Nasal CPAP Unit

NCPAP300

SERVICE MANUAL
NASAL CPAP UNIT
SERVICE MANUAL

Model : nCPAP300
Ref. No : SM-7.2.3-31
Issue : 01
Issue date : Feb’ 2013

Subject to change without notice

Phoenix Medical Systems Pvt. Ltd.,

DP42, SIDCO Industrial Estate, Thirumudivakkam, Chennai - 600 044. Tamil Nadu India
Telephone: 91-44-2225 1177/2225 1178 Fax : 91-44-2225 0194
Toll-free no.: 1-800-425 3503 www.phoenixmedicalsystems.com
Email: sales@pmsind.com
 Nasal CPAP Unit

Introduction
Intended Use:
A continuous positive airway pressure unit is a device intended to assist infant
breathing by delivering a predetermined percentage of oxygen in the breathing air
through nasal opening. This unit is used in hospital environment.

nCPAP is to be used in combination with nCPAP Generator or bubble CPAP kit for
breathing with CPAP-Continuous Positive Airway Pressure in combination with the
enriching of the inhaling gas mixture with oxygen for applying on humans exclusively
for the support of patients with spontaneous breathing.

Continuous positive airway pressure (CPAP) is a treatment in which air is slightly

pressurised and provided throughout the breathing cycle. Nasal CPAP (nCPAP) is CPAP
provided through the nose. It is used for a range of respiratory conditions in infants,
including very-low-birth-weight infants (VLBWIs). It is widely used in neonatology as an
alternative to more invasive therapies, intubation and mechanical ventilation.

The nCPAP 300 from Phoenix is an effective system for delivery of NCPAP to neonates
and infants. This system permits the flow rate, pressure and oxygen concentration of
the air provided to the infant to be controlled accurately.

The nCPAP 300 features a user-friendly display and controls. A reliable system of alarms
is provided for the utmost safety of the infant.

The nCPAP 300 is very compact and operates quietly.

1
WARNING
 Equipment should be serviced by trained Phoenix authorized service personnel
only.
 No service and or maintenance should be done during use with infant.
 WARNING: To avoid risk of electric shock, this equipment must be connected
to a supply main with protective earth only.
 Use proper tools for service.
 Equipment should be switched OFF and isolated from the supply mains during
the servicing.

2
 Technical Specifications

Display : 320x240 pixels Graphical Monochrome Display

Oxygen Control : 21% to 100% FiO2
Accuracy : ±2%
Flow control : 0 LPM to 15 LPM (bar display)
Accuracy : ± 0.5 LPM
Airway pressure : 0 cmH2O to 20 cmH2O (bar display)
Accuracy : ±1 cmH2O
Safety Valve : 2 bar
Alarms:
 Oxygen set alarm: ±5%
 Airway pressure: ±2 cmH2O
 Apnea: 0 – 25 seconds (visual indication)
 Air input fail
 Oxygen input fail
 Mute-alarm indication
 Battery low
 Power failure
Calibration : Oxygen; user calibrated
Blender : Electronic blender
Battery mode : 11.1v, 2 Ah, Li-Po Battery, 1hour battery back-up
Charging time : 8 hours
Noise Level : < 50 dB
Power:
Working voltage : 110v/230 V AC ~, 0.4A, 50/60 Hz
Power consumption : 50 VA (Max)
Mode of operation : Continuous
Safety class : Class I, Type B
Fuse rating : 2A

3
Central gas supply
Working pressure supply : 3 to 6 bar
Consumption of O2 : 15 LPM (Max)
Consumption of Air : 15 LPM (Max)

Dimensions
Base unit dimensions
Pillar unit dimensions
Control unit dimensions
Total dimensions
Weight
Mass including safe working load
Mobility
: 520 mm diameter
: 125 (L) x 85 (W) x 1080 (H) mm
: 290 (L) x 250 (W) x 150 (H) mm
: 520 (L) x 520 (W) x 1300 (H) mm
: 15 kg
: 42 Kg
: Four castors with brakes

Environment: Operation Storage/transportation

Temperature : 5 to 40°C 5 to 45°C
Humidity (Non-condensing) : Max 95% Rh 10 to 95%
Air pressure : 700 to 1060 kPa 500 to 1060 kPa

Standard Accessories Optional Accessories

Pressure Generator Humidifier
Air & Oxygen hoses Compressor
Breathing Circuits Bubble CPAP kit
Nasal prongs Oxygen Cylinder
Bonnets
IV pole

