FINAL INTERN SHIP REPORT ON HEW #####@2023@soldier123

HARSHITH ENGINEERING WORKS INTERNSHIP REPORT 2023-2024
VISVESVARAYA TECHNOLOGICAL UNIVERSITY
BELAGAVI
A Internship Training Report
on
“HARSHITH ENGINEERING WORKS”
Submitted By:
Mr.Dileep G H
USN:1AY21ME402
DEPARTMENT OF MECHANICAL ENGINEERING

Acharya Institute of Technology,
Acharya Dr. Sarvapalli Radhakrishnan Road, Soladevanahalli,Bangalore – 560 107
(2023-2024)
Dept. Of Mechanical Engineering, Acharya Institute of Technology , Banglore Page 1

ACHARYA INSTITUTE OF TECHNOLOGY

Acharya Dr. Sarvapalli Radhakrishnan Road, Soladevanahalli,Bangalore – 560 107
DEPARTMENT OF MECHANICAL ENGINEERING
CERTIFICATE
Certified that the Internship Trainingreport entitled “HARSHITH ENGINEERING WORKS”

Carried out by Mr. DILEEP G H (1AY21ME402) a bonafide student of Acharya Institute of
Technology, in partial fulfillment for the award of Bachelor of Engineering in Mechanical
Engineering of the Visvesvaraya Technological University, Belagavi during the year 2023-24. It is
certified that all corrections/ suggestions indicated for Internal Assessment have been incorporated in
the Report deposited in the departmental library. The Seminar report has been approved as it satisfies
the academic requirements in respect of Internship Training report prescribed for the said Degree.
Prof.
Signature of guide
Dept.Of Mechanical Engineering
Prof. Vinod Kumar C S Dr. MANJUNATHA B

Signature of Coordinator Signature Of HOD
Dept.Of Mechanical Engineering Dept. Of Mechanical Engineering

ACKNOLEDGEMENT
I am grateful to the sanctum of “Acharya Institute of technology”, the temple of learning, for
providing an excellent platform to pursue our Internship Training report in good spirit. I would like to
sincerely thank our President Mr B.M. Reddy for encouraging us.
I would like to express our gratitude to our honorable chairman Mr. B. Premnath Reddy ,Acharya
intstitutes for all his initiatives and for providing us a congenial atmosphere for study. I would like to
thank our beloved Principal Dr.RJATH HEGDE M M, in particular for the excellent facilities
provided in the college laboratories.
My deep and profound gratitude to our Head of the Department Dr.MANJUNATHA B our beloved
Head.Department of Mechanical Engineering .Iam thankful to him for the constant moral support and
encounragement extended during the study of this seminar topic.
My heartfelt thanks to Prof.SHARAD KUMAR, Assistant Professor, Department of Mechanical
Engineering,For his invaluable guidance and inspirational encouragement and constructive suggestions
for the better of the work.`
I thank all the teaching and non teaching staff of our Mechanical Engineering department for their
constant support.
I am thankful to our beloved parents who have motivated and installed confidence in me.Finally . I am
thankful to all those that have helped me directly and indirectly during this work.
NAME: DILEEP G H
USN: 1AY21ME402

DECLARATION
I would sincerely like to thank “HARSHITH ENGINEERING WORKS” ,Kesaramadu Tumkur,for

giving us an opportunity to work and learn in the industry as internship. It was great experience learning
from the experience in the industry.
Our since thanks to Manager of the company Mr. Harshith K B, for allowing us to carry out our
internship training and guiding us throughout the internship period.
It was a very good exposure with machineries indeed. Lastly, we would like to extend our thanks to all
the staff members of the company for co-ordinating and encouraging us to learn new things and to all
the members who supported us to sucessfully complete the internship training.
Date:
Place:Bengaluru
DILEEP G H (1AY21ME402)
DEPT.OF MECHANICAL ENGINEERING
ACHARYA INSTITUTE OF TECHNOLOGY, BENGALURU.


CONTENTS
Pg No
CHAPTER-1: INTRODUCTION 9
CHAPTER-2: THE 6S IN WORK PLACE 10-11
CHAPTER-3: BASIC GENERAL INDUSTRY SAFETY RULES 12
CHAPTER-4: DESIGNE PROCESS AND QUALITY CONTROL 13-15
CHAPTER-5:DEPARTMENTS IN HARSHITH ENGINEERING WORKS
 Design Department. 16-17
 Production Department. 18-30

Following are the various production methods that we have observed :
1.CNC Milling Machine
2.Buffing Operation
3.Hand Drilling Operation
4.Vertical Drilling Machine
5.Vertical Milling Machine
6.Power Press
7.Hydraulic Press
8.Fly Press
9.Lathe Machie
10.TIG Welding
11.ARC Welding
12.Grinding Operation

 Accounts Department. 31
CHAPTER-6: SKILLS ACQUIRED DURING INTERNSHIP 32
CHAPTER-7: OUTCOME OF THE INTERNSHIP 33
CHAPTER-8: OUR WORK PROGRESS AT INDUSTRY 34-38
CHAPTER-9: CONCLUSION 39
REFERANCE: 40

LIST OF FIGURES
Figure No. Name Of The Figure Page No.

