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CT183 - Active Filters & Unity Power Factor Rectifiers
CT183 - Active Filters & Unity Power Factor Rectifiers
active harmonic
conditioners
and unity power
factor rectifiers
Eric Bettega Jean Noël Fiorina
After joining Merlin Gerin in 1983 as He first joined Merlin Gerin in 1968
a laboratory technician in ABT’s as a laboratory technician in the
electronics engineering and design ACS (Static Converter Power
service, he became part of the Supplies) department where he
Scientific and Technical Division participated in the development of
in 1986. In 1991 he obtained his static converters. In 1977 he
Engineering degree from the CNAM obtained his ENSERG Engineering
(Conservatoire National des Arts et degree and rejoined ACS. Starting as
Métiers), and is currently in charge development engineer, he was soon
of «active harmonic conditioners» afterwards entrusted with projects.
research in Corporate Research He became later responsible for
Electronics. design projects in the EPS
(Electronic Power System)
department where he is in some
ways the originator of medium and
high power inverters.
Electricians need to be familiar with apparent source impedance is divided Very powerful non-linear loads should
these solutions in order to take the right by the number of parallel-connected preferably be supplied by another MV/
measures when installing polluting cables. LV transformer.
equipment or to take all factors into
account when designing new
installations. carefully choosing the harmonic isolation
The solutions described hereafter installation structure The aim is to limit circulation of
depend on the objective sought and on Sensitive loads should not be parallel- harmonic currents to as small a part as
the non linear/sensitive equipment connected with non-linear loads (see possible of the installation using
installed. fig. 2). suitable coupling transformers.
They use passive components: Use of Y-connected primary
reactors, capacitors, transformers and/ transformers (without neutral!) with zig-
or carefully choose the installation zag secondary is an interesting solution
diagram. as it ensures minimum distortion at the
Zs ZL
In most cases the aim is to reduce secondary. In this case 3 k order
voltage total harmonic distortion at a harmonic currents do not flow at the
load multi-connection point (in a transformer primary, and the
distribution switchboard). impedance Zs depends only on the
non
E THD linear secondary windings. The inductive part
load of the impedance is very low:
reducing harmonic Uccx ≈ 1%, and resistance is practically
currents of non linear loads halfed compared with a ∆Y transformer
of identical power.
Besides the obvious solution which
consists of choosing non-disturbing fig. 1: addition of a downstream reactor or Figure 3 and the following calculation
equipment, the harmonic currents of reduction in upstream source impedance show why 3 k ω angular frequencies
some converters can be limited by reduces voltage THD at the point are not present at the transformer
inserting a «smoothing» reactor considered. primary (zero sequence current is nil).
between their connection point and Current circulating for example in the
their input. This solution is particularly primary winding 1 equals:
employed with rectifiers with front end a. solution to avoid N2
capacitors: the reactor may even be (i − i3 )
proposed as an option by N1 1
non
manufacturers. linear
where
A word of warning however! Although equipment i 1 = I 1 (3k) = I sin (3k ωt)
this solution reduces voltage total
harmonic distortion upstream of the
reactor, it increases it at the terminals sensitive
equipment
of the non-linear load. N2
(i1 - i3)
N1 i3 i1
b. solution to recommend
lowering harmonic
non linear N1 N2 N2
impedance of the source equipment supply i2
In concrete terms this consists of
connecting the disturbing equipment N1 N2 N2
directly to the most powerful i3
transformer possible, or of choosing a
generator with a low harmonic
«clean» power N1 N2 N2
impedance (see appendix and fig. 1). network
Note that it is advantageous on the
source side to use several parallel- fig. 2: a Y-shaped distribution enables
connected cables of smaller cross- decoupling by natural and/or additional fig. 3: zig-zag secondary transformer and
section rather than a single cable. If impedances. attenuation of 3 k orders.
these conductors are far enough apart,
iL t
Vs
t
0 t reference i
iL
Operating principle
The «shunt type» active harmonic
conditioner concept can be illustrated control microphone error microphone
by means of an electro-acoustic
analogy (see fig. 15). The observer will
primary noise
no longer hear the noise source S if a
source S
secondary noise source S’ generates a
counter-noise. The pressure waves
generated by the loudspeaker have the
same amplitude and are in opposition
of phases with those of the source: this
is the destructive interference
phenomenon. This technique is known controller
secondary source S'
as ANR (Active Noise Reduction).
