Service Manual for:

UVL855R
UVL855R24
Under-Vehicle Lift®

Series 09

www.braunability.com/international ISO 9001:2008

631 West 11th Street, Winamac, IN 46996, USA
Phone: +1 574 946 6153 Fax: +1 574 946 4670

37273 Rev. A
February
2013 Original Instructions
 Congratulations

We at The Braun Corporation wish to express our fullest appreciation on your new
purchase. With you in mind, our skilled craftsmen have designed and assembled the
finest lift available.
This manual provides maintenance and service-related material. Braun UVL Series™
lifts are built for dependability and will provide years of pleasure and independence as
long as the lift is properly maintained and operated by an instructed person.

Sincerely,
THE BRAUN CORPORATION

Ralph W. Braun
Chief Executive Officer

Warranty

Consult your local Braun dealer regarding warranty policy.

www.braunlift.com/international

The Braun Corporation®

INDIANA, USA

MODEL NUMBER
XXXXXXXXXX Model No.
SERIAL NUMBER

XX-XXXXX Serial No.

MFG DATE
XX/XX/XXXX
DatHRI0DQXIDFWXUH

6DPSOH6HULDO1R6HULHV1R,GHQWLÀFDWLRQ7DJ

Model No. Serial No.

OWNER'S WARRANTY REGISTRATION

XXXXXXXXXX XX-XXXXX

PURCHASED FROM

OWNER
DATE INSTALLED

NAME

ADDRESS

CITY

TELEPHONE STATE ZIP

TO VALIDATE WARRANTY
REGISTRATION CARDS MUST BE RETURNED TO THE BRAUN CORPORATION.

Sample Warranty/Registration Card

 Contents

Service Safety Precautions .......................................... 2-3

/LIW6SHFLÀFDWLRQV............................................................. 4

Lift Terminology ............................................................... 5

Switch and Sensor Locations .......................................... 6

Switch LED Diagnostics .................................................. 7

Carriage Adjustments ...................................................... 7

Floor Level and Bridge Plate Adjustments.................. 8-10

Static and Dynamic Tests ......................................... 11-12

Maintenance and Lubrication ................................... 13-17

Troubleshooting Diagnosis Chart ............................. 18-21

UVL855R (12V) Lift Electrical Schematic ...................... 22

UVL855R24 (24V) Lift Electrical Schematic .................. 23

Hydraulics Parts List ...................................................... 24

Hydraulics Diagram ....................................................... 25

UVL855R (12V) Pump Module Parts List ...................... 26

UVL855R (12V) Pump Module Diagram ....................... 27

UVL855R24 (24V) Pump Module Parts List .................. 28

UVL855R24 (24V) Pump Module Diagram ................... 29

Repair Parts List ............................................................ 30

Housing Detail ............................................................... 31

Carriage Detail............................................................... 32

Platform Detail ............................................................... 33

Declaration of Conformity - Machinery ..................... 34-35

Declaration of Noise Emission....................................... 36

Declaration of Conformity - EMC ................................... 37

Document Cross Reference

Owner Manual 37272

Page 1
 Service Safety Precautions

Safety Symbols

SAFETY FIRST! Know That....

The information contained

A in this manual and
VXSSOHPHQWV LILQFOXGHG 
is provided for your use and
safety. Familiarity with proper
LQVWDOODWLRQRSHUDWLRQPDLQWH-
nance and service procedures
LVQHFHVVDU\WRHQVXUHVDIH
troublefree lift operation. Safe-
ty precautions are provided to
LGHQWLI\SRWHQWLDOO\KD]DUGRXV
situations and provide instruc-
tion on how to avoid them.
B WARNING
This symbol indicates
important safety in-
formation regarding a
potentially hazardous
situation that could re-
sult in serious bodily
injury and/or property
damage.
C CAUTION
This symbol indicates
important information
regarding how to
avoid a hazardous
situation that could
result in minor person-
al injury or property
damage.

D NOTICE $GGLWLRQDOLQIRUPDWLRQSURYLGHGWRKHOSFODULI\RUGHWDLODVSHFLÀFVXEMHFW

This symbol indicates that there are dangerous high voltages present inside the
HQFORVXUHRIWKLVSURGXFW7RUHGXFHWKHULVNRIÀUHRUHOHFWULFVKRFNGRQRWDWWHPSW
E to open the enclosure or gain access to areas where you are not instructed to do
VR5HIHUVHUYLFLQJWRTXDOLÀHGVHUYLFHSHUVRQHORQO\
36513

This symbol indicates that a condition where damage to the equipment resulting
injury could occur if operational procedures are not followed. To reduce the risk of
F GDPDJHRULQMXU\UHIHUWRDFFRPSDQ\LQJGRFXPHQWVIROORZDOOVWHSVRUSURFHGXUHV
as instructed.

G This symbol indicates an area to avoid bodily contact to prevent injury.

36514

H This symbol indicates the presence of high pressure hydraulic hoses. Use appro-
priate personal protective equipment when working on hydraulic system.

I 7KLVV\PEROLQGLFDWHVWKHSUHVHQFHRIDÀUHKD]DUG$YRLGRSHQÁDPHVRUVSDUNV
ZKHQZRUNLQJZLWKÁDPPDEOHPDWHULDOVWRSUHYHQWLQMXU\RUGDPDJH

These symbols will appear throughout this manual as well as on the labels posted on your lift.
Recognize the seriousness of this information.

Page 2
 Service Safety Precautions

Service Safety Precautions

WARNING 5HDGWKLVPDQXDOVXSSOHPHQW V DQGRSHUDWLQJLQVWUXF-

WARNING tions decals before performing operation or service
If maintenance or procedures.
repair procedures
cannot be completed WARNING Use appropriate personal protective equipment when
exactly as provided servicing the lift.
in this manual or if
the instructions are WARNING &KHFNIRUREVWUXFWLRQVVXFKDVJDVOLQHVZLUHVH[KDXVW
not fully understood, etc. before drilling or cutting on vehicle.
contact The Braun
Corporation immedi- WARNING 5RXWHDOOFDEOHVFOHDURIH[KDXVWV\VWHPRWKHUKRWDUHDV
ately. Failure to do PRYLQJSDUWVZHWDUHDVHWF
so may result in seri-
ous bodily injury and/
WARNING 5LVNRIHOHFWULFDOVKRFNRUÀUH8VHH[WUDFDUHZKHQ
or property damage.
making electrical connections. Connect and secure as
outlined in Installation Instructions and Wiring Diagrams.

WARNING $GMXVWYHKLFOHÁRRUOHYHOSRVLWLRQLQJRIEULGJHSODWHEHIRUHRSHUDWLQJOLIWZLWKSDVVHQJHU

WARNING 0DLQWHQDQFHDQGUHSDLUVPXVWEHSHUIRUPHGRQO\E\DXWKRUL]HGVHUYLFHSHUVRQQHO

WARNING 3HUIRUPPDLQWHQDQFHDQGOXEULFDWLRQSURFHGXUHVH[DFWO\DVRXWOLQHGLQWKH0DLQWH-
nance and Lubrication Schedule contained in this manual.

WARNING Disconnect the power cable at the battery prior to servicing.

WARNING Never modify (alter) a Braun Corporation lift.

WARNING 5HSODFHPHQWSDUWVPXVWEH%UDXQDXWKRUL]HGUHSODFHPHQWV

WARNING Never install screws or fasteners (other than factory equipped).

WARNING :KHQHYHUUHSODFLQJDK\GUDXOLFF\OLQGHURUVHDOVORZHUSODWIRUPIXOO\

WARNING Failure to follow these safety precautions may result in serious bodily injury and/or
property damage.

Page 3
 Lift Specifications

7KHOLIWPXVWEHLQVWDOOHGRSHUDWHGDQGPDLQWDLQHGDVGHWDLOHGLQDSSOLFDEOH
manual. Any use of equipment other than instructed in this manual is prohibited.

7KH89/5DQG89/5KDYHFRPSOHWHGF\FOHVZLWKDNJ OE ORDGDQGDVWDWLF

load test with a 1020 kg (2250 lb) load.

Operating Temperature

This equipment will operate in its intended ambient at a minimum between +5ºC and +40ºC.

Relative Humidity

7KLVHTXLSPHQWZLOORSHUDWHFRUUHFWO\ZLWKLQDQHQYLURQPHQWDW5+DWž&

Altitude

This equipment will operate correctly up to 1000m above mean sea level.

Sound Pressure Level

7KHHPLVVLRQVRXQGSUHVVXUHOHYHODWWKHRSHUDWRUҋVSRVLWLRQLVH[SHFWHGQRWWRH[FHHGGE $ 

Transportation and Storage

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RIž&WRž&DQGIRUVKRUWSHULRGVRIXSWRž&

7KHOLIWKDVEHHQSDFNDJHGWRSUHYHQWGDPDJHIURPWKHHIIHFWVRIQRUPDOKXPLGLW\YLEUDWLRQDQGVKRFN

Power Requirements

12 VDC -- UVL855R 24 VDC -- UVL855R24

Lift Weight (Installed)

UVL855R -- 263 kg (580 lbs) UVL855R24 -- 263 kg (580 lbs)

Lifting Capacity

0D[LPXPNJ OEV
UV
L 85
5R
24 a nd
5R 88 UV
85 9m L8
VL m 55
dU m R 24
an
55
R 4m
L8 51
UV

63 mm
Dimension
from top
WARN
ING

Push
manuaT-hand
and lly le
lock out movein fully
to
before
Failure engagplatforand

 = Center of Gravity
result to driving e platfor
m
deployin lock in
uninteplatfor
platfor ment. vehicle m
result m nded m .
and/orin deploy may
Uninte platfor

of housing.
seriou nded m
proper ment
s may
ty bodily
Do damag injury
not e.
remo 81823
ve!

Page 4
 Lift Terminology

Lift Mounting
Brackets (4)

Hydraulic
Hand-Held
Cylinders
Pendant
Control

Bridge Plate
Lift Housing

Lifting
Arms
LIFT
UP

N
LIFT
DOW

STOW
LIFT

E
DOOR
CLOS
81812

Roll Stop
Actuator

Ca
rria
Push
WARN

manu T-han
and ally dle

Failurbefor
ING

lock out movein fully

to
engagplatfo
resulte to e drivine rm
deplo in lock gplatfo in
platfoymen
and

uninteplatfovehicrm
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ge
and/o in deploUnint platfomay
seriouymenended rm
r prope
s t may
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ve!

Pump UV
Module L

Platform Cable-activated Torque

Manual Release System Tube
rm
tfo
la
P

Rolling
+RUL]RQWDO$UPV
Roll Stop

Inboard Right
Manual Folding
Handrails

Left Outboard

Page 5
 Switch and Sensor Locations

Lift Out
Lift Out Cam
Limit Switch
Full Out Full Out Cam
Limit Switch

Floor Level
Limit Switch
Stow Start
Limit Switch

Floor Level
Cam

Stow Start
Cam

LIFT
UP

LIFT
DOWN

STOW
LIFT

E
DOOR
CLOS
81812

WARN
ING

Push
manuaT-hand
and lly le
lock out movein fully
to
before
Failure engagplatforand
result to driving e platfor
m
deployin lock in
uninteplatfor
platfor ment. vehiclm
result m nded m e.
and/orin deploy may
Uninte platfor
seriou nded m
prope ment
s may
rty bodily
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not e.
remo 81823
ve!

