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As 2753-1985 Adhesives Mastic - For Bonding Gypsum Plaster Linings To Wo
As 2753-1985 Adhesives Mastic - For Bonding Gypsum Plaster Linings To Wo
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AS 2753-1985 Adhesives - Mastic - For bonding gypsum plaster linings to wood
and metal framing members
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Australian StandardR
ADHESIVES—MASTIC—FOR
BONDING GYPSUM PLASTER
LININGS TO WOOD AND METAL
FRAMING MEMBERS
[Title allocated by Defence Cataloguing Authority:
ADHESIVE (Mastic, for Bonding Gypsum Linings
to Wood and Metal Framing Members) 8040]
This Australian standard was prepared by Committee CH/17, Adhesives. It was approved on
behalf of the Council of the Standards Association of Australia on 3 October 1984 and
published on 31 January 1985.
Review of Australian Standards. To keep abreast of progress in industry, Australian Standards are subject to
periodic review and are kept up to date by the issue of amendments or new editions as necessary. It is important
therefore that Standards users ensure that they are in possession of the latest edition, and any amendments thereto.
Full details of all Australian Standards and related publications will be found in the Standards Australia Catalogue
of Publications; this information is supplemented each month by the magazine ‘The Australian Standard’, which
subscribing members receive, and which gives details of new publications, new editions and amendments, and of
withdrawn Standards.
Suggestions for improvements to Australian Standards, addressed to the head office of Standards Australia, are
welcomed. Notification of any inaccuracy or ambiguity found in an Australian Standard should be made without
delay in order that the matter may be investigated and appropriate action taken.
Australian StandardR
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ADHESIVES—MASTIC—FOR
BONDING GYPSUM PLASTER
LININGS TO WOOD AND METAL
FRAMING MEMBERS
This standard was prepared by the Association’s Committee on Adhesives, under the
direction of the Chemical Standards Board, following a request by Committee BD/11,
Gypsum Plaster Products. It specifies requirements for adhesives intended for bonding
gypsum plaster linings to wood and metal framing members.
The standard is based on ASTM C 557–73, Adhesives for Fastening Gypsum Wallboard to
Wood Framing, and acknowledgement is made of the assistance received therefrom.
The tests specified in this standard use gypsum plasterboard as a plaster lining. However,
other plaster linings, e.g. fibre reinforced gypsum plaster sheet, may also be used.
It has not been found practicable to include requirements for corrosion of metal framing
members, because of difficulty in relating corrosive effects and bonding properties of
water–based mastic adhesives. However, a pH requirement has been included.
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Australian Standard
for
ADHESIVES — MASTIC — FOR BONDING GYPSUM PLASTER
LININGS TO WOOD AND METAL FRAMING MEMBERS
1.1 SCOPE. This standard specifies requirements for AS 2193 Methods for Calibration and Grading of
mastic adhesives intended for bonding the back Force-measuring Systems of Testing
surface of gypsum plasterboard or fibre reinforced Machines
gypsum plaster sheet to wood framing members and to AS 2269 Structural Plywood
metal framing members comprising zinc and zinc
alloy coated steel, or aluminium. AS 2370 PVAC Emulsion Adhesives for wood
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2.1 SAMPLING. The adhesive sample for testing be carried out at a temperature of 23 ± 2°C and a
shall be selected in accordance with AS 1321, Part 1. relative humidity of 50 ± 5 percent. The adhesive
2.2 TEST CONDITIONS. Unless otherwise shall be mixed and used as prescribed by the
specified, all mixing and testing of the adhesive shall supplier.
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5 AS 2753—1985
3.1 TEST MATERIALS. 3.6.2 In tension under static load and high
3.1.1 Plaster lining. The tests specified in this standard humidity. The bond maintenance of the adhesive in
use gypsum plasterboard as a plaster lining. However, tension under static load and high humidity, determined
other plaster linings such as fibre reinforced gypsum in accordance with the method described in
plaster sheet may also be used. Appendix F, shall be such that no separation of the
assemblies shall occur within 7 days.