This analogy is a perfect illustration of
the «shunt type» active harmonic
conditioner: the aim is to limit or even fig. 15: principle of acoustic active noise reduction.
remove the current (or voltage)
absorbed by the load is given in figure harmonic distortion of 162% for the active harmonic conditioner is an
21 and corresponds to an harmonic load current. Figure 24 shows the excellent means for removing
distortion of 80 %. Use of the « shunt harmonic spectrum of the source and harmonics on a feeder or non-linear
type » active harmonic conditioner load currents. load. However:
considerably attenuates the THD (I) Use of the «shunt type» active c removal of all disturbances, even if it
which drops from 80% to 4.6%. harmonic conditioner considerably is possible, is not necessarily the aim,
The rms current drops by nearly 20%, attenuates the THD (I) which drops c it is not suited to voltage power
and the power factor increases by 30%. to 22.4%. The rms current drops by networks exceeding 500 V,
(see fig. 21 and 22). nearly 40% (see fig. 24 and 25). c it has no effect on disturbances
c case of a VSD (frequency converter Performance is lower than in the first upstream of the current sensor,
type) case (UPS) since line current c technical and economic considerations
An active harmonic conditioner is fluctuations are much faster. In this may require use combined with a passive
parallel-connected to a variable speed cases addition of a 0.3 mH smoothing component; for example a reactor (see
drive for asynchronous motor of a reactor is recommended. The table in fig. 26) or a passive filter to remove
power of 37 kW operating on half-load. figure 26 illustrates the resulting the 3rd or 5th harmonic (considerable
The current time waveforms are shown increase in effectiveness. decrease in «shunt type» active
in figure 23 and correspond to an We can conclude that the «shunt type» harmonic conditioner power rating).
30
Harmonic compensation needs are the «serial» hybrid resonance frequencies of the passive
many and varied, since we may need to filters,
structure
guarantee: v it considerably attenuates harmonic
c non-disturbance of a «clean» power The diagram in figure 28 illustrates the currents between load and source by
network by a disturbing load, main subassemblies of this structure,
«lowering» global impedance (passive
namely:
c or proper operation of a sensitive filters plus active harmonic conditioner).
c one (or more) bank (s) of resonant
load (or power network) in a disturbed Since not all the power network current
passive filters (Fi), parallel-connected
environment, flows through the active harmonic
with the disturbing load(s),
c or both these objectives conditioner, the components of the
c an active harmonic conditioner, made
simultaneously! latter can be downsized (and in
up of:
The problem of harmonic compensation particular the magnetic coupler).
v a magnetic coupler (Tr), the primary
can thus be handled at two levels of which is inserted in series with the This structure is thus ideal for treating
(exclusive or combined): passive filter(s), high voltage and power networks, while
c parallel compensation by current v an inverter (MUT) connected to the at the same time ensuring rephasing of
source downstream of the point in secondary of the magnetic coupler. The fundamental components.
question: this is the «shunt type» active harmonic conditioner is
solution described in the previous controlled so that:
chapter, Vfa = K × ISH
c serial compensation by implementing where: load
an upstream voltage source. source
Vfa: voltage at the magnetic coupler Is
The structures that we shall refer to as terminals,
«hybrid» hereafter in this document are K: value in «ohm» fixed for each order,
those which simultaneously implement ISH: harmonic current from the source. passive
both solutions, as shown for example in In this configuration the active harmonic filter
figure 27. Fi
conditioner only acts on the harmonic
They use passive filters and active currents and increases the
harmonic conditioners. effectiveness of the passive filters:
We have chosen to describe three of v it prevents amplification of upstream MUT. Tr Vfa
the many alternatives available. harmonic voltages at the anti-
active harmonic
conditioner
source Is load
Vs(h1) Vfa
ich(h1) ich(hn)
vch Zf
Vs Tr. Vc
Vs(hn) load
MUT. passive
filter Fi
active harmonic
conditioner
passive filter
fig. 29 : «serial/parallel type» hybrid
fig. 27: active/passive hybrid conditioners - example. conditioners.