2.1 6S in Work Place 10
4.1 Design Process and Quality Control 13
4.2 Quality Control in Manufacturing 15
5.1 Cupboard 16
5.2 Ladder 17
5.3 CNC Milling Machine 19
5.4 Handheld Buffing Machine 20
5.5 Hand held Drilling Machine 20
5.6 Vertical Drilling Machine 21
5.7 Vertical Milling Machine 22
5.8 Power Press 23
5.9 Hydraulic Press 24
5.10 FLY Press 25
5.11 Lathe Machine 26
5.12 Lathe Machine Parts 26
5.13 TIG Welding 28
5.14 ARC Welding 29
5.15 Grinding Machine 30
8.1 Cutting Arm Support Rod with Cutting Machine 34
8.2 Ladder Platform 34
8.3 Arm Support Rod & Ladder Platform 35
8.4 Arm Support Rod 35
8.5 Iron Stand Leg 36
8.6 Power Weeder Channel 36
8.7 Power Weeder Handle 37
8.8 Power Weeder Wheel 37
8.9 Power Weeder Assembly 38

CHAPTER- 1
INTRODUCTION
ABOUT THE COMPANY
HARSHITH ENGINEERING WORKS is a supplier of clean room furniture, stainless steel trolleys, tables,
conveyors & other items like SS storage tanks, sterile drains, tubes, process valves and all types of fittings.
We work to provide the best of services through the help of our extensive network of agents all over Tumkur.
With the team of skilled engineers having the ambition to design and manufacture high quality precision-
machined components to meet the customer’s needs, We make sure there is consistent maintenance of
quality and reliability at competitive prices.
Company Location : Kesaramadu Post Tumkur Taluk & District,Karnataka -572104
Contact Number : +91 9141656374

E-mail : Hewk58@gmail.com
Processes : CNC Milling, Shearing,Notching,
ARC & TIG Welding, Buffing, Hand
Grinding ,Bending, drilling,Buffing,Milling etc…..
Vision :
We have an in-house fabrication facility which enables us to reduce the lead time with quality
outputs and providing standard equipment/customized system solutions.
Mission :
We believe service means a continuous dialogue with our customers. From the first supply,
erection and commissioning through to interacting, maintenance and servicing, we are always in touch
with customers’ specialized departments.
We are one of the leading Stainless steel fabricators and contractors for supply and erection of
purified water, DM water recirculation looping systems and product/utility lines with zero dead leg
valves & fittings as per CGMP standards in AISI SS 304, 316, 316L grades of stainless steel.

CHAPTER-2
THE 6S IN WORKPLACE
Fig 2.1:6S in workplace
The term 6S comes from six Japanese words:
 Safety
 Seiri
 Seiton
 Seiso
 Seiketsu
 Shitsuke

Description of the terms:
Sort: The goal of Sort is to separate the necessary and unnecessary items in the workplace. The items
not currently needed and not being used should be removed from the work area. Some may be discarded
totally or some put nearby for easy retrieval, and some might be Red Tagged and put in a disposition
area for further evaluation.
Set in Order: Set in order means to arrange the items that are needed in the area and identify them so
that anyone can find them or put them away. The key phrase is “a place for everything and everything
in its place.” Create borders or boundaries to keep items from creeping out of place with tape or painted
lines. Create a home address for items so people will know where they go, and you can tell if something
is missing at a glance. Labeling, signage, and item descriptions are important.
Shine: Shine emphasizes the ongoing removal of dirt, grime, and dust from the work area daily. This is
an ongoing program of keeping the work area swept and clean of debris. It is often said that Cleaning is
Inspection; Inspection is Detection; Detection is Correction.
Standardize: Standardize means to develop and implement a procedure for doing the 6S, particularly
the first three; Sort, Set in order and Shine.
Sustain: Sustain means developing a mindset whereby the 6S program has a discipline that ensures its
continued success and is ingrained in everyday work life and procedures.
Safety: Safety was an additional “S” that was added to the original 5S. In addition to focusing on safety
in the workplace, the 5S all have an impact on Safety. If the workplace is clean and organized, it will be
less likely for someone to get hurt or something to get damaged.

