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2D physical model tests for the design and the construction stages of the Coru a Outer Port Breakwater Spain
2D physical model tests for the design and the construction stages of the Coru a Outer Port Breakwater Spain
To cite this article: R. Gutierrez-Serret & J. Lozano (2013) 2D physical model tests for the
design and the construction stages of the Coruña Outer Port Breakwater (Spain), Journal of
Applied Water Engineering and Research, 1:1, 91-99, DOI: 10.1080/23249676.2013.832024
2D physical model tests for the design and the construction stages of the Coruña Outer Port
Breakwater (Spain)
R. Gutierrez-Serret∗ and J. Lozano
Harbours and Coastal Studies Centre, Studies and Experimentation Public Works Centre (CEDEX), Ministry of Public Works,
Antonio López 81, 28026 Madrid, Spain
(Received 21 May 2013; accepted 31 July 2013 )
At a height of 65 m and constructed using 150 t blocks, the Coruña Outer Port Breakwater is one of the largest break-
waters in the world – if not the largest! 2D and 3D tests on the main section and at the construction stages of the
Coruña Outer Port breakwater were conducted at CEDEX in 2007, 2008 and 2010. The aim of this paper is to present
the 2D tests performed in the CEDEX Large Flume in 2010 for validating the main breakwater section design, to
define temporary protections, and to establish the wave conditions at which works must be stopped for safety during
the construction. The paper includes the characteristics of the sections tested, the test flume and the model, scale effects
considerations, test methodology, the results and the breakwater behaviour during the storms registered until the time of
writing.
Coruña Outer Port, Spain NW [Noya F. 2008. New port facilities at Punta Langosteira, Spain. Marit. Eng. ICE. 161:101–
106; Pérez Freire JD, Alonso EM, Arquero FN, González VB, 2011. The projet of the new Outer Port of A Coruña, Spain.
PIANC, Yearbook; p. 225–240] is protected by a huge rubble mound breakwater: 3354 m long and 65 m high, designed for a
: 15.1 m significant wave and 18 s peak period. The main section, crowned with a concrete parapet at +25 m and maximum
depth at −40 m, comprises two layers of 150 t cubic blocks, two layers of 15 t cubic blocks, 1 t armour stone filters and a
riprap core. A layer of 50 t blocks was placed at the back with 5 t and 0.5 t armour stone filters. The breakwater construction
was accomplished by the end of 2012.
Keywords: breakwater design; construction and physical models; Coruña Outer Port
Figure 1. Coruña Outer Port. Layout and general view. Courtesy of Coruña Port Authority.
2.2. Construction stages (7) Core protected by one 150 t block layer with crown
Five construction stages were tested for temporary pro- berm.
tections (A): 1 t core protection armour stone, one of the
two layers −150 t blocks – and several layouts for crown 3. The waves
protections −150 and 50 t blocks (Figure 3).
The design wave for the main section was: significant wave
The following seven stages were reproduced for waves
height Hs = 15 m and peak period Tp = 18 s and, on the
at which the works must be stopped (B). Figure 4 shows
basis of this, two test storms were defined: Tp = 18 and 16 s.
stages 1, 4 and 7.
Each storm was created using successive sea conditions: Hs
increasing and four tide phases: low, mean (rising), high,
(1) Core protected by a 1 t filter layer. and mean (ebbing). The duration of each condition was
(2) Core protected by one 15 t filter layer, levelled set so that the number of waves generated (610–690) was
at +10 m. sufficient to ensure the section equilibrium state for those
(3) Core protected by two 15 t filter layer, levelled sea conditions. The test storms began at Hs = 8 m (≈50%
at +10 m. Hsdesign), this being gradually raised m. by m. until the
(4) Core protected by one 1 t filter layer with crown flume wave generation limit for the scale 1/30, reached
berm. Hs = 19.2 m (Tp = 18 s) and 20.7 m (Tp = 16 s). In all the
(5) Core protected by one 150 t block layer, levelled tests, a Jonswap spectrum was used with a peak parameter
at +10 m. γ = 3.3.
