977 - Painting Procedure Rev.02

Documents No. Standard /Spec. Rev.
Date Pages
EN - ISO
FMC-P-QC-0010 02 29/08/2023 1 OF 19
Client Specs.
Title of
Procedure GENERAL PAINTING PROCEDURE
Project Name Dismantle & Erection of EAF
Scope of
Dismantle & Erection of EAF
Work
(Electric Arc Furnace)
Client Suez Steel Company
Project / Client
P.O. No. 3008-2023
Subcontractor Ferrometalco Steel Construction
FMC
Procedure General Painting Procedure Project No. 977/100
Comments:
02 For Client Approval 29/08/2023
Prepared By Checked By Reviewed By

Rev. Comments Date Remark
Painting Engineer QA/QC Manager QA Section Head
Documents No. Standard /Spec. Rev. Date Pages
EN - ISO
FMC-P-QC-0010 02 29/08/2023 2 OF 19
Client Specs.
Title of
INDEX
1. SCOPE
2. DEFINITIONS
3. REFERENCES
4. RESPONSIBILITIES
5. ACCESS
6. PAINT AND STORAGE
7. ENVIRONMENTAL/HSE PROTECTION
8. SURFACE PREPARATION
9. PAINT APPLICATION
10. PAINT SYSTEM
11. LIST OF PERFORMED TESTS DEPEND ON CLIENT SPCEFICATION:
12. ATTACHED DATA SHEETS

EN - ISO
FMC-P-QC-0010 02 29/08/2023 3 OF 19
Client Specs.
Title of
1. SCOPE
The scope of this Method Statement is to ensure the detailed control for Blasting and application of Paints for
full coating at site for Dismantle and erection of EAF, SUEZ-EGYPT This Method Statements has been
specifically produced for Suze Steel Company, where any conflict arises the Project Specifications shall take
precedence. This method statement will be amended if a different paint material will be used.
2. DEFINITIONS
▪ Project name : Dismantle and erection of EAF, SUEZ-EGYPT
▪ DFT : Dry Film Thickness
▪ WFT : Wet Film Thickness
▪ QC : Quality Control
▪ MSDS : Material Safety Data Sheets
▪ ARA : Activity Risk Assessment
▪ JSA : Job Safety Analyses
▪ PPE : Personal Protective Equipment
▪ TOM : Technical Office Manager
▪ HSE : Health, Safety & Environmental
3. REFERENCES.
▪ EN-ISO 2808 Paints and varnishes – Determination of film thickness.
▪ EN-ISO 4628-7 to 6 Paints and varnishes - Evaluation of degradation of paint coatings –
Designation of intensity, quantity and size of common types of defects.
▪ EN-ISO 8501-1 Preparation of steel substrates before application of paints and related products –
Visual assessment of surface cleanliness. Part 1: Rust grades and preparation grades of uncoated
steel substrates and of steel substrates after overall removal of previous coatings.
Visual assessment of surface cleanliness. Part 2: Visual assessment of surface cleanliness.
Visual assessment of surface cleanliness. Part. 3: Preparation grades of welds, cut edges and other
areas with surface imperfections.
▪ EN-ISO 8502-1 to 4 Preparation of steel substrates before application of paints and related products
– Tests for the assessment of surface cleanliness.
▪ EN-ISO 8503-1 to 4 Preparation of steel substrates before application of paints and related products
– Surface roughness characteristics of blast cleaned surfaces.
▪ EN-ISO 8504-1 to 3 Preparation of steel substrates before application of paints and related –
Methods for surface preparation products.
▪ EN-ISO 12944-2 Paints and varnishes – Corrosion protection of steel structures by protective paint
systems - Part 2: Classifications of environments.
systems - Part 3: Design and constructive requirements.
EN - ISO
FMC-P-QC-0010 02 29/08/2023 4 OF 19
Client Specs.
Title of
systems - Part 4: Surface types and preparation.
systems - Part 5: Protective paint systems.
systems - Part 7: Execution and supervision of painting work.
4. RESPONSIBILITIES
4.1. The Project/Construction Manager:
Shall be responsible and accountable for the application of this Method Statement in his area of
responsibility, and he will ensure that all work is carried out with the relevant Work Permits, (JSA) and
(ARA) completed prior to any work commencing
4.2. The site engineer:
Shall be responsible for ensuring the correct application of this procedure, and he will ensure that all
work is carried out with the relevant Work Permits, (JSA) and (ARA) completed prior to any work
commencing
4.3. The Supervisor:
Shall be responsible to the site engineer for the overall implementation of this procedure, and he will
ensure that all work is carried out with the relevant Work Permits, (JSA) and (ARA) completed prior to
any work commencing
4.4. The Foreman:
Shall be responsible to the Supervisor for achieving the stage acceptance of the painting Inspection
daily report in conjunction with the approved Inspection Test plan, and he will ensure that all work is
carried out with the relevant Work Permits, (JSA) and (ARA) completed prior to any work
commencing.
4.5. HSE Manager:
Shall provide assistance to the Project Manager and Blasting/Painting Team / Sub-Contractor(s) in
carrying out risk assessments and Job Safety Analyses prior to performing any work. Where specialist
services, such as laboratory analysis or specific PPE are required, the Senior HSE Officer shall facilitate
the provision of these services.
4.6. The Senior HSE Officer:
Is responsible for the review and sign off of work permits in accordance with HSE Plans, Method
Statements and/or Procedures.
4.7. The QC Inspector:
Shall be responsible for all ongoing surveillance inspections, relevant tests and final inspection prior to
submitting a request for inspection to the contractor.
EN - ISO
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Client Specs.
Title of
5. ACCESS
All work will be carried out on painting facility and on Project. When work is carried out in elevated
locations, the access will be provided by either of the following:
• Proprietary Tube & Fittings, Board and Clip Scaffold assembly erected and inspected by competent
scaffolding workers
• Mobile Access Towers, Steps and Equipment operated or erected by competent personnel
• All Scaffolding and Man-Lift(s) shall be green tagged before use. All accesses will be kept tidy and
free from obstruction at all times
• Necessary Working at Heights Permits to be utilized as required
• Approved type Double Lanyard Fall Arrestors to be used when working at heights and must be
hooked at all times
• Specialist PPE to be provided for workers i.e. Gas masks / Respirators, special overalls and gloves,
etc.
6. PAINT, STORAGE
• Paints and thinners shall be stored in well-ventilated buildings at storage Temperatures as
recommended in the Manufacturer's data sheet.
• Temperature sensitive and self-polymerization Paints materials must be stored in Air-conditioned
storage area to maintain the temperature as recommended in the Manufacturer's data sheet.
.
7. ENVIRONMENTAL / HSE PROTECTION

