
EXPLANATORY NOTES:
(2) For the succeeding ranges, the insulator’s side groove radius should be at least as large as shown above.
11-28
11
Groove Formed
For use on:
Side Tie
ACAR, ACSR,
Compacted ASCR,
Aluminum Alloy
ANSI 53-4 Spool
ANSI 53-5 Spool
ANSI 55-4 Pin 2-7/8"
ANSI 57-1 Post
ANSI 57-2 Post
ANSI 57-3 Post

STF-1150-P .190 .215 #6, 6/1 #4, 7W Comp. 100 16 16 Yellow Blue
STF-1151-P .216 .244 #4, 7W All Alum. #4, 6/1, 7/1 Comp. 100 17 17 Yellow Brown
STF-1152-P .245 .277 #4, 6/1, 7/1 #4, 7W Alum. Alloy 100 19 19 Yellow Orange
STF-1153-P .278 .315 #3, 7W Alum. Alloy #2, 7W All Alum. 50 12 21 Yellow Purple
STF-1154-P .316 .357 #2, 6/1, 7/1 #2, 7W Alum. Alloy #1, 6/1 50 17 24 Yellow Red
1/0, 7W All Alum.
STF-1155-P .358 .405 50 17 26 Yellow Yellow
1/0, 6/1 1/0, 7W Alum. Alloy
2/0, 7W All Alum.
STF-1156-P .406 .459 50 21 28 Yellow Blue
2/0, 6/1 2/0, 7W Alum. Alloy
3/0, 7W All Alum.
STF-1157-P .460 .520 50 22 30 Yellow Orange
3/0, 6/1 3/0, 7W Alum. Alloy
4/0, 7W All Alum.
STF-1158-P .521 .588 50 24 32 Yellow Red
4/0, 6/1 4/0, 7W Alum. Alloy
STF-1159-P .589 .665 50 24 23 Yellow Purple
266.8, 18/1 336.4, 19W All Alum.
336.4, 18/1 397.5, 19W All Alum.
STF-1160-P .666 .755 50 33 25 Yellow Brown
400, 19W, 37W, All Alum.
477, 19W, 37W, All Alum.
STF-1161-P .756 .858 50 30 26 Yellow Red
477, 18/1, 24/7, 26/7
556.5, 26/7
STF-1162-P .859 .968 50 36 28 Yellow Blue
636, 18/1 700, 37W, 61W, All Alum.
795, 37W, 61W, All Alum.
STF-1163-P .969 1.096 50 36 29 Yellow Green
715.5, 24/7 795, 54/7
954, 36/1, 54/7
STF-1164-P 1.097 1.240 50 39 33 Yellow Yellow
1033.5, 37W, 61W, All Alum.
EXPLANATORY NOTES:
(2) For the succeeding ranges, the insulator's side groove radius should be at least as large as shown above.
(3) AWAC is a registered trademark of the Copperweld Co. 11-29
For use on:

ACSR, ACAR,
All-Aluminum, AWAC®,
Compacted ACSR,
Aluminum Alloy
ANSI 55-6
Single Skirt Pin
ANSI 55-7 3-1/2"
Single Skirt Pin Neck Diameter
ANSI 56-1
Double Skirt Pin
STJ-1500-P .190 .215 #6, 6/1 100 19 16 Green Blue
STJ-1501-P .216 .244 #4, 7W, All Alum. 100 21 17 Green Brown
STJ-1502-P .245 .277 #4, 6/1 - 7/1 #3, 7W, All Alum. 100 23 19 Green Orange
#3, 7W, Alum. Alloy
STJ-1503-P .278 .315 100 28 21 Green Purple
#2, 7W, All Alum.
#2, 6/1 - 7/1
STJ-1504-P .316 .357 100 32 24 Green Red
#2, 7W, Alum. Alloy #1, 6/1
1/0, 7W-19W All Alum.
STJ-1505-P .358 .405 100 33 26 Green Yellow
1/0, 6/1 1/0, 7W, Alum. Alloy
STJ-1506-P .406 .459 2/0, 7W-19W, All Alum. 2/0, 6/1 50 24 31 Green Blue
3/0, 7W-19W, All Alum.
STJ-1507-P .460 .520 50 24 32 Green Orange
3/0, 6/1 3/0, 7W, Alum. Alloy
4/0, 6/1 4/0, 7W, All Alum.
STJ-1508-P .521 .588 4/0, 7W, Alum Alloy 250, 50 25 34 Green Red
19W-37W All Alum.
266.8, 19W-37W All Alum. 300,
STJ-1509-P .589 .665 50 27 23 Green Purple
19W37W, All Alum. 266.8, 26/7
336.4, 37W, All Alum. 397.5,
STJ-1510-P .666 .755 50 33 25 Green Brown
19W-37W, All Alum.
397.5, 24/7, 26/7
STJ-1511-P .756 .858 477, 19W, 37W, All Alum. 50 35 26 Green Red
477, 18/1, 24/7, 26/7
STJ-1512-P .859 .968 25 19 28 Green Blue
556.5, 26/7 636, 18/1
636, 24/7, 26/7, 30/19 715.5,
STJ-1513-P .969 1.096 25 19 29 Green Green
36/1, 24/7, 26/7
954, 54/7 1033.5, 45/7 1113, 61W All
STJ-1514-P 1.097 1.240 25 22 33 Green Yellow
Alum. 954, 37W Alum. Alloy
EXPLANATORY NOTES:
(2) For the succeeding ranges, the insulator's side groove radius should be at least as large as shown above.
11-30
11
EZ-WRAP Side Tie ®
EZ-WRAP® Side Tie

NOMENCLATURE
INSULATOR
IDENTIFICATION TAPE IDENTIFICATION MARK
TIE TUBE
“C” NECK–BLACK
“F” NECK–YELLOW
“J” NECK–GREEN
Color Code Conductor
Tie Tube: For bare conductor, each tie is furnished with a Insulator Identification Mark: Identifies the correct insula-
Tie Tube Component. The Tie Tube is detached and tor headstyle by colors corresponding to information
applied over the bare conductor. on catalog pages.
Identification Tape: Shows catalog number, nominal sizes. Color Code: Assists in identification of conductor size, cor-
responding to tabular information appearing on catalog
pages.
INTENDED USE: EZ-WRAP Side Ties, manufactured of For conductor galloping, the Air Flow Spoiler is recom-
aluminum covered steel, secure conductors in the side mended. Use of the proper size and quantity of AFS per span
groove of interchangeable headstyle insulators. can eliminate or minimize the effects of galloping. Quantity
per span is based upon total span length and other factors.
EZ-WRAP Side Ties provide an improved method of secur-
ing conductor compared to clamp-top insulators or hand Review the Motion Control section and/or consult PLP for
ties over Armor Rods. engineering recommendations for Air Flow Spoilers, and
if necessary SVD’s.
EZ-WRAP SIDE TIE: EZ-WRAP Side Ties provide superior
abrasion protection over hand tie wire for the conductor MECHANICAL STRENGTH: The EZ-WRAP Side Tie is
under all types of motion, including low-frequency sway designed to provide longitudinal holding strength in excess
oscillation, high-frequency aeolian vibration and galloping. of values required by the National Electric Safety Code. The
The tube component surrounds the holding strength is usually sufficient to contain the broken
bare conductor with a resilient cush- conductor to a single span, however, the EZ-WRAP Side
ion where the conductor would come Tie is designed to relieve the load before severe damage
into contact with the insulator. In the is done to the pole's structural components. TM-200E
case of EZ-WRAP Side Ties applied covers the mechanical testing of the EZ-WRAP Side Tie
over plastic jacketed conductors, and is available upon request.
the tube can be discarded because
contact with the bare conductor is INTERCHANGEABLE
prevented by the jacketing itself. HEADSTYLE INSULATOR:
To insure proper fit and service life, it
VIBRATION DAMPERS: While the EZ-WRAP Side Tie is is recommended that only insulators
superior to hand tie wire, there may be conditions where corresponding to C-Neck, F-Neck, or
excessive conductor movement requires the use of supple- J-Neck be used.These neck-diame-
mental dampers. ters and groove-height dimensions
appear on ANSI standards.
For excessive aeolian vibration on conductors up to .760"
OD, the Spiral Vibration Damper is recommended. Typi-
cally 2 SVD/span on distribution construction is adequate (Continued)
for protection, although more may be required depending
upon a number of factors. 11-31
EZ-WRAP® Side Tie
Consult PLP for engineering recommendations on non- rods will remain permissible,
interchangeable headstyle insulators. A sample of the however, there are now stir-
insulator in question is desirable. rups available that provide a
superior method of making
CONDUCTOR SIZE: The EZ-WRAP Side Tie exactly hot-line taps.
matches the DISTRIBUTION Ties’ ranges, which means
identical color codes on armless construction. Conductor LINE ANGLES GENERAL
sizes up to 1.240" O.D. can be accommodated depending GUIDELINES: On horizon-
on the insulator's side groove tally-mounted insulators, EZ-
radius. WRAP Side Ties can normally
accommodate line angles up
The EZ-WRAP Side Tie is to 10°. On vertically-mounted
designed to permit controlled insulators, line angles up to 40° can normally be achieved.
movement of unbroken con- When insulators are mounted at various degrees of cant
ductor, reducing cantilever between the horizontal and the vertical, line angles between
loading at the base of the 0° and 40° may be accommodated depending upon the
insulator or bracket, then actual cant of the insulator.
restore itself. We refer to this
unique feature as “resilience”. In all cases, the conductor should rest in the preferred insula-
tor groove, independently of the tie, so the tie is not required
RADIO INTERFERENCE: to force the conductor to remain in that groove. The largest
The RIV/TVI characteristics practical angle a tie can accommodate depends upon limit-
of EZ-WRAP Side Ties are equivalent to those of a well- ing factors such as conductor size, tension, span lengths,
made hand tie when originally installed. During service life sag angles, insulator style and orientation, etc. Consult
the precontoured EZ-WRAP Side Tie assures continued PLP® for further guidance on line angle issues not covered
fit, which would have better RIV/TVI performance than a in the above test report.
loosened tie wire.
TAPPING: Compared to the use of protective rods, placing

hot-line clamps directly over the applied legs of EZ-WRAP
Side Ties cannot be recommended. Tapping over protective
1. This product is intended for a single (one-time) use 4. For PROPER PERFORMANCE AND PERSONAL
and for the specified application. CAUTION: DO NOT SAFETY be sure to select the proper size EZ-WRAP
REUSE OR MODIFY THIS PRODUCT UNDER ANY Side Tie before application.
CIRCUMSTANCES. 5. EZ-WRAP Side Ties are precision devices. To insure
11-32
11
EZ-WRAP Side Tie ®
EZ-WRAP® Side Tie