UV
L

Pressure Roll Stop

Switch Limit Switch

Pressure
Switch

Page 6
 Switch LED Diagnostics

Lift Out Switch: The Lift Out Switch stops in-
ward travel of the carriage/platform during Stow
function (activated by the housing-mounted Lift
Out Cam). Move cam in to increase inward
travel. Move cam out to decrease inward travel.
Diagnostic LED “LIFT OUT” will be illuminated
when the switch is not contacting the cam.
Full Out Switch: The Full Out Switch stops
outward travel of the carriage/platform during
Deploy (Up/Down) functions (activated by the
housing-mounted Full Out Cam). Move cam in
to decrease outward travel. Move cam out to
increase outward travel. Carriage rollers must
be inside housing a minimum 1.3 cm (1/2"). The
platform will not raise or lower until this switch
is activated. Diagnostic LED “FULL OUT” will
be illuminated when the switch is contacting the
cam.
Floor Level Switch: Diagnostic LED “FL LVL”
will be illuminated when the switch is contacting
the cam. Detailed on page 8.
Below Stow (Stow Start) Switch: The Below
Stow Switch controls the height of the carriage/
platform before it moves inward during the Stow
function (activated by the torque tube-mounted
Stow Start Cam). Rotate the cam in to decrease
platform height. Rotate the cam out to increase
platform height. Adjust cam so bottom of plat-
IRUPLVÁXVKZLWKWKHKRUL]RQWDODUPVZKHQ
switch is activated. Diagnostic LED “BELOW”
will be illuminated when platform is at stow start
height or below.

Carriage Adjustments

36514

Carriage Ride Height Adjustment Drive Chain Adjustment

7KHFDUULDJHKRUL]RQWDODUPVPRYH UROO LQDQG
out of the housing tracks on roller bearings.
)ROORZLQJLQVWDOODWLRQRUH[WHQVLYHOLIWRSHUDWLRQ
FOHDUDQFHEHWZHHQKRUL]RQWDODUPVDQGWUDFNV
may diminish. The eccentric shaft mounting
plate allows height adjustment.
Remove eccentric plate mounting screw. Us-
LQJVFUHZGULYHURUVPDOOURGURWDWHWKHVKDIW
clockwise to increase carriage height. Rotate
the shaft counterclockwise to decrease carriage
height. Reinstall mounting screw in nearest
retainer hole. Adjust left and right side eccentric
shafts (screw positions may vary from side to
VLGH $GMXVWKHLJKWVXFKWKDWKRUL]RQWDODUPVGR
not contact top or bottom of tracks (align center).
In event the drive chain sags 1.3 cm (1/2") or
PRUHDGMXVWWHQVLRQDVGHWDLOHG7LJKWHQWR
eliminate visible sag but do not overtighten.
1. Unlock and pull the manual release cable
and lock in released position.
0DQXDOO\H[WHQGSODWIRUPFDUULDJHIXOORXW
3. Remove adjustment bolt (tensioner) access
cover.
4. Use deep well socket (long key sleeve) to
loosen outside jam nut. Tighten inside jam
nut to eliminate visible chain sag but do not
overtighten.
5. Lock jam nuts together. Unlock and push
the manual cable in fully. Lock release cable.
Move the platform in and out until platform
chain release assembly engages chain.

Access Cover
Jam Nuts
Figure A

Tensioner

WAR
NING

Pu
sh
ma T-h
andnuallyandle
loc out mo in full
ve
Faik bef to eng pla y and
ore
reslure to driage tform
depult in loc vingplatfo in
k
pla loymeuninteplatfovehiclerm
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andult in dep Uninted pla may
/or ser loyme ndetform
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per s bod ma
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ove! 81823

Manual Release Cable

Page 7
 Floor Level and Bridge Plate Adjustments
bottom of the platform must be
DERYHÁRRUOHYHODQGWKHEULGJH CAUTION
plate must rest solidly on vehicle
Do not adjust bridge
36514

$FKLHYLQJSURSHUÁRRUOHYHO
positioning of the platform and
bridge plate requires a combina-
tion of Floor Level switch adjust-
ment and bridge plate adjust-
PHQW%RWKDUHIDFWRU\VHWEXW
ÁRRUOHYHOSRVLWLRQLQJPXVWEH
inspected during installation
procedures (will vary per vehicle
application).
Floor Level Requirements:
When the lift is positioned at
ÁRRUOHYHO UDLVHGIXOO\ WKH
ÁRRUZLWKDPLQLPXPRIFP
(1.5") of overlap.
Ensure the lift is positioned and
VHFXUHGDVVSHFLÀHGLQWKHLQ-
structions supplied with the lift.
Adjust the Floor Level switch
ÀUVW (detailed below). If the
bridge plate does not rest sol-
LGO\RQYHKLFOHÁRRUDGMXVWWKH
bridge plate cam as detailed in
Cam Adjustment (adjust cam
only if necessary).
plate linkage rod.
Linkage rod adjust-
ment may result in lift
damage.
Do not adjust the bridge plate
linkage rod (see Photo J on
page 11). The linkage rod
should be adjusted to increase
usable platform length only (fol-
lowing all other procedures).

Floor Level Switch Adjustment

The Floor Level switch stops upward travel of

the platform during the Up function (activated Manual Hand Pump
VALVE

by the torque tube-mounted Floor Level cam). Hand Pump

CL
VALVE

OPEN

OSE
CL
OPEN

OSE

1. Position the bottom of the lift platform Pump

 FP  DERYHÁRRUOHYHOXVLQJWKH Handle
manual hand pump. See Figure B.
OPEN
 ,IEULGJHSODWHGRHVQRWUHVWRQÁRRUFRQ-
WLQXHWRSXPSXSSODWIRUPWRDPD[LPXPRI
FP  DERYHÁRRUOHYHO CLOSE
Figure B Valve
2. Loosen the clamp securing the torque tube-
mounted Floor Level cam. See Photo A.
Rotate the cam until the Floor Level switch
is activated (cam depresses switch). Tight-
en the clamp securing the cam. Floor Level Cam Floor Level Switch

Hydraulic pressure may affect platform A

height slightly. Fine tuning adjustment
(tweaking) of the Floor Level switch (cam)
may be required.

8VLQJWKHFRQWUROSHQGDQW FKHFNÁRRUOHYHO
position by lowering the platform to stow
level and then pressing the UP button until
the platform raises fully (stops).

If the bridge plate rests solidly on vehicle

ÁRRUDQGKDVDPLQLPXPRIFP  
RIYHKLFOHÁRRURYHUODS move to page 10
and check the usable platform length as
outlined. Torque Tube Cam depressing switch.

4. If the bridge plate does not rest on the ve-

KLFOHÁRRU KRYHUVDERYHÁRRU DGMXVWWKH
cam as detailed in the following section.

Page 8
 Floor Level and Bridge Plate Adjustments

Bridge Plate Cam Adjustment

$GMXVWWKH)ORRU/HYHOVZLWFKÀUVW (detailed in
previous section). If the above Floor Level
Requirements are not met - adjust the bridge
plate cam as detailed in the following proce- Platform
dures (lift in photos is not a UVL855R). 12"
above
Notice: Adjustment of the bridge plate cam Stow
Level
affects the speed of bridge plate deployment
and torque tube/vehicle clearance.
Stow Level B

3RVLWLRQWKHOLIWSODWIRUPDSSUR[LPDWHO\
above stow level. See Photo B. Raising
the platform will allow access to the cam
securement screw and nut. See Photo C.

2. Use an Allen wrench to prevent the cam

locking screw from turning and loosen the
3/8"VHUUDWHGÁDQJHQXWVHFXULQJWKHEULGJH
plate cam. See Photos C and D. Do not
remove the screw or nut.

8VLQJWKHFRQWUROSHQGDQW press the UP C

button until the platform raises fully (stops).
Cam Locking Screw
4. Turn the cam adjustment screw counter-
clockwise until the bridge plate rests on the
YHKLFOHÁRRU6HH3KRWR' Cam Adjustment Screw

5. Verify there is no gap between the inner

roll stop and the roll stop catch. See Photo
E. Turn the adjustment screw clockwise to
bring the bridge plate catch back in contact
with the bridge plate. Do not remove the
gap by adjusting the linkage rod.

:KLOHKROGLQJWKHFDPORFNLQJVFUHZWLJKW-
HQWKHVHUUDWHGÁDQJHQXWVHFXUHO\
D
See Photos C and D.
3/8" Serrated Flange Nut
9HULI\EULGJHSODWHRYHUODSVYHKLFOHÁRRUD
minimum of 3.8 cm (1 1/2"). Adjust full out
cam and/or lift housing positioning to meet
this requirement. Bridge Plate Catch Bridge Plate

Linkage Rod

Page 9
 Floor Level and Bridge Plate Adjustments

Usable Platform Length

Do not adjust Linkage rod adjustment affects angle

CAUTION the bridge plate of bridge plate (vertical position).
linkage rod
Improper bridge unless H[WUD
plate linkage rod usable plat-
adjustment may form length is
result in lift damage. needed. See
Photo F.

If the angle of the bridge plate (when in the

vertical position) restricts the usable platform
OHQJWKIRUWKHZKHHOFKDLUSDVVHQJHUDGMXVW-
ment of the linkage rod will change the angle.

Adjust the bridge plate as detailed in the previ-

RXVSURFHGXUHV7KHQDGMXVWWKHOLQNDJHURG F
as detailed (only if necessary). If the linkage
URGLVRYHUDGMXVWHG WRRORQJRUWRRVKRUW LW
ZLOOH[FHHGWKHWUDYHORIWKHVOLGHUEORFNUHVXOW-
LQJLQGDPDJHWRWKHFDPIROORZHUEHDULQJWKH
cam and/or other components.

Bridge Plate

Linkage Rod Adjustment

1. Position the lift platform below stow

level using the manual hand pump
(turn valve counterclockwise). Do
not operate the lift with the electric
pump during adjustment procedures.
G
2. Loosen the jam nuts at each end of
the linkage rod. Adjust rod length
Linkage Rod
DVQHHGHG0LQLPL]HDGMXVWPHQW
Provide a minimum of 1" clearance
between bridge plate and torque Torque Tube
tube (bridge plate must clear cylinder
mount). See Photo H.

3. Carefully check the bridge plate

angle and operation using the hand 1" Minimum
pump. Ensure the linkage rod has Clearance
not been over adjusted resulting in
pressure on components (damage
will result).

4. Tighten the linkage rod jam nuts.

Page 10
 Static and Dynamic Tests

Compatibility between the lift and the vehicle

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Static Test

Deformation

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PHDVXUHPHQWVDUHWDNHQRIWKHKHLJKWRIWKHSODWIRUPDQGLWVDQJXODUDWWLWXGHUHODWLYHWRWKHYHKLFOHÁRRU

A load of 425k is applied to the platform and subsequently removed.