3.1.2 Framing members.
3.1.2.1 Wood. Timber species used in this standard shall 3.7 BOND STRENGTH IN TENSION AFTER 24 h
be radiata pine in accordance with AS 1490, and freshly AND 14 DAYS DRYING. The bond strength in
cut rough sawn hardwood (green timber) in accordance tension of the adhesive, determined in accordance with
with AS 2082, the surface of which shall be not inferior the method described in Appendix G, shall be—
to a No 2 sawn surface in accordance with AS 1728. The (a) using both types of timber as specified (see
moisture content of the hardwood, determined in Clause 3.1.2) or metal, not less than 100 kPa after
accordance with the oven dry method described in 24 h drying;
AS 1080, Part 1, shall not be less than 40 percent.
However, an electronic moisture testing meter is required (b) using radiata pine as specified (see Clause 3.1.2)
or metal, not less than 190 kPa after 14 days
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AS 2753—1985 6
4.1 PRODUCT INFORMATION. The supplier shall Attention is particularly drawn to the scheme for independent
supply all necessary information on bonding procedures assurance provided by the Standards Mark which is a registered
certification trademark owned by the Standards Association of
such as mixing, spreading, pot life, open and closed Australia and which is available for use with suitable Australian
assembly times, as well as on shelf life and on standards.
non-volatile matter*, and cleaning instructions. The presence of the Standards Mark on or in relation to a product is
an assurance that the goods have been produced under a system of
supervision, control and testing applied during manufacture and
4.2 LABELLING AND PACKAGING. including periodical inspections at the manufacturer’s works in
4.2.1 Labelling. Each container shall be labelled in accordance with the certification mark scheme of the SAA.
accordance with the relevant statutory regulations, and The Standards Mark can be used only by manufacturers licensed
under the certification mark scheme operated by the SAA, and only
shall include the manufacturer’s name or trade name or when accompanied by the number of the relevant Australian standard.
mark, the batch number and the calendar date by which It will usually be a requirement that the words ‘Manufactured to
the adhesive has to be used, and its intended purpose, i.e. Australian Standard’ accompany the number of the standard and
enclose the Mark as shown below; however this is a matter for
whether for wood or metal framing member, or both. negotiation with the Association.
Further particulars of the terms of licence and suitability to this
4.2.2 Packaging. The adhesive shall be packed in standard for certification purposes may be obtained from the Quality
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suitable airtight containers, protected where necessary by Assurance and Certification Department, Standards Association of
an outer pack to prevent damage in transport. Australia, 1, The Crescent, Homebush NSW 2140.
* Methods for determining non-volatil e matt er are specifi ed in AS 1321, Part 10.
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7 AS 2753—1985
APPENDIX A
A1 SCOPE. This Appendix sets out the method for determining the sag resistance of mastic adhesive
used for bonding gypsum plaster linings to framing members.
A2 PRINCIPLE. A specified volume of the adhesive is applied to a gypsum plasterboard piece which
is placed horizontally with the adhesive mass hanging vertically downwards. Its sag resistance is
determined by its ability to remain on the plasterboard for a specified time.
A4 CONDITIONING. Store the adhesive and test equipment at each test temperature (4 ± 2°C,
23 ± 2°C, and 45 ± 2°C) for 24 h before testing.
A6 REPORT. Report whether or not the adhesive has remained on the plasterboard piece for 15 min,
for each test temperature.
DIMENSIONS IN MILLIMETRES
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AS 2753—1985 8
APPENDIX B
B1 SCOPE. This Appendix sets out the method for determining the ability of mastic adhesive used for
bonding gypsum plaster linings to framing members to transfer after a specified open assembly time.
B2 PRINCIPLE. A specified volume of the adhesive is applied to a piece of gypsum plasterboard and
allowed to stand under set conditions. A square piece of gypsum plasterboard is then pressed onto the
adhesive under a specified load, and after a specified time the assembly is pulled apart and the smaller
piece examined for adhesive transfer and/or paper failure.
B5 REPORT. Report the percentage transfer and/or paper failure for the adhesive.