• All approved safety equipment; warning devices shall be provided and worn/displayed.
• Personnel to be trained and competent to perform tasks as indicated in this Method Statement.
• Specialist PPE to be provided for workers i.e. Gas masks / Respirators, special overalls and gloves,
etc.
• All works shall be carried out in specified atmospherically correct conditions (Dew Point &
Relative Humidity) Refer Section 3 of this MS for International Standards and Project
Specifications, Air temperature, humidity, steel temperature, dew point, before each 8 hours shift,
before blasting activities.
• Blasting and Painting operations shall be screened off with i.e. tarpaulin or thick plastic sheet to
minimize or prevent fallout of blasting abrasives or paint spray.
• The working area shall be kept clean at all times.
• Care shall be taken while painting activities are carried out inside trenches (confined spaces) as the
volatile vapors will accumulate. Necessary Permit for Confined Spaces to be utilized as required.
EN - ISO
FMC-P-QC-0010 02 29/08/2023 6 OF 19
Client Specs.
Title of
7.1. Risk Analyses Methodology
This Method Statement shall be used and reviewed following site tour to confirm hazards, hazard
classification and corrective actions. This document shall also form the basis for Hazard Identification
Studies.
❖ STEP 1- Project Description& Scope
The Project description and scope shall be confirmed against the Contract to ensure
coverage of the major work elements and complexity.
In this case:
This Method Statement is intended to exclusively address the HSE controls that shall be in
place related to Blasting and Painting Activities at the Lay-down Area and CPF Area.
❖ STEP 2 – Hazard Identification Review
Under the hazard groupings of:
• Personal/Personnel Protection Potential Hazards
• Interface Potential Hazards
• Environmental Potential hazards
❖ STEP 3 – Probability/Credibility and Quantification
Each potential hazard shall be reviewed to determine whether it is credible and based on
best judgment.
The significance of the hazard may be different depending on whether safety,
environmental impact, life or asset loss are considered.
❖ STEP 4 – Hazard Classification & Corrective Action
Each hazard carried forward from Step 2 shall be evaluated to determine:
• The potential causes
• The consequence arising from each cause
• Potential escalation
The corrective actions identify the measures in place (design/procedure) to prevent, mitigate and/or
control the hazard.
The hazards identified are classified as 1, 2 or 3 according to their degree of potential human impact
considering severity and probability (i.e. from most severe and probable to least severe and probable).
Hazard areas are Identified and Colour Coded:

Class "1" Hazards
A condition or practice likely to cause permanent disability, loss of life or body part and/or
extensive loss of structure, equipment or material.
Class “2” Hazards

A condition or practice likely to cause serious injury or illness (resulting in temporary
disability) or property damage that is disruptive, but less severe than Class “1”.
Class "3" Hazards

EN - ISO
FMC-P-QC-0010 02 29/08/2023 7 OF 19
Client Specs.
Title of
A condition or practice likely to cause minor (non-disabling) injury or illness or non-disruptive
property damage.
❖ STEP 5 – Records & Action Tracking
There are various documents implemented to track and control the activities during
Blasting and Painting work which shall be utilized to Identify Hazards that might cause
Injury, loss of life or equipment damage:
• Activity Risk Analyses (ARA), Job Safety Risk Analyses (JSA), Confined
Space Work Permit(s), Toolbox Talks, Dust/Gas Monitoring Reports
Corrective/Prevention Action Report.
Class “1” Hazards:
• ARA and (Check List/Monitoring Report)
• JSA
• Blast and Paint Work Permit / Confined Space Work Permit
• Toolbox Talks
• ARA and (Check List/Monitoring Report)
• JSA
• Blast and Paint Work Permit
• Toolbox Talks
• JSA
• Blast and Paint Work Permit
• Toolbox Talks
❖ STEP 6 – Develop Safe Work Instructions
All activities that is identified in this Method Statement shall be analyzed and work
specific Activity Risk Analyses (ARA), Job Safety Analyses (JSA), Blast and Paint Work
Permit and Toolbox Talks prepared and mitigated thru’ to the construction team(s) that
will perform these tasks.
❖ STEP 7 – Corrective / Preventative Action
Job Safety Analyses Report:
This report shall be utilized to identify the working activities and associated risk involved
during Blasting and Painting Work and a preventative and/or corrective action shall be
identified to ensure that the work is carried out in a safe manner to prevent injury, loss of
life, equipment damage or harm to the environment
8. SURFACE PREPARATION (SITE WORK)

8.1. General.
• Abrasives for blast cleaning shall be clean, dry, and free of oil, Salt or contaminants. The particle
size shall be capable of producing surface profile.
• Blasting degree according to project specification Sa 2½ near white blast Cleaning as per ISO 8501-
01 31.
• Visual assessment of surface cleanness according to ISO 8501-3, the preparation grade in
accordance of class P3.
EN - ISO
FMC-P-QC-0010 02 29/08/2023 8 OF 19
Client Specs.
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• Machined or threaded surfaces will be masked with durable material that will protect the surface
against abrasive blast cleaning, paint and contamination.
• Blasted surface profile will be according to paint material manufacturer recommendation.
• Before application of paint, remove all residues from cleaned surfaces with a clean brush or with
dry, oil free compressed air.
• If any Marked friction area per drawing will be painted with primer coat only.
8.2. Abrasive Materials
• The use of the sand
8.3. Equipment
8.3.1. Compressed air supply shall be dry air free of oil, moisture and contamination.
8.3.2. Compressed air supply shall be free of oil, moisture and contamination. The inspector shall
check and approve the air quality at the start and mid-point of each 8-hour period.
• The Operational remote-control valve (Dead-man) shall be securely attached to the nozzle.
Minimum nozzle pressure acceptable for blasting steel shall be 620 KPa (90 psig) measured at
the nozzle side.
• High intensity flood or spotlights shall be installed in vessels, tanks, and other poorly
illuminated locations for visibility.
• Sufficient dust suction Blowers shall be fitted adequately to remove dust and fine blasting
debris during the blasting operation.
• All personnel entering tanks or vessels after abrasive blasting shall wear Rubber-soled shoes
with clean disposable covers, sweatbands and lint free Gloves.
9. PAINT APPLICATION
9.1. General
Paint shall not be applied if one or more of the following conditions exist unless the paint is specifically
formulated for the averted condition:
• The substrate contains oil, grease, dirt, loose paint, loose rust, or other surface contaminants.
• Unless otherwise recommended by paint manufacturer, surface preparation shall be performed
when the surface temperature is at least 5°F or 3° C above the dew point.
• Wind is strong enough to blow sand, salt spray, or other foreign matter onto the surface being
painted.
• Wind is strong enough to cause dry spray or to otherwise seriously disturb the spray pattern
when application is by spray gun.
• Relative humidity is exceeding than 85%.
All weld lines, edges, bolts, nuts, rivets and areas of difficult access will be given a brush applied stripe
coat prior to all paint applications.
Recoating intervals as given in Materials Technical Data Sheet of the manufacturer will be used.
EN - ISO
FMC-P-QC-0010 02 29/08/2023 9 OF 19
Client Specs.
Title of
Overspray will be abraded prior to over coating.
The finished coating film shall have the following characteristics:
➢ Generally free of application related defects such as runs, sags, drips, dry spray or foreign
matter.
9.2. Inspection and acceptance criteria and repair

