Professional Documents
Culture Documents
8A000053, Rev. AB
REVOLVER
CIH-14: CASE IH & NH
OPERATORS MANUAL
FITS: CIH 5088, 6088, 7088, 7120, 8120, 9120 COMBINES; CNH CR9040, CR9060, CR9070,
CR9080 COMBINES FROM PIN # Y8G112001 AND UP
Maurer Manufacturing 1300 38th Ave. West P.O. Box 160 Spencer, IA 51301
PH: (712) 262-2992 FAX: (712) 262-1022 www.maurermfg.com
Page 1
INTRODUCTION
Thank you for purchasing a Maurer Revolver. Proper care and use will result in many years
of service.
GENERAL INFORMATION
1. Read assembly instructions carefully. Study as-
sembly procedures and all illustrations before you
begin assembly. Note which parts are used in each
step. This unit must be assembled in proper se-
quence or complications will result.
TABLE OF CONTENTS
General Information ................................................................................................................ 2
Safety, Signal Words ............................................................................................................. 3
Product Safety Guideline ....................................................................................................... 4
Product Disclaimer ................................................................................................................ 4
Safety Sign Locations ............................................................................................................ 5
Safety Sign Care .................................................................................................................... 5
General Assembly / General Electrical .................................................................................. 6
Parts List ............................................................................................................................... 7
Assembly / Parts List ............................................................................................................ 8-17
Cable Routing / Chute Mounting ............................................................................................ 10
Wire Diagram ......................................................................................................................... 18
CIH Wire Routing and Connections ........................................................................................ 19-24
CNH Wire Routing and Connections ...................................................................................... 25-27
Operation Instructions ............................................................................................................ 28
Page 2
SAFETY
TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED
TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND
SAFETY OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY
OR DEATH!
SIGNAL WORDS
Note use of following signal words DANGER, WARNING, and CAUTION with safety messages.
The appropriate signal word for each has been selected using the following guidelines:
DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or
serious injury. This signal word is to be limited to most extreme situations typically for machine
components which, for functional purposes, cannot be guarded.
WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or
serious injury, and includes hazards that are exposed when guards are removed. It may also be
used to alert against unsafe practices.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, may result in minor or
moderate injury. It may also be used to alert against unsafe practices.
If you have questions not answered in this manual, require additional copies, or if your manual is damaged,
please contact your dealer or Maurer Manufacturing, P.O. Box 160, 1300 38th Ave. West, Spencer, Iowa
51301, Ph: (712) 262-2992 Fax: (712) 262-1022 www.maurermfg.com
Page 3
PRODUCT SAFETY GUIDELINES
Every year many accidents occur which could have been avoided by a few seconds of thought
and a more careful approach to handling equipment. You, the operator, can avoid many accidents
by observing the following precautions in this section. To avoid personal injury, study the following
precautions and insist those working with you, or you yourself, follow them.
Replace any danger, warning, or caution decal that is not legible or is missing. Location of
such decals are indicated in this manual.
The operator should be a responsible adult. DO NOT allow persons to operate or assemble
this unit until they have developed an understanding of all safety precautions.
Before applying power to any equipment clear the area of all bystanders.
Never exceed the limits of a piece of machinery. If its ability to do a job safely is in question
DO NOT attempt it.
PERFORMING MAINTENANCE
Frays on cables can cause minor cuts and are susceptible to infection from dirt and grease.
Periodically check all wiring, cables, and plastic components for wear.
If equipment has been altered in any way from the original design, Maurer Mfg. does not accept
any liability for injury or warranty.
PRODUCT DISCLAIMER
Installing a Maurer Revolver on any combine is at the discretion of the owner. Although Maurer
Mfg. has included all the necessary mounting components and has included or recommended
various electrical components, it does not assume liabilities, or make any warranties pertain-
ing to the structural aspects of the combines unloading auger or the combines electrical sys-
tem. See the combines owners/operators manual for additional combine specifications and
safety information not listed in this manual.
Page 4
SAFETY SIGN LOCATIONS
Types of safety signs and locations on equipment are shown in the illustration below. Good
safety requires that you familiarize yourself with various safety signs, type of warning, and area
or particular function related to that area, that requires your SAFETY AWARENESS.