DIMENSIONS IN MILLIMETRES
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9 AS 2753—1985
APPENDIX C
C1 SCOPE. This Appendix sets out the method for determining the wetting characteristics of mastic
adhesive applied to framing members.
C2 PRINCIPLE. The adhesive is pressed against a surface of a framing member piece, and its wetting
characteristics are determined by its ability to adhere in the wet state.
C5 REPORT. Report whether the adhesive has wet the framing member, i.e. whether it has failed 100
percent in cohesion.
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AS 2753—1985 10
APPENDIX D
D1 SCOPE. This Appendix sets out the method for determining the bond strength in shear after 24 h
and 14 days drying, and after cyclic exposure, of adhesive lap joints for mastic adhesives used for bonding
gypsum plaster linings to framing members.
D2.3 Conditioning. The plywood and gypsum plasterboard pieces shall be conditioned at a temperature
of 23 ± 2°C and 50 ± 5 percent relative humidity for 48 h before assembly.
*
PVAC Emulsion Adhesive in accordance wit h AS 2370 has been found suitable.
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11 AS 2753—1985
D2.4.2 For 14 day drying test. A shear test assembly shall be prepared as follows:
Follow the procedure described in Paragraph D2.4.1 except that, unlike Paragraph D2.4.1(j), condition the
assembly at a temperature of 23 ± 2°C and 50 ± 5 percent relative humidity for 14 days.
D2.4.3 For cyclic exposure test. A shear test assembly shall be prepared as follows:
(a) Follow the procedure described in Paragraph D2.4.1 except that, unlike Paragraph D2.4.1 (j),
condition the assembly at a temperature of 23 ± 2°C and 50 ± 5 percent relative humidity for
14 days, followed by cycling the assembly as specified in Table D1.
(b) Subject the assembly to four complete ageing cycles and then condition the assembly at a temperature
of 23 ± 2°C and 50 ± 5 percent relative humidity for 48 h.
D2.5 Test procedure. The procedure shall be as follows:
(a) Using the testing machine, test each assembly for shear strength in compression using a cross-head
speed of 10 mm/min.
NOTE: The assemblies should be examined visually for squareness and adjustment made with shims to ensure that the stress
applied is parallel with the glue line, before insertion into the testing machine.
(b) Measure the bonded areas (see step (e) of Paragraph D2.4.1) and calculate the shear strength of the
assemblies in kilopascals.
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D2.6 Report. The report shall state the bond strength in shear of each assembly in kilopascals, and
whether after 24 h or 14 days drying or after cyclic exposure.
D3 METAL FRAMING MEMBERS.
D3.1 Principle. A lap joint test assembly is stressed in compression producing a shear force on the
adhesive. The value of the load at failure enables the bond strength in shear of the system to be
determined.
D3.2 Apparatus. The following apparatus is required:
(a) Assembly jig (Fig. D1), made of a suitable material.
(b) Three flat metal sheets, 100 mm × 90 mm × 1 mm (nominal) and one flat spacer 100 mm ×
30 mm × 1 mm (nominal) of the metal to be tested.
(c) Three gypsum plasterboard pieces, 100 mm × 90 mm × 10 mm.
(d) Testing machine, capable of applying a force in compression, and conforming to the Grade B
requirements of AS 2193 and a cross-head speed of 10 mm/min.
(e) Six pieces of Pinus structural plywood in accordance with AS 2269, each 100 mm × 90 mm
× 15 mm, exterior type, Type A bond.
(f) Notched trowel with 5 mm deep v-notches spaced 5 mm on centre.
(g) Six wire spacers, 1 mm external diameter, approximately 50 mm long.
(h) Square-ended stainless steel spatula.
(j) Weight having a mass of 7 kg.
(k) Suitable oven and refrigerator.
D3.3 Conditioning. The plywood sheets, metal sheets and gypsum plasterboard pieces shall be
conditioned at a temperature of 23 ± 2°C and 50 ± 5 percent relative humidity for 48 h before assembly.
D3.4 Preparation of test assemblies.