9.2.1. Visual inspection
• Check painted substrate which should be free of (soft dust, oil, grease, overspray) missed
area.
• Paint film should be free of sagging, organ peel and any visual paint defect.
• Damaged or defected areas in final coat will be repaired by touched-up according to specified
dry film thickness.
9.2.2. Dry film thickness
• Areas with under thickness will be marked and brought to the minimum specified thickness.
• The dry film thickness will be measured after adequate hardening or curing of the paint. The
thickness of each individual layer should be measured.
• Maximum dry film thickness shall not be more than specified on the paint data sheet.
• Minimum dry film thickness shall not be less than specified in project specification.
• DFT measurements according to ISO 19840:
9.2.3. Q.C Reporting:
• Inspection should by according to the attached approved ITP
• The Q.C engineer shall record the following in the Q.C report
□ Required DFT and actual measurement.
□ Weather conditions and bad weather conditions (rain &high dusty wind…)
□ Product commercial name and the used batch numbers.
□ The treated items number.
• Particular notice shall be taken of the following:
□ The minimum and maximum recoating interval
EN - ISO
FMC-P-QC-0010 02 29/08/2023 10 OF 19
Client Specs.
Title of
10. PAINT SYSTEM

➢ System A 02
➢ Primer
Supplier No. of coats Generic type Product commercial name D.F.T
EPOXY
JOTUN 1st Coat MASTIC
JOTAMASTIC 90 125mic
1. Total DFT of System1 is 125µm

2. Touch up repair up to bare steel will be st2 and application the desired system, repairs on other
coats roughening the area by sand paper ,feather the edges clean the area then apply the required
coat.
3. Will be applied for Steel pipes , Steel Fittings and Steel Sections, per FMC scope
4. Painting system as per rev 10 dan std and not matching C5 category, will chalking if its exposed
to UV/direct sunlight.
5. Final Ral color as per below
S.N ITEM RAL
1 Water 6029
2 Compressed Air 5015
3 N.Gas 1018
4 Nitrogen 7004
01 5 Hydraulic / grease 8002

6 Supports 9006
7 Grease piping 7004
EN - ISO
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Client Specs.
Title of
11. LIST OF PERFORMED TESTS DEPEND ON CLIENT SPCEFICATION:

S Reference
Test Consequence Device
N Code
Measurement of, and acceptance criteria of dry film Elcometer 456
1 19840 Each shift
thickness SN.TD23454
Elcometer 319
2 Measure the climatic parameters 8502-4 Every 4 hours
SN.SG22629
12. ATTACHEMENT.
• Painting Report
• Material Data Sheet

Painting REPORT
FQP-8.6C-1
CLIENT : * SAND BLASTING TO (Sa 2.5)
JOB No. : * ALL PAINT PROCEDURES ACCORDING TO THE CLIENT SPEC.
PROJECT *RECOMMENDATIONS & PURCHASE ORDER
REPORT No. *ALL CONSUMABLE HAVE BEEN ISSUED & VERIFIED