Conformity with standards

IEC 60601-1, IEC 60601-1-2

4
 WIRING DIAGRAM

Title
nCPAP300 WIRING DIAGRAM

Size Document Number Rev

Custom PHOENIX MEDICAL SYSTEMS
+
Date: Monday , May 06, 2013 Sheet 1 of 1
1

210mm
210mm
INVERTER

2
-
AIR

BLACK
VALVE 1

RED
2
O2
LCD
VALVE 1 J1

180mm 2
1

180mm
295mm
295mm

2
3

LCD BACKLIGHT

WHITE
WHITE
11.1V/2AH

BLACK
BLACK
BATTERY J5
- 6

1400mm

1400mm

5
- + 4
1
2
3
4

1
J2 3
15V/DC OUT 2
1

BLACK

RED
VALVE
nCPAP300
2

220mm
4
220mm

220mm

220mm
SWITCH
MAIBOARD
290mm
290mm

180mm

180mm
1 3
SMPS/15V/4AH
BLACK

BLACK

RED

RED
J1
BLACK

BLACK

230V/AC IN 4
RED

RED

3
2 J10
1
1
2
3

PHOENIX confidential doc:1 1

GREEN

BLACK SWITCH
170mm
YELLOW180mm
170mm

2
J8 J9
2 4
20 PIN FRC 16 PIN FRC

330mm
330mm
TIMER

POWER IN
BLACK

BROWN

J11 4 LCD KEY BOARD

3
2
1 3 BROWN 1

BLACK
N E L

RED
EMI FILTER
O2 SENSOR 3

2
1

PHOENIX confidential doc:1

5
APNEA KEY ALARM INDICATOR

250mm
250mm

240mm

240mm
16 PIN FRC
1
2

APNEA KEY
1
2
ALARM INDICATOR
KEYBOARD

Title
nCPAP300 wiring diagram

Size Document Number Rev

Custom PHOENIX MEDICAL SY STEMS <Rev Code>

Date: Monday , May 06, 2013 Sheet 1 of 1

PHOENIX confidential doc:2

6
 CIRCUIT DIAGRAM
AVCC

U11A

4
3
+ 1
2
-
R88 10k
C118 LTC2052

11
HONEYWELL PRESSURE SENSOR 0.1uF U11B
AVCC

11
SX4
LTC2052 U11C

4
R87 6 -
6 3 7 10
5 2 5 + 8
1K + R92 4k7
4 1 9 PRESSURE
-
C79 SX01DD4 R90

4
0.1uF/1206 LTC2052 10K C72

11
C116
0.1uF 1uF
U11D

4
R94
12 R95 1k
+ 14 1K 10K R93
13
-
LTC2052 R89
11 10k

Title
<nCPAP1000>

Size Document Number Rev

A <pms/nCPAP1000/V1.2/Page1>

Date: 12-02-2012 Sheet 1 of 1

7
 AVCC

R134 100R

C70 O2_FLOW_POSITIVE AVCC

R123
C69
10uF 0.1uF C107
0.1uF AIR_FLOW_POSITIVE
C90 C88
R133 100R 10uF 0.1uF 100R C102
0.1uF
O2_FLOW_NEGATIVE
R122100R
R9 SX2
AIR_FLOW_NEGATIVE
39K U4A C110
1 8
4
0.1uF
3 2 7 R10 SX1
+ 1 3 6 39K U4B C101
4 5 1 8

4
2 0.1uF
Q2
- 5 2 7
LM385,1.25V LTC2052 ICS + 7 3 6
11

2 3 1210-2D 6 4 5
-
C16 Q3 LTC2052 R130
R143 ICS 0R

11
0.1uF C17 2 3 1210-2D
LM385,1.25V
1

R142 0R
0.1uF

1
0R R1310R
C112
R141
720R
0.1uF C108
R135
AVCC 0.1uF 720R
R118
AVCC
VCC_BAR
0.1uF C94 10R C96

0.1 uF C92
0.1uF

R119 C97

17
7
1k U6 0.1 uF

VA+

VD+
R91 100R R125
J10 REF_V
O2_POSITIVE 1
REF_V O2_FLOW_POSITIVE
1 C71 AIN1+
2 0.1uF 10K R124 20 2
19 VREF+ AIN1- O2_FLOW_NEGATIVE
4k
CON2 VREF-
R97 0R 8 24
18 VA- AIN2+ AIR_FLOW_POSITIVE
O2_NEGATIVE DGND 23
AIN2- AIR_FLOW_NEGATIVE
R96
0R 6 22
C2 AIN3+ O2_POSITIVE
R144 22 nF 21
AIN3- O2_NEGATIVE
C91
AIR_WAY_PRESSURE_POSITIVE 5
C1 CS5534
HONEYWELL PRESSURE SENSOR 100R 3
AIN4+ AIR_WAY _PRESSURE_POSITIVE
AVCC C117
SX3 0.1uF 12 4
OSC1 AIN4- AIR_WAY _PRESSURE_NEGATIVE
6 1 Y2
5 2
4 3 4.9152 MHz 11
C78 SX01DD4 C119 OSC2
0.1uF 0.1uF
R145
AIR_WAY_PRESSURE_NEGATIVE 16 CS_ADC_SELECT
CS
100R
SDI
15

