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SOPREL

LIBAN

PRE Hollow Core Slabs


AN
Prestressed Precast Beams

Preslabs

Hourdis Slabs

Precast Walls

Post-tension System

Glassfiber Reinforced Concrete (GRC)

Glassfiber Reinforced Plastic (GRP)

Machines Fabrication
SOPREL
LIBAN
Hollow Core &Preslabs
Precast Hollow core slabs
Precast prestressed hollow core slabs are manufactured
mechanically over heated steel beds and then cut to the required
lengths. It offers. besides thc friendly environmental fabrication
process, the following known prefabrication benefits:

" Speed of site erection


Absence of any intermediate propping
Top and bottom volumes ready for other trade
works upon casting of the 6 cm concrete topping
Semi, if not totally finished soffit
" Voids available for services (electricity etc)
" This type of slab is strongly recommended for spans of 6 m
up to 15 m and can sustain heavy loads

LIFTING HOOKS

To make things even more attractive, SOPREL came up


with the "LIFTING HOOKS" approved system that
offers the following bonus:
Ease of handling, both during offloading and site
erection.
More importantly, the structure integrity is preserved
since, with the standard process, the slab has to be ripped
after offloading to enable the removal of belts causing
either the distortion of the stirrups or, at worse,
their removal.
Preslabs
Preslabs could come either as reinforced concrete planks of
generally a width of 240 cm and spans of 4 up to óm or prestressed
concrete planks in standard 240cm width and spans of usually 6 to
Membership
1Om both need intermediate adequate propping, noformwork and could
sustain the designed load after the complementary reinforcing steel
and concrete additional topping are completed.
References

CASCADA -TAANAYEL

CITY MALL -DO RA

HOCHA RTOWER-AIN EL MRAISSI


HOLCOM -NAHR BEIRUT

CHID DIAC -DORA

SaD
MALL

ZAITUNAY BAY-SAINTGEORGES WADI HILLS -WADIABOUJMIL

SAIDA MALL -SAIDA VERDUN HEIGHTS

BYBLOS SUD - BY BLOS

GRAY HO TEL -DOWN TOWN

FAQRA EDELWEISS-FAQRA WAAD-HARET HREIK


MOHA MMAD
AL AMIN
MOSQUE
DOWN TOWN SURSOCH YARD-ASHRAFIEH

Soprel Liban Office Nakash - Tél :+961 4 444511/512 - Fax: +961 4 444513
e-mail: soprelpt@soprel-liban.com
Soprel Lban Factory Halat- Liban Câble Road Tél : +961 944 88 60/1/2 -Fax: +961 944 71 71
e-mail: contact @soprel-liban.com
Website www.soprel-liban.com
SOPREL
LIBAN
Setting Of Precast Facilities
The slipforming process, invented and patented by the founder of Soprel M. Sechoy, has been our preferred
production method from day one some 40 years ago. Ever since, SOPREL Engineers and Technicians
have constantly increased the productivity and versatility of the production equipment.
Having supplied many international customers with a full range of rugged and reliable, "made in Lebanon'"
equipment that is built to the "European Certificd Standards", SOPREL 0s alsovery wellregarded for
design, build and supplyof efficient and cost effective precast factories.
SOPREL markets its products and its technological know-how
around the globe for the benefit of other concrete producers.
Itdesigns and manufactures acomprehensive range of concrete
production machines, installs complete production lines
and provides technical support to external customers.
Know-how transfer is one of the strengths of SOPREL which
gives it the ability of planning the entire production lines or even
complete factories. It is comprised of aslipformer, atopping
machine, a multi-angle sawing machine, a multí-functional
trolley, a transporter with silos bus machine and a Cleaning
machine. SOPREL grants customners the advantages of flexibility
and ease-of-use making iteasy to handle and operate.