For use on:
ACAR, ACSR,
Compacted ACSR,
Aluminum Alloy
ANSI 55-2 PIN
ANSI 55-3 PIN
EZSTC-270 .190 .215 #6, 6/1 #4, 7W Comp. 100 16 21 Black Blue
#4, 7W, All Alum.
EZSTC-271 .216 .244 100 17 22 Black Brown
#4, 6/1, 7/1 Comp.
EZSTC-272 .245 .277 #4, 6/1 7/1 #4, 7W, Alum. Alloy 100 18 23 Black Orange
#3, 7W, Alum. Alloy
EZSTC-273 .278 .315 100 18 24 Black Purple
#2, 7W, All Alum.
#2, 6/1 - 7/1
EZSTC-274 .316 .357 100 19 25 Black Red
#2, 7W, Alum. Alloy #1, 6/1
1/0, 7W All Alum.
EZSTC-275 .358 .405 100 21 23 Black Yellow
1/0, 6/1 1/0, 7W, Alum. Alloy
EZSTC-276 .406 .459 2/0, 7W All Alum. 2/0, 6/1 2/0, 7W Alum. Alloy 100 22 25 Black Blue
3/0, 7W All Alum.
EZSTC-277 .460 .520 100 24 27 Black Orange
3/0, 6/1 3/0, 7W, Alum. Alloy
4/0, 7W All Alum.
EZSTC-278 .521 .588 100 30 28 Black Red
4/0, 6/1 4/0 7W, Alum Alloy
EZSTC-279 .589 .665 100 34 31 Black Purple
266.8, 18/1 336.4, 19W All Alum.
336.4, 37W All Alum. 336.4,
EZSTC-280 .666 .755 18/1 397.5, 19W All Alum. 100 35 33 Black Brown
400, 19W, 37W All Alum.
EZSTC-281 .756 .858 477, 19W, 37W, All Alum. 477, 18/1, 24/7, 26/7 50 29 35 Black Red
556.5, 26/7, 636, 18/1
EZSTC-282 .859 .968 50 65 36 Black Blue
700, 37W, 61W, All Alum.
795, 37W, 61W, All Alum.
EZSTC-283 .969 1.096 50 38 38 Black Green
715.5, 24/7 795, 54/7
954, 36/1, 54/7
EZSTC-284 1.097 1.240 50 38 39 Black Yellow
1033.5, 37W, 61W, All Alum.
EXPLANATORY NOTES:
11-33
EZ-WRAP® Side Tie
For use on:

ACAR, ACSR,
Compacted ASCR,
Aluminum Alloy
ANSI 53-4 Spool
ANSI 53-5 Spool
ANSI 55-4 Pin
ANSI 55-5 Pin 2-7/8"
ANSI 57-2 Post
ANSI 57-3 Post
EZSTF-170 .190 .215 #6, 6/1 – #4, 7W Comp. 100 16 21 Yellow Blue
EZSTF-171 .216 .244 #4, 7W All Alum. – #4, 6/1, 7/1 Comp. 100 17 22 Yellow Brown
EZSTF-172 .245 .277 #4, 6/1, 7/1 – #4, 7W Alum. Alloy 100 18 23 Yellow Orange
EZSTF-173 .278 .315 #3, 7W Alum. Alloy – #2, 7W All Alum. 100 18 24 Yellow Purple
EZSTF-174 .316 .357 #2, 6/1, 7/1 – #2, 7W Alum. Alloy #1, 6/1 100 19 25 Yellow Red
1/0, 7W All Alum.
EZSTF-175 .358 .405 100 21 23 Yellow Yellow
1/0, 6/1 1/0, 7W Alum. Alloy
2/0, 7W All Alum.
EZSTF-176 .406 .459 100 22 25 Yellow Blue
2/0, 6/1 2/0, 7W Alum. Alloy
3/0, 7W All Alum.
EZSTF-177 .460 .520 100 24 27 Yellow Orange
3/0, 6/1 3/0, 7W Alum. Alloy
4/0, 7W All Alum.
EZSTF-178 .521 .588 100 30 28 Yellow Red
4/0, 6/1 4/0, 7W Alum. Alloy
EZSTF-179 .589 .665 100 34 31 Yellow Purple
266.8, 18/1 336.4, 19W All Alum.
EZSTF-180 .666 .755 336.4, 18/1 397.5, 19W All Alum. 100 34 34 Yellow Brown
400, 19W, 37W All Alum.
EZSTF-181 .756 .858 477, 19W, 37W, All Alum. 477, 18/1, 24/7, 26/7 50 54 36 Yellow Red
556.5, 26/7, 636, 18/1
EZSTF-182 .859 .968 50 36 37 Yellow Blue
700, 37W, 61W, All Alum.
795, 37W, 61W, All Alum.
EZSTF-183 .969 1.096 50 39 39 Yellow Green
715.5, 24/7 795, 54/7
EZSTF-184 1.097 1.240 954, 36/1, 54/7 1033.5, 37W, 61W, All Alum. 50 40 40 Yellow Yellow
EXPLANATORY NOTES:
11-34
11
EZ-WRAP Side Tie ®
EZ-WRAP® Side Tie

For use on:
ACSR, ACAR, All-Aluminum, AWAC®,
Compacted ACSR, Aluminum Alloy
ANSI 55-6
Single Skirt Pin 3-1/2"
ANSI 55-7 Neck Diameter
Single Skirt Pin
ANSI 56-1
Double Skirt Pin
Diameter Range
Applied Insulator
EZSTJ-570 .190 .215 #6, 6/1 100 18 24 Green Blue
EZSTJ-571 .216 .244 #4, 7W, All Alum. 100 19 25 Green Brown
EZSTJ-572 .245 .277 #4, 6/1 - 7/1 #3, 7W, All Alum. 100 19 26 Green Orange
#3, 7W, Alum. Alloy
EZSTJ-573 .278 .315 100 20 27 Green Purple
#2, 7W, All Alum.
#2, 6/1 - 7/1
EZSTJ-574 .316 .357 100 21 28 Green Red
#2, 7W, Alum. Alloy #1, 6/1
1/0, 7W-19W All Alum.
EZSTJ-575 .358 .405 100 23 26 Green Yellow
1/0, 6/1 1/0, 7W, Alum. Alloy
EZSTJ-576 .406 .459 2/0, 7W-19W, All Alum. 2/0, 6/1 100 25 28 Green Blue
3/0, 7W-19W, All Alum. 3/0, 6/1
EZSTJ-577 .460 .520 100 26 30 Green Orange
3/0, 7W, Alum. Alloy
4/0, 6/1 4/0, 7W, All Alum. 4/0,
EZSTJ-578 .521 .588 7W, Alum Alloy 250, 100 35 31 Green Red
19W-37W All Alum.
266.8, 19W-37W All Alum. 300,
EZSTJ-579 .589 .665 100 38 34 Green Purple
19W37W, All Alum. 266.8, 26/7
336.4, 37W, All Alum. 397.5,
EZSTJ-580 .666 .755 50 40 36 Green Brown
19W-37W, All Alum.
397.5, 24/7, 26/7
EZSTJ-581 .756 .858 477, 19W, 37W, All Alum. 50 31 38 Green Red
477, 18/1, 24/7, 26/7
EZSTJ-582 .859 .968 50 38 39 Green Blue
556.5, 26/7 636, 18/1
636, 24/7, 26/7, 30/19 715.5, 36/1,
EZSTJ-583 .969 1.096 50 40 41 Green Green
24/7, 26/7
954, 54/7 1033.5, 45/7 1113, 61W
EZSTJ-584 1.097 1.240 50 43 42 Green Yellow
All Alum. 954, 37W Alum. Alloy
EXPLANATORY NOTES:
11-35
Double Side Tie
NOMENCLATURE
RUS Accepted
TIE TUBE
TIE TUBE
TIE TUBE TIE TUBE
Tie Assembly: A Double Side Tie assembly consists of two Insulator Identification Mark: Identifies the correct insula-
metal tie components plus two tie tubes. tor headstyle by colors corresponding to information
TieTube: Each Double Side Tie assembly is supplied with two on catalog pages.
elastomeric tie tubes, designed for abrasion protection. Color Code and Applied Length: Assist in identification
Cross-Over Marks: C-Neck indicates starting point for of conductor size, corresponding to tabular information
application on smaller diameter C-Neck insulators. appearing on catalog pages.
F-Neck indicates alternate starting point for application Identification Tape: Shows catalog number and nominal
on larger diameter F-Neck insulators. conductor sizes.
J-Neck has only one cross-over mark.
INTENDED USE: Double Side Tie, manufactured of In all cases, the conductor should rest in the preferred
aluminum-covered steel wire, is designed to secure con- insulator groove, independently of the tie, so the tie is not
ductors on double-arm construction in the side groove of required to force the conductor to remain in that groove. The
interchangeable headstyle insulators. They are intended largest practical angle a tie can accommodate depends
for larger line angles than top groove style ties, such as, upon limiting factors such as conductor size, tension, span
Double-Support Ties. lengths, sag angles, insulator style and orientation, etc.
LINE ANGLES – GENERAL GUIDELINES: On vertically- covered in the above test report.
mounted insulators at double crossarms or brackets, the
Double Side Tie can normally accommodate line angles of INTERCHANGEABLE Headstyle INSULATORS: Double
between 0° and 80°, with no more than a 40° angle at each Side Ties are designed for installation on double insulator
insulator. When insulators are mounted at various degrees construction in the side groove of interchangeable insulators.
of cant from the vertical, various line angles may be accom- To insure proper fit and service life, it is recommended only
modated, depending upon the actual cant of the insulators. insulators with uniform dimensions as described by the ANSI
insulator standards be used. Consult PLP for application
A technical report (TM-197E) is available which describes on nonstandard insulators.
these permissible line angles for Double Side Ties as a
function of the insulator's cant. (Continued)
11-36
11
Double Side Tie
Double Side Tie

DOUBLE SIDE TIE: Double Side Ties feature a elastomeric some lines the use of dampers may be required to prevent
tube which surrounds the bare conductor with a resilient damage. Utilities that have experienced conductor motion or
cushion. This tube provides superior abrasion protection expect to, should consider adding dampers. Consult PLP®
for the conductor under all types of motion, including low for general guidelines and advice concerning conductor mo-
frequency sway oscillation and high frequency aeolian vibration and dampers. Also, consult the Motion Control section.
tion. As a result, Double Side Ties provide a vastly improved
method of securing conductors compared to hand ties over TAPPING: Taps should not be made directly over the legs
protective rods, since they eliminate abrasion (and the need or loop of the Double Side Tie.
for protective rods) rather than sacrificing outside surfaces
to abrasion. For applications on jacketed conductors, the CONDUCTOR COMPATIBILITY: Double Side Ties should
tube may be discarded. be used only on the size, type, and lay direction for which
they are designed. When using conductors not mentioned
MECHANICAL STRENGTH: The Double Side Tie is de- in the catalog, consult PLP.
signed to provide superior mechanical strength and resiliency
during conductor motion and cyclic loading conditions. During installation and at all times, care should be taken to
Longitudinal holding strengths consistently exceed the re- avoid gouging or damaging the wires of the Double Side
quirements of the National Electric Safety Code. TM-170E Tie or conductor.
covers the mechanical testing of the Double Side Tie and
is available upon request. Double Side Ties should not be used as tools, i.e., come-
alongs, pulling-grips, etc.
RADIO INTERFERENCE: The RIV/TVI characteristics of
Double Side Ties are equivalent to those of a well made Consult the Double Side Tie Application Procedure for
hand tie, as originally installed. The precontoured loop and additional installation information.
formed legs of the Double Support Tie assures continued
fit, which will provide better RIV/TVI performance than a When in doubt about usage of Double Side Ties, consult
loosened hand-tie wire. your PREFORMED™ Sales Representative or Preformed
Line Products.
VIBRATION DAMPERS: The Double Side Tie is designed
to outperform other tie devices during conductor motion
activity, such as aeolian vibration and galloping. However, on
1. This product is intended for a single (one-time) use
and for the specified application. CAUTION: DO NOT
REUSE OR MODIFY THIS PRODUCT UNDER ANY
CIRCUMSTANCES.
only. This product SHOULD NOT BE USED by anyone
4. For PROPER PERFORMANCE AND PERSONAL
SAFETY be sure to select the proper size PREFORMED
Double Side Tie before application.
5. PREFORMED Double Side Ties are precision devices.
To insure proper performance, they should be stored in
cartons under cover and handled carefully.
11-37
Double Side Tie

For use on:
ACSR, All-Aluminum,
AWAC®, Aluminum Alloy
Compacted ACSR, ACAR
ANSI 55-2 PIN
ANSI 55-3 PIN
ANSI 55-4 PIN 2-1/4" & 2-7/8"
ANSI 55-5 PIN Neck Diameters
ANSI 57-1 POST
ANSI 57-2 POST
ANSI 57-3 POST

