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1
Current distortion limits, Table 1, are considered the Table 3 Draft D6a Standard 519 Voltage Distortion Limits, in percent of
nominal fundamental frequency voltage [2]
responsibility of the energy user, or customer of the electric
utility system. The Total Demand Distortion (TDD) is used Voltage Individual THD
as a measure of Current Distortion: (kV) Harmonic (%) (%)
1.0 5.0 8.0
∑
1.0 <V 69 3.0 5.0
(1)
69 < V 161 1.5 2.5
where > 161 1.0 1.5
IL is the rms magnitude of the maximum demand load
current, based on a 15 or 30 minute demand interval IV. TRADITIONAL HARMONICS ANALYSIS
Ih is the rms magnitude of the hth harmonic current A. Six Pulse SCR Rectifier
The TDD is different from the total harmonic distortion
(ITHD) which is: Many references still consider the standard six-pulse
∑ rectifier as the typical harmonic load [3]. The derivation of
(2) the waveforms and calculation of current harmonic
magnitudes is a standard exercise. This may lead to
Voltage distortion limits, Table 2 for the existing standard application errors by severely underestimating or
and Table 3 for the new draft standard, are considered the overestimating harmonic current magnitudes and power
responsibility of the energy provider or electric utility system. factor. Newer systems have actually existed for a long time.
The Voltage Total Harmonic Distortion (VTHD) is used as a The older systems are still in use. Yet the new systems are
measure of Voltage Distortion: often poorly understood.
∑
The traditional six-pulse rectifier or three-phase Graetz
(3) bridge rectifier, [4] [5], Figure 1, has been the mainstay of
power conversion for over a century. The first were built
where with mercury-arc rectifiers, and, beginning in the 1960s, by
V1 is the rms magnitude of the fundamental voltage silicon controlled rectifier (SCR) bridges. SCRs are used for
Vh is the rms magnitude of the hth harmonic voltage power control. Typical ac input and dc output voltages are
The junction between these two systems is called the shown in Figure 2. When there is an inductive load, such as a
Point of Common Coupling or PCC. The applicable current DC motor or the DC link inductor of a current source inverter
and voltage distortion limits are applied at the PCC. Within (CSI), the DC current is smoothed, and the ripple is greatly
an industrial plant, the PCC is considered to be the point of reduced. The AC line current from a six-pulse rectifier with
interconnection between the nonlinear load and the other inductive load is essentially a square wave. The individual
loads. This last requirement has been dropped by in the draft harmonic currents produced by a square wave are
of the new standard, considerably simplifying the application approximately 1/h magnitude, where h is the harmonic order.
of the standard. The firing pulse triggers each SCR, six pulses per cycle. The
Table 1 Current Distortion Limits for Odd Harmonics, %IL, 0.12 kV harmonics generated are:
69 [1]
2
Figure 1 Six Pulse Rectifier Schematic
3
Figure 5 Impedance of fifth harmonic notch filter versus harmonic Figure 7 Resonance of PFC with system inductance
order.
(a) (b)
Figure 6 Power factor correction capacitor (a) and harmonic filter (b)
with SCR drive.
4
but with harmonic data based upon these factors, the PWM
C. Case study: water treatment plant. VFD can be analyzed using a harmonic analysis program
with the harmonic magnitudes entered at each frequency.
A power system study was performed for a small water
treatment plant. The relevant portion of the single line
diagrams is shown in Figure 9. The study was to evaluate the
harmonics produced by two 480 V, 300 HP VFDs. The
drawing specified that the line impedance of the VFDs should
be at least 3%, with external line reactors provided if
necessary. The harmonic study work scope included the
variable frequency drives of pumps P-1 and P-2. These are
the only harmonic producing devices in the system. The
results of this study provided in this report are based on the
Figure 10 PWM Drive with Diode Front End
scenario of P-1 online and P-2 offline and the 800A main
breaker of MDP-1 being the point of common coupling. Unlike the CSI, the AC line current waveform from a VSI
A harmonic spectrum report could not be provided by the has two modes, continuous current (CCM) and discontinuous
drive manufacturer for the 800 HP drives, so typical current (DCM), Figure 11. The waveform has two distinct
harmonic spectrum values for 6-pulse rectifiers, Table 4, peaks, which are produced when the AC line voltage exceeds
were used for this study. the DC link voltage [12]. When the diodes cease to conduct
It was determined that a notch filter installed at bus MDP- between the peaks, the current is discontinuous, when they
1 which is tuned to the 4.7th harmonic will reduce all of the stay conducting the current is continuous. The harmonic
harmonic current values as well as the total harmonic current currents produced by these two waveforms can be
distortion to within IEEE 519 standards. Recommended filter significantly different.
specifications were developed, resulting in the frequency
plots shown in Figure 7.
