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Experimental validation of novel friction damper for anti-seismic control of civil structures
Experimental validation of novel friction damper for anti-seismic control of civil structures
44 TheStructuralEngineer Research
August 2014 Novel friction damper
Experimental
of designing structures with sufficient
strength capacity. This approach requires
the resistance of the individual structural
elements to be greater than the demand
associated with the extreme loading. In this
damper for
leads to more structural motion under
service loadings, thus placing greater
emphasis on serviceability. Moreover, the
experience of recent earthquakes has
proved that the cost of repairing structural
structures
of a new design philosophy, commonly
referred as ‘motion based structural design’.
This approach focuses on the motion
compliance within design requirements
— such as restrictions on displacements
and accelerations — and seeks optimal
deployment of material stiffness and
R. di Leo, L. Lecce, R. Pecora and F. Amoroso motion control devices to achieve these
Department of Aerospace Engineering, University Federico II of Naples, Naples, Italy requirements, as well as to satisfy strength
constraints. Structural motion control
represents the most effective technology for
Synopsis Focus then turned to the structural design motion based design1.
This work presents a new semi-active phase. 3D CAD was used to generate a Structural control devices are divided
friction damper device, based on digital mock-up of the device and structural into passive, active and semi-active control
piezoelectric technology, for the anti-seismic analyses were conducted using the finite systems. Popularity of passive and active
control of civil structures. element method. control systems has been growing and may
A civil structure, representative of a two The proposed device presents an original preclude the need to allow for inelastic
storey steel framed building, and a reference conceptual layout, characterised by a deformations in the structural system.
seismic excitation signal were used to size compact and easy allocation of the piezo Semi-active control systems are a trade-off
the semi-active friction damper. Matlab- actuator which is installed inside the piston between passive and active ones. These
Simulink® based software (EarthSim) was of the damper. A highly efficient transmission devices preserve the reliability of passive
implemented to simulate the response of the chain allows for the transfer of the control systems while taking advantage
steel frame to the seismic excitation, applied compression force generated by the piezo of the tunability typical of active control
at the base of the structure. The dynamic actuator, to four pads of friction material, systems2. Active and semi-active systems
response was evaluated both in the case preventing the motion of the piston along its are clearly more complex than passive
of the active device (controlled response) chamber. Theoretical performances were ones, since they embed sensors, control
as well as the non-active device. Different validated by means of experimental tests devices and actuators. The sensing system
configurations (in terms of the device’s carried out on a physical prototype, loaded measures either the displacements along
overall performance and control algorithm through a hydraulic test machine. the degrees of freedom or acceleration
parameters) were simulated for the active signals. The control algorithm regulates the
control system. In so doing, a reference Introduction magnitude of control forces at any given
configuration for the structural control The control of structures, subjected to time3. When only the structural response
system was determined by identifying seismic excitation, is a significant challenge variables are measured, the control
optimal values for control logic parameters, for civil/structural engineers. The classical configuration is referred to as ‘feedback
as well as for the damper’s preload and approach for the mitigation of seismic control’ since the structural response is
maximum force. hazards (‘strength based design’), consists continually monitored and this information
45
W Figure 3
Installation of
damper on steel frame
Choice of building, earthquake signal
and results of EarthSim simulations
In order to size the semi-active friction
damper with piezoelectric actuation and
subsequently to design the device, the
configuration of a reference civil structure
and a typical earthquake accelerogram were
assumed.
The structure is composed of a two-
storey steel frame at scale 1:219. The frame’s
pillars are characterised by HEA100 beams
while UPN100 are used as floor beams.
Each storey has a height of 2m and shows a
rectangular 2.4m x 3m plant shape (Figure
W Figure 4
Damper mock-up 1). The structure is also provided with lateral
reinforcements consisting of X-braced
angular bars with an ‘L’ section shape and
dimensions of 30 x 50 x 5mm. Each floor
is composed of a zigzag steel sheet with
a reinforced concrete slab, assuring the
inertial features of Table 1. The numerical
model of the structure was realised in an
MSC-Patran® environment and successfully
correlated with the experimental modes
coming from resonance tests carried out on
the reference structure19.
The selected seismic signal (Figure 2) is
unidirectional and is applied in the Y
W Figure 5
Damper with
cylinder in transparency
direction (Fig. 1). The signal belongs to a first
seismic class with a peak ground
acceleration (PGA) of 3.2ms–2.