SOPREL Slipformer Machines


manufacture 120cm or 240 cm widths for precast hollow core
with thicknesses ranging from 120mm to 500mm.
This machine allows easy and quick exchange of moulds to
produce a wide range of products such as, poutrelles, lintels,
cills, walls...

Stressing Abutments are conceived for


the required pre-stressing strands over Transporter + Silos Bus the transporter is
the attached Casting Beds for timely delivery of the concrete from
the silo bus and deliver it to the slipformer
1120

Precast Sawing Machines enable the


producer to cut cured hollow core
slabs upon the desired length. Fully Automatic Machine for Cutting
and Removal of interslab

Concrete Bucket: transports


concrete from the batching
and mixing plant to the
casting point by means of a
crane.

Carrier for Plastic Covering:


provides covering and thermal
protection Cover sheets of high
density polyethylene.
Set of steel mould with fixed
central web and adjustable sides
and abutments for the multi
strands stressing that can sustain
a capacity of 800 Tons

Equipment for tension


and de-tensionof
prestresing strands
(Made in Gemany)
(Known as the Rolls
Royce of prestressing oNOTNL

Oil heating system cquipments)

Soprel Liban Office Nakash - Tél :+961 4444511/512- Fax: +961 4 444 513
-mait soprelpt @soprel-liban.com
Soprel Liban Factory Halat- Lban Cable Road Tél: +961 944 88 60/1/2 -Fax:+961 944 71 71
email: contact @soprel-liban.com
Website we soprel-iban. com
DYWIDAG-SYSTEMS

INTERNATIONAL

SOPREL
LIBAN
Post Tensioning Systems
Soprel uses the well proven International system developed by DYWIDAG
Systems lnternational (DSl) of Munich, Germany. The DSI system is
approved by the European Technical Approval (ETA). Such tests are an
additional guarantee of excellence and competence in this field.

This new technology enhances concrete strength under both compressive and tensile
stresses. It delivers the desired prestress force, durability and stiffness. As an engi
neering solution, post-tensioning is designed to exacting standards and code
requirements.

Soprel has shown an excellent record and offers increased reliability. PT is widely
used in the construction field including: buildings, bridges, parking structures,
repair, rehabilitation and strengthening, rock and soil anchors, and slab on ground.

In bonded systems, two or more strands are inserted into a metal or plastic duct that
isembedded in the concrete. The strands are stressed with a large, multi-strand jack
an anchored in a common anchorage device. The duct is then filled with a cementi
tious grout that provides corrosion protection to the strand and bonds the tendon to
the conçrete surrounding the duct.

r
Advantages
Allows slabs and other structural members to be thinner.
Reduces or eliminates shrinkage cracking therefore no joints, or fewer joints are needed.
Rebar in floor elements is reduced.
Decrease dead load reduces rebar and concrete in columns and foundations.
Reduction in building height decreases the cost of building cladding, vertical mechanical/service clements.
and rebar and concrete in shcar walls.
Improve seismic behavior.
Reduces deflection and vibration.
Longer spans and fewer columns give greater flexibility in floor layouts in office/residential buildings and
better lighting in parking garages which enhances personal safety.
Lower overall maintenance and lifecycle costs of the structure.
Potential credits for Green building design and construction.

References

idistitit

Verdun Heights Point A


The Skyline
Abdel Wahab 618

Kweit Tanks

Choueifat Mall

Sky Towers Sursock


The Quarter / 3DS

Soprel Liban Office Nakash - Tél : +961 4 444 511/ 512- Fax: +961 4 444 513
e-mail: soprelpt@ soprel-liban.com
Soprel Liban Factory Halat- Liban Câble Road Tél: +961 944 88 60/1/2 - Fax: +961 944 71 71
e-mail: contact @soprel-liban.com
Website www.soprel-liban.com
SOPREL
LIBAN

Glass Reinforced Concrete -(GRC)


In the 1960's,prominent glass manufacturer "Pilkington" developed
an innovative process of mixing alkaliresistant chopped fiber strands
with a cement/sand slurry,providing a light weight and durable
alternative to concrete.