1AQAR000002
Be sure that replacment parts contain safety signs, if the original part was provided with a
safety sign .
Page 5
ASSEMBLY SAFETY: Assemble in an area with sufficient space to handle the largest of compo-
nents related to this product.
When necessary, have someone assist you during the assembly of this product.
There are many aspects to take into consideration before mounting your Revolver on the combines
unloading auger. First decide the angle of the chute relative to the ground that will benefit you the most
once the unloading auger is fully extended. Due to the inconsistant shape of the auger tube, the angle of
the chute may vary a few degrees.
The Revolver should be located behind the opening on the bottom of the auger tube, and ideally, the
sleeve ring will be 11.00 past this opening, however, due to production tolerances (welding, bending, etc.)
the Revolver may not fit exactly eleven inches behind the opening of the auger tube, but there will not be
an adverse effect on the operation of the Revolver.
The Revolver rotates the chute 160 degrees. If possible, mount chute 25 degrees out from its downward
position. This will allow you to get full rotation from your Revolver.
Do not over-tighten cables or bolts. Over-tightening will add unwanted friction to moving parts and may
prevent chute from rotating.
The foot switch and foot switch harness use 16 ga. wire.
The relay is connected to the battery, foot switch, and linear actuator.
See electrical schematic on page 18 for proper power supply.
Cables are driven by a 12v DC 10 linear actuator located inside the actuator cover assembly.
Use care and keep all wiring clear of sharp edges and moving parts.
Maurer Mfg. recommends using grommets in any holes that are drilled to run wire. This will prevent the
wiring from making contact with sharp edges.
Page 6
6
2
1
3
3
4 4
3 4 5
4
3
Figure 1
PARTS LIST
Please order replacement parts by PART NO. and DESCRIPTION.
REF. PART
NO. NO. QTY. DESCRIPTION
1. 1AFC02CVB00 1 44 Cable
2. 1AFC02CBDF0 1 74.38 Cable
3. 1AFC05F0000 4 3/8 Center Lock Nut
4. 1AFC12F00L5 4 3/8 x 3/4 Hex Head Bolt
5. 1AFC18F0000 2 3/8 Hex Nut Nylock
6. R5A000043_0 1 Actuator Cover Assembly - 10 Stroke, Tall
7. R5A000049_0 1 Auger Sleeve Assembly - CIH14
8. R5A000051_0 1 Drive Ring Assembly - CIH 14
Page 7
REVOLVER ASSEMBLY
STEP ONE
Using an 8mm wrench or flat head screwdriver remove the two clamps from the chute and remove chute.
Remove grain saver door using a 13mm wrench. Remove bearing hanger bolts using a 13mm wrench. Use a
16mm wrench to loosen auger light band and slide back if needed. This will allow the Revolver sleeve to slide
on with ease.
NOTE: Factory chute will be reused. Factory grain saver door does not get reused.
STEP TWO
Make sure all 1/2 bolts are removed from legs of
sleeve. There is a dimple cut on the inside of the
sleeve ring where the legs will meet when fastened
SLEEVE
together. It is clearance for the weld on the top of
the auger tube. With the legs of the sleeve pointing
up, slide sleeve onto auger tube until the sleeve ring
is 11.00 past the opening on the bottom of the
auger tube. Fasten four 1/2 bolts to legs on sleeve.
See Figure 2. 1/2 NUTS & BOLTS
STEP THREE
With the sleeve secured, place the face of drive ring
and drive ring spacer against face of sleeve ring and
fasten the drive ring retainers, spacers, and bush-
Figure 2
ings to the drive ring using the 3/8 x 2 hex bolts
and 3/8 nylock nuts provided. DO NOT over-tighten
bolts. Again, this could cause added friction. There
should be a 1/16 gap between the drive ring and SLEEVE
sleeve ring. This will allow the drive ring to rotate
smoothly. If there is no gap, back-off nuts until the
drive ring rotates with ease. See Figure 3. Re-
attach bearing hanger bolts that were removed in
Step 1. DRIVE RING
STEP FOUR
Place the actuator cover assembly on sleeve where
cover mounts are located. With the cable end of the
actuator cover over the drive ring assembly, secure SPACER
actuator cover using 3/8 x 3/4 hex head bolts and
3/8 lock nuts provided. See Figure 4.