A Matlab/Simulink tool (EarthSim) was
developed to simulate the dynamic response
of the structure (accelerations, velocities
and displacements) at each storey, to
seismic accelerations at its base. Two
specific modules were dedicated to the
simulation of the piezo-actuated friction
damper and to the control law, respectively.
In general, the use of EarthSim enabled the
authors to compare different solutions of
structural control, as well as to define the
performance requirements of the device
(after its proper modelling) and to optimise
In this paper, the preliminary design and the parameters related to the control logic.
structural sizing of a new semi-active friction Each floor of the frame was modelled with
damper with piezoelectric actuation are four nodes, located at the corners of the
presented. The device is characterised by an floor (Fig. 1). Each node was characterised
original conceptual layout, oriented toward by six degrees of freedom (totalling 48
a compact, easy and effective installation of degrees of freedom). Simulation with
the piezoelectric actuator. the semi-active device switched-off was
A single seismic signal, a reference carried out initially. Results pertaining to this
steel-framed two-storey structure and a configuration case (first configuration) are
specific installation layout of the damper summarised in Table 2. The table details
on the reference structure, have all minimum and maximum acceleration and
been initially chosen to tailor the device displacement at nodes, and minimum and
to a physical application scenario. The maximum acceleration and displacement
EarthSim code (an in-house developed between the storeys. A mean excelleration
software) was implemented for such a reduction of >20% at each storey became
purpose. The seismic signal was taken the design target.
from representative seismic accelerograms For the simulation of the dynamic
N Figure 6
FEM analysis: ANSYS model recorded in the vicinity of Naples. response with activated dampers (second
47
N Preload if e # x ^ t h + g # x: ^ t h # N Preload
N^ t h = *
respect to the uncontrolled case (Table 2). (1)
e # x ^ t h + g # x: ^ t h if e # x ^ t h + g # x: ^ t h 2 N Preload (2)
1° Conf 2° Conf % 1°-2° Conf 1° Conf 2° Conf % 1°-2° Conf 1° Conf 2° Conf % 1°-2° Conf 1° Conf 2° Conf % 1°-2° Conf
AMin –6.1 AMin –4.3 30% AMin –6.1 AMin –5.0 22% AMin –3.9 AMin –2.9 26% AMin –3.9 AMin –3.2 18%
AMax 5.2 AMax 3.9 25% AMax 5.2 AMax 4.3 17% AMax 4.0 AMax 2.9 27% AMax 4.0 AMax 3.3 17%
Mean improvement of acceleration (1st storey): 24% Mean improvement of acceleration (2nd storey): 22%
Node 5 and 8 (m) Node 6 and 7 (m) Node 9 and 12 (m) Node 10 and 11 (m)
1° Conf 2° Conf % 1°-2° Conf 1° Conf 2° Conf % 1°-2° Conf 1° Conf 2° Conf % 1°-2° Conf 1° Conf 2° Conf % 1°-2° Conf
SMin –0.018 SMin –0.007 60% SMin –0.018 SMin –0.007 60% SMin –0.033 SMin –0.013 61% SMin –0.033 SMin –0.013 61%
SMax 0.018 SMax 0.009 50% SMax 0.018 SMax 0.009 50% SMax 0.040 SMax 0.014 65% SMax 0.040 SMax 0.014 60%
Mean improvement of displacement (1st storey): 57% Mean improvement of displacement (2nd storey): 62%
AMin = Minimum acceleration of the node; AMax = Maximum acceleration of the node
SMin = Minimum displacement of the node; SMax = Maximum displacement of the node
ΔAMin 1st and 2nd storey (m/s2) ΔAMax 1st and 2nd storey (m/s2) ΔSMin 1st and 2nd storey (m) ΔSMax 1st and 2nd storey (m)
First config. Second config. First config. Second config. First config. Second config. First config. Second config.
• ΔA ; ΔA = minimum and maximum acceleration between the second and first storey, it is the minimum and maximum of the subsequent function: ΔA(t)=AII(t)-AI(t) with AII(t) and
Min Max
AI(t) medium displacement of the first and second storey of the structural frame.