%\UHSHDWLQJPHDVXUHPHQWVRIWKHKHLJKWDQGDWWLWXGHRIWKHSODWIRUPYHULI\WKDWQRSHUPDQHQW
deformation has occurred in any part of the lift or its attachment to the vehicle which could affect the
function of the lift.

Drift

$ORDGRINJLVDSSOLHGWRWKHSODWIRUPSRVLWLRQHGDWÁRRUOHYHO0HDVXUHPHQWVDUHWDNHQRIWKH
KHLJKWRIWKHSODWIRUPDQGLWVDQJXODUDWWLWXGHUHODWLYHWRWKHYHKLFOHÁRRU7KHVHPHDVXUHPHQWVDUH
repeated after a 15 minute test period.

9HULI\WKDWWKHYHUWLFDOGULIWRIWKHSODWIRUPEHWZHHQWKHWZRPHDVXUHPHQWVKDVQRWH[FHHGHGPP

9HULI\WKDWWKHDQJXODUGULIWRIWKHSODWIRUPEHWZHHQWKHWZRPHDVXUHPHQWVKDVQRWH[FHHGHGž

If lift does drift:

1. Deploy lift to ground level.

2. Press circuit board manual override buttons L-UP and L-DN for 20 seconds.

3. Open manual down valve 1 turn and press “UP” on hand pendant for 20 seconds. Close valve.

Test to Verify that the Lift Cannot Lift Excessive Load

$ORDGRINJLVDSSOLHGWRWKHSODWIRUPSRVLWLRQHGDWJURXQGOHYHO$FWXDWHWKH´83µFRQWURODQG
verify that the platform does not lift (tilt is permissible).

1. Lower platform to the ground.

2. Place 425kg at center of platform.

3. Press up switch and verify platform does not lift (tilt is permissible).

,ISODWIRUPGRHVQRWOLIWSURFHHGWR'\QDPLF7HVW,ISODWIRUPGRHVOLIWSURFHHGWRVWHSSXPSUHOLHI
valve adjustment is necessary.

$FFHVVUHOLHIYDOYHWKURXJKFLUFXLWERDUGPRXQWLQJSODWHDFFHVVKROH/RRVHQKH[QXWRQWKH
UHOLHIYDOYHDGMXVWPHQWVFUHZ GRQRWUHPRYHKH[QXW 

6. Turn adjustment screw counterclockwise1/8 turn.

7. Press up switch and verify platform does not lift (tilt is permissible).

,ISODWIRUPGRHVQRWOLIWWLJKWHQKH[QXW GRQRWWXUQUHOLHIYDOYHDGMXVWPHQWVFUHZZKLOH
WLJKWHQLQJKH[QXW ,ISODWIRUPGRHVOLIWUHSHDWVWHSVWKURXJK

Page 11
 Static and Dynamic Tests

Dynamic Test

:LWKNJDSSOLHGWRWKHSODWIRUPYHULI\WKDWWKHOLIWLVDEOHWRRSHUDWHWKURXJKRXWLWVIXOOUDQJHRI
normal lifting and lowering.

1. Lower platform to the ground.

2. Place 340kg at center of platform.

3. Press up switch and verify that the lift is able to operate throughout its full range of normal lifting and
lowering movements.

,ISODWIRUPLVDEOHWRRSHUDWHWKURXJKRXWLWVIXOOUDQJHRIQRUPDOOLIWLQJDQGORZHULQJPRYHPHQWVQR
DGMXVWPHQWLVQHFHVVDU\,ISODWIRUPGRHVQRWOLIWSURFHHGWRVWHSSXPSUHOLHIYDOYHDGMXVWPHQWLV
necessary.

$FFHVVUHOLHIYDOYHWKURXJKFLUFXLWERDUGPRXQWLQJSODWHDFFHVVKROH/RRVHQKH[QXWRQWKH
UHOLHIYDOYHDGMXVWPHQWVFUHZ GRQRWUHPRYHKH[QXW 

6. Turn adjustment screw clockwise 1/8 turn.

7. Press up switch and verify lift is able to operate throughout its full range of normal lifting and lowering
movement.

 ,IOLIWGRHVQRWRSHUDWHWKURXJKRXWLWVIXOOUDQJHUHSHDWVWHSVWKURXJK,IOLIWGRHVRSHUDWH
WKURXJKRXWLWVIXOOUDQJHWLJKWHQKH[QXW GRQRWWXUQUHOLHIYDOYHDGMXVWPHQWVFUHZZKLOH
WLJKWHQLQJKH[QXW 

Test of Operations and Safety Functions

$OOIXQFWLRQVRIWKHOLIWDQGRSHUDWLRQVRIDOOVDIHW\GHYLFHVDUHYHULÀHGDIWHUWKHVWDWLFDQGG\QDPLFWHVWV
have been completed. These tests do not apply to pipe break valves nor non-resettable safety devices
such as electrical fuses (These items are the subject of a manufacturer’s type test).

Relief 9/16"
Valve +H[1XW
Adjustment
Screw

Page 12
 Maintenance and Lubrication

36513

36514

3URSHUPDLQWHQDQFHLVQHFHVVDU\WRHQVXUHVDIH components. Plat-

trouble-free lift operation. Inspecting the lift for form components WARNING
DQ\ZHDUGDPDJHRURWKHUDEQRUPDOFRQGLWLRQV H[SRVHGWRFRQWDPL-
should be a part of the transit agency daily service nants when lowered Maintenance and
program. Simple inspections can detect potential to the ground may lubrication procedures
problems. UHTXLUHH[WUDDWWHQ- must be performed as
tion. VSHFLÀHGE\DQ
3DUNYHKLFOHRQDOHYHOVXUIDFHFOHDURIWUDIÀFDQG authorized service
bystanders. Place vehicle transmission in “Park” Perform mainte- technician. Failure to
and engage parking brake. Deploy lift to ground nance and lubrica- do so may result in
level. Provide adequate work space around fully- tion procedures at serious bodily injury
GHSOR\HGOLIW3HUIRUPVSHFLÀHGPDLQWHQDQFHDQG the scheduled inter- and/or property
lubrication procedures (position lift as required). vals according to the damage.
number of cycles.
3XPS0RGXOH:KHQFOHDQLQJWKHH[WHULRURI When servicing the
WKHSXPSPRGXOHÀUVWGLVFRQQHFWWKHXQLWIURP OLIWDWWKHUHFRPPHQGHGLQWHUYDOVLQVSHFWLRQDQG
LWVSRZHUVRXUFH'RQRWXVHOLTXLGFOHDQHUV OXEULFDWLRQSURFHGXUHVVSHFLÀHGLQWKHSUHYLRXV
DHURVROVDEUDVLYHSDGVVFRXULQJSRZGHUVRU sections should be repeated.
VROYHQWVVXFKDVEHQ]LQHRUDOFRKRO8VHD
soft cloth lightly moistened with a mild detergent These intervals are a general guideline for sched-
solution. Ensure the surface cleaned is fully dry uling maintenance procedures and will vary ac-
before reconnecting power. FRUGLQJWROLIWXVHDQGFRQGLWLRQV/LIWVH[SRVHGWR
VHYHUHFRQGLWLRQV ZHDWKHUHQYLURQPHQWFRQWDPL-
Other Components: Clean components and QDWLRQKHDY\XVDJHHWF PD\UHTXLUHLQVSHFWLRQ
the surrounding area before applying lubricants. and maintenance procedures to be performed
Clean only with mild detergent and water. Do not PRUHRIWHQWKDQVSHFLÀHG
clean with solvents. Allow the lift to dry thoroughly
DQGDSSO\OXEULFDQWVDVVSHFLÀHGDIWHUHYHU\ Records of maintainence and service procedures
cleaning. should be maintained.

LPS2 General Purpose Penetrating Oil is recom- Discontinue lift use if maintenance and lubrication
mended where Light Oil is called out. Use of SURFHGXUHVDUHQRWSURSHUO\SHUIRUPHGRULIWKHUH
improper lubricants can attract dirt or other con- LVDQ\VLJQRIZHDUGDPDJHRULPSURSHURSHUD-
taminants which could result in wear or damage to WLRQ&RQWDFW\RXUDXWKRUL]HGUHSUHVHQWDWLYH

Page 13
 Maintenance and Lubrication

Lubrication Diagram

Drive Chain and Rollers

LO
Drive Chain
Release Latch Hydraulic
SG Cylinder Eccentric
Pivot Shaft
Points Rollers Torque
LO (bearings) Tube
LO Pivot
Points
LO
Hydraulic Lifting Arm
Cylinder Pivot Points Rolling
Pivot LO Horizontal
LIFT
UP

LIFT
DOWN
Points Carriage Tube
LO Slot Area Eccentric
STOW
LIFT

E
DOOR
CLOS 81812

DE Shaft and
Carriage
Rollers
(bearings)
LO

WAR
NIN
G

Push
manu T-han
and ally dle
lock out movein fully
to
Failurbefore engagplatfo and
resulte to drivine rm
deplo in lock gplatfo in
platfoymen uninteplatfovehicrm
resultrm t. nded rm le.
and/o in deploUnint platfo may
seriouymenended rm
r prope
s t may
rty bodily
Do dama injury
not ge.

Platform Cable-activated
remo 81823
ve!

Manual Release System Torque Tube

Pivot Points
LO UV
L

Roll Stop
Detent Pin
LO
Lifting Arm
Pivot Points
LO
Bridge Plate
Linkage Bridge Plate
Pivot Points Hinge
LO Pivot Points Eccentric Roll Stop
LO Shaft and and
Carriage Lower Closure
Rollers Pivot Points
(bearings) LO
LO

See the Maintenance/Lubrication Schedule for recommended applications per number of cycles.
6SHFLÀHG UHFRPPHQGHG  $YDLODEOH %UDXQ
Lubricant Type Lubricant Amount Part No.
/LJKW3HQHWUDWLQJ2LO /36*HQHUDO3XUSRVH R]
LO - Light Oil 15807
(30 weight or equivalent) Penetrating Oil Aerosol Can
6WDLQOHVV6WLFN 'RRU(DVH R] 15806
DE - Door-Ease
Style (tube) Stick (tube)
6\QWKHWLF*UHDVH 0RELOWHPS6+& R] 28598
SG - Synthetic Grease
(Multipurpose) Tube

Page 14
 Maintenance and Lubrication

Roll stop and lower closure pivot Apply Light Oil - See Lubrication
points (2) Diagram

Inspect roll stop and lower closure for Correct or replace damaged parts.
proper operation

Inspect lower closure gasket 5HVHFXUHUHSODFHRUFRUUHFWDVQHHGHG

Roll stop detent pin Apply Light Oil - See Lubrication

Diagram

Roll stop latch spring 5HVHFXUHUHSODFHRUFRUUHFWDVQHHGHG

Bridge plate hinge pivot points Apply Light Oil - See Lubrication
Diagram

Bridge plate linkage pivot points Apply Light Oil - See Lubrication
Diagram

Lifting arm pivot points and rollers Apply Light Oil - See Lubrication
(bearings) Diagram

,QVSHFWOLIWIRUZHDUGDPDJHRUDQ\ Correct as needed.

abnormal condition

Inspect lift for rattles Correct as needed.

750
Cycles Check drive chain tension. Pull out and lock manual release cable.
Adjust chain tension as needed. See
Drive Chain Adjustment.