14
SDI ANALOG SECTION
SDO
SDO
13 SCLK
A0

A1

SCLK
9

10

Title
<nCPAP1000>

Size Document Number Rev

B <pms/nCPAP1000/V1.2/Page2>

Date: 12-02-2012 Sheet 1 of 1

8
 VCC_BAR VCC_BAR
LCD_CONT + C21
J8 R105
VCC_BAR C22 47UF

3
0.1uF C11 1uF/1206
/RD 2 1
J12
LCD_A0 4 3 /WR

16
LCD_D1 6 5 LCD_D0 2 1 C10 U5
LCD_D3 8 7 LCD_D2 2 1 2 C8

VCC
LCD_D5 10 9 LCD_D4 3 1uF/1206 3 C+ V+ 6
LCD_D7 12 11 LCD_D6 POT/SM 4 C1- V-
CON3

1
/RESET 14 13 /CS 5 C2+ 1uF/1206
16 15 -VCC_23V C2- VCC_BAR
18 17
J9
20 19 O2_UP_KEY O2_DOWN_KEY
J4
LCD C9 1uF/1206 TXD0 11 14 VCC_BAR MUTE_KEY 1 2 SET_ALARM_KEY
TXD1 10 T1IN T1OUT 13 1 FLOW_UP_KEY 3 4 FLOW_DOWN_KEY
VCC_BAR VCC_BAR RXD0 12 T2IN R1IN 7 2 APNEA_SET_KEY 5 6

GND
RXD1 9 R1OUT T2OUT 8 3 7 8 ALARM_LED_-
R2OUT R2IN 4 ALARM_BUZZER_- 9 10
J6 POWER_LED
E1 5 11 12
MAX232A

15
B1 1 2 E0 R86 13 14 ALARM_MUTE_LED
RS232
CPU_RESET 3 4 10k ALARM_MUTE 15 16
5 6 VCC_BAR IN4007/1206 KEY BOARD VCC_BAR
PGM VALVE_OFF D15 100K/0805
R85
IN4007/1206 D16
U10A VALVE_CONTROL

16
3
WDG_CLR 1 2 13 R71 SY S_FAIL_INT
B
CLR

VCC
A Q 2.2K/0805
VCC_BAR

R R72 15
REXT/CEXT
10uF
C58 4
GND

14 Q SYS_FAIL_ALARM
CEXT
8

74HC123

-VCC_23V 47K R102

U12A
U12B
4

2 - LM358 4
1 6 LM358 R101R
CONTRAST_PWM R99 4K7 R104 -
100K R103 1k 3 + 7 LCD_CONT
5 +
C74 C75 C80
8

D19 VCC_BAR C81 0.1uF

8

10uF 0.1uF 0.1uF

5.1VZ

INTERFACE INTERFACE Title

<nCPAP1000>

Size Document Number Rev

B <pms/nCPAP1000/V1.2/Page3>

Date: 12-02-2012 Sheet 1 of 1

9
 REF_V
VCC_BAR POWER_SENSE
BATT_LEVEL
RXD0 R74 FAN_FAIL_SENSE
VCC_BAR O2_VALVE JTAG
SIP1 10K AIR_VALVE VCC_BAR
2

1 2 G_I/O9 TXD0 R73 PRESSURE J3

R137 D32 3 G_I/O10 AVCC
10K 4 G_I/O11 R5 0RG_I/O10 1
1N4007/1206 5 G_I/O12 FLOW _UP_KEY R69 R6 0RG_I/O11 2
6 G_I/O13 C115 R7 0RG_I/O12 3 VCC_BAR
1

7 G0 R8 0RG_I/O13 4 SIP6
CPU_RESET 8 G1 FAN_PWM R63 10UF 5 E0 2 1
9 G3 6 E1 3
1uF + C111 C E2 4
G4 LED_PWM LED_PWM R60 VCC_BAR E3 5 10K

CPU_RESET
J7
10K R132 R84 0R E4 6
COMPRESSURE1 1 E5 7
O2_UP_KEY R58 COMPRESSURE2 2 E6 8
C113 RXD1 3 E7 9
4 C
O2_DOWN_KEY R57 10UF COMPRESSURE 5