When the harmonic filter was installed, it was found that
the power factor went leading. The voltage on 480 Volt Bus
rose by 10%. The harmonic filter had to be disconnected
immediately. The actual drive was 6-Pulse PWM type with
98% power factor, and no additional power factor correction (a) (b)
was required. The study had to be re-done with PWM
Harmonics and no power factor correction. Possible solutions Figure 11 Line current waveforms for PWM Drive with Diode Front
End (a) discontinuous mode (b) continuous mode.
which were considered were broadband or active filters (to be
discussed later). A number of the references [8] [9] [10] derive analytical
equations for the line side current, and in some cases for the
individual harmonics, these equations are unwieldy and do
V. PWM DRIVE WITH DIODE FRONT END not lend themselves an evaluation of the factors which cause
The pulse width modulated (PWM) drive controls the variation in the harmonic magnitudes. The time domain
motor speed by generating a variable frequency supply methods used in [6] and [7] can be used to readily determine
voltage, thus it may be called a Variable Frequency Drive the effects of changes in system and load parameters on the
(VFD) or an Adjustable Speed Drive (ASD). PWM drive harmonic spectrum. In this case, a Fourier transform is used
harmonics are discussed in [6] [7] [8] [9] [10], and mitigation to calculate the harmonic magnitudes based on the simulated
methods in [11]. The configuration of a PWM drive from the waveform.
AC line perspective is that of a Voltage Source Inverter Referring to Figure 12, the magnitudes of the 5th and 11th
(VSI), as shown in Figure 10. The rectifier is simply a diode harmonics are plotted vs. the normalized source reactance xv
bridge, since all control is performed by the inverter. The [6], which is the source reactance divided by the fundamental
inverter and its load may be modeled as a resistance or DC frequency power. The plot can be read at power levels other
current source. The voltage in the DC link is held by the DC than 100% by dividing xv by the per unit fundamental power.
link capacitor, which is a high capacitance, high voltage Similar charts in the reference cover other harmonics. The
capacitor or bank of capacitors. Additional filtering may take second parameter, 0, is the resonant frequency of the
place using an AC line reactor and optional DC link reactor. inductance with the DC link capacitor. In the discontinuous
The total value of reactance consisting of the source current mode, the 5th harmonic can have a magnitude as high
impedance, AC line and DC link reactors is a significant as 90% of the fundamental, and the 11th harmonic
factor in the performance of the drive and the production of approximately 40%. These values go down to less than 25%
AC line current harmonics. The magnitude of the harmonics and approximately 4% at high values of xv. This compares
depend upon the source impedance and the percent loading, with maximums of 20% and 9% for the CSI drive. The
5
figure shows that by increasing the line reactance, the The power factor in a non-sinusoidal system is actually
magnitude of the harmonics is decreased, sometimes composed of two different power factors, the displacement
significantly. In practice, this can be controlled by the power factor and the distortion power factor [13]. The
addition of AC line and DC link reactors. Decreasing the displacement power factor, cos , is the fundamental power
1
resonant frequency will decrease harmonics in most cases,
factor, the cosine of the angle between voltage and current.
except for areas like the 11th harmonic at high reactance. The
The total power factor, , is the ratio between real and
resonant frequency will decrease by increasing reactance,
apparent power:
which already decreases harmonics, or by increasing the DC
link capacitance, which is a fixed design parameter. (6)
The harmonic magnitudes also depend upon the motor, or where P is the real power in kW and S is the apparent power
load, power, Figure 13 [6]. The curves are based upon a fixed in kVA. The portion of the total power factor which is due to
0. At powers above rated, the 5th harmonic can exceed the harmonics is the distortion power factor. The displacement
fundamental in magnitude. Tables of harmonic magnitudes power factor is fairly constant at above 90% for most values
for VSI inverters are usually given vs. power output at a of xv, Figure 15 [6]. This is very different from the poor
given source impedance. The boundary between the DCM power factor ( 80%) of the CSI drives. The total power
and CCM is a function of both xv and 0, Figure 14 [6], and is factor is very low in the DCM, increasing with xv, and
indicated by the dashed lines in Figure 12. The high exceeding 90% in the CCM. It is this high power factor of the
magnitudes of the PWM drive harmonics and their variability PWM drives which prevents the use of highly capacitive
due to load is one reason that mitigation methods used for harmonic filters, such as the notch filter, for harmonic
CSI drives are not only ineffective but counterproductive. mitigation.