Inspect bridge plate and linkage for: 5HVHFXUHUHSODFHRUFRUUHFWDVQHHGHG

‡3URSHURSHUDWLRQ See Floor Level and Bridge Plate
‡3RVLWLYHVHFXUHPHQW Adjustment Instructions.
‡:HDURUGDPDJH
‡3URSHUDGMXVWPHQW

Check carriage ride height in Adjust as needed. See Carriage Ride

housing Height Adjustment.

Check stow height/lifting arm /LIWLQJDUPVVKRXOGEHKRUL]RQWDO

alignment aligned with each other and aligned with
carriage. Adjust as needed. See Below
Stow Switch.

Inspect wiring harnesses for 5HVHFXUHUHSODFHRUFRUUHFWDVQHHGHG

VHFXUHPHQWZHDURURWKHUGDPDJH

Check lower pan securement 5HVHFXUHUHSODFHGDPDJHGSDUWVRU

correct as needed.

Torque tube pivot points Apply Light Oil - See Lubrication

(6 places) Diagram

Page 15
 Maintenance and Lubrication

Carriage rollers (bearings) Apply Light Oil - See Lubrication

Diagram

Eccentric shaft rollers (bearings) Apply Light Oil - See Lubrication

Diagram

5ROOLQJKRUL]RQWDOFDUULDJHWXEHVORW Apply Door-Ease - See Lubrication

area Diagram. Apply to the surface area
DURXQGERWKVORWVDQGZLSHRIIH[FHVV

Hydraulic cylinder pivot points (4 per Apply Light Oil - See Lubrication
cylinder) Diagram

Drive chain and chain rollers Apply Light Oil - See Lubrication
Diagram

Drive chain release latch mechanism Apply Synthetic Grease - See

Lubrication Diagram

'HSOR\OLIWUHPRYHXSSHUSDQDQGEORZ 8VHFRPSUHVVRUDQGQR]]OHWRUHPRYH
out housing and clean housing tracks. all debris from housing. Use clean cloth
and solvent to clean tracks.

&KHFNGULYHFKDLQWHQVLRQHUMDPQXWV Correct or replace damaged parts

and connecting link for securement and/or relubricate. See Drive Chain
and/or misalignment. Adjustment.

Inspect drive chain release latch Correct or replace damaged parts and/
1500
PHFKDQLVPIRUSURSHURSHUDWLRQ or relubricate.
Cycles SRVLWLYHVHFXUHPHQWZHDURURWKHU
damage.

Inspect platform cable-activated Ensure T-handle release and cable

manual release system (T-handle/cable assembly operate properly. Ensure
assembly and carriage movement). FDUULDJHFDQEHPDQXDOO\H[WHQGHGDQG
retracted freely.

Inspect limit switches and cams for 5HVHFXUHUHSODFHRUDGMXVWDVQHHGHG

securement and proper adjustment See Switch Adjustment.

,QVSHFWFDUULDJHOLIWLQJDUPDQG 5HVHFXUHUHSODFHRUFRUUHFWDVQHHGHG
eccentric shaft rollers (bearings) for
ZHDURUGDPDJHSRVLWLYHVHFXUHPHQW
and proper operation

,QVSHFWH[WHUQDOVQDSULQJV HFOLSV  5HVHFXUHUHSODFHGDPDJHGSDUWV

‡&DUULDJHUROOHUEHDULQJV  lubricate or correct as needed.
‡/RZHUOLIWLQJDUPSLQV 
‡%ULGJHSODWHSLYRWSLQ 
‡(FFHQWULFVKDIWWUDFNUROOHU
bearing (4)
‡+DQGUDLOSLYRWSLQV 
‡5ROOVWRSDFWXDWRU 
‡+\GUDXOLFF\OLQGHUSLQV 

Inspect lower lifting arm pins for wear 5HVHFXUHUHSODFHGDPDJHGSDUWV

RUGDPDJHSRVLWLYHVHFXUHPHQWDQG lubricate or correct as needed. See
proper adjustment Carriage Ride Height Adjustment.

Page 16
 Maintenance and Lubrication

,QVSHFWHFFHQWULFVKDIWSLQVEHDULQJ 5HVHFXUHUHSODFHRUFRUUHFWDVQHHGHG
PRXQWLQJVFUHZZDVKHUVDQG
securement hardware for wear or
GDPDJHSRVLWLYHVHFXUHPHQWDQG
proper operation

Inspect torque tube cams for 5HVHFXUHUHSODFHRUFRUUHFWDVQHHGHG

VHFXUHPHQWZHDURUGDPDJH

1500 Inspect housing cam brackets for 7LJKWHQUHSDLURUUHSODFHLIQHHGHG

Cycles VHFXUHPHQWZHDURUGDPDJH

,QVSHFWF\OLQGHU V KRVHVÀWWLQJVDQG 5HVHFXUHUHSDLURUUHSODFHLIQHHGHG

K\GUDXOLFFRQQHFWLRQVIRUZHDUGDPDJH
or leaks

Inspect power cable 5HVHFXUHUHSDLURUUHSODFHLIQHHGHG

Inspect handrails for securement 5HVHFXUHUHSDLURUUHSODFHLIQHHGHG

Hydraulic Fluid (Pump) - Check level. 8VHDYLDWLRQÁXLGRQO\ SDUW

Notice: Fluid should be changed if
there is visible contamination. Inspect
WKHK\GUDXOLFV\VWHP F\OLQGHUKRVHV
ÀWWLQJVVHDOVHWF IRUOHDNVLIÁXLGOHYHO
is low.
5 'RQRWPL[ZLWK'H[WURQ,,,
RURWKHUK\GUDXOLFÁXLGV&KHFNÁXLG
level with platform lowered fully. Fill
WRPD[LPXPÁXLGOHYHOLQGLFDWHGRQ
UHVHUYLRU VSHFLÀHGRQGHFDO 'RQRW
RYHUÀOO,IÁXLGOHYHOGHFDOLVQRWSUHVHQW
- measure 22 mm (7/8") from the bottom
RIWKHÀOOWXEHWRORFDWHÁXLGOHYHO

Inspect lifting arm bushings and pivot Replace if needed.

4500 pins for visible wear or damage
Cycles
Inspect roll stop pivot pin mounting Tighten or replace if needed
bolts (2)

Mounting Check to see that the lift is securely

anchored to the vehicle and there are
QRORRVHEROWVEURNHQZHOGVRUVWUHVV
fractures.

Decals and Antiskid 5HSODFHGHFDOVLIZRUQPLVVLQJRU

illegible. Replace antiskid if worn or
missing.

Consecutive 5HSHDWDOOSUHYLRXVO\OLVWHGLQVSHFWLRQ
750 Cycle lubrication and maintenance procedures
Intervals at 750 cycle intervals.

Lift 5HWXUQOLIWWRDQDXWKRUL]HGGHDOHUIRUGUDLQLQJRIWKHK\GUDXOLFV\VWHP
Disposal
Procedure 2. Transport lift to a recycling center for recycling.

Page 17
 Troubleshooting Diagnosis Chart

36513

36514

If a problem occurs with your A Electrical Schematic and Hy-

WARNING
Troubleshooting and
repair procedures
must be performed
DVVSHFLÀHGE\DX-
thorized service per-
sonnel only. Failure
to do so may result
in serious bodily
injury and/or property
damage.
OLIWGLVFRQWLQXHRSHUDWLRQLPPH-
GLDWHO\'RQRWDWWHPSWUHSDLUV
yourself. Contact your sales
representative. The cause of
the problem can be determined
by locating the lift function and
related symptom in the Trouble-
shooting Diagnosis Charts. The
VSHFLÀFFDXVHDQGUHPHG\FDQ
then be determined by process of
elimination.
draulic Diagram are provided to
aid in troubleshooting.
$5HSDLU3DUWVVHFWLRQZLWKH[-
ploded views and corresponding
parts lists is also provided. Cor-
rect the problem if possible. If the
SUREOHPFRQWLQXHVFRQWDFW\RXU
sales representative.

FUNCTION POSSIBLE CAUSE REMEDY

1.11 Low Battery Vehicle engine must be running during lift op-
eration. Check condition of vehicle battery.

1.12 Bad ground Check for good ground between vehicle chas
sis and aluminum manifold on power pack.

1.13 Poor plug connections Check all plugs for proper contact.
1.00
NO 1.14 Blown fuse Check inline fuse on “24 V” wire from P.C.
OPERATION board. Check P.C. board mounted fuse. Check
for power on terminal 8 of terminal block on
P.C. board.

1.15 Defective circuit breaker Reset or replace if necessary.

1.16 Improper terminal block wiring Check for proper wiring of terminal block.

2.11 Hydraulic valve open Flush valve by operating manual override

switches UP and DOWN at same time for 4 to 5
seconds several times.

2.00 2.12 Manual valve open Close manual valve. Flush valve by running
PUMP RUNS UP with manual override. Open valve 4 to 5
BUT WILL seconds several times.
NOT LIFT
PLATFORM 3XPSPRXQWHGKRUL]RQWDO Power pack must be mounted vertically.

2.14 No oil (low) &KHFNÁXLGOHYHO

2.15 Hydraulic hose not connected Check hose connection between pump and
cassette.

Page 18
 Troubleshooting Diagnosis Chart

FUNCTION POSSIBLE CAUSE REMEDY

3.00
PUMP DOES NOT 3.11 Up Solenoid Check for power on pump “T” wire going to
RUN WITH solenoid.
MANUAL
OVERRIDE 3.12 Bad power and ground See 1.00
OR
HAND-HELD
PENDANT

4.11 FULL OUT diagnostic LED Check full out switch for proper operation/ad-
4.00 not illuminated justment. Replace or adjust as necessary.
LIFT WILL
GO UP WITH Check for UP diagnostic LED when hitting UP
4.12 Hand-held pendant not working
OVERRIDE
properly EXWWRQRQKDQGFRQWURO5HSODFHFRQWUROER[DV
SWITCH BUT
necessary.
NOT WITH
HAND-HELD 4.13 See 12.0
PENDANT

5.00
5.11 Hydraulic down valve bad Check for power on valve ”T” wire going to so-
LIFT WILL
lenoid when pushing manual override or remote
NOT GO
DOWN WITH button. Replace if necessary.
MANUAL
OVERRIDE 5.12 Dirty down valve (clogged) Flush valve by pushing manual override up and
OR WITH down buttons at same time for 4 to 5 seconds
HAND-HELD several times.
PENDANT OR
GOES DOWN
SLOWLY
OR DRIFTS
DOWN BY
ITSELF

6.00
LIFT WILL GO 6.11 FULL OUT diagnostic LED not Check for proper operation of Full Out switch
DOWN WITH illuminated. with diagnostic LED. Replace or adjust switch
OVERRIDE as necessary.
BUT NOT WITH 6.12 See 12.0
HAND-HELD
PENDANT

7.11 Defective circuit breaker Reset or replace if necessary.

7.12 No power on terminal 8 Check vehicle door full open switch and wiring.
7.00
LIFT WILL NOT 7.13 Interlock circuit incomplete Verify interlock installation
GO OUT WITH
OVERRIDE OR 7.14 Poor plug connections &KHFNKDUQHVVFRQQHFWLRQV((%DQG%
HAND-HELD
PENDANT 7.15 Bad in/out motor Check power at motor. Replace motor if neces-
sary.