CHAPTER-3
BASIC GENERAL INDUSTRY SAFETY RULES
 Preventing workplace incidents is everyone’s job, responsibility: Everyone has a role in

making sure a workplace is safe, from the administrative assistant who gets the
boxes of newly delivered office supplies unpacked promptly to the warehouse foreman who
makes sure every person on the line gets a break.
 Dress appropriately, from clothing to footwear: Keeping arms and legs covered, avoiding
dangling jewelry or ties, and wearing closed-toe shoes can go a long way in
minimizing common workplace injuries and accidents. When and where applicable, always
wear personal protective equipment (PPE), and inspect it for damage before and after use, so
that it can be repaired or replaced promptly.
 Keep work areas neat and tidy: At the beginning and end of each shift, clear away trash,
pick up cords and cables, and put office supplies away. Gather any materials you’ll need to
complete your work.
 Follow the rules:. Workplace safety rules are often developed in response to hazard and risk
assessments. They are by nature designed to minimize the chances that an
employee will be injured while carrying out assigned tasks.
 Report workplace accidents or safety incidents : Always report incidents to your supervisor
promptly so that the appropriate steps can be taken.
 Know and follow emergency procedures: In order to safely and effectively manage
emergencies, it’s imperative that all employees are trained in and follow emergency
procedures
 Don’t operate tools or machinery that you haven’t been trained for : While some tools or
equipment may seem pretty intuitive, it’s always best to avoid using items unless
you’ve been trained in proper handling.
Avoid drugs and alcohol at work: Not only can drugs and alcohol affect your motor skills,
they can also impair your judgment and ability to communicate.
Take breaks appropriately: Being well-rested helps employees maintain the focus and
situational safety awareness that contribute to workplace

CHAPTER-4
DESIGNE PROCESS AND QUALITY CONTROL

DESIGE PROCESS:
Fig 4.1: Desing process and quality control
The Design Process is the most important to understand computer aided design effectively. Thus one
should first understand the design process. The design process is an iterative process which checks the
suitability of the design again and again. The design process explained here is described by shigley.
Recognition of Need: Recognition of need involves the realization by someone that a problem exists
for which some feasible solution is to be found. This might be the identification of some defect in a
current machine design activity by an engineer or the perception of a new product marketing
opportunity by a salesman.
Definition of Problem: Definition of problem involves a through specification of the item to be
designed. This specification will generally include functional and physical characteristics, cost, quality,
performance, etc.
Synthesis: During the synthesis phase of the design process various preliminary ideas are developed
through research of similar product or design in use.
Analysis and Optimization: The resulting preliminary design is then subjected to appropriate analysis
to determine their suitability for the specified design constraint. If this design fails to satisfy the
constraints, they are redesigned or modified on the basis of the feedback from the analysis. This
iterative process is repeated until the proposed design meets the specification or until the designer is
convinced that the design is not feasible.
Evaluation: The assessment or evaluation of the design against the specification established during the
problem definition phase is then carried out. This often requires the fabrication and testing of a
prototype model to evaluate operating performance quality, reliability, etc.
Presentation: The final phase of design process is the presentation of the design. This include the
documentation of the design through drawing, material specification, assembly lists and so on.
QUALITY CONTROL:
In manufacturing, quality control is a process that ensures customers receive products free from defects
and meet their needs. When done the wrong way, it can put consumers at risk. For example, the recent
defect found in Katakana airbags resulted in the biggest automotive recall in history. The recall includes
almost 69 million airbag inflators and may cost billions of dollars. The recall will last until the end of
2019 and take until 2020 to resolve.
Major recalls like these can be prevented through effective quality control in manufacturing. Some
common tools used to support quality control include:
1. Statistical process control (SPC): Monitors and controls quality by tracking production
metrics. It helps quality managers identify and solve problems before products leave the
facility.
2. Six Sigma: Ues five key principles to ensure products meet customers’ needs and have zero
defects.
When supported by lean tools like Total Productive Maintenance (TPM), 5S, and Kaizen, most if
not all defects can be eliminated.

