Exercise:2 TANK, PUMP AND HEAT EXCHANGER SYSTEM

TPUSS YEAR-4
Note: When you finish one task, before moving to the next task, go to IC and load the
design operating condition.

Task 1: Start the unit from the cold start and achieve the steady state condition.

Task 2: Increase the temperature of the tank fluid from 60 0 C to 70 0 C. Check what are changes
in the relevant parameter? Note down the readings in the log sheet.

Task 3: Increase the pump discharge flow to 80 tph and find out the changes in all the relevant
parameters. Take the readings in the log sheet.

Task 4: Reduce the flow to 30 tph and find out the changes in all the relevant parameters?
What will be the cold water flow at the stabilized condition? Note down the readings.

Task 5: Start the stand by pump and line up the pump in parallel operation. Find out the
parameters in the pump side. Note down the readings.

Task 6: If minimum flow valve is opened by 10%, find out the changes in all the relevant
parameters. Note down the readings.

Task 7: If the tank drain is opened by 40%, observe the variation in all the relevant parameters?
Note down the readings.

Task 8: What is the shut off pressure of the pump P-450 and the amperage at the closed
discharge? Note down the readings.

Task 9: Shut down the unit and empty the tank in a systematic way.

TPUSS YEAR-4
Startup Procedure for the Tank, Pump and Heat Exchanger

1.Start the Simulator

2. After setting the Speed at 10X line up CW to the Cooler (open TC430 -10%).open the block

valve of FC 425.

3.Open the Heat Exchanger Bypass 50 % and open FC425 by 10%.

4.Watch the increase in tank temperature.

5.If the tank level reaches 20%, then Start preparing the pump P-440.

6.Open FC440 fully on manual.

7.Start the Pump(P-440) and open the discharge isolation Valve.

8.Keep the FC440 to 25tph in Auto.

9.Watch the level and close FC425 if the level reach 50%.

10.If FC425 is open, stabilize TC430 at 60DegC and put it into Auto. (Close HE by bypass)

11. Then open FC460 Vs. 1/V and FC460 at 10%.

12.Note down the reduction in level and maintain the level at 50% by putting controller on

cascade mode.

13.Slowly increase FC 460 O/P TO GET 60tph flow. Put it in Auto.

14.Check the following parameters.

15.Take the reading in Log Sheet.

TPUSS YEAR-4
Sl.No PI420 TI420 FI420 PI400 FI400 TI400 PI425 FCV425 LC430 LC430 TI 410
PV PV O/P

TPUSS YEAR-4
Conti.. TC430 TC430 PI440 XI 440 MOTOR MOTOR MOTOR FC440 FC440 FC460 FC460
PV O/P kVA kVA kVA PV O/P PV O/P

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TPUSS
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