7.16 Bad power and ground See 1.00

Page 19
 Troubleshooting Diagnosis Chart

FUNCTION POSSIBLE CAUSE REMEDY

8.00 8.11 Faulty Below Stow switch. Check for proper operation of Below Stow
LIFT WILL NOT BELOW STOW (BELOW) diag- switch. Replace or adjust switch as necessary.
STOW WITH nostic LED not illuminated
HAND-HELD
PENDANT 8.12 See 12.0

9.00 9.11 Ground Sensor pressure switch Reset or replace if necessary.

ROLL STOP WILL
NOT OPERATE 9.12 See 5.0
UP OR DOWN
WITH 9.13 Hydraulic poppet valve bad Check for power on “BAR DN” wire going to so-
HAND-HELD lenoid when pushing manual override or remote
PENDANT OR button while platform is on the ground. Replace
OVERRIDES if necessary.

Notice: Down and 9.14 Dirty poppet valve (clogged) Replace

Barrier Down
override switches 9.11 Defective circuit breaker Reset or replace if necessary.
must be pressed at
same time to lower 9.13 Bad relay(s) Check Barrier Up and Barrier Down power
roll stop. relays. Replace if necessary.

10.00
ROLL STOP 10.11 Hand-held pendant not Check for UP diagnostic LED when hitting UP
OPERATES working properly EXWWRQRQKDQGFRQWURO5HSODFHFRQWUROER[DV
WITH necessary.
OVERRIDES 10.12 See 12.0
BUT WILL NOT
GO UP WITH
HAND-HELD
PENDANT

11.11 GROUND SENSOR (GND SENS) Check Ground Sensor pressure transducer.
11.00 diagnostic LED not illuminated Replace or adjust as necessary.
ROLL STOP
OPERATES Check Below Stow switch for proper operation.
11.12 BELOW STOW (BELOW)
WITH
diagnostic LED not illuminated Replace or adjust as necessary.
OVERRIDES
BUT WILL NOT
11.13 FULL OUT diagnostic LED Check Full Out switch for proper operation. Re-
GO DOWN WITH
not illuminated place or adjust as needed.
HAND-HELD
PENDANT
11.14 See 12.0

12.11 Improper terminal block wiring &KHFNWHUPLQDOEORFNIRUFRUUHFWZLULQJFRQÀJX-

ration.

12.00 12.12 No power going to switches &KHFNSRZHURQFRQQHFWRU$SLQVDQG

SWITCHES
12.13 Faulty wiring Check continuity of wires from switches to con-
DO NOT
nector A2.
ACTIVATE
LED(S) 12.14 Faulty connections Check for proper connections on each switch
and on each connector on the harnesses.
Replace contact if necessary. See diagram at
right.

Page 20
 Troubleshooting Diagnosis Chart

13.00 13.11 Faulty wiring Check for proper wiring to door openers.
DOORS DO
NOT OPEN

CONTACT REMOVAL

1. Remove orange wedge using 7RUHPRYHWKHFRQWDFWVJHQWO\ +ROGWKHUHDUVHDOLQSODFHDV

needle nose pliers or a hook SXOOZLUHEDFNZDUGVZKLOHDW removing the contact will displace
shaped wire to pull wedge straight the same time releasing the lock the seal
out. LQJÀQJHUE\PRYLQJLWDZD\IURP
the contact with a screwdriver.

Page 21
Page 22

UVL855R (12V) Lift Electrical Schematic

PRESSURE DOOR CLOSE
SWITCH SWITCH
NO NO
C C
NC NC

RD-0.823-18

BK-0.326-22
S8 S9

BK-0.823-18

RD-0.326-22
BK-1.31-16 BK-1.31-16 SW PWR BK-1.31-16 BK-1.31-16 SW PWR BK-1.31-16 BK-1.31-16 BK-1.31-16
1 1 1 1 N
IGN PWR WH-1.31-16 WH-1.31-16 IGN PWR WH-1.31-16 WH-1.31-16 WH-1.31-16
2 2 2 2 H
RD-1.31-16 BELOW STOW RD-1.31-16 RD-1.31-16 BELOW STOW RD-1.31-16 RD-1.31-16 RD-1.31-16
3 3 3 3 J BEEP/FL 1
GN-1.31-16 FULL OUT GN-1.31-16 GN-1.31-16 FULL OUT GN-1.31-16 GN-1.31-16 GN-1.31-16 BK-0.823-18
4 4 4 4 E DOOR CL 2
OR-1.31-16 NOT FULL OUT OR-1.31-16 5 5 OR-1.31-16 NOT FULL OUT OR-1.31-16 OR-1.31-16 5 5 OR-1.31-16
Q OPEN 3
BU-1.31-16 LIFT OUT BU-1.31-16 BU-1.31-16 LIFT OUT BU-1.31-16 BU-1.31-16 BU-1.31-16
6 6 6 6 D PRESSURE 4
NOT USED NOT USED NOT USED WH / BK-1.31-16
7 7 7 7 A INTERLK 5
BAR DN RD / BK-1.31-16 RD / BK-1.31-16 BAR DN RD / BK-1.31-16 RD / BK-1.31-16 RD / BK-1.31-16
8 8 8 8 C
GND SENS GN / BK-1.31-16 GN / BK-1.31-16 GND SENS GN / BK-1.31-16 GN / BK-1.31-16 GN / BK-1.31-16 SAFETY 6 LIFT POWER
SAFETY OR / BK-1.31-16
9 9
OR / BK-1.31-16 SAFETY OR / BK-1.31-16 OR / BK-1.31-16
9 9
OR / BK-1.31-16
M H.C. PWR IN 7 BK-
0.823-18 SWITCH NOTICE: 4 FUSE
10 10 10 10 K 12V OUT 8 3A
FLOOR IN BU / BK-1.31-16 11 11 BU / BK-1.31-16 FLOOR IN BU / BK-1.31-16 BU / BK-1.31-16 11 11 BU / BK-1.31-16
B IGN PWR IN 9 BK-0.823-18 RD-0.823-18 BK-2.08-14
FLOOR LVL BK / WH-1.31-16 BK / WH-1.31-16 FLOOR LVL BK / WH-1.31-16 BK / WH-1.31-16 BK / WH-1.31-16
RD / BK-1.31-16

BK / WH-1.31-16 S7
12 12 12 12 L
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16

BAR UP PWR RD / WH-1.31-16 FLOOR LVL 10 F3

D1 A2 FULL OPEN 11
BK-1.31-16

WH-1.31-16 D2 BAR DN PWR GN / WH-1.31-16 A1

GN-1.31-16
OR-1.31-16
RD-1.31-16

BU-1.31-16

BK-1.31-16

BK-2.08-14
MOTOR OUT PWR BU / WH-1.31-16 CLOSE 12
NOTICE: 6
MOTOR IN PWR BK / RD-1.31-16 RD / WH-1.31-16 RD / WH-1.31-16 WH-3.31-12
MOTOR IN PWR WH / RD-1.31-16 GN / WH-1.31-16
1 1
GN / WH-1.31-16 WH-3.31-12
BAR UP UVL E-STOP
2 2 BAR DN
MOTOR OUT PWR OR / RD-1.31-16 BU / WH-1.31-16
3 3
BU / WH-1.31-16 WH-3.31-12
LIFT OUT
PC SWITCH
RD / WH-1.31-16 RD / WH-1.31-16 BAR DN PWR BU / RD-1.31-16 BK / RD-1.31-16 BK / RD-1.31-16 WH-3.31-12 BOARD
1 1 4 4 LIFT IN
GN / WH-1.31-16 GN / WH-1.31-16 BAR UP PWR RD / GN-1.31-16 WH / RD-1.31-16 WH / RD-1.31-16
2 2 5 5 #73900LFCE-12V BK-0.823-18 RD-0.823-18
BU / WH-1.31-16 BU / WH-1.31-16 OR / RD-1.31-16 OR / RD-1.31-16
3 3 6 6
RD / WH-1.31-16

BU / RD-1.31-16 BU / RD-1.31-16
GN / WH-1.31-16

BK / RD-1.31-16 BK / RD-1.31-16 S6
4 4 7 7
NOT USED 5 5 NOT USED POWER PACK / LIFT HOUSING RD / GN-1.31-16
8 8
RD / GN-1.31-16
NOT USED NOT USED
NOT USED
6 6
NOT USED
HARNESS #73910A-800
7 7 B2 B1
NOT USED NOT USED F1
8 8
WH / RD-1.31-16 WH / RD-1.31-16
OR / RD-1.31-16
9 9
OR / RD-1.31-16
FUSE
10 10 5A
BU / RD-1.31-16 11 BU / RD-1.31-16
11 WH-1.31-16 WH-1.31-16 HC PWR
RD / GN-1.31-16 RD / GN-1.31-16 1 1 I BK-3.31-12 GND BK-3.31-12
12 12 WH-1.31-16 BU-1.31-16 HC UP
OR-1.31-16
BK-1.31-16

2 2 P GND
OR-1.31-16 VALVE T OR-1.31-16
GN / WH-1.31-16
RD / WH-1.31-16

BK / WH-1.31-16

WH-1.31-16 RD-1.31-16 HC DOWN

GN / BK-1.31-16
OR / BK-1.31-16
RD / BK-1.31-16

BU / BK-1.31-16

E1 E2 3 3 G VALVE T
WH-1.31-16 GN-1.31-16 HC STOW BU-1.31-16 PUMP T

REMOTE CONTROL Y-HARNESS #73941A-1

PUMP T

OR-1.31-16
IN-OUT 4 4 F RD-3.31-12 12V
WH-1.31-16
GN-1.31-16
OR-1.31-16
BK-1.31-16

RD-1.31-16

BU-1.31-16

BK-1.31-16

WH-1.31-16 OR-1.31-16 HC CLOSE GROUND

BU-1.31-16
K4 K5 K6 K7 12V
MOTOR 5 5 O
WH-1.31-16 BK-1.31-16 HC GND WH-3.31-12
6 6 R 12V PWR
OR-1.31-16 BK-1.31-16

RD-3.31-12
M
C2 C1
M2 A1
BK-1.31-16

LIFT HOUSING / CARRIAGE

VALVE T
Q1
HARNESS #75920A-06
WH-1.31-16 RD-0.823-18
1 F2
NOT USED 2 FUSE

12V PWR
GND SENS FULL OUT BELOW STOW
BK-0.823-18
NOT FULL OUT

3
BELOW STOW

5A

PUMP T
LIFT OUT FLOOR LVL
BAR DN PWR
BAR UP PWR

NO NO NO NOT USED
4
FLOOR LVL
GND SENS

NO NOT USED
FULL OUT

NO
FLOOR IN

C 5 UVL
LIFT OUT

C
IGN PWR

RD-3.31-12
C
SW PWR

SW PWR
SAFETY
BAR DN

YL / RD-0.823-18

OR-1.31-16
C C NC 6
NC NC GN / RD-0.823-18
7
REMOTE

BK-0.823-18
S4 S5
NC

GN-0.823-18
NC S3
BK-1.31-16

BK-1.31-16

BK-1.31-16

BK-1.31-16
RD-0.823-18
S2 NOT USED CONTROL
RD-1.31-16

RD-1.31-16

RD-1.31-16
S1
RD-1.31-16

8
WH-1.31-16

WH-1.31-16

WH-1.31-16

WH-1.31-16
NOT USED 9
TN-0.823-18
VT-0.823-18
10 CIRCUIT DOWN
11 BREAKER

WH-3.31-12
SOLENOID

BU-1.31-16
WH / TN-0.823-18
12
(Manual Reset)
BU-0.518-20
15A
GN / WH-1.31-16
RD / WH-1.31-16

BK / WH-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
RD / BK-1.31-16

BU / BK-1.31-16

BU-0.518-20
GN-0.823-18
RD-0.823-18

BK-0.823-18
WH-1.31-16

WH-1.31-16

WH-1.31-16

WH-1.31-16
Q1
WH-1.31-16

WH-1.31-16
WH-1.31-16
WH-1.31-16
WH-1.31-16
WH-1.31-16
WH-1.31-16
RD-1.31-16
BK-1.31-16

RD-1.31-16
BK-1.31-16

RD-1.31-16
BK-1.31-16

RD-1.31-16
BK-1.31-16
GN-1.31-16
OR-1.31-16
BK-1.31-16

RD-1.31-16

BU-1.31-16

BK-1.31-16

A2 AUX. BAT.