Benefits of Using Quality Control in Manufacturing:
Fig4.2: Quality Control in

Manufacturing
Customers expect and demand high-quality products. When customers receive quality products you
will:
 Increase customer loyalty

 Gain repeat business
 Gain new customers from referrals
 Maintain or improve your position in the market
 Improve safety
 Reduce liability risks
 Contribute to overall positive branding of your product

CHAPTER – 5
DEPARTMENTS IN HARSHITH ENGINEERING WORKS

 Design Department.
 Production Department.
 Accounts Department.
Design Depatment:
Fig 5.1 : Cupboard

Fig 5.2: Ladder

Designing department plays a very important role in the manufacturing industrial field. Each part
has to be designed before manufacturing the product, experienced engineers who are much skilled
in designing software such as CAED, CATIA, SOLID EDGE, CRIO etc., are used to develop a
detailed design of the products, and some customers give limit and dimensions of the required
product the engineers develop exact sketch for the workers
The design department can be considered as the research and development department of a
manufacturing unit or factory because it is in this department that the prototypes of products are
developed and prepared for selling and production.
Under the guidance of the proprietor Mr. Satya Bhushan, San Flow is spearheaded by Mr. Faisal
Ahamed Khan, the lead designer who has an excellent understanding of various product design and
techniques and under whom many skilled workers with good working capacity execute the tasks
according to his design and knowledge down to the exact tolerance and dimensions.

ProductionDepartment:
A production department is a group of functions within an industry that is responsible for the
manufacture of goods. This can include just a few specialized functions with all other work
outsourced, or a fully functioning department that converts raw materials, assembles components
into finished goods, and packages them.
The production department can be the largest organization within an industry. It may employ
mechanics, machine setup specialists, maintenance personnel, and machine operators.A key focus
of the production department is efficiency. To that end, the bottleneck operation within the facility
is closely monitored and supported so that throughput is maximized.
Following are the various production methods that we have observed :
1. CNC Milling Machine
2. Buffing Operation
3. Hand Drilling Operation
4. Vertical Drilling Machine
5. Vertical Milling Machine
6. Power Press
7. Hydraulic press
8. Fly Press
9. Lathe Machine
10. TIG Welding
11. Arc Welding
12. Grinding Operation

Let us take a deeper look into what we have learnt regarding the production process:
1.CNC Milling Machine:
Fig5.3: CNC Milling Machine
A CNC milling machine, also known as a Computer Numerical Control milling machine, is a type of
automated machining tool used to create precise parts and components from a range of materials. It is
controlled by a computer program that directs the movement of the cutting tool in multiple axes, allowing for
the production of complex shapes and designs with a high degree of accuracy.
The machine consists of a stationary bed or table, upon which the material being worked on is fixed, and a
cutting tool that moves along multiple axes (typically three or more) to shape the material according to the
programmed design. The cutting tool may be a drill bit, end mill, or other type of cutting tool, depending on
the specific application and material being worked on.
The CNC milling machine is operated through a computer program that is written using a programming
language such as G-code. The program specifies the desired dimensions, shape, and cutting path of the
material, and the machine translates this information into precise movements of the cutting tool along the
designated axes.
CNC milling machines are widely used in manufacturing industries such as aerospace, automotive, and
medical device production, where high precision and accuracy are essential. They are also commonly used in
prototyping and custom fabrication applications, where a high degree of customization is required.
So, basically CNC will operate via programmable codes with high accuracy and precision.
What is Milling Process

The milling a machining process that uses rotary cutters to remove the materials. It advances into the work
piece to remove the material. The removing of material is done in various axes, speeds and pressures. Milling
operation is one of the most common operation or process used in the manufacturing sector.
The CNC milling process is suitable to materials like metal, plastic, glass and wood for production of custom
parts and custom designed products. There are different types of milling processes done by the CNC milling.
Let’s see the components of CNC Machine and how the CNC milling machine operation is completed and
what steps are included.
2. Buffing Operation

Fig 5.4 : Handleheld Buffing Machine
Buffing is a metal finishing process that is used to improve the surface finish of a material by removing small
amounts of material and creating a smooth, reflective surface. Buffing is typically done using a rotating
wheel that is coated with an abrasive material, such as a cloth or a polishing compound.
The buffing operation typically involves the following steps:
Preparation: The surface of the material to be buffed is cleaned and prepared for the buffing process.
Selection of the Buffing Wheel: The type of buffing wheel used depends on the type of material being
buffed and the desired finish. For example, a softer buffing wheel may be used for softer materials, while a
harder wheel may be used for harder materials.
Application of Polishing Compound: Polishing compounds may be applied to the buffing wheel to enhance
the buffing process and improve the surface finish.
Buffing: The material is placed against the rotating buffing wheel, and pressure is applied to create friction
between the wheel and the material. As the material is buffed, small amounts of material are removed, and
the surface is smoothed and polished.
Inspection: The buffed surface is inspected to ensure that the desired finish has been achieved.
Buffing operations are commonly used in the automotive, aerospace, and jewelry industries, as well as in
manufacturing and metalworking applications. They can be used to improve the appearance of a material,
remove imperfections, and prepare a material for subsequent processes, such as plating or coating.
3. Hand Drilling Operation
Fig 5.5: Handheld Drilling Machines