DBST-1100 .245 .277 #4, 6/1-7/1 – #4, 7W Alum. Alloy 50 21 16 Black/Yellow Orange
#3, 7W Alum.Alloy
DBST-1101 .278 .315 50 21 16 Black/Yellow Purple
#2, 7W All Allum.
DBST-1102 .316 .357 #2, 6/1, 7/1 – #2, 7W Alum. Alloy – #1, 6/1 50 21 17 Black/Yellow Red
DBST-1103 .358 .405 1/0, 7W All Alum. 1/0, 6/1 1/0, 7W Alum. Alloy 50 21 16 Black/Yellow Yellow
DBST-1104 .406 .459 2/0, 7W All Alum. 2/0, 6/1 2/0, 7W Alum. Alloy 50 21 18 Black/Yellow Blue
DBST-1105 .460 .520 3/0, 7W All Alum. 3/0, 6/1 3/0, 7W Alum. Alloy 50 36 19 Black/Yellow Orange
DBST-1106 .521 .588 4/0, 7W All Alum. 4/0, 6/1 4/0, 7W Alum. Alloy 50 36 19 Black/Yellow Red
DBST-1107 .589 .665 266.8, 37W All Alum. 266.8, 18/1 50 38 20 Black/Yellow Purple
336.4, 18/1 336.4, 19W All Alum.
DBST-1108 .666 .755 50 39 20 Black & Yellow Brown
397.5, 19W, All Alum.
DBST-1109 .756 .858 477, 19W, 37W, All Alum. 477, 18/1, 24/7, 26/7 50 39 20 Black & Yellow Red
556.5, 26/7
DBST-1110 .859 .968 50 42 22 Black & Yellow Blue
636, 18/1 700, 37W, 61W, All Alum.
795, 37W, 61W, All Alum.
DBST-1111 .969 1.096 50 44 24 Black & Yellow Green
715.5, 24/7 795, 54/7
DBST-1112 1.097 1.240 954, 36/1, 54/7 1033.5, 37W, 61W, All Alum. 50 44 24 Black & Yellow Yellow
EXPLANATORY NOTES:
(3) The loop of the Double Side Ties on this page can accommodate either C or F neck insulators.
11-38
11
Double Side Tie
Double Side Tie

For use on:
ACSR, All-Aluminum,
AWAC®, Aluminum Alloy
Compacted ASCR, ACAR
ANSI 55-6
Single Skirt Pin
ANSI 55-7 3-1/2"
Single Skirt Pin Neck Diameter
ANSI 56-1
Double Skirt Pin

DBST-1300 .245 .277 #4, 6/1-7/1 – #4, 7W Alum. Alloy 50 24 19 Green Orange
DBST-1301 .278 .315 #3, 7W Alum.Alloy – #2, 7W All Allum. 50 21 17 Green Purple
DBST-1302 .316 .357 #2, 6/1, 7/1 – #2, 7W Alum. Alloy – #1, 6/1 50 27 22 Green Red
1/0, 7W - 19W All Alum.
DBST-1303 .358 .405 50 26 21 Green Yellow
1/0, 6/1 1/0, 7W Alum. Alloy
2/0, 7W - 19W All Alum.
DBST-1304 .406 .459 50 36 19 Green Blue
2/0, 6/1 2/0, 7W Alum. Alloy
3/0, 7W All Alum.
DBST-1305 .460 .520 50 37 20 Green Orange
3/0, 6/1 3/0, 7W Alum. Alloy
4/0, 7W All Alum.
DBST-1306 .521 .588 50 39 21 Green Red
4/0, 6/1 4/0, 7W Alum. Alloy
DBST-1307 .589 .665 266.8, 37W All Alum. 266.8, 18/1 50 45 24 Green Purple
336.4, 18/1 336.4, 19W All Alum.
DBST-1308 .666 .755 50 46 25 Green Brown
397.5, 19W, All Alum.
477, 19W, 37W, All Alum.
DBST-1309 .756 .858 50 44 24 Green Red
477, 18/1, 24/7, 26/7
556.5, 26/7
DBST-1310 .859 .968 50 43 23 Green Blue
636, 18/1 700, 37W, 61W, All Alum.
795, 37W, 61W, All Alum.
DBST-1311 .969 1.096 50 43 23 Green Green
715.5, 24/7 795, 54/7
954, 36/1, 54/7 1033.5, 37W,
DBST-1312 1.097 1.240 50 48 25 Green Yellow
61W, All Alum.
EXPLANATORY NOTES:
(3) The loop of the Double Side Ties on this page can accommodate J-neck insulators.
11-39
Spool Tie
SIX COLOR
IDENTIFICATION TAPE CODE
TIE TUBE
Tie Assembly: A Spool Tie Assembly consists of one metal Applied Length: Describes length of tie after installation,
tie component plus tie tube. plus assists in product identification.
Tie Tube: Each Spool Tie is supplied with an elastomeric tie
tube designed for abrasion protection with bare conductors.
Color Code: Identifies proper conductor size, corresponding
to tabular information appearing in this section.
Identification Tape: Lists catalog numbers, proper insulator TIE TUBE
The Spool Tie is intended for use on aluminum based Mechanical Strength: The Spool Tie is designed to provide
conductors with diameters from .190" to .968". superior mechanical strength and resiliency during conductor
motion and cyclic loading conditions. Longitudinal holding
Interchangeable Neck-Style Insulators: Spool Ties listed strengths consistently exceed the requirements of the Na-
in this section are designed to be applied to ANSI Class 53- tional Electric Safety Code. TM-168E covers the mechani-
1, 53-2, and 53-3 spool insulators which have 1-3/4" neck cal testing of the Spool Tie and is available upon request.
diameters. Consult PLP for specifics. “F” neck size Side Ties
can be used for application on ANSI Class 53-4 and 53-5 The RIV/TVI characteristics of Spool Ties are equivalent
which have 2-7/8" neck diameters. to those of a well made hand tie as originally installed. The
precontoured loop and formed legs of the Spool Tie assure
To insure proper fit and service life of the Spool Tie, it is continued fit, which provide better RIV/TVI performance
recommended only spool insulators with uniform dimen- than a loosened tie wire.
sions, as described by the latest (C29.3) ANSI standards
be used. A partial listing of acceptable insulators appears Vibration Dampers: The Spool Tie is designed to outper-
on the last page of this section. Consult PLP for applications form the hand tie during conductor motion activity, such as
on non-listed or non-standard insulators. aeolian vibration and galloping. However, on some lines,
the use of dampers may be necessary to prevent damage.
Each Spool Tie is supplied with an elastomeric tie tube Utilities that have experienced conductor motion or expect to,
designed to minimize abrasion to bare conductors and should consider adding dampers. Consult PLP® for general
insulators. For application on jacketed conductors, the guidelines and advice concerning conductor motion and
tube may be discarded. Spool Ties can also be applied to dampers. Also consult the Motion Control catalog section.
bare conductor without the tube where desired, although
consideration of abrasion should be given.
11-40
11
Spool Tie
Spool Tie
INSTALLATION GUIDELINES SAFETY CONSIDERATIONS
1. Insulator Mounting: When in- 1. This product is intended for a single (one-time) use and
stalling a Spool Tie, the spool in- for the specified application. CAUTION: DO NOT REUSE
sulator may be mounted either OR MODIFY THIS PRODUCT UNDER ANY CIRCUM-
horizontally or vertically. What- STANCES.
ever the construction style, the 2. This product is intended for use by trained craftspeople
conductor should be positioned only. This product SHOULD NOT BE USED by anyone
so it will bear, as much as pos- who is not familiar with and trained in the use of it.
sible, into the insulator. During
vertical mounted installations,
the insulator should be removed
from the rack or clevis so the
conductor may be positioned 4. For PROPER PERFORMANCE AND PERSONAL
inside the insulator. However, SAFETY be sure to select the proper size PREFORMED™
when running angles turn into Spool Tie before application.
the pole, the conductor should 5. PREFORMED Spool Ties are precision devices.To insure
be placed on the outside of the proper performance, they should be stored in cartons
insulator so the conductor bears under cover and handled carefully.
against the spool.
2. Line Angles - General Guidelines: On horizontally-
mounted insulators, Spool Ties can normally accom-
modate line angles up to 10°. On vertically-mounted
insulators, line angles up to 40° can normally be achieved.
In all cases the conductor should rest in the preferred
insulator groove, independently of the tie, so the tie is
not required to force the conductor to remain in that
groove. The largest practical angle a tie can accommo-
date depends upon limiting factors such as conductor
size, tension, span lengths, sag angles, insulator style
and orientation, etc. Consult PLP® for further guidance
on line angle issues.
3. Tapping: Taps should not be made directly over the legs
or loop of the Spool Tie.
4. Conductor Compatibility: Spool Ties should be used
only on the size, type, and lay direction for which they
are designed. When using conductors not mentioned in
this catalog section, consult PLP.
5. During installation and at all times, care should be taken
to avoid gouging or damaging the protective coating of
the Spool Tie or the conductor.
6. Spool Ties should not be used as tools; i.e., come-alongs,
pulling-in grips, etc.
7. Consult the Spool Tie Application Procedure for additional
installation information.
8. When in doubt about usage of Spool Ties, consult your
PLP representative or Preformed Line Products.
11-41
Spool Tie
For use on:

ACAR, All-Aluminum
ACSR, Aluminum Alloy
AWAC, Compacted ACSR
Spool Insulator
ANSI 53-1
ANSI 53-2 1-3/4" Neck Diam.
ANSI 53-3
Diameter
Range (Inches) Nominal Conductor Size Units Wt./Lbs.
Applied
Catalog Bare Plastic Jacketed Length Color
Number Min. Max. Conductor Conductor Per Carton (Inches) Code
#4, 6/1, 7/1 #6, 7W, 2/64s #6, Solid,
SPL-1352-P .245 .277 100 16 19 Orange
#4, 7W Alum. Alloy 3/64s #6, 6/1, 2/64s
#3, 7W Alum. Alloy #6, 6/1, 3/64s #4, Solid,
SPL-1353-P .278 .315 100 17 21 Purple
#2, 7W All Alum. 3/64s #4, 6/1, 2/64s
#2, 6/1, 7/1 #2, 7W #2, 7W, 3/64s #4, 6/1,
SPL-1354-P .316 .357 100 23 24 Red
Alum. Alloy #1, 6/1 7/1, 3/64s
1/0, 7W All Alum. 1/0, #3, 7W, 4/64s #2, 7W,
SPL-1355-P .358 .405 100 24 26 Yellow
6/1 1/0, 7W Alum. Alloy 3/64s #4, 7W, 5/65s
EXPLANATORY NOTES:
(1) “Diameter Range” indicates the size of conductors that utilize the same tie.
(2) “Nominal Conductor Size” indicates only a few conductors that have outside diameters within the ranges listed.
(3) Since all spool insulators do not have neck dimensions suitable for application of the Spool Tie, consult the Insulator Manufacturer’s
List on the last page in this section.
11-42
11
Spool Tie
Spool Tie
For use on:
Aluminum Alloy , ACAR
Spool Insulator
ANSI 53-1
ANSI 53-2 1-3/4" Diameter
ANSI 53-3
Diameter Range Wt./
(Inches) Nominal Conductor Size Units Lbs.
Applied
2/0, 7W All Alum. 2/0, #2, 6/1, 3/64s #2, 7W,
SPL-1356-P .406 .459 100 28 28 Blue
6/1 2/0, 7W Alum. Alloy 4/64s #1, 7W, 4/64s
#4, 7W, 8/64s #1, 6/1,
3/0, 7W All Alum. 3/0,
SPL-1357-P .460 .520 4/64s #1, 7W-19W, 100 32 31 Orange
5/64s 1/0, 7W, 4/64s
1/0, 6/1, 4/64s 1/0, 7W,
4/0, 7W All Alum. 4/0,
SPL-1358-P .521 .588 5/64s 2/0, 7W, 4/64s 50 18 32 Red
1/0, 6/1, 5/64s
3/0, 7W-19W, 4/64s 3/0,
SPL-1359-P .589 .665 6/1, 4/64s 4/0, 7W 19W, 50 19 23 Purple
266.8, 18/1
4/64s 3/0, 6/1, 5/64s
336.4, 18/1 336.4, 19W
4/0, 7W, 5/64s 3/0, 6/1,
All Alum. 397.5, 19W All
SPL-1360-P .666 .755 6/64s 4/0, 6/1, 5/64s 50 24 25 Brown
Alum. 400, 19W, 37W
266.8, 19W, 5/64s
All Alum.
477, 19W, 37W All Alum. 266.8, 18/1, 5/64s 336.4,
SPL-1361-P .756 .858 477, 18/1, 24/7, 26/7, 19W, 4/64s 336.4, 37W, 50 25 26 Red
556.5, 19W All Alum. 6/64s
556.5, 26/7 350, 37W, 6/64s 336.4,
SPL-1362-P .859 .968 636, 18/1 700, 37W, 19W, 8/64s 450, 37W, 50 26 28 Blue
61W All Alum. 5/64s 477, 37W, 5/64s