Figure 3
Page 8
STEP FIVE
With actuator cover assembly secured, place
COVER ASSEMBLY
threaded end of cables through bushings on drive
ring and fasten with 3/8 nylock nut. See Figure 7.
Avoid over-tightening cables or tightening one
cable more than the other. This will cause the
cable trolley to prop up on one end. The cable
trolley should be sitting parallel with the actuator
cover. Use Figures 5A and 5B as a reference.
STEP SIX
Install factory plastic chute on drive ring assembly
approximatly 25 degrees out from its downward
position. See Figure 7. There is a 4.00 piece of flat
bar welded on the seam of the ring that will line up
with the split in the chute. Tighten clamps that were
Figure 4
removed in step one.
Incorrect
Figure 5A
Correct
Correct
Figure 5B
Page 9
CABLE ROUTING AND CHUTE MOUNTING
NOTE: Use Figures 6 & 7 to help with cable routing and securing threaded ends of cables to drive ring.
Figure 6
Figure 7
NOTE: Chute should line up with dashed line in Figure 7 when actuator is fully extended.
Page 10
3
1
1
1
Figure 8
PARTS LIST
Please order replacement parts by PART NO. and DESCRIPTION.
REF. PART
NO. NO. QTY. ASSY. DESCRIPTION
1. 1AFC12HAAD5 4 1/2 x 1-1/4 Hex Bolt
2. 1AFC18H0000 4 1/2 Nylock Nut
3. R5A000048_0 1 Auger Sleeve Weldment - CIH 14
_ Substitute S for Red or L for Black
Auger Sleeve Assembly Parts List
Page 11
2
2
4 4
2 1
1
4 2
1
3
Figure 9
PARTS LIST
Please order replacement parts by PART NO. and DESCRIPTION.
REF. PART
NO. NO. QTY. ASSY. DESCRIPTION
1. 1AFC12FBA05 8 3/8 x 2 Hex Bolt
2. 1AFC18F0000 8 3/8 Hex Nut Nylock
3. 1AR00000208 1 Drive Ring Spacer - CIH 14
4. R5A000020_0 4 Drive Ring Retainer Assembly
5. R5A000050_0 1 Drive Ring Weldment - CIH 14
_ Substitute S for Red or L for Black
Drive Ring Assembly Parts List
Page 12
7 6
10
6
6
10
6
12 11
2
4
3
3 6 10
1
1
8
9
9
5
Figure 10
PARTS LIST
Please order replacement parts by PART NO. and DESCRIPTION.
REF. PART
NO. NO. QTY. ASSY. DESCRIPTION
1. 1AFC04HBAD5 2 1/2 x 2-1/4 Carriage Bolt
2. 1AFC05H0000 2 1/2-13 Center Lock Nut
3. 1AFC12HAAL5 3 1/2 x 1-3/4 Hex Bolt
4. 1AFC12HBA05 1 1/2 x 2 Hex Head Cap Screw, GR 5
5. 1AFC12HCA05 1 1/2 x 3 Hex Bolt
6. 1AFC18H0000 5 1/2 Nylock Nut
7. 1AQAR000002 1 Pinch Point Decal
8. 1AYE07010Z1 1 Electric Actuator - 10 stroke, 10:1
9. 1AU00000606 2 Bolt Bushing - Trolley Bottom
10. R5A000015_0 3 Sheave Assembly
11. R5A000031_0 1 Actuator Trolley Assembly
12. R5A000042_0 1 Actuator Cover Weldment - 10, Tall
_ Substitute S for Red or L for Black
Actuator Cover Assembly Parts List
Page 13
2
Figure 11
PARTS LIST
Please order replacement parts by PART NO. and DESCRIPTION.