D3.4.1 For 24 h drying test. A shear test assembly shall be prepared as follows:
Follow the procedure described in Paragraph D2.4.1 except that —
(a) in Paragraph D2.4.1(b), bond* one metal sheet facing, without overlap, to the plywood piece instead
of sanding the plywood piece. Place a flat metal spacer in the recess in the assembly jig;
(b) in Paragraph D2.4.1(c), spread the adhesive onto the metal surface.
D3.4.2 For 14 day drying test. Follow the procedure specified in Paragraph D3.4.1, except that unlike
Paragraph D2.4.1(j), condition the assembly at a temperature of 23 ± 2°C and 50 ± 5 percent relative
humidity for 14 days.
D3.4.3 For cyclic exposure test. The drying conditions shall be as specified in Paragraph D3.4.2 and the
ageing cycles shall be as specified in Table D1.
D3.5 Test procedure. Follow the procedure specified in Paragraph D2.5.
D3.6 Report. The report shall be as specified in Paragraph D2.6.
*
A room temperature cured epoxy adhesive is suit able for this purpose.
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AS 2753—1985 12
TABLE D1
AGEING CYCLE FOR TEST ASSEMBLIES
Period Temperature Relative humidity
h °C percent
4 60 ± 3 90 ± 5
4 3±3 90 ± 5
Overnight (16) 60 ± 3 10 (uncontrolled)
6 60 ± 3 90 ± 5
Overnight (18) 60 ± 3 10 (uncontrolled)
NOTE: The test assembly should be stored at 23 ± 2°C and 50 ± 5 percent relative humidity over any weekend between cycles.
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DIMENSIONS IN MILLIMETRES
DIMENSIONS IN MILLIMETRES
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13 AS 2753—1985
APPENDIX E
E1 SCOPE. This Appendix sets out the method for determining the bond maintenance in shear under
static load of adhesive lap joints of mastic adhesive used for bonding gypsum plaster linings to framing
members.
E2. PRINCIPLE. Lap joint test assemblies are stressed in tension under specified loads producing shear
forces on the adhesive. The ability of the adhesive to resist shear failure up to a specified time is an
indication of its bond maintenance capabilities.
(c) Two pieces of radiata pine (see Clause 3.1.2.1) or appropriate metal framing member (see
Clause 1.3.2.2), of appropriate size.
(d) Weights, having masses of 500 g and 2 kg.
NOTES:
1. Typical commercial weights are suitable.
2. To expedite the preparation of test assemblies, it is necessary to use two weights of 500 g mass.
(e) Two suitable air ovens, maintained at 70 ± 2°C and 38 ± 2°C.
(f) Appropriate clamps and hooks.
E6 REPORT. Report whether or not the adhesive has supported the weights of 500 g and 2 kg mass
for 24 h for each assembly.
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AS 2753—1985
14
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Fig. E1. TEST ASSEMBLY
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15 AS 2753—1985
APPENDIX F
F6 TEST CRITERIA. If the weight of 1 kg mass pulls the gypsum plasterboard piece away from the
framing member piece, the adhesive is deemed to have failed the static load test.
F7 REPORT. Report whether or not the adhesive has supported the loaded gypsum plasterboard piece
under the specified test conditions.
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AS 2753—1985
16
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Fig. F2. TEST ASSEMBLY WITH CUPHOOK AND WEIGHT
Fig. F1. TEST ASSEMBLY IN COURSE OF PREPARATION
17 AS 2753—1985
APPENDIX G
G1 SCOPE. This Appendix sets out the method for determining the bond strength in tension of mastic
adhesive used for bonding gypsum plaster linings to framing members.
G2 PRINCIPLE. A test assembly or assemblies with the appropriate framing member(s) is stressed in
tension, producing a tensile force on the adhesive. The value of the load at failure enables the bond
strength in tension of the system to be determined.
G3 APPARATUS.
G3.1 With dressed kiln-dried radiata pine.
(a) Stainless steel spatula, square ended.
(b) Two wooden blocks of radiata pine, 50 mm × 50 mm × 50 mm, having at least one dressed side.
(c) Two pieces of 10 mm gypsum plasterboard, approximately 100 mm × 100 mm.