Date:
DRAWING NO. ITEM NO. QTY. RH Ta DP Ts
MAXIMUM Thickness:
IN OUT µ
MINIMUM Thickness:
S.B µ
PAINT µ
CHECK
AVERAGE Thickness:
PAINT TYPE
COAT NO. 1st µ µ
Comp A BATCH NO.
Comp B BATCH NO.
RH Ta DP Ts
MAXIMUM THICKNESS:
IN OUT µ
MINIMUM THICKNESS:
PAINT
CHECK µ
PAINT TYPE
AVERAGE THICKNESS:
COAT NO. 2nd µ
Comp A BATCH NO. µ
Comp B BATCH NO.
RH Ta DP Ts
MAXIMUM THICKNESS:
IN OUT µ
MINIMUM THICKNESS:
PAINT
CHECK µ
PAINT TYPE
AVERAGE THICKNESS:
COAT NO. 3rd µ
Comp A BATCH NO. µ
Comp B BATCH NO.
RH Ta DP Ts
MAXIMUM THICKNESS:
IN OUT µ
PAINT
MINIMUM THICKNESS:
CHECK
Color Ral. µ
PAINT TYPE
AVERAGE THICKNESS:
COAT NO. 4rd µ
Comp A BATCH NO. µ
Comp B BATCH NO.
REMARKES
ABBREVIATIONS:
soluble salt test result:
RELATIVE HUMIDITY RH%
MEK test result:
AIR TEMPERATURE Ta0c
Adhesion test result:
DEW POINT TEMP. DP0c
SURFACE TEMP. Ts 0c
FMC Q.C ENG CLIENT
(Iss.7/Rev.0)
Technical Data Sheet
Approved 16560;16561;16840 1,2 16560 epoxy mastic ^(ValidationDate) 1
Jotamastic 90
Product description
This is a two component polyamine cured epoxy mastic coating. It is a surface tolerant, abrasion resistant, high
solids, high build product. This product is tintable in a wide range of colours in Jotun's Multicolor Industry (MCI)
system. Specially designed for areas where optimum surface preparation is not possible or required. Provides
long lasting protection in environments with high corrosivity. Can be used as primer, mid coat, finish coat or as
single coat system in atmospheric and immersed environments. Suitable for properly prepared carbon steel,
galvanised steel, stainless steel, aluminium, concrete and a range of aged coating surfaces. It can be applied at
sub zero surface temperatures.
Typical use
General:
Primarily designed for maintenance and repair.
Marine:
Outside hulls, exterior and interior areas.
Protective:
Recommended for offshore environments, including splash zones, refineries, power plants, bridges, buildings,
mining equipment and general structural steel.
Other
Approvals and certificates

This product contributes to the Green Buildings Standard credits. Please see section Green Building Standards.
Certified in accordance with IMO Res.288(87) – PSPC Crude Oil Tanks (Valid for Standard Grade only)
NORSOK System 1, Rev.5
Grain, Newcastle Occupational Health
When used as part of an approved scheme, this material has the following certification:
- Low Flame Spread in accordance with EU Directive for Marine Equipment. Approved in accordance with parts 5
and 2 of Annex 1 of IMO 2010 FTP Code, or Parts 5 and 2 of Annex 1 of IMO FTPC when in compliance with IMO
2010 FTP Code Ch. 8
Consult your Jotun representative for details.

Additional certificates and approvals may be available on request.
Other variants available

Jotamastic 90 Aluminium
Jotamastic 90 GF
Refer to separate TDS for each variant.
Colours
black, white and according to Multicolor Industry tinting system (MCI)
Date of issue: 5 April 2023 Page: 1/7
This Technical Data Sheet supersedes those previously issued.

The Technical Data Sheet (TDS) is recommended to be read in conjunction with the Safety Data Sheet (SDS) and the
Application Guide (AG) for this product. For your nearest local Jotun office, please visit our website at www.jotun.com
Jotamastic 90
Product data
Property Test/Standard Description
STANDARD GRADE
Solids by volume ISO 3233 80 ± 2 %
Gloss level (GU 60 °) ISO 2813 semi gloss (35-70)
Flash point ISO 3679 Method 1 35 °C
Density calculated 1.4 kg/l
VOC-US/Hong Kong US EPA method 24 (tested) 270 g/l
(CARB(SCM)2007, SCAQMD rule 1113, Hong Kong)
VOC-EU IED (2010/75/EU) (theoretical) 234 g/l
VOC-China GB/T 23985-2009 (tested) 243 g/l
VOC-Korea Korea Clean Air Conservation Act (tested) 273 g/l
(Max. thinning ratio included)
WINTER GRADE
Solids by volume ISO 3233 80 ± 2 %