Y1

SYMBOL DESCRIPTION
WH-3.31-12

WH-1.31-16
G2 H2 K2 L2 M2 P2
1 2 3 4 5 6 FRAME GROUND GROUND
A

A
C

C
B

B
BU-1.31-16
C

C
A

A
B

B
G1 H1 I1 J1 K1 L1 M1
1 2 3 4 5 6 CIRCUIT BREAKER

WH-3.31-12
MOTOR

PUMP T
NOT USED
BU-1.31-16
WH-1.31-16

BK / WH-1.31-16
NOT USED
BK-1.31-16

BU / BK-1.31-16
NOT USED
BK-1.31-16

OR / BK-1.31-16
NOT USED
BK-1.31-16

NOT USED
GN / BK-1.31-16
BK-1.31-16

GN-1.31-16
OR-1.31-16
BK-1.31-16

NOT USED
RD-1.31-16
BK-1.31-16
WH-1.31-16

P1
BK / W-1.31-16
BK-1.31-16

SOLENOID
BU / BK-1.31-16

NOT USED
RD-0.823-18
GN-0.823-18
OR-0.823-18
BK-0.823-18
WH-0.823-18
OR / BK-1.31-16

CONNECTORS
GN / BK-1.31-16

V1
BU-1.31-16

V2
BU-1.31-16 WH-3.31-12
JUNCTION
IGN PWR
GROUND
OR-1.31-16

SW PWR BK-1.31-16 BK-1.31-16 BK-1.31-16 WH-3.31-12 BK-13.3-6

LIFT OUT
GN-1.31-16

WIRED HAND-HELD CONTROL #73946A-100-1 M MOTOR

FLOOR LVL BK / WH-1.31-16 Y2
RD-1.31-16

FLOOR IN BU / BK-1.31-16 CU-0.518-20 CU-0.518-20 CU-0.518-20 RD-33.6-2

SOLENOID RELAY
SAFETY OR / BK-1.31-16 SAFETY
86 85
RD / WH-1.31-16

GND SENS GN / BK-1.31-16 GND SENS SOLENOID OR RELAY HYDRAULIC

GN / WH-1.31-16

87
RD / BK-1.31-16

FULL OUT GN-1.31-16 FULL OUT GN-1.31-16 30

CLOSE STOW DOWN UP PUMP MOTOR

RD-0.823-18
NOT FULL OUT OR-1.31-16 NOT FULL OUT OR-1.31-16 87A
BK-1.31-16

BELOW STOW RD-1.31-16 BELOW STOW RD-1.31-16 BK-33.6-2 BK-13.3-6

SWITCH
M
WH-0.823-18 M1
BK-0.823-18 NO
OR-0.823-18 GROUND
GN-0.823-18 C
MICROSWITCH
BAR DN RD-0.823-18 NOTICE: 5
BAR DN PWR

BARRIER ACTUATOR
BAR UP PWR

MOTOR NO WH NC
CARRIAGE / PLATFORM CIRCUIT
SW PWR
BAR DN

RD BK C
HARNESS #75930A M FUSE BREAKER
M3 S10 NC 80A
BK

F2
NOTICE
RD

O1 O2
RD / WH-1.31-16 RD-0.823-18 BAR UP PWR RD-0.823-18 RD RD-33.6-2 RD-33.6-2
1 1 1 1 DIODE Q2
GN / WH-1.31-16 BK-0.823-18 BAR DN PWR BK-0.823-18 BK BK 1) JUNCTIONS ONLY OCCUR AT MARKED INTERSECTIONS. AUX. BAT.
2 2 2 2
RD / BK-1.31-16 3 OR-0.823-18 2) ALL WIRES AND COMPONENTS OPERATE AT 12 VOLTS DC.
3
BK-1.31-16 BU-0.823-18
4 4 3) WIRE IDENTIFICATION: WIRE COLOR - WIRE SIZE IN MM2 - WIRE SIZE IN AWG
WH
RD

F1 N1 N2 4) A LIFT ON/OFF POWER SWITCH MUST BE INSTALLED. USE BRAUN SWITCH

BK

NOT USED WH WH #36678KS OR CE EQUIVALENT. BLACK JUMPER WIRE MUST BE REMOVED FROM
A A
BAR DN OR-0.823-18 B B
RD RD BATTERY
SW PWR BU-0.823-18 BK BK SOCKETS 8 AND 11 WHEN INSTALLING POWER SWITCH CIRCUIT. Use caution when working on components RD-33.6-2
C C
5) A 80A CIRCUIT BREAKER MUST BE INSTALLED. USE BRAUN CIRCUIT BREAKER
POSITIVE
inside pump module. An available energy level
#85804A OR CE EQUIVALENT.
TERMINAL
of over 240 VA creates an energy hazard.
6) AN E-STOP SWITCH WITH 3A INLINE FUSE MUST BE INSTALLED. USE BRAUN E-STOP
(12V)
SWITCH KIT #36679KS OR CE EQUIVALENT.
 UVL855R24 (24V) Lift Electrical Schematic
PRESSURE DOOR CLOSE
SWITCH SWITCH
NO NO
C C
NC NC

RD-0.823-18

BK-0.326-22
S8 S9

BK-0.823-18

RD-0.326-22
BK-1.31-16 BK-1.31-16 SW PWR BK-1.31-16 BK-1.31-16 SW PWR BK-1.31-16 BK-1.31-16 BK-1.31-16
1 1 1 1 N
IGN PWR WH-1.31-16 WH-1.31-16 IGN PWR WH-1.31-16 WH-1.31-16 WH-1.31-16
2 2 2 2 H
RD-1.31-16 BELOW STOW RD-1.31-16 RD-1.31-16 BELOW STOW RD-1.31-16 RD-1.31-16 RD-1.31-16
3 3 3 3 J BEEP/FL 1
GN-1.31-16 FULL OUT GN-1.31-16 GN-1.31-16 FULL OUT GN-1.31-16 GN-1.31-16 GN-1.31-16 BK-0.823-18
4 4 4 4 E DOOR CL 2
OR-1.31-16 NOT FULL OUT OR-1.31-16 5 5 OR-1.31-16 NOT FULL OUT OR-1.31-16 OR-1.31-16 5 5 OR-1.31-16
Q OPEN 3
BU-1.31-16 LIFT OUT BU-1.31-16 BU-1.31-16 LIFT OUT BU-1.31-16 BU-1.31-16 BU-1.31-16
6 6 6 6 D PRESSURE 4
NOT USED NOT USED NOT USED WH / BK-1.31-16
7 7 7 7 A INTERLK 5
BAR DN RD / BK-1.31-16 RD / BK-1.31-16 BAR DN RD / BK-1.31-16 RD / BK-1.31-16 RD / BK-1.31-16
8 8 8 8 C
GND SENS GN / BK-1.31-16 GN / BK-1.31-16 GND SENS GN / BK-1.31-16 GN / BK-1.31-16 GN / BK-1.31-16 SAFETY 6 LIFT POWER
9 9 9 9 M H.C. PWR IN 7 BK- NOTICE: 4 FUSE
SAFETY OR / BK-1.31-16
10 10
OR / BK-1.31-16 SAFETY OR / BK-1.31-16 OR / BK-1.31-16
10 10
OR / BK-1.31-16
K 24V OUT 8
0.823-18 SWITCH 3A
FLOOR IN BU / BK-1.31-16 11 11 BU / BK-1.31-16 FLOOR IN BU / BK-1.31-16 BU / BK-1.31-16 11 11 BU / BK-1.31-16
B IGN PWR IN 9 BK-0.823-18 RD-0.823-18 BK-2.08-14
FLOOR LVL BK / WH-1.31-16 BK / WH-1.31-16 FLOOR LVL BK / WH-1.31-16 BK / WH-1.31-16 BK / WH-1.31-16
RD / BK-1.31-16

S7
BK / WH-1.31-16

12 12 12 12 L
GN / BK-1.31-16
OR / BK-1.31-16
BU / BK-1.31-16

BAR UP PWR RD / WH-1.31-16 FLOOR LVL 10 F3

D1 A2 FULL OPEN 11
BK-1.31-16

D2 BAR DN PWR GN / WH-1.31-16 A1

WH-1.31-16
GN-1.31-16
OR-1.31-16
RD-1.31-16

BU-1.31-16

BK-1.31-16

BK-2.08-14
MOTOR OUT PWR BU / WH-1.31-16 CLOSE 12
NOTICE: 6
MOTOR IN PWR BK / RD-1.31-16 RD / WH-1.31-16 RD / WH-1.31-16 WH-3.31-12
MOTOR IN PWR WH / RD-1.31-16 GN / WH-1.31-16
1 1
GN / WH-1.31-16 WH-3.31-12
BAR UP UVL E-STOP
2 2 BAR DN
MOTOR OUT PWR OR / RD-1.31-16 BU / WH-1.31-16
3 3
BU / WH-1.31-16 WH-3.31-12
LIFT OUT
PC SWITCH
RD / WH-1.31-16 RD / WH-1.31-16 BAR DN PWR BU / RD-1.31-16 BK / RD-1.31-16 BK / RD-1.31-16 WH-3.31-12 BOARD
1 1 4 4 LIFT IN
GN / WH-1.31-16 GN / WH-1.31-16 BAR UP PWR RD / GN-1.31-16 WH / RD-1.31-16 WH / RD-1.31-16
2 2 5 5 #73900LFCE-24V-2 BK-0.823-18 RD-0.823-18
BU / WH-1.31-16 BU / WH-1.31-16 OR / RD-1.31-16 OR / RD-1.31-16
3 3 6 6
RD / WH-1.31-16