EXPLANATORY NOTES:
(3) Since all spool insulators do not have neck dimensions suitable for application of the Spool Tie, consult the Insulator Manufacturer’s
List on the last page in this section.
11-43
Spool Tie
INSULATOR MANUFACTURER LIST:

Any given Spool Tie appearing in our catalog can be used interchangeably with any insulator of the same correspond-
ing neck diameter appearing on this list. The diagramed neck dimensions, important to Spool Ties, are part of the ANSI
Standard C-29.3 Specification.
ANSI 53-1
ANSI 53-2
ANSI 53-3
Locke Utilities
Chance Joslyn L.M. (G.E.) Knox Ohio Brass Oliver Serv. ITE-Victor
#204
DE 453
J-101 #310-W #36361 #204W
C-909-0032 DE 453 #355 #2000 #2012
J-151 #310-D #36368 #205
DE 453
#205W
Note: ANSI 53-1 and 53-3 spool insulators with 1-3/4" neck diameter will accept only a maximum conductor
of .563" with a Spool Tie.
11-44
11
EZ-WRAP Spool Tie ®
EZ-WRAP® Spool Tie

FOR USE ON BARE OR PLASTIC JACKETED CONDUCTORS
AND 1-3/4" DIAMETER SPOOL INSULATORS
(ANSI CLASSES 53-1,53-2,53-3)
NOMENCLATURE
RUS Accepted
TIE LOOP
TIE TUBE
IDENTIFICATION TAG CONDUCTOR COLOR CODE
Tie Assembly: An EZ-WRAP Spool Tie Assembly consists Applied Length: Describes length of tie after installation,
of one metal tie component plus tie tube. plus assists in product identification.
Tie Tube: Each EZ-WRAP Spool Tie is supplied with an
elastomeric tie tube designed for abrasion protection with
bare conductors.
Color Code: Identifies proper conductor size, corresponding
to tabular information appearing in this section.
TIE TUBE
Identification Tape: Lists catalog numbers, proper insulator
The EZ-WRAP Spool Tie is intended for use on aluminum Mechanical Strength: The EZ-WRAP Spool Tie is designed
based conductors with diameters from .190" to .968". to provide superior mechanical strength and resiliency
during conductor motion and cyclic loading conditions.
Interchangeable Neck-Style Insulators: EZ-WRAP Spool Longitudinal holding strengths consistently exceed the re-
Ties listed in this section are designed to be applied to only quirements of the National Electric Safety Code. TR-695E
ANSI Class 53-1, 53-2 and 53-3 spool insulators which have covers the mechanical testing of the EZ-WRAP Spool Tie
1-3/4" neck diameters. and is available upon request.
To insure proper fit and service life of the EZ-WRAP Spool The RIV/TVI characteristics of EZ-WRAP Spool Ties are
Tie, it is recommended only spool insulators with uniform equivalent to those of a well made hand tie as originally
dimensions, as described by the latest (C29.3) ANSI stan- installed. The precontoured loop and formed legs of the
dards, be used. EZ-WRAP Spool Tie assure continued fit, which provide
better RIV/TVI performance than a loosened hand tie wire.
Each EZ-WRAP Spool Tie is supplied with an elastomeric
tie tube designed to minimize abrasion to bare conductors Vibration Dampers: The EZ-WRAP Spool Tie is designed
and insulators. For application on jacketed conductors, the to outperform the hand tie during conductor motion activity,
tube may be discarded. EZ-WRAP Spool Ties can also be such as aeolian vibration and galloping. However, on some
applied to bare conductor without the tube where desired, lines, the use of dampers may be necessary to prevent
although consideration of abrasion should be given. damage. Utilities that have experienced conductor motion
or expect to, should consider adding dampers. Consult PLP®
for general guidelines and advice concerning conductor mo-
tion and dampers. Also consult the Motion Control section.
11-45
EZ-WRAP® Spool Tie
INSTALLATION GUIDELINES SAFETY CONSIDERATIONS

1. Insulator Mounting: When 1. This product is intended for a single (one-time) use
installing an EZ-WRAP Spool and for the specified application. CAUTION: DO NOT
Tie, the spool insulator may be REUSE OR MODIFY THIS PRODUCT UNDER ANY
mounted either horizontally or CIRCUMSTANCES.
vertically. Whatever the con- 2. This product is intended for use by trained craftspeople
struction style, the conductor only. This product SHOULD NOT BE USED by anyone
should be positioned so it will who is not familiar with and trained in the use of it.
bear, as much as possible, into
the insulator. During vertical
mounted installations, the
insulator should be removed
from the rack or clevis so the 4. For PROPER PERFORMANCE AND PERSONAL
conductor may be positioned SAFETY be sure to select the proper size EZ-WRAP
inside the insulator. However, Spool Tie before application.
when running angles turn into 5. EZ-WRAP Spool Ties are precision devices. To insure
the pole, the conductor should proper performance, they should be stored in cartons
be placed on the outside of under cover and handled carefully.
the insulator so the conductor
bears against the spool.
2. Line Angles – General Guidelines: On horizontally-
mounted insulators, EZ-Wrap Spool Ties can accom-
modate line angles up to 10°. On vertically-mounted
insulators, line angles up to 40° can be achieved.
In all cases the conductor should rest in the preferred
insulator groove, independently of the tie, so the tie is
not required to force the conductor to remain in that
groove. The largest practical angle a tie can accommo-
date depends upon limiting factors such as conductor
size, tension, span lengths, sag angles, insulator style
and orientation, etc. Consult PLP® for further guidance
on line angle issues.
3. Tapping: Taps should not be made directly over the legs
or loop of the EZ-WRAP Spool Tie.
4. Conductor Compatibility: EZ-WRAP Spool Ties should
be used only on the size, type, and lay direction for which
they are designed.When using conductors not mentioned
in this catalog section, consult PLP.
5. During installation and at all times, care should be taken
to avoid gouging or damaging the protective coating of
the EZ-WRAP Spool Tie or the conductor.
6. EZ-WRAP Spool Ties should not be used as tools; i.e.,
come-alongs, pulling-in grips, etc.
7. Consult the EZ-WRAP Spool Tie Application Procedure
for additional installation information.
8. When in doubt about usage of EZ-WRAP Spool Ties,
consult your PLP representative or Preformed Line
Products.
11-46
11
EZ-WRAP Spool Tie ®
EZ-WRAP® Spool Tie

For use on:
ACAR, All-Aluminum
ACSR, Aluminum Alloy
AWAC, Compacted ACSR
Spool Insulator
ANSI 53-1 1-3/4"
ANSI 53-2 Neck Diam.
ANSI 53-3
Diameter Range
(Inches) Nominal Conductor Size Units Wt./Lbs. Applied
#6 (7W, 2/64s)
#4 (6/1, 7/1)
EZSP-4372 .245 .277 #6 (Solid, 3/64s) 100 16 19 Orange
#4 (7W Alum. Alloy)
#6 (6/1, 2/64s)
#2 (6/1, 7/1)
#4 (7W, 3/64s)
EZSP-4374 .316 .357 #2 (7W Alum. Alloy) 100 16 24 Red
#4 (6/1, 7/1, 3/64s)
#1 (6/1)
1/0 (7W All Alum.) #3 (7W, 4/64s)
EZSP-4375 .358 .405 1/0 (6/1) #2 (7W, 3/64s) 100 17 26 Yellow
1/0,7(W Alum. Alloy) #4 (7W, 5/64s)
2/0 (7W All Alum.) #2 (6/1, 3/64s)
EZSP-4376 .406 .459 2/0 (6/1) #2 (7W, 4/64s) 100 21 28 Blue
2/0 (7W Alum. Alloy) #1 (7W, 4/64s)
#4 (7W, 8/64s)
3/0 (7W All Alum.)
#1 (6/1, 4/64s)
EZSP-4377 .460 .520 3/0 (6/1) 100 21 31 Orange
#1 (7W-19W, 5/64s)
3/0 (7W Alum. Alloy)
1/0 (7W, 4/64s)
1/0 (6/1, 4/64s)
4/0 (7W All Alum.)
1/0 (7W, 5/64s)
EZSP-4378 .521 .588 4/0 (6/1) 100 27 32 Red
2/0 (7W, 4/64s)
4/0 (7W Alum. Alloy)
1/0 (6/1, 5/64s)
3/0 (7W-19W, 4/64s)
266.8 (37W All Alum.)
3/0 (6/1, 4/64s)
EZSP-4379 .589 .665 266.8 (18/1) 100 28 23 Purple
4/0 (7W 19W, 4/64s)
336.4 (19W All Alum.)
3/0 (6/1, 5/64s)
4/0 (7W, 5/64s)
336.4 (18/1)
3/0 (6/1, 6/64s)
EZSP-4380 .666 .755 397.5 (19W All Alum.) 100 30 25 Brown
4/0 (6/1, 5/64s)
400 (19W, 37W All Alum.)
266.8 (19W, 5/64s)
266.8 (18/1, 5/64s)
477 (19W, 37W All Alum.)
EZSP-4381 .756 .858 336.4 (19W, 4/64s) 100 35 26 Red
477 (18/1, 24/7), 26/7
336.4 (37W, 6/64s)
350 (37W, 6/64s)
556.5 (26/7)
336.4 (19W, 8/64s)
EZSP-4382 .859 .968 636 (18/1) 100 40 28 Blue
450 (37W, 5/64s)
700 (37W, 61W All Alum.)
477(37W, 5/64s)
636 (24/7, 26/7, 54/7) 500 (37W, 5/64s)
EZ-MS-10279 .969 1.096 795 (37W, 61W) 477 (37W, 8/64s) 100 66 38 Green
795 (36/1, 24/7, 54/7) 500 (37W, 8/64s)
EXPLANATORY NOTES:
(3) Since all spool insulators do not have neck dimensions suitable for application of the EZ-WRAP Spool Tie, consult the Insulator
Manufacturer’s List on the last page of the Spool Tie Section.
11-47
Coated Top Tie
NOMENCLATURE
Insulator Identification Mark*
“C” Neck – Black
“F” Neck – Yellow
Relieved Ends
Conductor Color Code*
(Identifies Conductor Size Range)
Applied Length
Applied Length: Assists in identification of conductor Color Code: Assists in identification of conductor size,
size, corresponding to tabular information appearing on corresponding to tabular information appearing on
catalog pages. catalog pages.
Relieved Ends: Eases installation without damaging the
conductor jacket and eliminates electrical tracking. *Since the COATED TOP TIES are all black, where an
insulator or conductor code normally would be black, no
Insulator Identification Mark: Identifies the correct additional black mark is applied to the COATED TOP TIES.
insulator headstyle by colors corresponding to information
on catalog pages.
GENERAL RECOMMENDATIONS The COATED TOP TIE is designed to permit controlled