APNEA_SET_KEY R54

22
53

52
21
64
62
63

20

61
60
59
58
57
56
55
54
1
R83 LCD_D0

PF0(ADC0)
PF1(ADC1)
PF2(ADC2)
PF3(ADC3)
PF4(ADC4/TCK)
PF5(ADC5/TMS)
PF6(ADC6/TDO)
PF7(ADC7/TDI)
GND
GND
PEN

GND
AREF

RESET
VCC
VCC
AVCC
CS_ADC_SELECT R52 U8
VCC_BAR CS_ADC_SELECT
2 51 A0 R82 LCD_D1
1 2 A0 SCLK SCLK R47 E1 3 (RXD0/PDI) PE0 PA0(AD0) 50 A1
3 A1 E2 4 (TXD0/PDO) PE1 PA1(AD1) 49 A2
4 A2 E3 5 (XCK0/AIN0) PE2 PA2(AD2) 48 A3 R81 LCD_D2
SIP5 5 A3 SDI SDI R46 E4 6 (OC3A/AIN1) PE3 PA3(AD3) 47 A4
6 A4 E5 7 (OC3B/INT4) PE4 PA4(AD4) 46 A5
7 A5 E6 8 (OC3C/INT5) PE5 PA5(AD5) 45 A6 R80 LCD_D3
8 A6 SDO SDO R40 E7 9 (T3/INT6) PE6 PA6(AD6) 44 A7
9 A7 (IC3/INT7) PE7 PA7(AD7) 43 G_I/O9
C 4K7 PG2(ALE) 42 G_I/O0 R79 LCD_D4
BUZZER_PWM BUZZER_PWM R39 B0 10 PC7(A15) 41 G_I/O1
B1 11 (SS) PB0 PC6(A14) 40 G_I/O2
B2 12 (SCK) PB1 Atmega128SMD PC5(A13) 39 G_I/O3 R78 LCD_D5
AIR_PWM AIR_PWM R37 B3 13 (MOSI) PB2 PC4(A12) 38 G_I/O4
B4 14 (MISO) PB3 PC3(A11) 37 G_I/O5
(OC0) PB4 PC2(A10)
COMPRESSURE2

B5 15 36 G_I/O6 LCD_D6
C25 FLOW_DOW N_KEY

R77
(OC1A) PB5 PC1(A9)
C47 CS_ADC_SELECT

16 35
C56 COMPRESSURE1

O2_PWM O2_PWM R36 B6 G_I/O7

B7 17 (OC1B) PB6 PC0(A8)
(OC2/OC1C) PB7

(RXD1/INT2) PD2
(TXD1/INT3) PD3
R76 LCD_D7

(SDA/INT1) PD1
(SCL/INT0) PD0
C31 MUTE_KEY

CONTRAST_PWM CONTRAST_PWM R34

TOCS1/1PG4
/CS

RXD1

TOSC2/PG3
TXD1

(XCK1) PD5
A0

SDA
SCL

C104 R18 COMPRESSURE2

(IC1) PD4
PG0(WR)
PG1(RD)

(T1) PD6
(T2) PD7
23
10PF XTAL2
C33

C59

C48

C45

C29

C28

C24

24 R62 COMPRESSURE1
22pF 22pF SET_ALARM_KEY Y3 XTAL1
CRY STAL

33
34
18
19
25
26
29
30
31
32

27
28
22pF

22pF

22pF

22pF

22pF

22pF

22pF

22pF

22pF

22pF

22pF

22pF SCLK R61 ALARM_MUTE

C26

G0
G1
G3
G4
D0
D1
D4
D5
D6
D7
22pF SDI

D2
D3
C46 C103
VCC_BAR
22pF SDO 10PF R59 VALVE_OFF D0 2 1
C44 D1 3
FLOW_UP_KEY

C49 APNEA_SET_KEY

22pF BUZZER_PWM D2 4
C50 O2_DOWN_KEY

C43 R56 WDG_CLR D3 5

22pF AIR_PWM D4 6 SIP2
C51 O2_UP_KEY

C42 D5 7
C54 FAN_PWM

C52 LED_PWM

O2_PWM R55 D6 8
RXD0

22pF
TXD0

C39 LCD_BACK_LIGHT 9
R19

R20

R21

R136

R127

D7
22pF CONTRAST_PWM C VCC_BAR
C38 R53 ALARM_MUTE_LED 10K
C60

C57

C55

R30

R27

R26

R25

R148

R29

R28
22pF /WR
C36 B0 2 1
/RD R51 SCL B1 3
C73 SCL 4
22pF

22pF

22pF

22pF

22pF

22pF

22pF

22pF

B2 SIP3
B3 5
SYS_FAIL_INT

C32 R50 SDA B4 6

SDA
2WAY_VALVE
/WR

7
/RD

B5
/CS

10K
LCD_A0

8
SET_ALARM_KEY

B6
FLOW_DOWN_KEY
B7 9
/RESET

MUTE_KEY

RXD1
C

TXD1
C68 LCD_D0

C67 LCD_D1

C66 LCD_D2

C65 LCD_D3

C64 LCD_D4

C63 LCD_D5

C62 LCD_D6

C61 LCD_D7

C27 /RESET

VCC_BAR
1 2 G_I/O0 VCC_BAR
3 G_I/O1 2WAY _VALVE
10K 4 G_I/O2
5
22pF

22pF

22pF

22pF

22pF

22pF

22pF

22pF

22pF

G_I/O3 Title
SIP4 6 G_I/O4 <nCPAP1000>
7 G_I/O5 C120

C
8
9
G_I/O6
G_I/O7
0.1uF
CPU SECTION Size
B
Document Number
<pms/nCPAP1000/V1.2/Page4>
Rev

Date: 12-02-2012 Sheet 1 of 1

10
 R98 12K 12V_VCC

2
RFP30P05/IRF9540 10uF
POWER_LED
MAIN_14.3V MOFET4 C83 C84
12V_ON 1 0. 1uF/ 1206
J11 D181N5408 SW1 D5 D4

3
MAI NS_POWER 1 3
1
2 2 4 I N5408 IN5408
3 C3 VCC_BAR

D-EXTERNAL
4 MOFET3 1000uF/25V VCC_BAR
SW DPST
AVCC
POWER/MOLEX U1 L2 10uH/S
FET_ON 1 7 6 L1 R11 1R
Not Require 47UF 2 ON/OFF FB 1
C87 C86 C85 VIN VOUT C5 C89 C12 C13 C14