4 30
circuit characteristics
source 400 V, three-phase
600 kVA, 5 %, 3
THD (Vs) < 1.5 % 20
load 130 kW, 2
70% load,
0.15 mH smoothing reactor. 10
measurements taken 1
THD (Ich) 35 %
THD (Is) 11 % 0
THD (Vch) 2.1 % without filter passive filters only passive filter and active
harmonic conditioner
fig. 34: «serial/parallel type» hybrid fig. 35: «serial/parallel type» hybrid conditioner associated with a variable speed drive - reading
conditioner: characteristics and result. of THD (Vch) and THD (Is).
P.F.
A.H.C A.H.C P.F. P.F.
A.H.C
A.H.C.: Active Harmonic Conditioner
action on Uh/source Ih/load Ih/load Ih/load Ih/load,
Uh/source
performance +++ +++ +++ ++ ++
active harmonic fund + harm harm. harm. harm. fund + harm
conditioner sizing
short-circuit great none none none great
impact
insertion difficult easy easy easy difficult
improvement no possible yes yes yes
of DPF
open-endedness no yes yes no no
resonance risk NA (not applicable) NA (not applicable) yes no no
fig. 36: summary of the various «active solutions» to combat harmonic disturbance.
We would first like to emphasise that network (sources, loads, lines, is in most cases to make a choice
our aim is not to act as a «selection capacitors) and not just a fragmented according to the individual difficulties of
guide» between the various types of view limited merely to the zone each electrical installation. For
harmonic compensation techniques concerned. This single-line diagram is example, isolation or decoupling by
(both active and passive), but rather to in some respects the first component of impedance of disturbing loads is easily
present the criteria used to size and our «tool box». carried out on new installations
insert the active harmonic conditioners. Carrying out an «inventory» provided it is considered in the design
Furthermore, a selection guide would We have first placed an harmonic phase. However it frequently generates
imply that the various solutions given distortion analyser in this «tool box», unacceptable difficulties on existing
are available in product form. vital for quantifying disturbance at power networks.
At present, given that both the various points of an existing installation. It is thus obvious that no «active»
«traditional» solutions and the hybrid solutions (regardless of the type) can
Identifying and characterising
solutions require in-depth study and be systematically chosen, but that an
disturbing equipment
suitable solutions, only the shunt type analytical approach is required in which
active harmonic conditioners are We need to identify the main
active harmonic conditioner cost alone
disturbing equipment(s) and their
available on the market (they require is not necessarily the most important
respective spectra. The latter can be
merely a simple study). factor.
obtained either by measurements or
We shall thus concentrate on Although Active harmonic conditioners
by consulting the technical
identifying the main parameters that have undeniable advantages over
specifications provided by each
«potential» active harmonic conditioner passive filters, they are not necessarily
manufacturer.
users need to know in order to make preferred particularly for existing
the right choice. Defining the harmonic compensation installations already equipped with
objective passive filters. The insertion of a serial
The second preliminary requirement or parallel type active harmonic
objective and context concerns the actual objective of the conditioner, after study, is a good
Knowing the «mechanisms» action considered: the method used solution.