and limited movement of unbroken conductor and under
Intended Use: The COATED TOP TIE is intended for use with certain conditions, return the conductor to its originally
plastic jacketed conductors and tie top ANSI C29 compliant installed position. The ability of the tie to give and return
insulators only. They are suitable for use with any plastic under differential loading conditions is called “resiliency”
covered conductor such as Tree Wire or Spacer Cable. and is designed into each COATED TOP TIE.
Material: COATED TOP TIES use a semi-conductive plastic

coating, selected for its superior electrical tracking resistance SAFETY CONSIDERATIONS
properties, covering a formed steel wire.
1. This product is intended for a single (one-time) use
Mechanical: Testing has shown COATED TOP TIES will and for the specified application. CAUTION: DO NOT
develop unbalanced and lift-off loads equivalent to, or in REUSE OR MODIFY THIS PRODUCT UNDER ANY
excess of, a hand tie over jacketed conductor. CIRCUMSTANCES.
Line Angles: On vertically-mounted insulators, COATED 2. This product is intended for use by trained craftspeople
TOP TIE can normally accommodate line angles up to 10°. only. This product SHOULD NOT BE USED by anyone
Larger angles may be accommodated when the insulator who is not familiar with and trained in the use of it.
is mounted at varying degrees of cant from the vertical. 3. When working in the area of energized lines with this
In all cases the conductor should rest in the preferred insula- product, EXTRA CARE should be taken to prevent
tor groove, independently of the tie, so the tie is not required accidental electrical contact.
to force the conductor to remain in that groove. The largest 4. For PROPER PERFORMANCE AND PERSONAL
practical angle a tie can accommodate depends upon the SAFETY be sure to select the proper size
limiting factors such as conductor size, tension, span lengths, PREFORMED™ Coated Tie before application.
sag angles, insulator style and orientation. Consult PLP for 5. PREFORMED Coated Ties are precision devices. To
further guidance on line angle issues. insure proper performance, they should be stored in
Insulators: To ensure proper fit and performance, it is cartons under cover and handled carefully.
recommended that only ANSI C29.5 or C29.7 compliant
insulators having nominal neck diameters corresponding
to 2-1/4" C-Neck or 2-7/8" F-Neck be used.
11-48
11
Coated Top Tie
Coated Top Tie

For use on:
Plastic Jacket Conductor
ANSI 55-2 Pin 2-1/4"
Diameter Range (Inches) Units Wt./Lbs. Applied Insulator

Catalog Length Identification
Number Min. Max. Per Carton (Inches) Mark Color Code
CTC-0201 .278 .315 100 18 28 Black/None Purple
CTC-0202 .316 .357 100 19 28 Black/None Red
CTC-0203 .358 .405 100 20 30 Black/None Yellow
CTC-0204 .406 .459 50 17 30 Black/None Blue
CTC-0205 .460 .520 50 17 32 Black/None Orange
CTC-0207 .589 .665 50 18 34 Black/None Purple
CTC-0208 .666 .755 50 19 36 Black/None Brown
CTC-0210 .859 .968 50 20 40 Black/None Blue
CTC-0211 .969 1.096 50 21 44 Black/None Green
CTC-0212 1.097 1.240 50 22 48 Black/None Yellow
CTC-0213 1.241 1.402 50 23 48 Black/None Orange
CTC-0214 1.403 1.585 50 24 48 Black/None Black/None
For use on:

ANSI 55-4 Pin 2-7/8"
ANSI 57-1 Post
ANSI 57-2 Post
ANSI 57-3 Post
CTF-0101 .278 .315 100 20 28 Yellow Purple
CTF-0102 .316 .357 100 20 28 Yellow Red
CTF-0103 .358 .405 100 20 30 Yellow Yellow
CTF-0104 .406 .459 50 18 30 Yellow Blue
CTF-0105 .460 .520 50 18 32 Yellow Orange
CTF-0106 .521 .588 50 19 33 Yellow Red
CTF-0107 .589 .665 50 19 34 Yellow Purple
CTF-0108 .666 .755 50 20 36 Yellow Brown
CTF-0109 .756 .858 50 21 36 Yellow Red
CTF-0110 .859 .968 50 22 40 Yellow Blue
CTF-0111 .969 1.096 50 23 44 Yellow Green
CTF-0112 1.097 1.240 50 35 48 Yellow Yellow
CTF-0113 1.241 1.402 50 26 48 Yellow Orange
CTF-0114 1.403 1.585 50 28 48 Yellow Black/None
11-49
Coated Side Tie
NOMENCLATURE
CONDUCTOR COLOR CODE*

(Identifies conductor size range)
Relieved Ends Insulator Identification Mark*

“C” Neck – Black
“F” Neck – Yellow
Applied Length
Applied Length: Assists in identification of conductor Color Code: Assists in identification of conductor size,
size, corresponding to tabular information appearing on corresponding to tabular information appearing on
catalog pages. catalog pages.
Relieved Ends: Eases installation without damaging the
conductor jacket and eliminates electrical tracking. *Since the COATED SIDE TIES are all black, where an
insulator or conductor code normally would be black, no
Insulator Identification Mark: Identifies the correct insu- additional black mark is applied to the COATED SIDE TIES.
lator headstyle by colors corresponding to information on
catalog pages.
GENERAL RECOMMENDATIONS Insulators: To ensure proper fit and performance, it is

recommended that only ANSI C29.5 or C29.7 compliant
Intended Use: COATED SIDE TIES are intended for use with insulators having nominal neck diameters corresponding
plastic jacketed conductors and tie top ANSI C29 compliant to 2-1/4" C-Neck or 2-7/8" F-Neck be used.
insulators only. They are suitable for use with any plastic COATED SIDE TIES are suitable for use with either ANSI
covered conductor such as Tree Wire or Spacer Cable. compliant polymer or porcelain insulators.
Material: COATED SIDE TIES use a semi-conductive plastic
coating, selected for its superior electrical tracking resistance
properties, covering a formed steel wire. SAFETY CONSIDERATIONS
Mechanical: Testing has shown COATED SIDE TIES will 1. This product is intended for a single (one-time) use
develop unbalanced and lift-off loads equivalent to, or in and for the specified application. CAUTION: DO NOT
excess of, a hand tie over jacketed conductor. REUSE OR MODIFY THIS PRODUCT UNDER ANY
CIRCUMSTANCES.
LINE ANGLES GENERAL GUIDELINES: On horizontally-
mounted insulators, COATED SIDE TIES can normally 2. This product is intended for use by trained craftspeople
accommodate line angles up to 10°. On vertically-mounted only. This product SHOULD NOT BE USED by anyone
insulators, line angles up to 40° can normally be achieved. who is not familiar with and trained in the use of it.
When insulators are mounted at various degrees of cant 3. When working in the area of energized lines with this
between the horizontal and the vertical, line angles between product, EXTRA CARE should be taken to prevent
0° and 40° may be accommodated depending upon accidental electrical contact.
the actual cant of the insulator. Consult PLP® for further 4. For PROPER PERFORMANCE AND PERSONAL
guidance on line angle issues. SAFETY be sure to select the proper size Coated Tie
In all cases the conductor should rest in the preferred insula- before application.
tor groove, independently of the tie, so the tie is not required 5. Coated Ties are precision devices. To insure proper
to force the conductor to remain in that groove. The largest performance, they should be stored in cartons under
practical angle a tie can accommodate depends upon the cover and handled carefully.
limiting factors such as conductor size, tension, span lengths,
sag angles, insulator style and orientation. Consult PLP for
further guidance on line angle issues.
11-50
11
Coated Side Tie
Coated Side Tie

For use on:
ANSI 55-2 Pin 2-1/4"

CSTC-0201 .278 .315 100 18 24 Black/None Purple
CSTC-0202 .316 .357 100 19 25 Black/None Red
CSTC-0203 .358 .405 100 21 23 Black/None Yellow
CSTC-0204 .406 .459 100 22 25 Black/None Blue
CSTC-0205 .460 .520 100 24 27 Black/None Orange
CSTC-0207 .589 .665 100 34 31 Black/None Purple
CSTC-0208 .666 .755 100 35 33 Black/None Brown
CSTC-0210 .859 .968 50 35 36 Black/None Blue
CSTC-0211 .969 1.096 50 38 38 Black/None Green
CSTC-0212 1.097 1.240 50 38 39 Black/None Yellow
CSTC-0213 1.241 1.402 50 38 40 Black/None Orange
CSTC-0214 1.403 1.585 50 38 40 Black/None Black/None
For use on:

ANSI 55-4 Pin 2-7/8"
ANSI 57-1 Post
ANSI 57-2 Post
ANSI 57-3 Post
CSTF-0101 .278 .315 100 18 24 Yellow Purple
CSTF-0102 .316 .357 100 19 25 Yellow Red
CSTF-0103 .358 .405 100 21 23 Yellow Yellow
CSTF-0104 .406 .459 100 22 25 Yellow Blue
CSTF-0105 .460 .520 100 24 27 Yellow Orange
CSTF-0106 .521 .588 100 30 28 Yellow Red
CSTF-0107 .589 .665 100 34 31 Yellow Purple
CSTF-0108 .666 .755 100 34 35 Yellow Brown
CSTF-0109 .756 .858 50 35 36 Yellow Red
CSTF-0110 .859 .968 50 36 37 Yellow Blue
CSTF-0111 .969 1.096 50 39 39 Yellow Green
CSTF-0112 1.097 1.240 50 40 40 Yellow Yellow
CSTF-0113 1.241 1.402 50 42 42 Yellow Orange
CSTF-0114 1.403 1.585 50 42 42 Yellow Black/None
11-51
Plastic Ties; PVC and Semi-Con
NOMENCLATURE
Plastic Line Ties are intended

for use on “tangent” construction
with jacketed conductors and
vertically mounted tie top insulators
on cross-arms, pole-top mount-
ed insulators, or Spacer Cable
brackets. Line angles of up to 15°
are recommended.
Plastic Angle Side Ties are intended

for use on “angle” construction with
jacketed conductors and vertically
mounted tie top insulators on cross-
arms, pole-top mounted insulators, or
Spacer Cable brackets. Line angles
from 11° to 40° are recommended.
Plastic Tangent Side Ties are