We also perform drilling operations in the lathe machine too, but the drill machine is made for this
specific drill operation, so where we need the bulk of the drilling operation we go for the drilling
machine. A drilling machine is used to form a hole of different sizes on a job, drilling is a metal
removing process, by a drilling machine you can do drilling operation, reaming operationand boring
operation. This is the most common machining process, one estimate is that 75% of all metal cutting
material removed comes from the drilling operation.
4.Vertical Drilling Machine:
Fig 5.6:Vertical drilling Machine

A drilling machine is one of the important machine tools in the workshop.Vertical or Pillar Drilling
Machine is free standing and is of a far heavier construction able to take larger drills. It has a heavy
frame to support a wider range of work. The table height is adjustable and power speed and feeds
are available. The larger drills normally have a taper shank located within taper bore in the spindle
end.
The drilling machine mainly uses the drill bit to create holes in the workpiece. There are various
drilling machines for different purposes. Here we’ll get into some basics of vertical drilling
machines, covering the definition, principle, features, and comparison with the radial drill.
Definition:

Drilling is a material-removing or cutting process in which the tool uses a drill bit to cut a hole of
circular cross-section in solid materials.
This is the most common machining process, one estimate is that 75% of all metal cutting material
removed comes from the drilling operation.
The machine consists of a base, column, table, and spindle head. The base is the foundation of the
machine and supports the entire structure. The column is a vertical post that supports the spindle
head and can be adjusted to change the height of the drilling operation. The table is where the
material to be drilled is placed and can be adjusted to accommodate different sizes of materials.
The spindle head is the part of the machine that houses the drill bit and is responsible for the
drilling operation.
The vertical drilling machine typically uses a rotating cutting tool, such as a drill bit, to remove
material and create holes. The drill bit is attached to the spindle head and is lowered onto the
material to be drilled. The spindle head is then rotated, causing the drill bit to cut into the material
and create the desired hole.
The vertical drilling machine can be used for a variety of drilling applications, such as drilling
holes in metal, wood, and plastics. It is also used for tapping, reaming, and counterboring
operations. The machine is designed to provide high accuracy and precision in drilling operations,
making it ideal for manufacturing and metalworking applications.
5.Vertical Milling Machine:
Fig 5.7: 3-Axis Vertical Milling Machine

The vertical milling machine is a precision tool used for shaping and fabrication by the removal of
stock typically from metallic work pieces. These operations provide a flat surface or spot on a
work piece, typically with a specific orientation to other work piece features, surfaces, or another
piece. The most common type of milling machine, a vertical milling machine features a vertically
oriented spindle that holds, as well as rotates, the cutting tool against the stationary workpiece. The
spindle is capable of moving up and down - all while pressing against the workpiece to remove
material.
There are actually two different types of vertical milling machines: turret milling machines and bed
milling machines. In a turret milling machine, the spindle and table can move perpendicular and
parallel to the axis. In comparison, bed milling machines only move the table perpendicular to the
axis. Many manufacturing companies prefer turret milling machines because of their versatility.
They are able to perform a wider range of milling operations than bed milling machines, making
them a smart investment for manufacturing companies.
6.Power press
Fig 5.8: Power Press

Power presses are metalworking machines used primarily to cut, punch, or form metal using tooling
(dies) attached to the slide (ram) and bed. The slide has a controlled reciprocating motion toward and
away from the bed surface and at right angles to it. It is guided in the frame of the machine either a “C”
frame or straight side frame to give a definite path of motion.
The main components for power transmission on a mechanical power press are the clutch, flywheel, and
crankshaft. The slide is attached to a crankshaft with connecting rods and the crankshaft is coupled to the
flywheel, which always rotates when the motor is running. A clutch is used to connect the spinning
flywheel to the crankshaft. The crankshaft converts the rotary motion of the flywheel to the downward
and upward motions of the press slide.
7.Hydraulic press:
Fig 5.9 : Hydraulic press
A hydraulic press is a machine that uses Pascal’s Principle to generate a large amount of force.
It consists of two cylinders, a smaller slave cylinder and a larger master cylinder. The slave
cylinder contains a piston that is used to apply pressure to the fluid inside the slave cylinder.
This pressure is then transferred to the master cylinder, where it is pushed by a piston.
A hydraulic press is a machine press using a hydraulic cylinder to generate a compressive force. It uses the
hydraulic equivalent of a mechanical lever, and was also known as a Bramah press.
Hydraulic presses are commonly used for forging, clinching, moulding, blanking, punching, deep drawing,
and metal forming operations. Hydraulic presses are also used for stretch forming, rubber pad forming, and
powder compacting. The hydraulic press is advantageous in manufacturing, it gives the ability to create more
8. FlyPress
Fig 5.10: Fly Press
A Fly Press is a machine tool used to shape sheet metal by deforming it or cutting it with punches
and dies. The punch is usually the top (male) tool and the die (female) bottomtool. A fly press is a type of
screw press in which the screw shaft is driven by a flywheel or a pair of fly weights at the ends of a bar.
The wheel can either be cranked by hand or driven by a motor using a friction coupling. The wheel is
weighted so its momentum will maintain the motion of the shaft.
9.Lathe machine:

Fig 5.11: Lathe Machine
Fig 5.12: Lathe Machine Parts
Lathe Machine is one of the oldest machine tools in the production machine. The lathe
machine is probably the oldest machine tool known to mankind. A lathe machine is a machine

tool that removes the undesired material from a rotating workpiece in the form of chips with the
help of a tool that is traversed across the work and can be fed deep into the work.
This is also known as the ‘Mother of all Machines’. Nowadays, Lathe Machine has become a
general-purpose machine tool, employed in production and repair work, because it permits a large
variety of operations to be performed on it.
A lathe machine is a machine tool used in metalworking and woodworking applications to cut,
drill, turn, and shape various materials such as metal, wood, and plastics. It works by rotating the
workpiece against a cutting tool that is used to remove material from the surface of the workpiece.
The lathe machine consists of several components, including the headstock, bed, tailstock,
carriage, and cutting tool. The headstock houses the spindle that rotates the workpiece, while the
bed provides a rigid platform for the other components of the machine. The tailstock is used to
support the workpiece on the opposite end of the headstock. The carriage moves along the bed and
supports the cutting tool, which is used to remove material from the workpiece.
The lathe machine can be used for a wide range of applications, including turning, drilling, facing,
and threading. It can also be used for more specialized operations such as knurling, boring, and
taper turning.
The lathe machine can be classified into various types based on their design and application. Some
common types include the engine lathe, turret lathe, and CNC lathe. The engine lathe is the most
common type and is used for general-purpose applications. The turret lathe is used for high-volume
production and has a turret that holds multiple cutting tools that can be quickly changed. The CNC
lathe is a computer-controlled machine that can perform complex operations with high precision.
Lathe machines are widely used in industries such as manufacturing, aerospace, and automotive,
where precise and accurate shaping and cutting of materials is required. They are also used in
hobbyist and DIY settings for various projects. However, due to the high-speed rotating parts and
cutting tools involved, lathe machines require special safety precautions to be taken by the operator
to avoid accidents and injuries.

10. TIG Welding
Fig 5.13: TIG Welding
Tungsten inert gas (TIG) welding, also known as gas tungsten arc welding (GTAW), is a welding
process that uses a non-consumable tungsten electrode to produce the weld. The process uses an
inert gas, typically argon, to shield the welding area from contamination and oxidation.
TIG welding is commonly used in industries such as aerospace, automotive, and high-end custom
fabrication. It is well-suited for welding thin and delicate materials, as well as for welding
materials with a high melting point, such as stainless steel, aluminum, and titanium.
The TIG welding process works by passing a current through the tungsten electrode, which heats
up and melts the metal to be welded. The inert gas is used to shield the welding area from
contamination and oxidation. The welder uses a hand-held torch to direct the heat and control the
weld pool, while also adding filler material to the weld.
TIG welding produces high-quality welds with excellent precision and control, making it a popular
choice for welding critical parts such as aerospace components and medical devices. The process
produces a clean, precise weld with minimal spatter and distortion.
TIG welding requires a high level of skill and experience, as it is a complex and demanding
process. The operator must have a thorough understanding of welding techniques and must be able
to control the torch and the welding parameters to produce a high-quality weld.