The founder of SOPREL, in his quality of managing partner of


U.A.E's first and largest "precaster", was one of Pilkington's original
licensees for the production of GRC.
All the experience he accumulated over years producing many
hundreds of thousands square meters of cladding panels, claustra
and lost formwork is, since the year 2003, available to SOPREL's
clients.
GRC has a wide flexibility in design and manufacture (sprayed or
moulded), enabling the reproduction of most architectural styles
and features. GRC can replicate virtually any surface details, as
well as the appearance of most natural materials.!

One of the most versatile technique is to cast the


composite material in moulds manufactured from
rubber, timber or Glassfibre Reinforced Plastic
(GRP/FRP).
Since most GRC products skin thickness is in the 10 to 15 mm
range, they are many times lighter and slimmer than similar
concrete products, therefore enabling the packing
and shipping of GRC elements to far away destinations.
Inthe past few years Soprel Liban has delivered a large
quantity of GRCto clients in Nigeria, Iraq and elsewhere in
the world.

ERIENO

rr
Membership of the
sf Meehey

SOrTEL-0LY
EL - UBAN
International GRCA
kate of Mmentg

uscat of Mrmberh
RE

Flexural test results -Aged test results


References
Double Skin Panels SunScreen

Whitelace Hotel-Resort & Spa

Cladding AUB Charles Hoster Student Center


Karagulla Eng. / D.GJones
Background Panels

cOVINA

ROVINA
Omorfie

Rovin a

Entertainment Center- Souk of Beirut


Cladding Geneco - Khatib & Alami - Solidere
U.A.E. Projects
Cladding

Ali Mosque

Zakher Palace
Ashrafieh 1080 Residential
Abnia- AmalSassine

Soprel Liban Office Nakash - Tél : +961 4 444 511/512 - Fax: +961 4 444 513
e-mail: soprelpt @soprel-liban.com
Soorelaban Factor Halat -Liban Câble Road Tél : +961 9 44 88 60/1/2 - Fax :+961 9 44 71 71
e-mail: contact@soprel-liban.com
Wekaite www.soprel-liban.com
SOPREL
KeIENO LIBAN

Precast Walls and Columns


consistency and cost efficiency.
Precast concrete walls are an attractive construction option providing
final intended application. All walls can be
Precast concrete walls are classified in categorics according to their hammered, color) and patterns providing
produced in a multitude of surface finishes (exposed aggregates, bush
architects with unique design freedom.
Precast sandwich panels
Single layer panels Precast sandwich panels, made up
Flat or architectonic solid of 3 layers, provide a superior
walls consist of a single energy efficiency solution coupled
with high fire resistance for exterior
concrete layer, reinforced
to the required structural walls. Precast sandwich panels can be used as entire wall
design loads of either load structures (internal and external) and do not require any further
bearing or non wall bearing internal wall finish, thus allowing substantial time, cost and
cladding panels. energy savings.They provide noise insulation as well.

Architectural walls
Hollowcore wall panels
Many architectural finishes
Prestressed hollow core panels are
suitable for industrial halls cladding and can be applied to wall panels
boundary walls. They reduce the weight during production, including,
but not limited to, color and /or
of the panels.
texture.

Structural precast columns Double wall panels


Are reinforced and can be used as a "Prémurs" made up of 2 interconnected panels (with or
part of a total precast concrete without an isolation sheet) to be filled in with concrete in
Structure solution. lieu of the standard costly
and fastidious formwork.
(murs banchés)

Advantages
" Design flexibility (limited only by your imagination)
Aestheticaly pleasing
Superior
Exterior strength
claddingcan casily be designed to handle structural building loads, thus
reducing the need for other structural components
Ease of installation and time saving.
Consistent high quality since the mix design is produced in a controlled plant environment
" Efficicncy by ariving on site ready to install weather conditions
" Low maintenance, impervious to handling severe
References