REF. PART
NO. NO. QTY. ASSY. DESCRIPTION
1. 1AR00000203 1 Drive Ring Retainer Spacer
2. 1AU00000604 2 Drive Ring Retainer Bushing
3. R3A000032_0 1 Drive Ring Retainer
Page 14
3
Figure 12
PARTS LIST
Please order replacement parts by PART NO. and DESCRIPTION.
REF. PART
NO. NO. QTY. ASSY. DESCRIPTION
1. 1AL00H09000 1 Sheave Bushing
2. 1AR00000200 1 Cable Sheave
3. R3A000034_0 1 Cable Retainer
Page 15
6
5
2
Figure 13
PARTS LIST
Please order replacement parts by PART NO. and DESCRIPTION.
REF. PART
NO. NO. QTY. ASSY. DESCRIPTION
1. 1AR00000201 1 Trolley Top Spacer - Plastic
2. 1AR00000202 1 Trolley Bottom Spacer - Plastic
3. R3A000035_0 1 Trolley Top
4. R3A000058_0 1 Actuator Trolley Bottom
5. R3A000071_0 1 Actuator Trolley Spacer
6. R5A000015_0 2 Sheave Assembly
_ Substitute S for Red or L for Black
Actuator Trolley Assembly Parts List
Page 16
4
10
3
2 7
1
9
Figure 14
PARTS LIST
Please order replacement parts by PART NO. and DESCRIPTION.
REF. PART
NO. NO. QTY. ASSY. DESCRIPTION
1. 1AEF0024602 1 Strain Relief - Dome Nut, 1/2 NPT
2. 1AEF0024641 1 Strain Relief Lock Nut
3. 1AES0000L2S 1 Lektro-Lok Foot Switch, L-2-S
4. 1AESR10012V 1 RF Relay
5. 1AEXD000120 1 Foot Switch Harness - 10
6. 1AEXD0000384 1 Power Harness - 32
7. 1AEXD000480 1 Actuator Harness - 40
8. 1AR58GROMET 1 5/8 Grommet
9. 1AEU0023506 1 Alternator Boot
10. R3A000080L0 1 Foot Switch Riser
Page 17
NOTE: White wires are shown as a solid red line.
Green wires are shown as a dashed red line.
)2276:,7&+
White
& Green
:($7+(53$&.
&211(&7,21
3$&.$5'
5(/$<
%
$
:($7+(53$&.
&211(&7,21
3$&.$5'
%$77(5<
$&78$725
Figure 15
Page 18
CIH 120 SERIES WIRE ROUTINGS AND CONNECTIONS
NOTE: Use the following steps when routing wires and connecting to relay.
WARNING: Use caution when routing all wiring to the relay. Avoid moving parts and sharp
surfaces that can damage the wires.
STEP ONE
Open left front body panel and locate hydraulic block splash guard. See Figure 16. You will need to drill two 5/
16 holes 3.75 apart. Using 3/8 & 7/16 wrenches, mount the relay on the splash guard using the 1/4 x 1
flange bolts and 1/4 lock nuts provided. Posts on relay should be angled downward towards cab once
mounted.
STEP TWO
Place foot switch and foot switch riser in cab where desired. Do not attach foot switch to foot switch riser until
after the foot switch harness has been routed.
STEP THREE
From relay, run foot switch harness over to cab. Run harness underneath cab and over to front corner of cab
door. Use cable ties provided to secure harness as you go. Run harness inside cab through door opening and
connect to foot switch. Connect harness to foot switch. Attach connections to relay using a 10mm wrench.
The black wire will fasten to post 2, white wire to spade A, and green wire to spade C as shown in
Figure 15.
NOTE: You can run foot switch harness under floor mat in cab to conceal. Maurer Mfg. has also included a
strain relief and grommet for those who do not wish to run foot switch harness thru cab door.
STEP FOUR
Connect actuator harness to actuator located at end of unloading auger. Run harness along top of unloading
auger to unloading auger elbow. Use cable ties provided to secure harness to auger light wire as you go. At
elbow of unloading auger, use a cable tie to secure harness to elbow. See Figure 17. Run harness along
slope of grain tank and down to relay using cable clamps and factory bolts to secure harness to grain tank.
See Figure 18. Roll up any excess wire and use cable ties to suspend harness away from any moving parts.