BU / RD-1.31-16 BU / RD-1.31-16
GN / WH-1.31-16

BK / RD-1.31-16 BK / RD-1.31-16 S6
4 4 7 7
NOT USED 5 5 NOT USED POWER PACK / LIFT HOUSING RD / GN-1.31-16
8 8
RD / GN-1.31-16
NOT USED NOT USED
NOT USED
6 6
NOT USED
HARNESS #73910A-800
7 7 B2 B1
NOT USED NOT USED F1
8 8
WH / RD-1.31-16 WH / RD-1.31-16
OR / RD-1.31-16
9 9
OR / RD-1.31-16
FUSE
10 10 5A
BU / RD-1.31-16 11 BU / RD-1.31-16
11 WH-1.31-16 WH-1.31-16 HC PWR
RD / GN-1.31-16 RD / GN-1.31-16 1 1 I BK-3.31-12 GND BK-3.31-12
12 12 WH-1.31-16 BU-1.31-16 HC UP
OR-1.31-16
BK-1.31-16

2 2 P GND
OR-1.31-16 VALVE T OR-1.31-16
GN / WH-1.31-16
RD / WH-1.31-16

BK / WH-1.31-16

WH-1.31-16 RD-1.31-16 HC DOWN

GN / BK-1.31-16
OR / BK-1.31-16
RD / BK-1.31-16

BU / BK-1.31-16

E1 E2 3 3 G VALVE T
WH-1.31-16 GN-1.31-16 HC STOW BU-1.31-16 PUMP T

REMOTE CONTROL Y-HARNESS #73941A-1

PUMP T

OR-1.31-16
IN-OUT 4 4 F RD-3.31-12 24V
WH-1.31-16
GN-1.31-16
OR-1.31-16
BK-1.31-16

RD-1.31-16

BU-1.31-16

BK-1.31-16

WH-1.31-16 OR-1.31-16 HC CLOSE GROUND

BU-1.31-16
K4 K5 K6 K7 24V
MOTOR 5 5 O
WH-1.31-16 BK-1.31-16 HC GND WH-3.31-12
6 6 R 24V PWR
OR-1.31-16 BK-1.31-16

RD-3.31-12
M
C2 C1
M2 A1
BK-1.31-16

LIFT HOUSING / CARRIAGE

VALVE T
Q1
HARNESS #75920A-06
WH-1.31-16 RD-0.823-18
1 F2
NOT USED 2 FUSE

24V PWR
GND SENS FULL OUT BELOW STOW
BK-0.823-18
NOT FULL OUT

3
BELOW STOW

5A

PUMP T
LIFT OUT FLOOR LVL
BAR DN PWR
BAR UP PWR

NO NO NO NOT USED
4
FLOOR LVL
GND SENS

NO NOT USED
FULL OUT

NO
FLOOR IN

C 5 UVL
LIFT OUT

C
IGN PWR

RD-3.31-12
C
SW PWR

SW PWR
SAFETY
BAR DN

YL / RD-0.823-18

OR-1.31-16
C C NC 6
NC NC GN / RD-0.823-18
7
REMOTE
BK-0.823-18

S4 S5
NC
GN-0.823-18

NC S3
BK-1.31-16

BK-1.31-16

BK-1.31-16

BK-1.31-16
S2 RD-0.823-18 NOT USED CONTROL
RD-1.31-16

RD-1.31-16

RD-1.31-16
S1
RD-1.31-16

8
WH-1.31-16

WH-1.31-16

WH-1.31-16

WH-1.31-16
NOT USED 9
TN-0.823-18
VT-0.823-18
10 CIRCUIT DOWN
11 BREAKER

WH-3.31-12
SOLENOID

BU-1.31-16
WH / TN-0.823-18
12
(Manual Reset)
BU-0.518-20
15A
GN / WH-1.31-16
RD / WH-1.31-16

BK / WH-1.31-16
GN / BK-1.31-16
OR / BK-1.31-16
RD / BK-1.31-16

BU / BK-1.31-16

BU-0.518-20
GN-0.823-18
RD-0.823-18

BK-0.823-18
WH-1.31-16

WH-1.31-16

WH-1.31-16

WH-1.31-16
Q1
WH-1.31-16

WH-1.31-16
WH-1.31-16
WH-1.31-16
WH-1.31-16
WH-1.31-16
WH-1.31-16
RD-1.31-16
BK-1.31-16

RD-1.31-16
BK-1.31-16

RD-1.31-16
BK-1.31-16

RD-1.31-16
BK-1.31-16
GN-1.31-16
OR-1.31-16
BK-1.31-16

RD-1.31-16

BU-1.31-16

BK-1.31-16

A2 AUX. BAT.

Y1

SYMBOL DESCRIPTION
WH-3.31-12

WH-1.31-16
G2 H2 K2 L2 M2 P2
1 2 3 4 5 6 FRAME GROUND GROUND
A

A
C

C
B

B
BU-1.31-16
C

C
A

A
B

G1 H1 I1 J1 K1 L1 M1
1 2 3 4 5 6 CIRCUIT BREAKER

WH-3.31-12
MOTOR

PUMP T
NOT USED
BU-1.31-16
WH-1.31-16

BK / WH-1.31-16
NOT USED
BK-1.31-16

BU / BK-1.31-16
NOT USED
BK-1.31-16

OR / BK-1.31-16
NOT USED
BK-1.31-16

NOT USED
GN / BK-1.31-16
BK-1.31-16

GN-1.31-16
OR-1.31-16
BK-1.31-16

NOT USED
RD-1.31-16
BK-1.31-16
WH-1.31-16

P1
BK / W-1.31-16
BK-1.31-16

SOLENOID
BU / BK-1.31-16

NOT USED
RD-0.823-18
GN-0.823-18
OR-0.823-18
BK-0.823-18
WH-0.823-18
OR / BK-1.31-16

CONNECTORS
GN / BK-1.31-16

V1
BU-1.31-16

V2
BU-1.31-16 WH-3.31-12
JUNCTION
IGN PWR
GROUND
OR-1.31-16

SW PWR BK-1.31-16 BK-1.31-16 BK-1.31-16 WH-3.31-12 BK-13.3-6

LIFT OUT
GN-1.31-16

WIRED HAND-HELD CONTROL #73946A-100-1 M MOTOR

FLOOR LVL BK / WH-1.31-16 Y2
RD-1.31-16

FLOOR IN BU / BK-1.31-16 CU-0.518-20 CU-0.518-20 CU-0.518-20 RD-33.6-2

SOLENOID RELAY
SAFETY OR / BK-1.31-16 SAFETY
86 85
RD / WH-1.31-16

GND SENS GN / BK-1.31-16 GND SENS SOLENOID OR RELAY HYDRAULIC

GN / WH-1.31-16

87
RD / BK-1.31-16

FULL OUT GN-1.31-16 FULL OUT GN-1.31-16 30

CLOSE STOW DOWN UP PUMP MOTOR

RD-0.823-18
NOT FULL OUT OR-1.31-16 NOT FULL OUT OR-1.31-16 87A
BK-1.31-16

BELOW STOW RD-1.31-16 BELOW STOW RD-1.31-16 BK-33.6-2 BK-13.3-6

SWITCH
M
WH-0.823-18 M1
BK-0.823-18 NO
OR-0.823-18 GROUND
GN-0.823-18 C
MICROSWITCH
BAR DN RD-0.823-18 NOTICE: 5
BAR DN PWR

BARRIER ACTUATOR
BAR UP PWR

MOTOR NO WH NC
CARRIAGE / PLATFORM CIRCUIT
SW PWR
BAR DN

RD BK C
HARNESS #75930A M FUSE BREAKER
M3 S10 NC 60A
BK

F2
NOTICE
RD

O1 O2
RD / WH-1.31-16 RD-0.823-18 BAR UP PWR RD-0.823-18 RD RD-33.6-2 RD-33.6-2
1 1 1 1 DIODE Q2
GN / WH-1.31-16 BK-0.823-18 BAR DN PWR BK-0.823-18 BK BK 1) JUNCTIONS ONLY OCCUR AT MARKED INTERSECTIONS. AUX. BAT.
2 2 2 2
RD / BK-1.31-16 3 OR-0.823-18 2) ALL WIRES AND COMPONENTS OPERATE AT 24 VOLTS DC.
3
BK-1.31-16 BU-0.823-18
4 4 3) WIRE IDENTIFICATION: WIRE COLOR - WIRE SIZE IN MM2 - WIRE SIZE IN AWG
WH
RD

F1 N1 N2 4) A LIFT ON/OFF POWER SWITCH MUST BE INSTALLED. USE BRAUN SWITCH

BK

NOT USED WH WH #36678KS OR CE EQUIVALENT. BLACK JUMPER WIRE MUST BE REMOVED FROM
Page 23

A A
BAR DN OR-0.823-18 B B
RD RD BATTERY
SW PWR BU-0.823-18 BK BK SOCKETS 8 AND 11 WHEN INSTALLING POWER SWITCH CIRCUIT. Use caution when working on components RD-33.6-2
C C POSITIVE
5) A 60A CIRCUIT BREAKER MUST BE INSTALLED. USE BRAUN CIRCUIT BREAKER inside pump module. An available energy level
TERMINAL
#85804A24 OR CE EQUIVALENT. of over 240 VA creates an energy hazard.
6) AN E-STOP SWITCH WITH 3A INLINE FUSE MUST BE INSTALLED. USE BRAUN E-STOP
(24V)
SWITCH KIT #36679KS OR CE EQUIVALENT.
 Hydraulic Parts List
UVL855R / UVL855R24
Item Qty. Description
1 1 Pump Assembly UVL Power Pack - 12V (shown) 36383
   3XPS$VVHPEO\89/3RZHU3DFN9 9
   0RWRU3XPS ,6
   0RWRU3XPS9 ,6
   9DOYH´'RZQµ ZLWK6ROHQRLG 9  
   9DOYH´'RZQµ ZLWK6ROHQRLG 9 
   &ODPS5HVHUYRLU+ 
5 1 Reservoir Replacement Kit (Includes Item #10) 88188K
   25LQJ RQO\ +DQG3XPS0RXQWLQJ 
7 1 Hand Pump (Backup) with O-Rings (Includes Item #6) 87065
8 1 Handle with Grip 17206A
   6FUHZ[µ$OOHQ+HDG 
   )LWWLQJµ0DOH137[µ%DUEHG 
   &ODPS+RVHµ2':RUP'ULYH 
   7XELQJµ[µ7\JRWKDQH&OHDU 5
   3OXJµ3ODVWLF+RVH 
   )LWWLQJƒµ0DOH3LSH[µ%DUEHG 
   7XEHµ2'[µ,'3ODVWLF 5
   3OXJµ3ODVWLF7XEH 
   $GDSWHUµ0DOH137[0DOH-,&ƒ  
   )LWWLQJ7HH0DOH-,&ƒ   
   +RVH$VVHPEO\µ)HPDOH6ZLYHO-,&ƒ $
   )LWWLQJƒ0DOH25LQJ[-,&ƒ0DOH 
   &RXSOLQJ+\GUDXOLF4XLFN&RQQHFW[µ)HPDOH137 
   1LSSOH+\GUDXOLF4XLFN&RQQHFW[µ)HPDOH137  
   (OERZĵ1376WUHHW 
   1XW+H[-DP  
   )LWWLQJ$VVHPEO\%XON+HDG $ 
   +RVH$VVHPEO\µ)HPDOH6ZLYHO-,&ƒ $ 
   $GDSWRU+\GUDXOLF,QWHUQDO  
   9DOYH)ORZ&RQWURO  
   $GDSWRU0DOH25LQJWRµ0DOH137 
   )LWWLQJ7HHµ0DOH137  [µ)HPDOH137  
   $GDSWHUµ)HPDOH137WR0DOH137  
32 1 Pressure Switch 73960A
   )LWWLQJƒµ)HPDOH6ZLYHO137[0DOH-,&ƒ  
   &\OLQGHU89/5HWUDFWLQJ 1 
   +RVH$VVHPEO\µ)HPDOH6ZLYHO-,&ƒ $
   )LWWLQJ7HH0DOH-,&ƒ  [)HPDOH-,&ƒ6ZLYHO 
   )LWWLQJƒ)HPDOH-,&ƒ6ZLYHO[0DOH-,&ƒ 
   +RVH$VVHPEO\µ[µ'LD $
   )LWWLQJƒ0DOH-,&ƒ[µ0DOH137 
   )LWWLQJµ)HPDOH137[0DOH-,&ƒ 
41 1 Pressure Switch 87052
   &ODPS+RVH 
   6ROHQRLG0RWRU3UHVWROLWH9 VKRZQ   
   6ROHQRLG0RWRU7URPEHWWD9 
   'LRGH$VVHPEO\8S6ROHQRLG $
   3RZHU&DEOH8S6ROHQRLGWR0RWRU 