11. ARC WELDING
Fig 5.14: ARC Welding
Arc welding is a welding process that uses an electric arc to melt and join metals together. It is one
of the most commonly used welding processes in industry and construction, and it can be used to
join a wide range of metals including steel, aluminum, and cast iron.
In arc welding, an electric arc is created between an electrode and the metal being welded. The
electrode is usually made of a metal that has a higher melting point than the metal being welded,
such as tungsten or carbon. The electric current flowing through the electrode creates a high-
temperature arc that melts the metal and creates a molten pool. The welder then feeds a
consumable filler material into the weld pool to join the two pieces of metal together.
There are several different types of arc welding, including shielded metal arc welding (SMAW),
gas metal arc welding (GMAW), and flux-cored arc welding (FCAW). Each type of arc welding
uses a different type of electrode, shielding gas, or flux to produce the weld.
Arc welding has several advantages, including its versatility, portability, and the ability to weld a
wide range of metals and thicknesses. It is also a relatively low-cost welding process and can be
used in a variety of applications, including construction, manufacturing, and repair work.
However, arc welding also has some limitations. It produces high levels of heat and sparks, which
can create a fire hazard, and it produces fumes and gases that can be harmful if inhaled.
Additionally, arc welding requires a high degree of skill and experience to produce high-quality
welds, which can increase the overall cost of the welding project.

12.Grinding Operation:
Fig 5.15: Grinding machine
Grinding is a machining process that uses an abrasive material to remove material from a workpiece. The
process involves using a grinding wheel, which is a cutting tool made up of abrasive particles bonded
together.Grinding can be used to remove unwanted material from a workpiece or to create a specific
shape or finish. It can be used on a variety of materials, including metals, plastics, and ceramics.During
the grinding process, the workpiece is held in place on a grinding machine, which uses a rotating grinding
wheel to remove material from the surface of the workpiece. The grinding wheel is made up of abrasive
particles that are bonded together with a binder material. As the wheel rotates, the abrasive particles come
into contact with the workpiece, removing material and creating a smooth finish.
There are many different types of grinding machines, including surface grinders, cylindrical grinders, and
centerless grinders, each designed for specific applications. Some grinding machines use coolant to
prevent the workpiece from overheating and to reduce the risk of thermal damage to the
workpiece.Grinding can produce high-quality surface finishes and tight tolerances, making it a popular
choice for precision machining applications. However, it can also generate high levels of heat and noise,
and can create airborne dust and debris, which can be hazardous if inhaled.Overall, grinding is a versatile
machining process that can be used for a variety of applications. It is an effective way to remove material
and create a specific shape or finish, but it also requires skilled operators and proper safety measures to
ensure a safe and efficient operation.

Accounts Department
An accounting department provides accounting services and manages the finances of a company. Its
responsibilities include recording accounts, paying bills, billing clients and customers, tracking assets and
expenditures, managing payroll and keeping track of critical tax documents.
The billing process, intake and outgoing materials and products are notified to accounts along with GST
included bills. The following is the main objective of this department.
● Control of financial policy and formation of planning.
● Preparation of budget.
● Evaluation of employees' performance.
● Prevention of errors and frauds.

CHAPTER - 6
SKILLS ACQUIRED DURING INTERNSHIP
It was a time well-spent here in HARSHITH ENGINNERING WORKS as we learned many valuable
things, here are a few in different departments which I have summarized below.
 We learnt how a quality check of a product will be done and how those products are reclaimed by
recycling it.
 We learnt about how a drawing is read and what are all the parameters to be kept in mind
while studying or sketching a drawing.
 We were allowed to observe some basic operations in AutoCAD and CATIA software’s
 We have learnt about the machining process.
 We observed the package of raw materials and its journey to an end product.
 We learnt about how to deal with customers and clients and purchasing raw materials from outside.
 We also learn how the leadership and teamwork makes for an effective work getting done on any job.
 Above all we have learnt how to maintain discipline, professionalism and accord in the company.
CHAPTER – 7
OUTCOME OF THE INTERNSHIP
 We have built-in ourselves strong writing skills as well as the ability to communicate verbally clearly
with confidence in different circumstances related to the work.

 We have acquired fundamental knowledge and understanding of production and industrial engineering.
 We also have acquired the ability and capability in the areas of advanced manufacturing methods, quality
assurance and shop floor management.
 We can apply the tools and techniques of quality to resolve industrial engineering issues.
 We observed and imbibed leadership, setting and maintaining standards along with coping under
pressure while supporting others.
CHAPTER - 8
OUR WORK PROGRESS AT INDUSTRY

Fig 8.1: Cutting Arm Support Rod With Cutting Machine
Fig 8.2:Ladder Platform

Fig 8.3: Arm support rod and Ladders Platforms
Fig 8.4:Arm support Rod

Fig 8.5: Iron Stand Leg
Fig,8.6: Power Weeder Channel

Fig,8.7: Power Weeder Handle
Fig 8.8: Power Weeder Wheel

Fig,8.9: Power Weeder Assembly

CHAPTER-9
CONCLUSION
It was a wonderful learning experience at “HARSHITH ENGINEERING WORKS”. For one month in
Kesaramadu Tumkur. I gained a lot of insight regarding almost every aspect of plant. I was given exposure
in almost all the departments at the plant. The friendly welcome from all the employees is appreciating,
sharing their experience and giving their peace of wisdom which they have gained in long journey of work. I
am very much thankful for the wonderful facility from HARSHITH ENGINEERING WORKS. I hope this
experience will surely help me in my future and also shaping my carrier.