Flash point ISO 3679 Method 1 36 °C
Density calculated 1.4 kg/l
VOC-US/Hong Kong US EPA method 24 (tested) 220 g/l
(CARB(SCM)2007, SCAQMD rule 1113, Hong Kong)
VOC-EU IED (2010/75/EU) (theoretical) 213 g/l
VOC-China GB/T 23985-2009 (tested) 208 g/l
VOC-Korea Korea Clean Air Conservation Act (tested) 287 g/l
The provided data is typical for factory produced products, subject to slight variation depending on colour.
Gloss description: According to Jotun Performance Coatings' definition.
Small colour variations may occur when changing between the two curing agents. If exposed to weathering
without topcoat, the Wintergrade (WG) version will yellow at a faster rate than the same colour in Standard
grade.
The VOC values refer to grey colour.
Film thickness per coat

Typical recommended specification range
STANDARD GRADE
Dry film thickness 100 - 300 μm

Wet film thickness 125 - 375 μm
Theoretical spreading rate 8 - 2.7 m²/l
WINTER GRADE
Dry film thickness 100 - 300 μm

Wet film thickness 125 - 375 μm
Theoretical spreading rate 8 - 2.7 m²/l

Jotamastic 90
Surface preparation
Surface preparation summary table
Surface preparation
Substrate Minimum Recommended
Carbon steel St 2 (ISO 8501-1) Sa 2 (ISO 8501-1)
Stainless steel The surface shall be hand or machine Abrasive blast cleaning to achieve a
abraded with non-metallic abrasives surface profile using non-metallic
or bonded fibre machine or hand abrasive media which is suitable to
abrasive pads to impart a scratch achieve a sharp and angular surface
pattern to the surface. profile.
Aluminium The surface shall be hand or machine Abrasive blast cleaning to achieve a
abraded with non-metallic abrasives surface profile using non-metallic
or bonded fibre machine or hand abrasive media which is suitable to
abrasive pads to impart a scratch achieve a sharp and angular surface
pattern to the surface. profile.
Galvanised steel The surface shall be clean, dry and Sweep blast-cleaning using non-
appear with a rough and dull profile. metallic abrasive leaving a clean,
rough and even pattern.
Shop primed steel Clean, dry and undamaged shop Sa 2 (ISO 8501-1)
primer (ISO 12944-4 5.4)
Coated surfaces Clean, dry and undamaged compatible Clean, dry and undamaged compatible
coating coating
Concrete Low pressure water washing to a Minimum 4 weeks curing. Moisture
rough, clean, dry and laitance free content maximum 5 %. Prepare the
surface. surface by means of enclosed blast
shot or diamond grinding and other
appropriate means to abrade the
surrounding concrete and to remove
laitance.
Optimum performance, including adhesion, corrosion protection, heat resistance and chemical resistance is
achieved with recommended surface preparation.
Application
Application methods
The product can be applied by
Spray: Use airless spray.

Brush: Recommended for stripe coating and small areas. Care must be taken to achieve the
specified dry film thickness.
Roller: May be used for small areas. Not recommended for first primer coat. Care must be taken
to achieve the specified dry film thickness.

Jotamastic 90
Product mixing ratio (by volume)
STANDARD GRADE
Jotamastic 90 Comp A 3.5 part(s)
Jotamastic 90 Standard Comp B 1 part(s)
WINTER GRADE
Jotamastic 90 Comp A 3.5 part(s)
Jotamastic 90 Wintergrade Comp B 1 part(s)
Independent on substrate temperature the minimum temperature of the mixed base and curing agent is 10 °C.
Lower temperature may require additional thinner to reach correct application viscosity. Additional thinner gives
lower sag resistance and slower curing. If addition of thinner is required, this shall be done after mixing of the
two components.
Thinner/Cleaning solvent
Thinner: Jotun Thinner No. 17
Thinning is not normally required. Consult the local representative for advice during application in extreme
conditions. Do not thin more than allowed by local environmental legislation.
Guiding data for airless spray

Nozzle tip (inch/1000): 19-25
Pressure at nozzle (minimum): 150 bar/2100 psi
Drying and Curing time

Substrate temperature -5 °C 0 °C 5 °C 10 °C 23 °C 40 °C
STANDARD GRADE
Surface (touch) dry 20 h 12 h 4h 1.5 h

Walk-on-dry 40 h 20 h 6h 3h
Dry to over coat, minimum 30 h 10 h 3h 1.5 h
Dried/cured for service 28 d 14 d 7d 2d
WINTER GRADE
Surface (touch) dry 24 h 18 h 12 h 8h 3.5 h

Walk-on-dry 72 h 30 h 20 h 12 h 4h
Dry to over coat, minimum 54 h 20 h 10 h 6h 2h
Dried/cured for service 21 d 14 d 10 d 5d 3d
For maximum overcoating intervals, refer to the Application Guide (AG) for this product.
Drying and curing times are determined under controlled temperatures and relative humidity below 85 %, and
at average of the DFT range for the product.
Surface (touch) dry: The state of drying when slight pressure with a finger does not leave an imprint or reveal
tackiness.