Page 24
 Hydraulics Diagram
UVL855R / UVL855R24

42

43

45
44

13

11

2
12
35 26 8

18
7

11 9
35
Arrow must 3
face pump 23
20 10

28
31
27
33
30 6

Fr
on
tC
41
yli
nd
er
32

34
40

4
16

38
Arrow must
face pump
20 25 5 14
15
28
33 24
29 23

Re
ar
Cy
lin
de
r
37

34 22

21 17

36

39

19 NOTICE
Remove power from pump
module and any spark source
before working with hydraulic
ÁXLGDQGFRPSRQHQWV:HDU
Use caution when working on components proper eye protection. Use
inside pump module. An available energy level protective gloves for prolonged
RIRYHU9$FUHDWHVDQHQHUJ\KD]DUG FRQWDFWZLWKK\GUDXOLFÁXLG

Page 25
 UVL855R (12V) Pump Module Parts List

Item Qty. Description Part No.

  3XPS0RGXOH&RPSOHWH ,WHPV  $5
1 1 +RVH$VVHPEO\'LDPHWHU[)HPDOH-,&ƒ6:6: 32785A-106
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Page 26
 UVL855R (12V) Pump Module Diagram

38

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18 48
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Page 27

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 UVL855R24 (24V) Pump Module Parts List

Item Qty. Description Part No.

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Page 28
 UVL855R24 (24V) Pump Module Diagram

38

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Page 29

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UVL855R / UVL855R24

Item Qty. Description Part No. Item Qty. Description Part No.
1 1 Housing Weldment 75101RNW    &RYHU&KDLQ7HQVLRQHU 
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9 1 Manual Release Cable Assembly Kit 73770-600    6FUHZ[6RFNHW&DS  
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   6NLG5HDU%DUULHU      %UDFNHW,Q2XW6ZLWFK0RXQWLQJ  
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   6FUHZ[3DQ+HDG3KLOOLSV      3OXJ[[*DJH7XEH  
   &KDLQ1LFNHO3ODWHG5ROOHU 5 99 1 Cylinder Assembly - Rear 75801FA-06
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   )LWWLQJ$VVHPEO\%XON+HDG $     &DP7RUTXH6KDIW$FWXDWRU  
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   7DSH['RXEOH)DFH 5     %ROW[  
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39 1 Upper Cover 75730-2 118 1 Actuator Assembly 74340-2
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42 1 Lower Cover 75732-2    5LQJ&OHYLV3LQ 6KRZQ   
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   &DUULDJH:HOGPHQW89/5 51:    &RYHU3ODWIRUP:LUH+DUQHVV ,% 
46 2 Shaft Bearing Weldment 73230W    .QRE/HYHU  
   %HDULQJ7UDFN5ROOHUPP[PP      25LQJ[  
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   0RWRU(OHFWULF,Q2XW     %ORFN+DQGUDLO/DWFK0RXQWLQJ  
   6SURFNHW7RRWKZLWK+XE     3LQ+DQGUDLO&OHYLV2'[/RQJ  
   3LQ['RZHO     :DVKHU6WRZ/RFN  
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   3LQ&\OLQGHU5RG0RXQWLQJ/RQJ%ODFN2[LGH 1     5RG(QG/+0DOH  
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Page 30
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 Platform Exploded View Detail
UVL855R / UVL855R24

106

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Page 33
 ®

EC Declaration of Conformity
With Council Directive 2006/42/EC
Date of Issue: 1 December 2011
Directive: 0DFKLQHU\'LUHFWLYHRQPDFKLQHU\VDIHW\(&

Conforming Machinery: Hydraulic Lift System

UVL601C Series 04 and Newer International Lifts
UVL603C Series 04 and Newer International Lifts
UVL603C24 Series 04 and Newer International Lifts
UVL855R Series 09 and Newer International Lifts
UVL855R24 Series 09 and Newer International Lifts

Manufacturer: Braun Corporation

631 West 11th Street
:LQDPDF,1
USA
$XWKRUL]HG5HSUHVHQWDWLYH %UDXQ&RUSRUDWLRQ$XWKRUL]HG5HSUHVHQWDWLYH

AUTOADAPT AB
Åkerivägen 7
S-443 61 Stenkullen
SWEDEN
Telephone: +46 (0) 302 254 00
E-mail: contact@autoadapt.se

AUTOADAPT UK LTD
8QLW:LQGVRU,QGXVWULDO(VWDWH5XSHUW6WUHHW
$VWRQ%LUPLQJKDP%358.
Phone: +44 (0) 121 33 35 170
E-mail: contact@autoadapt.co.uk

+DUPRQL]HG6WDQGDUGV
Referenced or Applied:
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(1,62%6(1$
%6(1$%6(1$
%6(1$%6(1$
(1%6(1$

6SHFLÀFDWLRQVZLWKZKLFK (VVHQWLDO+HDOWKDQG6DIHW\5HTXLUHPHQWVRI$QQH[RIWKH
Conformity is Declared: Machinery Directive

We hereby certify that the machinery described above conforms with the essential health and safety
UHTXLUHPHQWVRI&RXQFLO'LUHFWLYH(&RQWKHDSSUR[LPDWLRQRIWKHODZVRIWKH0HPEHU
States relating to the safety of machinery.

Technical File Reference SF10999A1.BC

Number

Page 34
 ®

Notes on Declared Standards referenced in the Declaration.

BS EN 13857:2008 Safety of machinery. Safety distances to prevent

KD]DUG]RQHVEHLQJUHDFKHGE\XSSHUDQGORZHU
limbs.

BS EN ISO 13850:2008 Safety of machinery - Emergency stop - Principles

for design.

EN ISO 14121-1:2007 Safety of machinery - Risk assessment - Part 1:

Principles.

BS EN 349:1993+A1:2008 Safety of machinery. Minimum gaps to avoid

crushing of parts of the human body.

BS EN 953:1997+A1:2009 Safety of machinery. Guards. General require-

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moveable parts.

BS EN 1037:1995+A1:2008 6DIHW\RIPDFKLQHU\3UHYHQWLRQRIXQH[SHFWHG
start-up.

BS EN 982:1996+A1:2008 6DIHW\RIPDFKLQHU\6DIHW\UHTXLUHPHQWVIRUÁXLG
power systems and their components. Hydraulics.

BS EN 614-1:2006+A1:2009 Safety of machinery - Ergonomic design principles

- Part 1: Terminology and general principles.

EN 60204-1:2006 Safety of machinery. Electrical equipment of ma-

chines. General requirements.

BS EN 1756-2:2004+A1:2009 Tail Lifts-Platform lifts for mounting on wheeled

vehicles-Safety Requirements-Part 2: Tail lifts for
passengers.

Page 35
 ®

Declaration of Noise Emission

The Braun Corporation UVL International Series System Sound Pressure Levels per
EN ISO 11202 as based on testing on similar models are as follows:

Operating Idle
LpAm (Operator Position) 75 dB (A) 68 dB (A)
LpAm (Bystander Position) 73 dB (A) 69 dB (A)

Ambient Correction Factor K3A calculated according to EN ISO 11204 4 dB (A)

$SSHQGL[$

Measurements were made at a height of 1.5 m and 1 m from the Operator Position and
Bystander positions.

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sound intensity level at each measuring point is: LpAm ǻ = 6 dB (A)

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DFRUUHODWLRQEHWZHHQWKHHPLVVLRQDQGH[SRVXUHOHYHOVWKLVFDQQRWEHXVHGUHOLDEO\WRGHWHUPLQH
whether or not further precautions are required.

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Braun Corporation
631 W. 11th Street
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USA

Page 36
 ®

Declaration of Conformity
With Directive 2004/108/EC
Date of Issue: 1 December 2011
Directive: Radio Interference of Vehicles 2004/108/EC

Conforming Machinery: Hydraulic Lift System

UVL601C Series 04 and Newer International Lifts
UVL603C Series 04 and Newer International Lifts
UVL603C24 Series 04 and Newer International Lifts
UVL855R Series 09 and Newer International Lifts
UVL855R24 Series 09 and Newer International Lifts

Manufacturer: Braun Corporation

631 West 11th Street
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USA
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AUTOADAPT AB
Åkerivägen 7
S-443 61 Stenkullen
SWEDEN
Telephone: +46 (0) 302 254 00
E-mail: contact@autoadapt.se

AUTOADAPT UK LTD
8QLW:LQGVRU,QGXVWULDO(VWDWH5XSHUW6WUHHW
$VWRQ%LUPLQJKDP%358.
Phone: +44 (0) 121 33 35 170
E-mail: contact@autoadapt.co.uk

+DUPRQL]HG6WDQGDUGV EN50498:2010
Referenced or Applied:

We hereby certify that the machinery described above conforms with Directive 2004/108/EC.
Technical File Reference SF10999A1.BC
Number

Page 37
"Providing Access to the World" ®

Over 300 Braun

Dealers Worldwide

"Providing Access to the World"

International Corporate Hdqrs: P.O. Box 310 Winamac, IN 46996 USA

1-800-THE LIFT ® (574) 946-6153 FAX: (574) 946-4670
 Service Manual for:

UVL855R
UVL855R24
Under-Vehicle Lift®

Series 09

Braun Limited Warranty

Consult your local Braun dealer regarding warranty policy.

www.braunlift.com/international

Patent #5,305,486

37273 Rev. A
February
2013 www.braunability.com/international ISO 9001:2008
631 West 11th Street, Winamac, IN 46996, USA
Phone: +1 574 946 6153 Fax: +1 574 946 4670

All illustrations, descriptions and specifications in this manual are based on the latest product information available
at the time of publication. The Braun Corporation reserves the right to make changes at any time without notice.

Original Instructions © The Braun Corporation