Reference
The source are collected By the industry visit and they are also available online, the
links are given below
 Tradeindia.com/harshith-engineering-works-35207924/
 Justdial https://www.justdial.com › Tumkur Harshith Engineering Works in Kesaramadu, Tumkur

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HARSHITH ENGINEERING WORKS INTERNSHIP REPORT 2023-2024

VISVESVARAYA TECHNOLOGICAL UNIVERSITY

A Internship Training Report

“HARSHITH ENGINEERING WORKS”

DEPARTMENT OF MECHANICAL ENGINEERING

Dept. Of Mechanical Engineering, Acharya Institute of Technology , Banglore Page 1

ACHARYA INSTITUTE OF TECHNOLOGY

Certified that the Internship Trainingreport entitled “HARSHITH ENGINEERING WORKS”

Prof. Vinod Kumar C S Dr. MANJUNATHA B

Dept. Of Mechanical Engineering, Acharya Institute of Technology , Banglore Page 2

Dept. Of Mechanical Engineering, Acharya Institute of Technology , Banglore Page 3

I would sincerely like to thank “HARSHITH ENGINEERING WORKS” ,Kesaramadu Tumkur,for

Dept. Of Mechanical Engineering, Acharya Institute of Technology , Banglore Page 4

Dept. Of Mechanical Engineering, Acharya Institute of Technology , Banglore Page 5

CHAPTER-2: THE 6S IN WORK PLACE 10-11

CHAPTER-3: BASIC GENERAL INDUSTRY SAFETY RULES 12

CHAPTER-4: DESIGNE PROCESS AND QUALITY CONTROL 13-15

CHAPTER-5:DEPARTMENTS IN HARSHITH ENGINEERING WORKS

 Design Department. 16-17

 Production Department. 18-30

1.CNC Milling Machine

4.Vertical Drilling Machine

5.Vertical Milling Machine

Dept. Of Mechanical Engineering, Acharya Institute of Technology , Banglore Page 6

CHAPTER-7: OUTCOME OF THE INTERNSHIP 33

CHAPTER-8: OUR WORK PROGRESS AT INDUSTRY 34-38

Dept. Of Mechanical Engineering, Acharya Institute of Technology , Banglore Page 7

Figure No. Name Of The Figure Page No.

Dept. Of Mechanical Engineering, Acharya Institute of Technology , Banglore Page 8

Company Location : Kesaramadu Post Tumkur Taluk & District,Karnataka -572104

Contact Number : +91 9141656374

Dept. Of Mechanical Engineering, Acharya Institute of Technology , Banglore Page 9

Fig 2.1:6S in workplace

The term 6S comes from six Japanese words:

Dept. Of Mechanical Engineering, Acharya Institute of Technology , Banglore Page 10

Description of the terms:

Dept. Of Mechanical Engineering, Acharya Institute of Technology , Banglore Page 11

BASIC GENERAL INDUSTRY SAFETY RULES

 Preventing workplace incidents is everyone’s job, responsibility: Everyone has a role in

Dept. Of Mechanical Engineering, Acharya Institute of Technology , Banglore Page 12

DESIGNE PROCESS AND QUALITY CONTROL

Fig 4.1: Desing process and quality control

Dept. Of Mechanical Engineering, Acharya Institute of Technology , Banglore Page 14

Benefits of Using Quality Control in Manufacturing:

Fig4.2: Quality Control in

 Increase customer loyalty

Dept. Of Mechanical Engineering, Acharya Institute of Technology , Banglore Page 15

DEPARTMENTS IN HARSHITH ENGINEERING WORKS

Fig 5.1 : Cupboard

Dept. Of Mechanical Engineering, Acharya Institute of Technology , Banglore Page 16

Fig 5.2: Ladder

Dept. Of Mechanical Engineering, Acharya Institute of Technology , Banglore Page 17

Following are the various production methods that we have observed :

1. CNC Milling Machine

3. Hand Drilling Operation

4. Vertical Drilling Machine

5. Vertical Milling Machine

10. TIG Welding

11. Arc Welding

12. Grinding Operation

Dept. Of Mechanical Engineering, Acharya Institute of Technology , Banglore Page 18

Fig5.3: CNC Milling Machine

What is Milling Process