3
RFP30P05/IRF9540 SS24 D1 33uH/L C15
D17 47UF 47UF 4 3 0. 01uF 47UF 10uF 47UF/ CASE-B 10UF/0805
GND CB C1 C2 0. 1uF
LM2676/ TO263 SS24
MBR2045CT/TO_1 47UF 47UF
F1
BATTERY

FUSE

TO_BATT_SENSE

R110
47K R3
R17 20K TO_BATT_SENSE
22K MAINS_POWER

2
R13 Q5
1 BC557 R109
REF_2.46V 22K
R113 3K3 D6 R49

3
10K FET_ON MAI N_14.3V 33K
U3A R111
1

R43 100R
LM358

3
D7 2 - R12 R4 IN4007/1206 BATT_LEVEL
3 1 1 Q4 10K
KA431 3 + BC547 R42 POWER_SENSE R112 100R
12K D13 10K D25
2

2
C20 C23 10K
8

10uF 0.1uF/1206 C18 5.1VZ 5.1VZ

C19 0.1uF
0.1 uF
IN4007/ 1206
D9 TO_BATT_SENSE

D8 EXTERNAL LINK
MAIN_14.3V MOFET1
VCC_BAR
RFP30P05/I RF9540
IN4007/ 1206 D3 D2 J1
3 2 1 2 1 2
MAINS_POWER 1
2
IN5408 I N5408
Not Require 3
MOFET2
LCD_BACKLIGHT
C6 C7

1
BATTERY D14 RFP30P05/IRF9540 R41 47UF R2
2 3 10UF

R75 IN5408 0.084R R48

10K 10K 10K

R65
1

3
133R R1
R66 1 Q1
6.8K LCD_BACK_LIGHT BC547

2
10K C4

1uF
U9 UC3906
1 16
2 CS0 DS 15
R67 3 CSM DSO 14
3.3K 4 CSP CMP 13 R68
5 CL VS 12 0.1uF/1206 470R
C114 6 VIN CE 11
0.1uF/1206 7 GND TB 10 C53
L3 8 NPI SLC 9 U3B

4
OCT NOCI VALVE_CONTROL
6 LM358
- R114
7 12V_ON
10uH/S 5 +

VCC_BAR 4k7/0805

8
R70 R64
2.2K 392K

R115
10K/0805

R116
10K/0805

Title
<nCPAP1000>

Size Document Number Rev

Cust om<pms/ nCPAP1000/V1.2/Page5>

12-02-2012
POWER SUPPLY SECTION Date: 12-02-2012 Sheet 1 of 1

11
 RFP30P05/ IRF9540
12V_VCC 3 2 FAN_+ VCC_BAR

2
MOFET5
R23 D27 SDA
100K C95 Y1
0.1uF/1206 1N4007/1206 U2

8
CRYSTAL

1
FAN_- 1 5

VCC
2 X1 SDA

3
R22 10K R117 6 X2 7
1 Q6 FAN_FAIL_SENSE SCL SCLK SQW/OUT
FAN_PWM BC547 22K

GND
R14 R15 D26 C93 3

2
D10 C30 10R/1W 10R/1W 0. 1uF VBAT
+
10uF 5.1VZ

4
1
5. 1VZ DS1307
BT1
VCC_BAR
3.3V/LI

2
LS1 ALARM_LED_-
BUZZER SYS_FAIL_ALARMD22 IN4007/1206

3
1
C76 IN4007/ 1206D23 1 Q10
2 BC 547
D20 0.1uF LED_PWM 2k7 R106

2
SYS_FAIL_ALARM + C82
ALARM_BUZZER_-
IN4007/1206 0. 1uF

3
2k7 R100 D21
1 Q9
BC547
BUZZER_PWM IN4007/1206

2
+ C77
0. 1uF 12V_VCC RFP30P05/IRF9540
3 2

MOFET7 C 40

1000uF/25V
+ D30

IN4007/1206
12K C106

1
22K 0. 1uF/1206
R45 C109 + R138
U 7A 10uF

8
100K R38 R140

3
O2_PWM 3 R44 100R R129 1K
+ 1 1 R139
2 O2_VALVE
-
D 12 BC547 8.6K D31

2
LM358 22K Q8 C105

4
12V_VCC 5.1VZ C41 R35 5.1VZ 0.1uF/1206 J5
0. 1uF/1206 4.7R /1WATT
1
2
3
FAN_+ 4
C37 RFP30P05/I RF9540 FAN_- 5
0. 1uF/1206 3 2 6
VALVE/FAN /MOLEX
12V_VC C MOFET6