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AS 2753—1985 18
(b) When the block of unseasoned hard wood has reached a level of 40 percent free moisture, apply the
adhesive under test to the 50 mm × 50 mm side grain of the block to a wet thickness of
approximately 2 mm using the spatula.
(c) Immediately press the adhesive coated face of the block centrally and squarely onto the piece of
gypsum plasterboard until the adhesive starts to squeeze out.
(d) Insert the two spacers in the assembly (see Fig.G1).
(e) Immediately compress each assembly under a weight of 7 kg mass. Immediately remove the weight.
Pull out the spacers, taking care not to disturb the block alignment.
(f) Using a square cut, remove excess adhesive with the spatula.
(g) Condition the test assembly at a temperature of 23 ± 2°C and 50 ± 5 percent relative humidity for
24 h.
(h) Immediately before testing, screw in a cup hook taking care not to disturb the glue line.
G4.3 With metal. The preparation shall be as specified in Paragraph G4.1 except that in step (c) the
adhesive shall be applied to the metal face.
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G6 REPORT.
G6.1 For dressed kiln-dried radiata pine. Report the tensile strength in kilopascals for the radiata pine
assembly after 24 h conditioning and after 14 days conditioning.
G6.2 For unseasoned hardwood. Report the tensile strength in kilopascals of the unseasoned hardwood
assembly after 24 h conditioning.
G6.3 For metal. Report:
(a) the tensile strength in kilopascals for the metal faced assembly after 24 h conditioning and after
14 days conditioning; and
(b) the type of metal used.
DIMENSIONS IN MILLIMETRES
Fig. G1. TENSILE STRENGTH TEST ASSEMBLY IN COURSE OF PREPARATION
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19 AS 2753—1985
APPENDIX H
H1 SCOPE. This Appendix sets out the method for determining the bridging characteristics of mastic
adhesive used for bonding gypsum plaster linings to framing members.
H2 PRINCIPLE. Cylinders of adhesive are applied to a recessed stud in a test frame and a gypsum
plasterboard piece is nailed onto the frame. After a specified drying time, the gypsum plasterboard piece
is momentarily pressed against both the recessed stud and the adhesive and then allowed to return. The
ability of the adhesive to adhere to the gypsum plasterboard piece across the recess is taken as a measure
of its bridging characteristics.
H5 REPORT. Report the percentage of the bonded area on the back surface of the gypsum plasterboard
piece.
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AS 2753—1985 20
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DIMENSIONS IN MILLIMETRES
NOTE: Double-headed nails may be used for fixing the gypsum plasterboard.
Fig. H2. TEST ASSEMBLY (do not scale)
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21 AS 2753—1985
APPENDIX J
J1 SCOPE. This Appendix sets out the method for determining the flexibility of a heat aged dry film
of mastic adhesive used for bonding gypsum plaster linings to framing members.
J2 PRINCIPLE. A film of adhesive is applied to an aluminium panel and aged at 70°C for 500 h. The
adhesive coated panel is then bent around a mandrel, and its ability to withstand chipping, cracking or
flaking is taken as a measure of its flexibility.
J5 REPORT. Report whether the adhesive film has chipped, cracked, or flaked.
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AS 2753—1985
22
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Fig. J1. DOCTOR BLADE
(a) Pictorial view (do not scale)
23 AS 2753—1985
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DIMENSIONS IN MILLIMETRES
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AS 2753—1985 24
APPENDIX K
K2 PRINCIPLE. The adhesive is subjected to a specified number of cycles of low temperature and
room temperature storage conditions, and then tested for bond strength in shear after 24 h drying.
K5 REPORT. As specified in Paragraph D2.6 or Paragraph D3.6, as appropriate, for the 24 h drying
test.
APPENDIX L
L2 PRINCIPLE. An adhesive coated plaster linerboard piece is dried at 50 percent relative humidity
conditions for 24 h and then immersed in water for 3 days at 23°C. The ability of the adhesive to resist
transfer when gently rubbed with the finger is an indication of its water sensitivity.
L5 REPORT. Report:
(a) Whether any adhesive is transferred onto the finger tip; and
(b) Whether the adhesive blisters.
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