Double Wall Panels

Double Wall Panels

AL ASAwIN

KABKET EL

One To One Avenue


Al Husam Group
Structural Precast Columns
Single Layer Panels

Precast Columns Precast Fences

Hollowcore Wall Panels

Soprel Liban Office Nakash - Tél :+961 4444 511/ 512 - Fax:+961 4 444 513
emal soprelpt soprel-iban.com
Soprel Liban Factory Halat- Liban Cable Road Tél : +961 9 44 88 60/1/2 -Fax: +961 9 44 71 71
emalt contact @soprel-liban.comn
Website wa.sopre-iban.com
IENO
SOPREL
LIBAN
Prestressed Precast Elements

Prestressed Precast Beams production is an innovative technique used in


fast track construction. They overeome concretes normal weakness in
Tension and are a practical solution capable of withstanding high loads.
making themideal for building and civil engineering structures. These
techniques are highly effective in the prefabrication of bridges
and one of the preferred accelerated bridge construction methods.

Advantages
Complete structùral system
Larger spans, fewer columns, with reduced height
Reduced time and cost (no formwork)
Straight forward connection design
Reduced skilled labor required on site, easy to install

Precast Elements

Precast concrete manufacturers provide an


elegant and efficient solution for many
concrete elements such as:

" Lintels

Stair wells and stair flights


(including stair landings,
treads and stringers)
Precast
References
Bridge

ZAHRANI
DBA1, DBA2 & DBA3 (NOOR Gardens)
Precast

Prefab Room

AUB - Charles Hostler


Abillama

Precast Concrete Windows

Soprel Liban Office Nakash - Tél: +961 4444 511/512- Fax: +961 4 444 513
e-mail: soprelpt@ soprel-liban.com
Soprel Liban Factory Halat- Liban Câble Road Tél : +961 9 44 88 60/1/2- Fax :+961 9 44 71 71
e-mail: contact@soprel-liban.com
Website www.soprel-liban.com
Some References
HOLCOM - NAHR BEIRUT
SURSOCKYARD -ASHRAFIEH
HOCHARTOWER-AIN EL MRAISSI
SOLIGRAN -VERDUN
CHOUEIFAT MALL -CHOUEIFAT
CITY MALL-DORA
BBC-HAZMIEH= 2013
ABDEL WAHAB -ASHRAFIEH
CASCADA-TAANAYEL
WHITELACE HALAT
FAQRA EDELWEISS- FAQRA
BYBLOS SUD-BYBLOS
VERDUN HEIGHTS-VERDUN
SC
SAIDA MALL-SAIDA- 2009
ZEITOUN BAY (PARR0NG)-SAINT GEORGES (SOLIDERE)
TOYOTA -HAZMIEH
MATTA HAZMIEH-HAZMIEH
ECOLES SALVATORIENNES-HADATH.
PALLADIUM UOSEPHMÌUAWAD) -STARCO (SOLIDERE)
SKY LINE-MAR MIKHAEL
GREY- DOWN TOWN-BEIRUT
ENTERTAINMENT CÈNTER-WADI ABOU JMIL
NATIVITY CHURCH -MAESOURIEH
ALEY MOSQUE -ALEY
LAU-BYBLOS
MOHAMMAD AL AMIN MOSQUE- DOWN TOWN
WADIHILLS-WADI BOU JMIL
AUB (CHARLES HOSTLER) -AIN EL MRAISS0
WAAD -HARET HREIK
MASTERCHIPS-FERZOL-ZAHLE

Soprel Liban Office Nakash Tél : +961 4444 511/ 512 Fax: +961 4444 513
e-mail: soprelpt @soprel-liban.com
Soprel Liban Factor) Halat- LibanCâble Road Tél : +961 944 88 60/1/2 -Fax:+961 944 71 71
e-mailk contact@soprel-liban.com
Website www.soprel-iban.com

GROUPE SOPREL
SOPREL - SOPRELEM - CPI

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