The black wire will fasten to post 4 and white wire to post 3. See Figure 15.
NOTE: Make sure to leave slack in harness at auger elbow to prevent stretching when extending auger.
STEP FIVE
Open left rear body panel on combine and locate combine battery. Run power harness up red wire loom
located behind battery. See Figure 19. Use cable ties to secure harness as you go. Continue to follow red
wire loom towards cab and down to relay. Cut harness to length, separate red and black wiring back five
inches, then slide one alternator boot on red wire and one on black wire. Strip jacketing 1/2 on red and black
wires. Crimp 1/4 stud copper eyelet on each wire. The black wire will fasten to post 2 and red wire to post
1. Slide alternator boots up wire to cover posts 1 & 2. On combine battery, attach red wire to positive termi-
nal and black wire to negative terminal using a 13mm wrench. See Figure 15.
Page 19
hydraulic block
splash guard
relay
Figure 16
actuator harness
cable tie
actuator harness
Figure 17
Page 20
unloading auger elbow
actuator harness
cable clamp
cable clamp
relay
Figure 18
battery
red wire loom
Figure 19
Page 21
CIH 88 SERIES WIRE ROUTINGS AND CONNECTIONS
NOTE: Use the following steps when routing wires and connecting to relay.
WARNING: Use caution when routing all wiring to the relay. Avoid moving parts and sharp
surfaces that can damage the wires.
STEP ONE
On the left side of the cab from the operators platform, open access panel to locate where the relay will be
mounted. See Figure 20. You will need to drill two 5/16 holes 3.75 apart. With 3/8 & 7/16 wrenches, mount
the relay using the 1/4 x 1 flange bolts and 1/4 lock nuts provided. Posts on relay should be facing up once
mounted.
STEP TWO
Place foot switch and foot switch riser in cab where desired. Do not attach foot switch to foot switch riser until
after the foot switch harness has been routed.
STEP THREE
From relay, run foot switch harness under cab frame to front center of cab. Use cable ties provided to secure
harness as you go. Feed harness into cab thru knockout. See Figure 21. Inside cab, locate harness under
floor mat between the windshield and steering column. Connect harness to foot switch. Attach connections to
relay using a 10mm wrench. The black wire will fasten to post 2, white wire to spade A, and green wire to
spade C. See Figure 15.
NOTE: You can run foot switch harness under floor mat in cab to conceal. Maurer Mfg. has also included a
strain relief and grommet for those who would like to run the harness in from another location.
STEP FOUR
Connect actuator harness to actuator located at end of unloading auger. Run harness along top of unloading
auger to unloading auger elbow. Use cable ties provided to secure harness to auger light wire as you go. At
elbow of unloading auger, use a cable tie to secure harness to elbow. See Figure 17. Run harness along
slope of grain tank and down to relay using cable clamps and factory bolts to secure harness to grain tank.
See Figure 22. Roll up any excess wire and use cable ties to suspend harness away from any moving parts.
The black wire will fasten to post 4 and white wire to post 3. See Figure 15.
NOTE: Make sure to leave slack in harness at auger elbow to prevent stretching when extending auger.
STEP FIVE
Open left rear body panel on combine and locate combine battery. Run power harness up positive wire loom
located behind battery. Use cable ties to secure harness as you go. Continue to follow positive wire loom over
to cab and up to relay. Cut harness to length, separate red and black wiring back five inches, slide one alterna-
tor boot on red wire and one on black wire. Strip jacketing 1/2 on red and black wires. Crimp 1/4 stud copper
eyelet on each wire. The black wire will fasten to post 2 and red wire to post 1. Slide alternator boots up
wire to cover posts 1 & 2. On combine battery, attach red wire to positive terminal and black wire to negative
terminal using a 13mm wrench. See Figure 15.
Page 22
excess actuator harness
Relay
Figure 20
knockout
Figure 21
Page 23
unloading auger elbow
actuator harness
cable
clamps
Figure 22
power harness
battery box
Figure 23
Page 24
CNH CR SERIES WIRE ROUTINGS AND CONNECTIONS
NOTE: Use the following steps when routing wires and connecting to relay.