I N4007/ 1206
R 126 C34 +
C100

1000uF/25V
0.1uF/1206 D29

1
U 7B 12K
8

100K R33

3
AIR_PWM 5 22K R31 R121
+ 7 1 Q7 C99 + 100R
6
- R120 1K
D11 R32 BC547 10uF R128 AI R_VALVE

2
C35 LM358 22K
4

5. 1VZ 0. 1uF/1206 8. 6k

R16 D 28 C98
4.7R/1WATT 0.1uF/1206
VCC _BAR 5.1VZ
JP2 JUMPER
1 2
J2
1
JUMPER 2
JP1
2

1 2 CON2
12V_VC C D24
R107
1 Tit le
2WAY_VALVE <nCPAP1000>
R108 R
3

10k IRFZ44N/TO Size Document Number Rev

B <pms/ nCPAP1000/V1. 2/ Page6>

Date: 12-02-2012 Sheet 1 of 1

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 CALIBRATION
Procedure for enter in to Calibration Menu

Accessing the calibration menu

1. Press the Set Alarm key and switch the machine on. Keep the key pressed.

2. The display will show the following message: (2 sec).

“NCPAP 300”

“PHOENIX MEDICAL SYSTEMS”

3. The display shows the password entry screen.

4. Adjust the displayed password to ‘1000’ use the flow control keys.

5. Press the Mute key.

6. The display shows the calibration menu.

7. Use the flow control keys to select options.

8. Use the Mute key to enter the selected option.

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1-Air Flow Calibration
Requirements

1. Air Connection with the pressure range of (3 - 4)bar

2. Flow Analyzer with measuring range of 0 to 20 LPM(Liter per minute)
3. Patient Circuit.

Selection of Air flow calibration.

1. Follow the Procedure to enter in to the Calibration menu.

2. Select the” 1. AIR FLOW CALIBRATION” option and enter in to that.

Important Note

1. If the Calibration steps terminated before completing all the steps, Error message will be generated
and Equipment will not work.
2. Input pressure should be in (3-4) bar range.
3. The ADC counts value will be displayed on the bottom of display
4. Whenever pressing the Flow+ & Flow- key, the power applied to the valve will display on the center of
the display.(Max value 1000)
5. When the Air Flow increasing on the Flow Analyzer, The ADC counts should increase with respect to
the Flow. If it is decrease, Switch OFF the equipment and check the sensor pneumatic connection.
6. In the 0.0lpm Calibration, The Flow Adjustment Keys will not work.
7. When try to increase the flow, if the Flow not increase, Please checks the Electrical and Pneumatic
connections.

Steps to follow

1. Use FLOW+ & FLOW- to adjust the Air flow

2. Use MUTE key to the next stage.
3. Ensure 0.0lpm using Flow Analyzer.
4. After Counts stabilized press MUTE key.
5. Set flow at 0.5lpm.
6. After counts stabilized, Press MUTE key.
7. Set flow at 2.5lpm.
8. After counts stabilized, Press MUTE key.
9. Set flow at 5.0lpm.
10. After counts stabilized, Press MUTE key.
11. Set flow at 7.5lpm.
12. After counts stabilized, Press MUTE key.
13. Set flow at 10.0lpm.
14. After counts stabilized, Press MUTE key.
15. Set flow at 12.5lpm
16. After counts stabilized, Press MUTE key.
17. Set Flow at 15lpm.
18. After counts stabilized press MUTE key
19. Press SET ALARM key to return to Calibration Menu

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2-OXYGEN FLOW CALIBRATION
Requirements

1. Oxygen Connection with the pressure range of (3 - 4)bar

2. Flow Analyzer with measuring range of 0 to 20 LPM(liter per minute)
3. Patient Circuit

Selection of Oxygen flow calibration.

1. Follow the Procedure to enter in to the Calibration menu.

2. Select the” 2.O2 FLOW CALIBRATION” option and enter in to that.

Important Note

1. If the Calibration steps terminated before completing all the steps, Error message will be generated
and Equipment will not work.
2. Input pressure should be in (3-4) bar range.
3. The ADC counts value will be displayed on the bottom of display
4. Whenever pressing the Flow+ & Flow- key, the power applied to the valve will display on the center of
the display (Max value 1000).
5. When the Air Flow increasing on the Flow Analyzer, The ADC counts should increase with respect to
the Flow.
6. If it is decrease, Switch OFF the equipment and check the sensor pneumatic connection.
7. In the 0.0lpm Calibration, The Flow Adjustment Keys will not work.
8. When try to increase the flow and If the Flow not increased, Please check the Electrical and
Pneumatic connections.

STEPS TO FOLLOW

1. Use FLOW+ & FLOW- to adjust the Air flow

2. Use MUTE key to the next stage.
3. Ensure 0.0lpm using Flow Analyzer.
4. After Counts stabilized press MUTE key.
5. Set flow at 0.5lpm.
6. After counts stabilized, Press MUTE key.
7. Set flow at 2.5lpm.
8. After counts stabilized, Press MUTE key.
9. Set flow at 5.0lpm.
10. After counts stabilized, Press MUTE key.
11. Set flow at 7.5lpm.
12. After counts stabilized, Press MUTE key.
13. Set flow at 10.0lpm.
14. After counts stabilized, Press MUTE key.
15. Set flow at 12.5lpm
16. After counts stabilized, Press MUTE key.
17. Set Flow at 15lpm.
18. After counts stabilized press MUTE key
19. Press SET ALARM key to return to Calibration Menu

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3-FiO2 CALIBRATION
REQUIREMENTS

1. Air Connection (3 - 4)bar pressure

2. Oxygen Connection (3 – 4 )bars
3. Flow Analyzer with measuring range of 0 to 20 LPM(Liter per minute)
4. Patient circuit.