Jotamastic 90
Walk-on-dry: Minimum time before the coating can tolerate normal foot traffic without permanent marks,
imprints or other physical damage.
Dry to over coat, minimum: The recommended shortest time before the next coat can be applied.
Dried/cured for service: Minimum time before the coating can be permanently exposed to the intended
environment/medium.
Induction time and Pot life

Paint temperature 23 °C
STANDARD GRADE
Pot life 2h
WINTER GRADE
Pot life 45 min
Heat resistance
Temperature
Continuous Peak
Dry, atmospheric 90 °C -
Immersed, sea water 50 °C 60 °C
Immersed, crude oil 80 °C 90 °C
WINTER GRADE
Dry, atmospheric, continuous: 120 °C
Dry, atmospheric, Peak: -
Peak temperature duration max. 1 hour.

The temperatures listed relate to retention of protective properties. Aesthetic properties may suffer at these
temperatures.
Note that the coating will be resistant to various immersion temperatures depending on the specific chemical
and whether immersion is constant or intermittent. Heat resistance is influenced by the total coating system. If
used as part of a system, ensure all coatings in the system have similar heat resistance.
Product compatibility
Depending on the actual exposure of the coating system, various primers and topcoats can be used in
combination with this product. Some examples are shown below. Contact Jotun for specific system
recommendation.
Previous coat: epoxy shop primer, inorganic zinc silicate shop primer, zinc epoxy, epoxy, epoxy mastic,
inorganic zinc silicate
Subsequent coat: polyurethane, polysiloxane, epoxy, acrylic, vinyl epoxy
Packaging (typical)
Volume Size of containers

Jotamastic 90
(litres) (litres)
Jotamastic 90 Comp A 3.55/15.6 5/20

Jotamastic 90 Standard Comp B 1/4.4 1/5
Jotamastic 90 Wintergrade Comp B 1/4.4 1/5
The volume stated is for factory made colours. Note that local variants in pack size and filled volumes can vary
due to local regulations.
Storage
The product must be stored in accordance with national regulations. Keep the containers in a dry, cool, well
ventilated space and away from sources of heat and ignition. Containers must be kept tightly closed. Handle
with care.
Shelf life at 23 °C
Jotamastic 90 Comp A 48 month(s)
Jotamastic 90 Standard Comp B 24 month(s)
Jotamastic 90 Wintergrade Comp B 24 month(s)
In some markets commercial shelf life can be dictated shorter by local legislation. The above is minimum shelf
life, thereafter the paint quality is subject to re-inspection.
Green Building Standards

This product contributes to Green Building Standard credits by meeting the following specific requirements:
LEED®v4 (2013)
EQ credit: Low emitting materials
- Healthcare and schools, Exterior applied products: VOC content for Industrial Maintenance Coatings (250 g/l)
(CARB(SCM)2007).
MR credit: Building product disclosure and optimization
- Material Ingredients, Option 2: Material Ingredient Optimization, International Alternative Compliance Path -
REACH optimization: Fully inventoried chemical ingredients to 100 ppm and not containing substances on the
REACH Authorization list – Annex XIV, the Restriction list – Annex XVII and the SVHC candidate list.
- Environmental Product Declarations. Product-specific Type III EPD (ISO 14025;21930, EN 15804).
BREEAM® International (2016)

- Mat 01: Product-specific Type III EPD (ISO 14025;21930, EN 15804).
BREEAM® International (2013)

- Hea 02: VOC content for Binding Primers SB (750 g/l) (EU Directive 2004/42/CE).
The EPDs are available at www.epd-norge.no
Caution
This product is for professional use only. The applicators and operators shall be trained, experienced and have
the capability and equipment to mix/stir and apply the coatings correctly and according to Jotun's technical
documentation. Applicators and operators shall use appropriate personal protection equipment when using this
product. This guideline is given based on the current knowledge of the product. Any suggested deviation to suit
the site conditions shall be forwarded to the responsible Jotun representative for approval before commencing
the work.