intended for use on “tangent”
construction with jacketed con-
ductors and side mounted tie top
insulators on armless construc-
tion. Line or sag angles of up to
15° are recommended.
Relieved Ends: Assist in hot stick application. Insulator Identification Mark: Identifies the correct insu-
lator head-style by colors corresponding to informa-
Color Code (where applicable) and Applied Length:*
tion on the catalog pages.
Assists in identification of conductor size, corre-
sponding to tabular information appearing on
Identification Printing (where applicable): Shows catalog
catalog pages.
number and conductor diameter range, as an alternate
to identification tape on PUC ties.
*Since SC ties are all black, where an insulator or conduc-
tor color code normally would be black, no additional black
mark is applied to SC ties. Additionally no identification
printing is applied to SC ties.
11-52
11
Plastic Ties; PVC and Semi-Con
Plastic Ties
GENERAL RECOMMENDATIONS MECHANICAL: Testing has shown Plastic Line Ties and
Plastic Side Ties will develop unbalanced and lift-off loads
INTENDED USE: Plastic Line Ties and Plastic Side Ties equivalent to, or in excess of, a hand tie over jacketed
are intended for use with plastic jacketed conductors and tie conductor.
top ANSI C29 compliant insulators only. They are suitable INSULATORS: To insure proper fit and performance, it is
for use with any plastic covered conductor such as Tree recommended that only ANSI C29.5 or C29.7 compliant
Wire or Spacer Cable. insulators having nominal neck diameters corresponding
MATERIAL: Plastic Ties are offered in two versions: Standard to 2-1/4" C-Neck or 2-7/8" F-Neck be used.
”PVC” and “Semi-Con” for higher voltage applications. Plastic Ties are suitable for use with either ANSI Compliant
PVC Plastic Ties are made from grey polyvinyl chloride. This Polymer or porcelain insulators.
material was selected for “standard” applications because of COLD WEATHER INSTALLATION/REMOVAL: Caution
its UV resistance, tensile strength, impact strength, flexural should be exercised when installing or removing any Plastic
strength, low moisture absorption and self-extinguishing Tie in very cold weather, as the plastic material may become
properties. brittle and break at very low temperatures. It is suggested
Semi-Con Plastic Ties are made from a base of clear PVC Plastic Ties be kept in a warm environment before installing
(with similar mechanical properties of the PVC Plastic Ties) at outside temperatures below approximately 25° F, although
with a proprietary black co-extruded outer covering selected laboratory installation tests indicate they may remain supple
for its superior electrical tracking resistance properties. Use at temperatures as low as -20°F.
of this co-extruded material allows application on higher
voltages and/or more stressful electrical environments than
with the standard PVC Plastic Ties. SAFETY CONSIDERATIONS
VOLTAGE APPLICATIONS: Electrical performance of any
tie for covered conductors made from plastic materials (or 1. This product is intended for a single (one-time) use
metal) is dependent upon a number of factors, such as and for the specified application. CAUTION: DO NOT
the line voltage, insulator style, the BIL of the line/pole, REUSE OR MODIFY THIS PRODUCT UNDER ANY
atmospheric contamination levels, type and condition of CIRCUMSTANCES.
the covered conductor, etc. 2. This product is intended for use by trained craftspeople
The design of the insulator being used may particularly only. This product SHOULD NOT BE USED by anyone
affect the electric stress environment of an installation. For who is not familiar with and trained in the use of it.
example field experience suggests multi skirt porcelain in- 3. When working in the area of energized lines with this
sulators may provide a less stressful electrical environment product, EXTRA CARE should be taken to prevent ac-
than similarly rated voltage single skirt porcelain insulators, cidental electrical contact. Although made from plastic
and thus offer a greater electrical “safety margin”. Multi skirt materials, Plastic Ties should not be considered as
polymer insulators may also provide a less electrically insulated devices.
stressful environment due to larger leakage distances vs.
porcelain insulators, and the similar dielectric characteristics 4. For PROPER PERFORMANCE AND PERSONAL
of the materials used to make polymer insulators, the plastic SAFETY be sure to select the proper size Plastic Tie
conductor jacket, and a Plastic Tie. before application.
Because of the complex, interwoven nature of these factors, 5. Plastic Ties are precision devices. To insure proper per-
it is difficult to make absolute voltage application recommen- formance, they should be stored in cartons under cover
dations for Plastic Ties on covered conductors. However as and handled carefully.
a general policy, PLP suggests the following operating line
voltage applications may be suitable:
“Standard” PVC Plastic Ties: 13kV or below.
“Semi-Con” Plastic Ties: Up to 30-35kV.
Caution: Because of the line construction and environmental
factors noted above, under certain conditions Plastic Ties
(particularly the “standard” PVC Ties) may be subjected
to burning or tracking, so it is important the product be
evaluated by the intended user and PLP to determine if it
is suitable for use in a particular installation.
11-53
Plastic Line Tie
For use on:

Plastic Jacketed Conductor
ANSI 55-2 Pin 2-1/4"
PVC Semi-Con
Plastic Plastic OD Range (in.) Approx. Insulator
Ties Ties Units Applied Color ID Conductor
Catalog Catalog per Approx. Length Mark Color Code
Number Number Min. Max. Nominal Conductor Size carton Wt./Lbs. (in.) (PVC/SC) (PVC/SC)
TTC-1104 TTC-1104SC 0.296 0.400 #4, 6/1, 2/64s 50 15 20 Black/None White
TTC-1100 TTC-1100SC 0.401 0.540 #2, 6/1, 3/64s #4, 7W, 8/64s 50 15 19 Black/None Green
1/0, 6/1, 10/64s 3/0, 6/1,
TTC-1101 TTC-1101SC 0.541 0.730 50 16 19 Black/None Blue
4/64s
4/0, 6/1, 10/64s 336.4, 18/1,
TTC-1102 TTC-1102SC 0.731 0.920 50 17 20 Black/None Orange
6/64s
336.4, 18/1, 10/64s 447,
TTC-1103 TTC-1103SC 0.921 1.100 50 18 22 Black/None Red
19W, 8/64s
477, 37W, 10/64s 795, 61W,
TTC-1105 TTC-1105SC 1.101 1.300 50 20 24 Black/None Black/None
6/64s
Determine exact Conductor OD over the jacket for correct tie selection.
EXPLANATORY NOTES:
(2) For quantities less than 25 pieces, consult PLP.
11-54
11
Plastic Line Tie
Plastic Line Ties

For use on:
ANSI 55-4 Pin
ANSI 55-5 Pin 2-7/8"
ANSI 57-2 Post
ANSI 57-3 Post
PVC Semi-Con OD Range (in.)

Plastic Plastic Approx. Insulator
TTF-1205 TTF-1205SC 0.296 0.400 #4, 6/1, 2/64s 50 15 20 Yellow White
TTF-1200 TTF-1200SC 0.401 0.540 #2, 6/1, 3/64s #4, 7W, 8/64s 50 15 19 Yellow Green
1/0, 6/1, 10/64s 3/0, 6/1,
TTF-1201 TTF-1201SC 0.541 0.730 50 16 19 Yellow Blue
4/64s
4/0, 6/1, 10/64s 336.4, 18/1,
TTF-1202 TTF-1202SC 0.731 0.920 50 17 20 Yellow Orange
6/64s
336.4, 18/1, 10/64s 447,
TTF-1203 TTF-1203SC 0.921 1.100 50 19 22 Yellow Red
19W, 8/64s
477, 37W, 10/64s 397.5,
TTF-1204 TTF-1204SC 1.101 1.300 50 21 24 Yellow Black/None
19W, 12/64s
EXPLANATORY NOTES:
11-55
Angle Side Tie: Plastic
For use on:

ANSI 55-2 Pin 2-1/4"
PVC Semi-Con
SSC-2105 SSC-2105SC 0.296 0.400 #4, 6/1, 2/64s 50 12 18 Black/None White
#2, 6/1, 3/64s, #4, 7W,

SSC-2100 SSC-2100SC 0.401 0.540 50 12 17 Black/None Green
8/64s
1/0, 6/1, 10/64s 3/0, 6/1,
SSC-2101 SSC-2101SC 0.541 0.730 50 13 17 Black/None Blue
4/64s
4/0, 6/1, 10/64s 336.4, 18/1,
SSC-2102 SSC-2102SC 0.731 0.920 50 14 19 Black/None Orange
6/64s
336.4, 18/1, 10/64s 447,
SSC-2103 SSC-2103SC 0.921 1.100 50 15 20 Black/None Red
19W, 8/64s
477, 37W, 10/64s 397.5,
SSC-2104 SSC-2104SC 1.101 1.300 50 17 22 Black/None Black/None
19W, 12/64s
EXPLANATORY NOTES:
11-56
11

For use on:
ANSI 55-4 Pin
ANSI 55-5 Pin 2-7/8"
ANSI 57-2 Post
ANSI 57-3 Post
PVC Semi-Con
SSF-2205 SSF-2205SC 0.296 0.400 #4, 6/1, 2/64s 50 12 18 Yellow White
SSF-2200 SSF-2200SC 0.401 0.540 #2, 6/1, 3/64s #4, 7W, 8/64s 50 12 17 Yellow Green
1/0, 6/1, 10/64s 3/0, 6/1,

SSF-2201 SSF-2201SC 0.541 0.730 50 14 17 Yellow Blue
4/64s
4/0, 6/1, 10/64s 336.4, 18/1,
SSF-2202 SSF-2202SC 0.731 0.920 50 14 19 Yellow Orange
6/64s
336.4, 18/1, 10/64s 447,
SSF-2203 SSF-2203SC 0.921 1.100 50 15 20 Yellow Red
19W, 8/64s
477, 37W, 10/64s 397.5,
SSF-2204 SSF-2204SC 1.101 1.300 50 16 22 Yellow Black/None
19W 12/64s
EXPLANATORY NOTES:
11-57
Tangent Side Tie: Plastic
For use on:

ANSI 55-2 Pin 2-1/4"
PVC Semi-Con
Black/
SSC-2150 SSC-2150SC 0.296 0.400 #4, 6/1, 2/64s 100 22 17 White
None
#2, 6/1, 3/64s #4, 7W, Black/
SSC-2151 SSC-2151SC 0.401 0.540 100 22 16 Green
8/64s None
1/0, 6/1, 10/64s 3/0, 6/1, Black/
SSC-2152 SSC-2152SC 0.541 0.730 100 23 16 Blue
4/64s None
4/0, 6/1, 10/64s 336.4, Black/
SSC-2153 SSC-2153SC 0.731 0.920 100 25 18 Orange
18/1, 6/64s None
336.4, 18/1, 10/64s 447, Black/
SSC-2154 SSC-2154SC 0.921 1.100 100 27 19 Red
19W, 8/64s None
477, 37W, 10/64s 397.5, Black/ Black/
SSC-2155 SSC-2155SC 1.101 1.300 100 15 21
19W, 12/64s None None
EXPLANATORY NOTES:
11-58
11

For use on:
ANSI 55-4 Pin
ANSI 55-5 Pin 2-7/8"
ANSI 57-2 Post
ANSI 57-3 Post
PVC Semi-Con
SSF-2250 SSF-2250SC 0.296 0.400 #4, 6/1, 2/64s 50 12 18 Yellow White
#2, 6/1, 3/64s #4, 7W,