Selection of FiO2 Calibration.

1. Follow the procedure to enter in to the Calibration Menu.

2. Select the “3.O2 PERSENTAGE CALIBRATION” and enter in to it.

IMPORTANT NOTE

1. Before enter in to this mode, Air flow and Oxygen Flow calibrations should have completed
successfully.
2. Air flow will increased (by equipment itself) to 5 LPM (Liter per minute), while 21% Oxygen
calibration.
3. Oxygen flow will increase (by equipment itself) to 5lpm at 100% Oxygen calibration.
4. Should be complete all the steps in single attempt.

STEPS TO FOLLOW

1. Connect Air Connection.

2. Enter in to Oxygen Percentage Calibration mode.
3. Wait until the flow of Air to reach 5 LPM (Liter per minute) and the counts to get stabilize.(21%)
4. After stabilize the counts, press MUTE key.
5. Immediately after press the MUTE key Connect Oxygen connection (earlier as possible or before
10sec).
6. Remove the Air connection.
7. Wait until the flow of Oxygen to reach 5lpm (Liter per minute) and the counts get stabilize.
8. After stabilized the counts press MUTE key.
9. Press set Alarm key to return to main.

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4- Airway Pressure Calibration
Requirements

1. Air Connection with pressure range of (3-4) bar.

2. Patient circuit.
3. Pressure generator
4. Standard Low pressure measuring instrument with measuring range of 0 to 20 cmH20 pressure(Flow
Analyzer with Low pressure module)
5. “T” connector to connect all the three parts(Pressure generator,nCPAP1000 and Standard Low
pressure measurement device)

SELECTION OF AIRWAY PRESSURE CALIBRATION

1. Follow the procedure to enter in to the Calibration Menu.

2. Select the “4.AIRWAY PRESSURE CALIBRATION” and enter in to it.

Important Note

1. If the Calibration steps terminated before completing all the steps, Error message will be generated
and Equipment will not work.
2. Input pressure should be in (3-4) bar range.
3. The ADC counts value will be displayed on the bottom of display
4. Whenever pressing the Flow+ & Flow- key, the power applied to the valve will display on the center of
the display (Max value 1000).
5. When the Air Flow increasing on the Flow Analyzer, The ADC counts should increase with respect to
the Flow.
6. If it is decrease, Switch OFF the equipment and check the sensor pneumatic connection.
7. When try to increase the flow and If the Flow not increased, Please check the Electrical and
Pneumatic connections.

STEPS TO FOLLOW

1. Remove Air input and O2 input connections to nCPAP1000.

2. Connect patient circuit, pressure generator, and standard Low pressure measuring instrument on a
single pressure path.
3. Enter into the 4.AIRWAY PRESSURE CALIBRATION mode
4. After counts stabilized press MUTE key.
5. Connect Air input connection.
6. Please maintain the pressure generator out in closed condition.
7. Increase the Air flow using Flow+ & Flow- keys.
8. Once the standard pressure reading reached 7cmH2O, stop the Air flow adjustment.
9. After counts stabilized, press MUTE key.
10. Press SET ALARM key return to calibration main menu.

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5-FLOW PRESSURE CALIBRATION
Requirements

1. Air Connection with pressure range of (3-4) bar.

2. Patient circuit.
3. Pressure generator
4. Standard Low pressure measuring instrument with measuring range of 0 to 20 cmH20 pressure(Flow
Analyzer with Low pressure module)
5. “T” connector to connect all the three parts(Pressure generator,nCPAP1000 and Standard Low
pressure measurement device)

SELECTION OF FLOW PRESSURE CALIBRATION

1. Follow the procedure to enter in to the Calibration Menu.

2. Select the “5.FLOW PRESSURE CALIBRATION” and enter in to it with MUTE key.

Important Note

1. If the Calibration steps terminated before completing all the steps, Error message will be generated
and Equipment will not work.
2. Input pressure should be in (3-4) bar range.
3. The ADC counts value will be displayed on the bottom of display
4. Whenever pressing the Flow+ & Flow- key, the power applied to the valve will display on the center of
the display (Max value 1000).
5. When the Air Flow increasing on the Flow Analyzer, The ADC counts should increase with respect to
the Flow.
6. If it is decrease, Switch OFF the equipment and check the sensor pneumatic connection.
7. When try to increase the flow and if the Flow not increased, please check the Electrical and
Pneumatic connections.