Discontinuous
Current Mode
CCM
0 DCM
Continuous
Current Mode
6
VI. PWM DRIVE WITH ACTIVE FRONT END
In order to reduce the high level of harmonics produced
with the VSI and a diode front end, the Active Front End
(AFE) has been developed [14]. The rectifier consists of an
IGBT bridge operated in PWM mode, Figure 16. The line
current harmonics generated are centered on the inverter and
rectifier switching frequencies, which are generally above 1
kHz. The AFE also can control the fundamental power factor
to be lagging, leading or unity. AFE rectifiers must use AC
line reactors in order to shape the input current waveform to
be sinusoidal. The high frequency switching produces
voltages which capacitively couple to ground, producing
distorted voltage waves, Figure 17. The current distortion is Figure 17 PWM Drive with Active Front End - Waveforms
typically less than 3% and the voltage distortion less than 6%,
VII. 18-PULSE DRIVE FOR HARMONIC REDUCTION
enabling AFE drives to meet IEEE Std. 519-1992 [1] without
harmonic filters. This type of VFD can be analyzed using a A. Introduction to 18-pulse drives
harmonic analysis program with the harmonic magnitudes
entered at each frequency. Higher order rectifiers have p in equation (1), p being a
multiple of six for three-phase systems. Thus, the first two
harmonics of a 12-pulse drive will be 11 and 13, and for an
18-pulse drive 17 and 19, and 23 and 25 for a 24-pulse drive.
Harmonic currents will have 1/h magnitudes as with the 6-
pulse rectifier. In the past, multi-pulse rectifiers have been
used for high power applications such as motors over 1000
Hp and rectifiers for electrochemical plants. Due to new
technology, such as the 9-phase autotransformer and
improved power electronics, they have migrated to low
power, low voltage applications where low harmonics are
required. Higher pulse rectifiers are highly susceptible to
voltage unbalance, typically requiring significantly less than
1% unbalance in order to provide the expected low harmonic
levels.
The harmonic analysis based on these assumptions is
conducted using the 18-pulse drive topology found in nearly
all textbooks. Three transformers providing phase shifts of -
20, 0 and +20 connect to the DC bus through three 3-phase
bridges connected in series, Figure 18. The resulting current
waveform is nearly sinusoidal, Figure 19, and the harmonic
spectrum is minimal, as shown in Figure 20.
7
voltage unbalance was found to be nearly one percent. The
measured line-to-neutral voltages were:
VA = 258.6, VB = 256.5 and VC = 257.9 Volts
The voltage unbalance may be calculated as:
% 100% 0.8% (7)
8
models pieced together. This model was used to compute the
waveform and spectrum in Figure 19 and Figure 20.
LCL Filter
Figure 30 LCL filter and 18-pulse drive harmonics vs. load at 1% and
3% voltage unbalance. [17]
B. Active Filters
Figure 33 Corrected current waveform [18]
Active harmonic filters are a power electronic device The active filter is installed on the bus in parallel with the
which is designed to cancel out the nonsinusoidal elements of harmonic producing load, Figure 34, with a current sensor
a current waveform, returning it to a sinusoidal shape. This (CT) to measure the distorted current of Figure 31.
process is illustrated in Figure 31, Figure 32 and Figure 33. Alternatively, the sensor can measure the corrected current,
Figure 33, and make changes to maintain it as sinusoidal.
11
The active filter is designed as a PWM inverter, as in drives and rectifiers fully compliant with IEEE 519 and
Figure 35, which produces the current waveshape needed to operate at unity power factor without large capacitive filters.
compensate the distorted current. The bridge will act as an
active rectifier to charge the capacitor, and then as an inverter X. REFERENCES
to produce the correcting waveform of Figure 32. Active [1] IEEE Std 519-1992. IEEE Recommended Practices and Requirements
filters are being produced for low-voltage, low HP for Harmonic Control in Electrical Power Systems, New York: IEEE,
1992.
applications, as can be seen in the small device shown in
[2] P519/D6a. Draft Recommended Practice and Requirements for
Figure 36. This effectively reduces something which had Harmonic Control in Electric Power Systems. New York: IEEE, 2013.