Jotamastic 90
Health and safety

Please observe the precautionary notices displayed on the container. Use under well ventilated conditions. Do
not inhale spray mist. Avoid skin contact. Spillage on the skin should immediately be removed with suitable
cleanser, soap and water. Eyes should be well flushed with water and medical attention sought immediately.
Colour variation
When applicable, products primarily meant for use as primers or antifoulings may have slight colour variations
from batch to batch. Such products and epoxy based products used as a finish coat may chalk when exposed to
sunlight and weathering.
Colour and gloss retention on topcoats/finish coats may vary depending on type of colour, exposure
environment such as temperature, UV intensity etc., application quality and generic type of paint. Contact your
local Jotun office for further information.
Disclaimer
The information in this document is given to the best of Jotun's knowledge, based on laboratory testing and
practical experience. Jotun's products are considered as semi-finished goods and as such, products are often
used under conditions beyond Jotun's control. Jotun cannot guarantee anything but the quality of the product
itself. Minor product variations may be implemented in order to comply with local requirements. Jotun reserves
the right to change the given data without further notice.
Users should always consult Jotun for specific guidance on the general suitability of this product for their needs
and specific application practices.
If there is any inconsistency between different language issues of this document, the English (United Kingdom)
version will prevail.


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Documents No. Standard /Spec. Rev.

Project Name Dismantle & Erection of EAF

Subcontractor Ferrometalco Steel Construction

02 For Client Approval 29/08/2023

01 For Client Approval 27/07/2023

00 For Client Approval 28/05/2023

Prepared By Checked By Reviewed By

6. PAINT AND STORAGE

10. PAINT SYSTEM

11. LIST OF PERFORMED TESTS DEPEND ON CLIENT SPCEFICATION:

12. ATTACHED DATA SHEETS

7. ENVIRONMENTAL / HSE PROTECTION

Hazard areas are Identified and Colour Coded:

Class “2” Hazards

Class "3" Hazards

8. SURFACE PREPARATION (SITE WORK)

9.2. Inspection and acceptance criteria and repair

10. PAINT SYSTEM

1. Total DFT of System1 is 125µm

01 5 Hydraulic / grease 8002

11. LIST OF PERFORMED TESTS DEPEND ON CLIENT SPCEFICATION:

• Material Data Sheet

JOB No. : * ALL PAINT PROCEDURES ACCORDING TO THE CLIENT SPEC.

PROJECT *RECOMMENDATIONS & PURCHASE ORDER

REPORT No. *ALL CONSUMABLE HAVE BEEN ISSUED & VERIFIED

Approved 16560;16561;16840 1,2 16560 epoxy mastic ^(ValidationDate) 1

Approvals and certificates

Consult your Jotun representative for details.

Other variants available

Date of issue: 5 April 2023 Page: 1/7

This Technical Data Sheet supersedes those previously issued.

Solids by volume ISO 3233 80 ± 2 %

The VOC values refer to grey colour.

Film thickness per coat

Dry film thickness 100 - 300 μm

Dry film thickness 100 - 300 μm

Date of issue: 5 April 2023 Page: 2/7

This Technical Data Sheet supersedes those previously issued.

Surface preparation summary table

Substrate Minimum Recommended

Carbon steel St 2 (ISO 8501-1) Sa 2 (ISO 8501-1)

Spray: Use airless spray.

Date of issue: 5 April 2023 Page: 3/7

This Technical Data Sheet supersedes those previously issued.

Product mixing ratio (by volume)

Guiding data for airless spray

Pressure at nozzle (minimum): 150 bar/2100 psi

Drying and Curing time

Surface (touch) dry 20 h 12 h 4h 1.5 h

Surface (touch) dry 24 h 18 h 12 h 8h 3.5 h

Date of issue: 5 April 2023 Page: 4/7

This Technical Data Sheet supersedes those previously issued.

Induction time and Pot life

Pot life 45 min

Peak temperature duration max. 1 hour.

Date of issue: 5 April 2023 Page: 5/7

This Technical Data Sheet supersedes those previously issued.

Jotamastic 90 Comp A 3.55/15.6 5/20

Green Building Standards

BREEAM® International (2016)

BREEAM® International (2013)

The EPDs are available at www.epd-norge.no

Date of issue: 5 April 2023 Page: 6/7

This Technical Data Sheet supersedes those previously issued.