STEPS TO FOLLOW
1. Remove Air input and O2 input connections to nCPAP1000.
2. Connect patient circuit, pressure generator, and standard Low pressure measuring instrument on a
single pressure path.
3. Enter into the 5.FLOW PRESSURE CALIBRATION mode
4. After counts stabilized press MUTE key.
5. Connect Air input connection.
6. Please maintain the pressure generator out in closed condition.
7. Increase the Air flow using Flow+ & Flow- keys.
8. Once the standard pressure reading reached 7cmH2O, stop the Air flow adjustment.
9. After counts stabilized, press MUTE key.
10. Press SET ALARM key return to calibration main menu

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6-RTC TIME SET
1. Select the”6. RTC TIME SETTING “option in Calibration mode.
2. Press MUTE ky to enter in to that mode.
3. Hrs/Min/Sec
4. FLOW+ - Increment the digit
5. FLOW- - Decrement the digit
6. MUTE - Digit change
7. APNEA - Save / Exit

7-RTC DATE SET

1. Select the RTC DATE SET option in Calibration mode.
2. Press MUTE ky to enter in to that mode.
3. Dt/month/Yrs
4. FLOW+ - Increment the digit
5. FLOW- - Decrement the digit
6. MUTE - Digit change
7. APNEA - Save / Exit
8. Air way Pressure Calibration will be given Later.(not necessary to calibrate right now)

8-SENSOR CALIBRATION DATE

1. Select the “SENSOR CALIBRATION” Option.
2. It will show the sensor previous calibration completed date.
3. After 5 seconds, it will return to main screen.

9-LCD CONTRAST ADJUSTMENT

1. Select the “LCD CONTRAST ADJUSTMENT “Option.
2. Press and continue the” FLOW-“key to increase the contrast.
3. Press and continue the “FLOW+” key to decrease the Contrast.
4. Press MUTE key to save and exit the current contrast settings.

10-DIAGNOSTIC MODE
1. Select the “DIAGNOSTIC MODE” Option
2. The system will check all the internal peripherals and display the status of the peripherals.

11-LOAD CALIBRATION SETUP

1. Select the “LOAD CALIBRATION SETUP” option.
2. This function will load the factory setup.

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Problem
1. Gas mixture not delivered at patient end
2. Oxygen concentration remains low
3. Oxygen concentration remains high
4. Airway pressure remains low
5. Airway pressure remains high
6. Battery symbol is displayed on panel
7. Blinking battery symbol is displayed,
accompanied by an audible alarm
8. Apnea alarm is produced when the baby
is breathing
9. No display on the panel
Troubleshooting
Checks
(a) Check the patient end of the nasal prongs for obstructions. Reconnect loose ends or remove the obstructions
(b) Check the generator for loose ends and obstructions.
(c) Check the proximal airway tube. Connection for loose
ends.
(d) Check the patient circuit for leaks or blocks.
(a) Check whether the nCPAP 300 is connected to an O2
line/cylinder.
(b) Check the O2 line for oxygen supply.
(a) Check whether the nCPAP is connected to an
air supply line/compressor.
(b) Check there is a supply of air in the line.
(a) Check the patient circuit for loose connections.
(b) Check whether the nasal prongs .are fitted correctly in the
baby's nose.
Check the flow rate.
(a) Check whether the power cord is fitted correctly.
(b) Verify that the mains power supply voltage is
between 110 V and 230 V.
Connect the nCPAP 300 to the mains power supply
and charge the battery.
Check whether the nasal prongs are placed correctly
and connected to the nCPAP 300.
(a) Check whether the power cord is connected correctly.
(b) Check whether the ON/OFF switch at the rear of
the nCPAP 300 is switched on.
Remedial measures
If the problem persists, Remove the connection connect
new generator or remove the obstruction.
If the problem persists, refit the loose ends.
If the problem persists, call Phoenix Service
Connect the machine to an O2 line/cylinder properly.
Provide the oxygen supply (4 Bar).
Connect the airline to the air supply inlet properly.
If the line is connected, ensure that the supply of air
pressure is adequate. If the problem persists, call the
hospital maintenance staff.
Refit loose connections and Position the prongs correctly.
Fit the nasal prong properly.
Adjust the flow (if required) using the flow (‘+’ and ‘-‘) key’s.
If the problem persists, call Phoenix Service.
Connect the cord correctly.
Call the hospital maintenance staff.
If problem persists, call Phoenix Service
If not working, call Phoenix Service
Connect cord properly and Switch on the power switch. If
problem persists, Call Phoenix Service.
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 Contact Details

When calling the PHOENIX service team, please provide the following information:

1. Your name and telephone number

2. Name of your hospital

3. Serial number of the unit (Refer the Batch Sticker at the base of the unit)

4. The part or feature of the equipment not working

5. A brief description of the problem and support needed from PHOENIX

6. The name and telephone number of the person to contact after service is completed

Phoenix Medical Systems (P) Ltd

DP42, SIDCO Industrial Estate, Thirumudivakkam, Chennai - 600 044 INDIA
Phone: 91-44-2225 1177/ 78 Fax: 91-44-2225 0194
Email: sales@pmsind.com, service@pmsind.com,
Web: www.phoenixmedicalsystems.com

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