The main problem of harmonic differs considerably according to We shall now use experience acquired
phenomena is undeniably linked to their whether you wish to correct
on site to describe the implementation
very weak visibility. Although it is malfunctioning observed, or to ensure
of a «shunt type» active harmonic
usually easy to observe deterioration in compliance with the specifications of
conditioner which is the simplest
wave quality (voltage and/or current) at power utility or a non-linear load
solution.
one or more points, the combinational manufacturer. Short term power
network changes must also be taken
function between the various sources
(self-sufficient or not), loads and
into consideration. the insertion point of a
For example this stage must enable shunt type active harmonic
topology of the power network is no
identification of at least:
simple matter! conditioner
c the type of compensation (global or
Moreover, the association between
local), The connection principle of a «shunt
harmonic phenomena (often
c the power rating at the node type» active harmonic conditioner is
overlooked) and the malfunctions
considered, shown in figure 37. In our example it is
observed in the power network
c the type of correction required (on inserted in parallel mode in
components (often random) is not
voltage and/or current distortions), the LV switchboard of an installation,
instinctive.
c the reactive energy compensation and the only interaction with the power
Knowing the power network and its need, network to be treated, is the insertion of
topology .... the current sensors.
The first preliminary requirement thus Once the above analyses are complete, As regards insertion of the active
concerns the power network the most advantageous technical and harmonic conditioner, harmonic
environment: implementation of an economic solution must be chosen. The compensation can be considered at
harmonic compensation technique same objective often has several each level of the tree structure shown
requires knowledge of the entire power technical possibilities, and the problem in figure 38.
P2 P1
20
connecting cable:
60 m/50 mm2 15
10
active harmonic
conditioner 5
n computer loads 0
2 3 4 5 6 7 9 11 13 15 17
fig. 39: using an active harmonic conditioner ■ authorised I ■ I without compensation ■ I with compensation
to treat voltage total harmonic distortion at
the end of a 60 m cable. fig. 41: spumping station - spectral representation of harmonic currents.
The profusion of non-linear loads non risk-free solution, is now The easy to use, self-adaptive «shunt
makes harmonic distortion of power commercially available in the form of type» active harmonic conditioner,
networks a phenomenon of increasing active harmonic conditioners. which requires virtually no preliminary
amplitude, the effects of which cannot These devices use a structure of the studies prior to use, is the ideal solution
be ignored since almost all the power static power converter type. for harmonic compensation on a non-
network components are in practice Consequently, semiconductor progress linear load or LV distribution
affected. means that converters, which are switchboard. However it does not
Up to now the most popular solution normally harmonic disturbers, now form necessarily replace passive filters with
was passive filtering. However an efficient, self-adaptive harmonic which it can be combined
attractive alternative to this complex, compensation devices . advantangeously in some cases.
deforming loads
Zs ratio of output impedance
Most deforming loads are static
% over nominal load impedance
converters. They may be powerful and
Zc
few in number, or low-power and 150
plentiful. Some examples are:
c fluorescent lamps, dimmers,
c computers,
c electrical household appliances
(television sets, microwaves, induction
plates).
Nowadays the proliferation of low
power devices is chiefly responsible for 100 ac generator X"d = 12 %
increased voltage harmonic distortion in
power networks.
Figure 44 illustrates the current
absorbed by a few loads, and figure 45
the matching harmonic spectra (typical
values).
50
harmful effects of
harmonics transformer Uccx = 4 %
Effects on low current appliances
and systems
Harmonic distortion may cause:
c malfunctioning of certain appliances
PWM inverter
which use voltage as a reference to
generate semiconductor controls or as 0 50 250 500 750 F (Hz)
a time base to synchronise certain fig. 43: output impedance of the various sources as a function of frequency.
systems.
i
e
i
1: Light dimmer or heating regulator 0
e R
α = π/2
U
2: Switch mode power supply rectifier, i
for example: i
c computer u C
c electrical household appliances 0
i1
i1
3: Three-phase rectifier with front end e1 e1
capacitor, for example: variable speed drive i2
e2 C R
for asynchronous motors i3
e3
Lc
e1
i1 i1
e1
4: Three-phase rectifier with DC filtering i2
reactor, for example: battery charger. e2 C R
i3
e3
e1
i1
e1 i1
5: Three-phase rectifier with AC smoothing i2
e2 C R
reactor, for example: high power UPS i3
e3
level of compatibility: maximum specified disturbance level that can be expected in a given environment.
level of emission: maximum level authorised for a consumer on the public supply network or for a device.
fig. 46: the various levels of disturbance for compatibility of non linear/sensitive equipment.