SSF-2251 SSF-2251SC 0.401 0.540 50 12 17 Yellow Green
8/64s
1/0, 6/1, 10/64s 3/0, 6/1,
SSF-2252 SSF-2252SC 0.541 0.730 50 13 17 Yellow Blue
4/64s
4/0, 6/1, 10/64s 336.4,
SSF-2253 SSF-2253SC 0.731 0.920 50 14 19 Yellow Orange
18/1, 6/64s
336.4, 18/1, 10/64s 447,
SSF-2254 SSF-2254SC 0.921 1.100 50 15 20 Yellow Red
19W, 8/64s
477, 37W, 10/64s 397.5, Black/
SSF-2255 SSF-2255SC 1.101 1.300 50 17 22 Yellow
19W, 12/64s None
EXPLANATORY NOTES:
11-59
Line Guards
NOMENCLATURE
Single Support and Double Support Length: Identified Color Code and Length:
by “S” and “D” appearing in the length column on the Assists in identification of
catalog page. Should the maximum distance between conductor size, correspond-
tied supports exceed 12 inches, consult the Factory. ing to tabular information
Rod Diameter: Added to conductor O.D., assists in arriving appearing on catalog page.
at applied overall diameter. Identification Tape: Shows
Rods Per Set: Indicates the proper number of rods for catalog number, nominal
each application. sizes.
Center Mark: Establishes recommended alignment of rods
during application.
PROTECTION. PREFORMED™ Line Guards are intended LINE GUARDS RESTORATIVE-REPAIR. Line Guards may
to protect against abrasion and arc-over, and to provide be used as patch rods designed to restore full conductance
limited repair. The degree of protection needed on a spe- and strength to ACSR and aluminum conductors where dam-
cific line depends upon a number of factors such as line age is located outside the support area and does not exceed
design, temperature, tension, exposure to wind flow, and 25 percent of the outer strand layer. Consult Preformed Line
vibration history on similar construction in the same area. Products for repair capability of specific strandings.
As a general guide, the following recommendations may
be adopted to the specific conditions. NOTE: When Line Guards are used to repair damaged
aluminum-based conductors, the following application steps
Line Guards are recommended as minimum protection for will produce optimum electrical repair:
hand-tied spans. Step 1: Thoroughly wire-brush damaged conductor
for the full length of the Line Guard to be applied.
PLP® Factory Formed Ties are recommended as improve- Step 2: Apply a gritted inhibitor to the full length of
ments over Line Guards secured with hand tie wire.They this area before applying the Line Guard.
protect against chafing or wear caused by wind sway or
unbalanced loading. PLP Ties also provide a stronger TAPPING. Line Guards may be used as tap armor to protect
material and greater uniformity than hand tie wire. conductors from wear and flash-over damage under hot line
taps. Where it is known that tapping clamps will be installed
Armor Rods are recommended as minimum protection for over Line Guards, it is recommended that the conductor be
clamp-type supports or suspensions. The use of supple- thoroughly wire brushed clean, then an inhibitor be applied.
mental damping devices, such as Spiral Vibration Damper,
should be considered when conductor vibration is present APPLICATION-INSPECTION. After application of the
or expected. correct number of rods per set, a slight gap between rods
should be present. Consult the General Information Section
for detailed explanation.
11-60
11
Line Guards
Line Guards
GENERAL RECOMMENDATIONS CONTD. SAFETY CONSIDERATIONS
Apply no more than one-half the number of rods per set at a 1. This product is intended for a single (one-time) use
time on smaller sizes. On conductors 4/0 and larger, do not and for the specified application. CAUTION: DO NOT
attempt to apply more than 3 rods at a time. The alignment of REUSE OR MODIFY THIS PRODUCT UNDER ANY
the ends of the rods should be maintained within 2 inches. CIRCUMSTANCES.
Standard Line Guards are intended for non EHV applica- only. This product SHOULD NOT BE USED by anyone
tions (230kV and lower). Contact PLP for Line Guards with who is not familiar with and trained in the use of it.
Parrot-Bill® rod ends for EHV applications.
4. For PROPER PERFORMANCE AND PERSON-
O.D. CALCULATIONS AL SAFETY be sure to select the proper size
PREFORMED™ Line Guard before application.
Applied overall diameter computed as follows: 5. PREFORMED Line Guards are precision devices. To
insure proper performance, they should be stored in
The rod diameter can be obtained from the catalog page tables. cartons under cover and handled carefully.
Conductor/Strand O.D. can be found in the Conductor Chart,
General Information Section.
Rod Diam., .102" x 2 = .204"

Conductor Diam. + .188"
Total Applied O.D. .392"
11-61
Line Guards: Aluminum
For use on:

Aluminum Alloy
Compacted All-Aluminum, ACAR
Diameter Range Rod

Catalog (Inches) Units Wt./Lbs. Length Diameter Rods Per Color
Number Min. Max. Nominal Conductor Size Per Carton (Inches) (Inches) Set Code
MG-0122 17(S)
.182 .193 #6, 7W All-Alum. 100 12 19 .102 7 Purple
MG-0305 29(D)
MG-0123 17(S)
.194 .207 #6, 6/1 #6, 7W Alum. Alloy 100 12 19 .102 7 Blue
MG-0306 29(D)
MG-0125 17(S)
.220 .228 #5, 6/1 #5, 7W Alum. Alloy 100 16 26 .121 7 White
MG-0308 29(D)
MG-0126 19(S)
.229 .243 #4, 7W All-Alum. #4, 6/1, 7/1 Comp. 100 20 32 .121 8 Brown
MG-0309 31(D)
MG-0127 19(S)
.244 .259 #4, 6/1, 7/1 #4, 7W Alum. Alloy 100 20 32 .121 8 Orange
MG-0310 31(D)
MG-0128 19(S)
.260 .273 #3, 7W All-Alum. #2, 7W Comp. 100 20 32 .121 8 Green
MG-0311 31(D)
MG-0129 21(S)
.274 .289 #3, 7W Alum. Alloy 100 25 38 .121 9 Yellow
MG-0312 33(D)
MG-0130 21(S)
.290 .308 #2, 7W All-Alum. 100 25 38 .121 9 Purple
MG-0313 33(D)
MG-0131 21(S)
.309 .326 #2, 6/1, 7/1 #2, 7W Alum. Alloy 100 25 38 .121 9 Red
MG-0314 33(D)
MG-0132 21(S)
.327 .346 #1, 7W All-Alum. 1/0, 7W-19W Comp. 100 28 42 .121 10 Blue
MG-0315 33(D)
MG-0133 23(S)
.347 .366 #1, 6/1 1/0, 6/1 Comp. 100 30 44 .121 10 Green
MG-0316 35(D)
MG-0134 23(S)
.367 .389 1/0, 7W All-Alum. 2/0, 7W-19W Comp. 100 32 46 .121 11 Black
MG-0317 35(D)
MG-0135 25(S)
.390 .413 1/0, 6/1 1/0, 7W Alum. Alloy 100 35 50 .121 11 Yellow
MG-0318 37(D)
MG-0136 25(S)
.414 .436 2/0, 7W All-Alum. 3/0, 7W-19W Comp. 50 20 29 .121 12 Brown
MG-0319 37(D)
MG-0137 27(S)
.437 .463 2/0, 6/1, 7/1 2/0, 7W Alum. Alloy 50 23 32 .121 13 Blue
MG-0320 39(D)
MG-0138 27(S)
.464 .490 3/0, 7W-19W All-Alum. 50 24 32 .121 13 Green
MG-0321 39(D)
MG-0139 29(S)
.491 .521 3/0, 6/1 3/0, 7W Alum. Alloy 50 26 36 .121 14 Orange
MG-0322 41(D)
MG-0140 29(S)
.522 .551 4/0, 7W-19W All-Alum. 50 26 36 .121 14 Black
MG-0323 41(D)
MG-0141 31(S)
.552 .585 4/0, 6/1 4/0, 7W Alum. Alloy 50 30 40 .121 15 Red
MG-0324 43(D)
MG-0142 31(S)
.586 .606 266.8, 7W-19W, 37W All-Alum. 50 40 54 .146 14 Black
MG-0325 43(D)

EXPLANATORY NOTES:
(2) Single Support Length (S) and Double Support Length (D) are described on the first page, this section.
11-62
11
Line Guards: Aluminum
Line Guards
Diameter Range
(Inches) Units Wt./Lbs. Rod
Length Diameter Rods Color
Wt./Lbs. Min. Max. Nominal Conductor Size Per Carton (Inches) (Inches) Per Set Code
MG-0143 33(S)
.607 .630 266.8, 18/1 300, 19W-37 All-Alum. 50 42 57 .146 14 White
MG-0326 45(D)
MG-0144 33(S)
.631 .655 266.8, 19W Alum. Alloy (6201) 50 42 57 .146 14 Yellow
MG-0327 45(D)
MG-0145 35(S)
.656 .679 336.4, 19W-37W All-Alum. 50 48 62 .146 15 Brown
MG-0328 47(D)
MG-0146 35(S)
.680 .703 336.4, 18/1 350, 37W All-Alum. 50 48 62 .146 15 Blue
MG-0329 47(D)
MG-0147 37(S)
.704 .740 336.4, 26/7 19W Alum. Alloy (6201) 25 54 70 .146 16 Green
MG-0330 49(D)
MG-0148 39(S)
.741 .792 397.5, 18/1 26/7, 24/7 25 60 77 .146 17 Orange
MG-0331 51(D)
MG-0149 39(S)
.793 .840 477, 18/1 477, 19W-37W All-Alum. 25 64 82 .146 18 Purple
MG-0332 51(D)
MG-0150 41(S)
.841 .898 477, 24/7, 26/7 30/7 25 36 45 .146 19 Blue
MG-0333 53(D)
MG-0151 43(S)
.899 .954 556.5, 24/7, 26/7 30/7 25 46 58 .167 18 Green
MG-0334 55(D)
MG-0152 45(S)
.955 .986 605, 26/7 636, 24/7 25 54 68 .182 17 White
MG-0335 57(D)
MG-0153 45(S)
.987 1.016 636, 26/7 666.6, 24/7 25 58 72 .182 18 Yellow
MG-0336 57(D)
MG-0154 47(S)
1.017 1.064 715.5, 24/7 26/7 25 60 74 .182 18 Brown
MG-0337 59(D)
MG-0155 49(S)
1.065 1.098 874.5, 37W-61W All-Alum. 15 44 55 .204 17 Green
MG-0338 61(D)
MG-0156 49(S)
1.099 1.153 795, 26/7 30/19 15 58 72 .250 15 Orange
MG-0339 61(D)
MG-0157 51(S)
1.154 1.208 954, 45/7 54/7 15 62 75 .250 15 Purple
MG-0340 63(D)
MG-0158 53(S)
1.209 1.268 1192.5, 61W All-Alum. 15 68 82 .250 16 Black
MG-0341 65(D)
MG-0159 53(S)
1.269 1.327 1113 ACSR 45/7, 1192.5, 45/7 10 48 58 .250 17 White
MG-0342 65(D)
MG-0160 55(S)
1.328 1.390 1351.5, 61W All-Alum. 10 50 60 .250 17 Yellow
MG-0343 67(D)
MG-0161 57(S)
1.391 1.440 1431, 45/7 5 36 44 .310 15 Brown
MG-0344 69(D)
MG-0162 59(S)
1.441 1.508 1431, 54/19 5 40 48 .310 16 Blue
MG-0345 71(D)