• ΔS ; ΔS = minimum and maximum displacement between the second and first storey, it is the minimum and maximum of the subsequent function: ΔS(t)=SII(t)-SI(t) with SII(t) and
Min Max
SI(t) medium displacement of the first and second storey of the structural frame.
• Results of this table are obtained with EarthSim in the subsequent conditions of device and control logic: Maximum force generated by the damper = 13 000N; Preload of the damper
= 8800N; Working frequency of control logic = 15Hz; Parameter 'e' of control logic = 7*10000; Parameter 'g' of control logic = 7*1000.
49
W Figure 11
Hydraulic test machine
S Figure 12
Damper showing double
spherical joint
for the semi-active friction damper was The friction material for the four pads an amplitude of 1000V. The force produced
important. was supplied by Italian Brakes srl. Its friction was measured by a sensor, supplied by
All subcomponents of the chain coefficient with respect to a steel surface Piezomechanik. This sensor was part of the
were designed and manufactured to was equal to 0.4. General features of the stack electrically isolated from the rest of the
guarantee reduced deformations of the manufactured damper prototype are: piezoelectric actuator. In the range of preload
piezo under applied loads—enhancing (3000–6700N), the curve in Figure 9 shows
actuation performances. The decrease of • total mass: 85kg a region with a reduced slope, indicating a
performances resulting from the extension • cylinder length: 618mm reduced influence of preload on the force
of the piezo was calculated as: • piston stroke: ±65mm generated by the piezo. Subsequently, the
actuator was fed with signals at different
FMaxreal = FMaxExtensionZero – ^ PiezoStiff # Exsth = The damper was evaluated using the levels of voltage. Figure 10 data was obtained
10 000N– a 90 nm # 60nm k = 4600N
N (3) following criteria: from measurements performed with the
sensor implemented in the piezo device. In
• preload for the device (force generated this case the preload was fixed at 6700N. The
where: with piezo off): 9596N linear relaxation between force (generated by
FMaxreal = maximum force that piezo can • maximum variable control force due to the the actuator) and the voltage of the feeding
produce after extension piezo: 5244N signal is evident. For a preload of 6700N
FMaxExtensionZero = maximum force piezo can • maximum control force due to piezo and and a voltage of 1000V, the force produced
produce for a null extension (Blocking force) preload together: 14 840N21 is equal to 4072N. This value is close to the
PiezoStiff = stiffness of piezo actuator numerically estimated value of 4600N (Eqn.
Exst = extension of piezo, equal to total Experimental tests 3). The 12% difference between numerical
deformation of chain Experiements were carried out to verify the and experimental values was mainly attibuted
behaviour and performances of the damper. to the inevitable error in the estimation of the
The value of 60μm for the total Firstly, an experimental characterisation total deformation of the transmission chain.
deformation of the chain was evaluated on of the isolated piezo was performed. The The second stage in the experimental
the basis of iterative simulations performed maximum force generated was measured process involved the characterisation of the
in an ANSYS® environment. The maximum in relation to different preload values. The whole damper. The capability of the device to
force produced by the piezo was expected piezo was fed with a sinusoidal signal, generate a control force between its sliding
to be approx. 4600N (Eqn. 3). characterised by a frequency of 8Hz and surfaces was analysed. A test-bench was set
S Figure 13
Control force vs displacement (frequency 0.5Hz,
stroke ±5mm e V = 0)
S Figure 14
Control force vs displacement
Left: frequency 1Hz, stroke ±7.5mm e V = 0 Right: frequency 3Hz, stroke ±7.5mm e V = 500
Force (kgf)
1–5 ±2.5 0,5;1;2;3;4 0 30
16–20 ±5 0,5;1;2;3;4 0 30
51
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curves were plotted, in both damper passive
mode and semi-active mode cases (in the Acknowledgments
latter case the piezo actuator was fed The authors wish to acknowledge the Consorzio TRE for their valued collaboration in
with two different levels of tension: V=500 the framework of the research project, Tellus Stabilita, where the activities described in
volts and V=1000 volts). The semi-active this paper took place. Special thanks goes to Giuseppe Campanella and Mariacristina
contribution of the piezoelectric device to Spizzuoco from the Department of Science and Technique of Constructions of Naples
the force control was characterised by a University Federico II for having supported the experimental activities with excellent
maximum value of 4240N and was in good facilities and useful advice.
agreement with the numerical expectations.