been once a large piece of equipment only feasible for high [3] St. Pierre, C. R. Harmonic Misconceptions, Schenectady, NY: Electric
voltage, multi-megawatt applications to something which can Power Consultants, undated.
be used in even the smallest facility. In most cases, harmonics [4] Stevenson, A.C. Power Converter Handbook: Theory Design
analysis studies are not required for the application of active Application, GE Publication PGEI-10355A, Peterborough, ON:
General Electric Canada, Inc. 1976
filters. For practical applications, manufacturers provide
[5] Stevenson, A.C. Power Converter Handbook: Theory Design
spreadsheets for calculating the performance of these filters. Application, 5th Edition, IB-1132, Cleveland, OH: Darrah Electric
Company, 2009
[6] Grötzbach, M. and Redmann, R., “Line Current Harmonics of VSI-Fed
Adjustable-Speed Drives”, IEEE Transactions on Industry
Applications, Vol. 36, No. 2, Mar/Apr 2000. pp.683-690.
[7] Xu, W.; Dommel, H.W.; Hughes, M.B.; Chang, G.W.K. and Tan, L.,
“Modelling of Adjustable Speed Drives for Power System Harmonic
Analysis,” IEEE Transactions on Power Delivery, Vol. 14, No. 2, April
1999, pp. 595-601
[8] Chang, G.W. and Chen, S-K, “An Analytical Approach for
Characterizing Harmonic and Interharmonic Currents Generated by
VSI-Fed Adjustable Speed Drives,” IEEE Transactions on Power
Delivery, Vol. 20, No. 4, October 2005, pp.2585-2593
[9] Carpinelli, G.; Iacovone, F.; Russo, A.; Varilone, P. and Verde, P.,
“Analytical Modeling for Harmonic Analysis of Line Current of VSI-
Figure 35 Low Voltage active filter design [18] Fed Drives,” IEEE Transactions on Power Delivery, Vol. 19, No. 3,
July 2004, pp.1212-1224
[10] Dell'Aquila, A.; Lassandro, A. and Zanchetta, P., “Modeling of Line
Side Harmonic Currents Produced by Variable Speed Induction Motor
Drives,” IEEE Transactions on Energy Conversion, Vol. 13, No. 3,
September 1998, pp. 263-269
[11] A. H. Hoevenaars, Michael Fahrney, Michael James, and Michael
McGraw, “Design Considerations When Applying Various LV ASD
Topologies to Meet Harmonic Compliance,” IEEE Transactions on
Industry Applications, Vol. 47, No. 4, Jul/Aug 2011. pp1578-1585
[12] Hoadley, F.L., “Curb the Disturbance,” IEEE Industry Applications
Magazine, Sept /Oct 2008, pp.25-33
[13] IEEE Std. 1459-2010, IEEE Standard Definitions for the Measurement
of Electric Power Quantities Under Sinusoidal, Nonsinusoidal,
Balanced, or Unbalanced Conditions, New York: IEEE, 2010.
[14] Morán, L.; Espinoza, J.; Ortíz, M.; Rodríguez, J. and Dixon, J.,
“Practical Problems Associated With The Operation of ASDS Based on
Active Front End Converters in Power Distribution Systems,” 2004
IEEE Industry Applications Society Annual Meeting, pp. 2568-2572.
[15] Lee, K.; Paice, D.A. and Armes, J.E., “The Windmill Topology:
Evaluation of adjustable speed drive systems,” IEEE Industry
Figure 36 Low Voltage active filter construction [18] Applications Magazine, Mar /Apr 2009, pp.43-53.
[16] Reznik, A.; Simões, M.G.; Al-Durra, A. and Muyeen, S. M., “LCL
Filter Design and Performance Analysis for Grid Interconnected
Systems,” Accepted 2013 by IEEE Transactions on Industry
IX. CONCLUSIONS Applications
This paper has described the fundamentals of harmonic [17] Matrix Harmonic Filter Series B, GE Publication DET-374A, Fort
generation in electrical power systems, and the responses Edward, NY: General Electric Co., 2003.
needed as PWM drives become the dominant technology. A [18] GEMActive Active Filter System, GE Publication DET-376, Fort
variety of remediation techniques and preventative measures Edward, NY: General Electric Co., 2003.
such as AC Line Reactors, DC Link Reactors, Active Filters,
Active Front Ends, LCL filters and 18-pulse drives were
considered, along with some case studies. With the wide
variety of devices available, it is possible to make nearly all
12
XI. BIOGRAPHY
13