EXPLANATORY NOTES:
(2) Single Support Length (S) and Double Support Length (D) are described on the first page, this section.
11-63
Helical Ties for T2 Conductor
CONSTRUCTION
T2 conductor consists of two identical conductors twisted
together in a left-hand lay direction at an approximate nine
foot pitch length. Generally the conductors used are stanadrd
ACSR, AAC or AAAC construction but can be conductors
of any configuration.
THEORY APPLICATION
The spiral shape of the two conductors twisted together T2 conductor can be used in regions that are subject to gal-
disrupts the forces created by the steady crosswinds that loping due to wind and ice. T2 conductor is also designed
can cause cable motion. The forces are disrupted by the to reduce the requirement for vibration protection when
continuously changing profile exposed to the wind. This installed within accepted tension limits.
spiral shape, together with less torsional stiffness and vary-
ing bending stiffness also reduces or can minimize cable
galloping due to ice and wind loads.
11-64
11
for T2 Conductor
Helical Ties
T2 conductor is designed to prevent “typical” conductor mo- ARMOR RODS/ARMOR-GRIP® SUSPENSION/SUPPORT.
tion activity like aeolian vibration and galloping, however, the When using Armor Rods or ARMOR-GRIP Suspensions or
non-circular configuration and unusual cable movement of Supports, the introduction of a third piece of conductor is
T2 conductors requires special consideration of tie devices. advisable. This short section of conductor is equal to one
When choosing products for T2 conductor, it is important not of the conductor elements of the T2 conductor. The addi-
to mistake standard concentric conductor products listed in tional piece of conductor is placed in the interstices of the
the catalog for similarly name T2 conductor.The T2 conductor two conductor elements of the T2 conductor assembly in
equivalents require substantially larger sized products for order to create an assembly that is closer to the shape of
similarly named conductor sizes. If a desired product is not the circle. The appropriately sized Armor Rod or ARMOR-
listed in the product table in this section, contact Preformed GRIP Suspensions or Supports can then be easily installed
Line Products to determine if the product has been reviewed. over this new assembly. The additional piece of conductor
In many cases, Preformed Line Products can recommend should be held in place by a few pieces of tape prior to the
products for a particular installation. installation of the Armor Rods. For specific information on
this installation including the length of the additional piece
INTENDED USE. Manufactured formed wire ties secure
of conductor and the appropriate Armor Rods or ARMOR-
conductors in the grooves of interchangeable headstyle
GRIP Suspension or Supports catalog number, contact
insulators.
Preformed Line Products.
PREFORMED™ ties provide an improved method of secur-
INTERCHANGEABLE HEADSTYLE INSULATOR. To
ing conductor compared to clamp-top or hand-ties over
insure proper fit and service life, it is recommended that
Armor Rods.
only insulators corresponding to C-Neck, F-Neck, J-Neck,
DEAD-ENDING. T2 conductor can be terminated in the K-Neck, or spool insulators be used. These neck diameter
same manner as a single conductor except both of the and groove height dimensions appear in ANSI standards.
elements of the T2 conductor requires its own Dead-end
device. The two Dead-end devices should be terminated
Consult Preformed Line Products
on separate hardware on the structure.
for engineering recommendations
on non-interchangeable headstyle
insulators. A sample of the insulator
CONDUCTOR REPAIR. When repairing T2 conductor, in question is desirable.
the individual elements of the span must be analyzed and
repaired separately. To accomplish this, it is important to
know the construction of the T2 conductor so the correct
repair components can be chosen.
1. These products are intended for a single (one-time) use 4. For PROPER PERFORMANCE AND PERSONAL
and for the specified application. CAUTION: DO NOT SAFETY be sure to select the proper size PREFORMED
REUSE OR MODIFY THESE PRODUCTS UNDER ANY products before application.
CIRCUMSTANCES. 5. PREFORMED products are precision devices. To insure
11-65
PREFORMED™ TIES FOR T2 CONDUCTOR
WRAPLOCK® Tie Distribution Tie
EZ-WRAP® Spool Tie Spool Tie
Double Support Tie Side Tie Double Side Tie
BENEFITS:
• Elastomeric tubes/pads cushion to protect T2 conductor.
• No special equipment or installation techniques required.
• Reduces time required to tie in T2 conductor
• Minimizes possibility of mistakes during tie installations.
• Complete line of ties readily available for popular T2 conductors and insulators.
• Over 15 years successful experience with support devices on T2 conductor
• Superior ability to hold T2 conductor to insulator
• Meets NESC longitudinal holding requirement
• Provides resiliency under all potential motion conditions
• Provides stability during twisting motion
11-66
11
for T2 Conductor
Helical Ties
For use on:
Aluminum Alloy,
All-Aluminum, AWAC®,
Ez Wrap Spool Double Double Side
T2 Conductors Distribution Tie Wraplock Tie Spool Tie Tie Support Tie Tie Side Tie
UTC-1106
2 x #4 (6/1) ACSR WTC-0112 DST-0154 DBST-1104 STC-1256-P
UTF-1206
(7/1) ACSR WTF-0212 SPL-1356-P EZSP-4376 (C&F) (C&F) STF-1156-P
UTJ-1306
(7/W) AAAC WTJ-0412 DST-0354 (J) DBST-1304 (J) STJ-1506-P
UTK-1606
UTC-1107
WTC-0114 DST-0155 DBST-1105 STC-1257-P
UTF-1207
2 x #3 (6/1) ACSR WTF-0214 SPL-1357-P EZSP-4376 (C&F) (C&F) STF-1157-P
UTJ-1307
WTJ-0414 DST-0355 (J) DBST-1305 (J) STJ-1507-P
UTK-1607
UTC-1108
2 x #2 (6/1) ACSR WTC-0116 DST-0156 DBST-1106 STC-1258-P
UTF-1208
(7/1) ACSR WTF-0216 SPL-1358-P EZSP-4377 (C&F) (C&F) STF-1158-P
UTJ-1308
(7/W) AAAC WTJ-0416 DST-0356 (J) DBST-1306 (J) STJ-1508-P
UTK-1608
UTC-1109
WTC-0118 DST-0157 DBST-1107 STC-1259-P
UTF-1209
2 x #1 (7/W) AAAC WTF-0218 SPL-1359-P EZSP-4378 (C&F) (C&F) STF-1159-P
UTJ-1309
UTK-1609
UTC-1110
WTC-0119 DST-0158 DBST-1108 STC-1260-P
2 x 1/0 (6/1) ACSR UTF-1210
WTF-0219 SPL-1360-P EZSP-4379 (C&F) (C&F) STF-1160-P
(7/W) AAAC UTJ-1310
UTK-1610
UTC-1111
WTC-0122 DST-0159 DBST-1109 STC-1261-P
2 x 2/0 (6/1) ACSR UTF-1211
(7/W) AAAC UTJ-1311
UTK-1611
UTC-1112
WTC-0124 DST-0160 DBST-1110 STC-1262-P
2 x 3/0 (6/1) ACSR UTF-1212
(7/W) AAAC UTJ-1312
UTK-1612
UTC-1112
WTC-0125 DST-0160 DBST-1110 STC-1263-P
UTF-1212
2 x 4/0 (6/1) ACSR WTF-0225 SPL-1362-P EZSP-4382 (C&F) (C&F) STF-1163-P
UTJ-1312
UTK-1612
UTC-1113
WTC-0126 DST-0161 DBST-1111 STC-1263-P
2 x 266.8 (18/1) ACSR UTF-1213
WTF-0226 * * (C&F) (C&F) STF-1163-P
(26/7) ACSR UTJ-1313
UTK-1613
UTC-1113
WTC-0127 DST-0161 DBST-1111 STC-1264-P
UTF-1213
2 x 336.4 (18/1) ACSR WTF-0227 * * (C&F) (C&F) STF-1164-P
UTJ-1313
UTK-1613
UTC-1114
WTC-0128 DST-0161 DBST-1112 STC-1264-P
2 x 336.4 (26/7) ACSR UTF-1214
WTF-0228 * * (C&F) (C&F) STF-1164-P
2 x 397.5 (19W) AAC UTJ-1314
UTK-1614
*Insulator groove not large enough for these T2 sizes.

EXPLANATORY NOTES:
(1) User should make sure insulator groove radius is large enough for T2 conductor and PLP tie with pad.
(2) This table represents application of the PLP ties on T2 conductor only.
(3) Consideration should be made of the physical fit of the actual T2 conductor plus PLP tie on a specific insulator because
variances in individual insulators can affect application.
a. Only insulators with ANSI accepted dimensions should be used with PLP ties.
b. PLP suggests application trails be conducted on actual T2 conductor, PLP ties and insulators prior to installation.
(4) Consult PLP for application with Armor Rod, ARMOR-GRIP® Suspensions or Supports, or T2 conductor not shown.
11-67
Oval Conductor Products
CONSTRUCTION
Oval Conductor is composed of a combination of round
and shaped wires of varying diameters and cross sections.
The wires are stranded in such a way to give the cable a
spiraling elliptical shape.
Courtesy of Southwire Company
THEORY APPLICATION
The spiraling elliptical shape of the Oval Conductor disrupts Oval conductor can be used in overhead applications that
the forces created by steady cross winds which cause cable are primarily subject to galloping due to wind and ice. Oval
vibration. The spiral shape, together with less torsional stiff- conductor is designed to reduce the requirement for vibra-
ness and varying bending stiffness can also reduce cable tion protection when installed within accepted tension limits.
galloping due to combined ice and wind loads.
When choosing products for Oval Conductor, it is important PRODUCT LIST. The following products have been reviewed
not to mistake products listed in the catalog for standard for application on the Oval Conductor:
concentric conductors for use on Oval Conductor. The oval • ARMOR-GRIP® Suspension family of products
equivalents require different sized products in many cases. • Repair/Protective products
Always contact PLP to obtain a complete list of recommended - Armor Rods
products for a particular size of Oval Conductor. - Line Guards
- Conductor Splices
INTENDED USE. Due to varying diameters and shapes - Full-Tension Splices
of strands of the Oval Conductor, PREFORMED™ tie
• Tie products
products and Dead-end products are ideal because they
- WRAPLOCK® Tie
minimize compression loads and distribute axial tension
- Distribution Tie
loads on the cable.
- Double Support Tie
- EZ-WRAP™ Twin Tie
SUB TRANSMISSION/TRANSMISSION. The innovative
- Side Tie
profile of the Oval Conductor presents a unique set of cir-
- EZ-WRAP™ Side Tie
cumstances when utilizing standard bolted clamps. The use
- Double Side Tie
of PREFORMED Armor Rods will reduce bending stresses
- Spool Tie
and distribute compressive stresses on the cable.
- EZ-WRAP™ Spool Tie
It is important to follow all recommendations for the specific • Dead-end products
product to be used on the Oval Conductor. These recom- - Distribution-Grip Dead-ends
mendations can be found at the beginning of the catalog - Service Grip Dead-ends
section that covers that product. - Overhead Dead-ends
- O-Grip Dead-ends
- Slack Span Dead-ends
This is not a complete list of products offered by Preformed

Line Products. Any product not listed can be reviewed upon
request. Please contact PLP for specific recommendations
for your application.
11-68 NOTE: Oval Conductor descriptions, diagrams, and explanations courtesy of Southwire Company.

11
Applicator Ring
Applicator Ring
The PREFORMED™ Applicator Ring is a PLP®-designed and removal of the product. The angle-curved neck of
tool which aids the lineman in making safe, fast, distortion- the Applicator Ring allows the tool to be safely and easily
free applications of helically-formed products on energized maneuvered around conductors.
conductors. The specially-beveled ring permits easy
encirclement of the helical leg, and facilitates positioning The Applicator Ring is available with a threaded base, or
with a universal base, to secure it to either style of hot stick.
A A
1.50" DIA
SECTION A-A
Catalog Number Description

SH-0001 Applicator Ring – Universal Base
WRAPLOCK® TIE DISTRIBUTION–GRIP DEAD-END
ARMOR RODS SIDE TIE
11-69

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Distribution (Overhead): Section

Section 11 – Distribution (Overhead): Ties

(440) 461-5200 • inquiries@preformed.com • www.preformed.com

Interchangeable Insulators for use with PLP® Ties

Insulator characteristics that are not part of the

Distribution (Overhead): Section

Insulator Review and Trial Applications

4. The top groove of the insulator can cause installation

NOMENCLATURE RUS Accepted

NEOPRENE COLOR CODE

INSULATOR IDENTIFICATION MARK

Cabled Section Gritted Leg

Distribution (Overhead): Section

INTERCHANGEABLE HEAD-STYLE LINE ANGLES –

RADIO INTERFERENCE: The RIV characteristics of

For use on:

Diameter Range Applied Insulator

Right-hand lay standard (Continued on next page)

Distribution (Overhead): Section

Diameter Range Applied Insulator

Right-hand lay standard

For use on:

9/16" R Groove (See Note 2)

5/8", R. Groove (See Note 2)

3/4" R. Groove (See Note 2)

Right-hand lay standard (Continued on next page)

Distribution (Overhead): Section

Right-hand lay standard

For use on:

Diameter Range Applied Insulator

Right-hand lay standard

Distribution (Overhead): Section

Color Code: Identifies conductor diameter ranges.

GENERAL RECOMMENDATIONS CONTD.

LINE ANGLES - “Severe” Vibration: Areas where abrasion has required

The Distribution Tie is designed to permit controlled and

Distribution (Overhead): Section

Right-hand lay standard (Continued on next page)

For use on:

Right-hand lay standard

Distribution (Overhead): Section

Diameter Range Applied Insulator

Right-hand lay standard

For use on:

Right-hand lay standard

Distribution (Overhead): Section

EZ-WRAP® Twin Tie

EZ-WRAP® Twin Tie

Distribution (Overhead): Section

EZ-WRAP® Twin Tie

EZ-WRAP® Twin Tie

For use on:

Diameter Range Applied Insulator

Right-hand lay standard

Distribution (Overhead): Section

Double Support Tie

TIE TUBE TIE TUBE

Double Support Tie

GENERAL RECOMMENDATIONS CONTD. SAFETY CONSIDERATIONS

In all cases, the conductor should rest in the preferred

TAPPING: Taps should not be made directly over the legs

CONDUCTOR COMPATIBILITY: Double Support Ties