WARNING: Use caution when routing all wiring to the relay. Avoid moving parts and sharp
surfaces that can damage the wires.
STEP ONE
Open left front body panel and locate grain tank support channel. See Figure 24. You will need to drill two 5/
16 holes 3.75 apart. Using 3/8 & 7/16 wrenches, mount the relay as desired using the 1/4 x 1 flange bolts
and 1/4 lock nuts provided. Make sure posts on relay are easily accessible for attaching electrical connec-
tions later.
STEP TWO
Place foot switch and foot switch riser in cab where desired. Do not attach foot switch to foot switch riser until
after the foot switch harness has been routed.
STEP THREE
From relay, run foot switch harness under cab frame to front center of cab. Use cable ties provided to secure
harness as you go. Feed harness into cab thru knockout. See Figure 25. Inside cab, locate harness under
floor mat to the left of steering column. Connect harness to foot switch. Attach connections to relay using a
10mm wrench. The black wire will fasten to post 2, white wire to spade A, and green wire to spade C.
See Figure 15.
NOTE: You can run foot switch harness under floor mat in cab to conceal. Maurer Mfg. has also included a
strain relief and grommet for those who would like to run the harness in from another location.
STEP FOUR
Connect actuator harness to actuator located at end of unloading auger. Run harness along top of unloading
auger to unloading auger elbow. Use cable ties provided to secure harness to auger light wire as you go. At
elbow of unloading auger, use a cable tie to secure harness to elbow. See Figure 17. Run harness along
slope of grain tank and down to relay using cable clamps and factory bolts to secure harness to grain tank.
See Figure 22. Roll up any excess wire and use cable ties to suspend harness away from any moving parts.
The black wire will fasten to post 4 and white wire to post 3. See Figure 15.
NOTE: Make sure to leave slack in harness at auger elbow to prevent stretching when extending auger.
STEP FIVE
Open left rear body panel on combine and locate combine battery. Run power harness up red wire loom
located behind battery. See Figure 26. Use cable ties to secure harness as you go. Continue to follow red
wire loom towards cab and down to relay. Cut harness to length, separate red and black wiring back five
inches, then slide one alternator boot on red wire and one on black wire. Strip jacketing 1/2 on red and black
wires. Crimp 1/4 stud copper eyelet on each wire. The black wire will fasten to post 2 and red wire to post
1. Slide alternator boots up wire to cover posts 1 & 2. On combine battery, attach red wire to positive termi-
nal and black wire to negative terminal using a 13mm wrench. See Figure 15.
Page 25
support channel
Figure 24
knockout
Lower Front
of Cab
Figure 25
Page 26
red wire loom
battery
Figure 26
Figure 27
NOTE: Some CNH models may require purchasing a new discharge spout assembly from CNH dealership.
Refer to Figure 27 for OEM parts.
Page 27
OPERATION
The Maurer Revolver is designed to mount on the end of the combines unloading auger. The Revolver is also
designed to replace the factory grain saver door. Power is provided by the combines battery.
OPERATING SAFETY
Keep hands, feet, hair, and clothing away from all moving parts.
Before applying power to any equipment, clear the area of all bystanders.
Be sure all electrical components and connections are tight before and during operation.
STEP TWO
STEP TWO When you are ready to unload grain tank, extend the
Extend unloading auger so that it is away from combines unloading auger and use the foot switch
combine body and in position where you can best to rotate chute to the down position once unloading
see the Revolver from inside the cab. auger is fully extended.
STEP THREE
STEP THREE
Use the foot switch to rotate the chute up and down.
When finished unloading, use foot switch to rotate
Check for inconsistantcies in the rotating motion. If
chute back to the up postion and fold unloading
chute does not transition smoothly you may need to
auger in.
adjust nuts on the drive ring retainers and/or cables.
If the chute is operating as desired, your new Maurer
Revolver is ready for use in the field.
Page 28
Figure 22
Page 29
TROUBLESHOOTING
NOTE: Loosening the retainers too much can have a negative impact on how the spout will rotate. It may take
some time loosening and tightening bolts before you find an adjustment that allows the Revolver to
function properly.
5/6/09
Page 30