(6) Core protected by two 15 t filter layer, levelled For (A) temporary construction protections, tests were
at +10 m. performed with Tp = 20 s and Hs , increasing m by m, from
7 m up to the crown protection failure. Each storm was cre- 4.2. Similarity law, scale of the model and scale effects
ated in the same way as for the main section test. For (B) As is general practice, Froude’s similarity: Fm = Fp where
waves at which work must be stopped, testing was carried F = V /(g L)0,5 (V : waves celerity, L: cube blocks length.
out with Tp = 8, 10, 12, 16 and 21 s and Hs increasing from m:model, p: prototype), was used with a 1:30 geometric
1 m in 0, m steps until reaching the “stop criterion: water scale for the main section and 1:28.5 for the construction
must not reach the work platform”. 500 waves were repro- test. This was chosen considering: wave generation capac-
duced at a rate of Hmax = 1.9 Hs and for three sea levels: 3; ity; operating range of the flume wave gauges and pressure
4 and 5 m. model sensors; model size and scale effects.
The scale effects due to the elasticity forces (Fe ), sur-
face stress (Fσ ) and viscosity (Fμ ) can be disregarded. In the
4. The test case of Fe , because water can be considered virtually incom-
pressible. In the case of Fσ , because when the periods are
4.1. Test flume
greater than 0.5 s, as is habitual in maritime physical models,
The tests were conducted in the Large Flume at the CEDEX the wave movements are governed by gravitational action
Experimental Maritime Laboratory (Figures 5 and 6). The not by surface stress forces, and for Fμ , because Reynolds
main characteristics of these facilities are: 90 m long, 3.6 m model number (Re)m is > 3 × 104 for HD > 0.09 m, so the
wide and depth 6 > 4.5 m; wave generation rotating pad- model flow is turbulent.
dle (dry inner surface, 22.50◦ max. rotation, 300 Kw);
regular/irregular wave generation (max. height: 1.60 m) −3/2 g · H D · le
and active absorption reflected wave system. (Re)m = λ (Re)p ; (Re)p = . (1)
v
HD : Hs starting damage; le = (P/γ )1/3 (P: block weight; 4.4. Test wave calibration
γ : density); λ: geometric scale. Before the tests, waves were calibrated to create paddle
The effects of the core permeability, defined in the movements that would make it possible to reproduce waves
design specifications by Dmax = 100 kg and 5% max. size whose characteristics would adapt to the previously defined
D < 1 kg (D: grain core size), are also negligible, because JONSWAP spectrum. With a view to this, a record was
this element was modelled with sizes somewhat larger generated for each one of the waves and water levels whose
than those that there would be if the geometric scale were duration was such that the number of waves was sufficient
applied (Dm = Dp /λ × K, where K = 3.4 for the small for statistical analysis. Table 1 shows these records for the
sizes, K: stone size scalar multiplier; Hughes 1993). The main section test:
grain size distribution curve used can be seen in Figure 7.
Finally, the effects of scale on the measurement of pres-
sures on the parapet are also negligible because the design
selected – parapet protected by armour blocks (Figure 2) – 4.5. Characteristics of the model materials
prevents the waves from breaking over it and, so, there are
• Core
no impulsive forces exerted (“ventilated impact”).
The model grain size curve is shown in Figure 7. The
specific weight of the stone is γp = 2.62 gr/cm3 .
• Blocks and quarry stones
4.3. Water depth for the test The design prototype block density was γp =
The maximum depth at the breakwater main section toe is 2.4 t/m3 . To maintain the model/prototype density
around 40 m. A 1.40 m test depth was adopted (prototype: ratio, (γw )p /(γw )m = 1.025 must hold, so it was nec-
42 m for the main section and 39.9 m for the construction essary to manufacture (γw )m = 2.34 g/cm3 model
stages). As the zone bathymetry is fairly uniform and paral- blocks. Although blocks were constructed to reach
lel to the breakwater with a gradient ≈1.5%, an even model that density, this was not achieved, which meant that
seabed was selected for approximately one wavelength the correction model/prototype stability number (Ns)
from its toe. conservation had to be applied (Hudson et al. 1979),
Prototype Model
Block Weight (t) Density (t/m3 ) Cubic block side (m) Weight (g) Density (g/cm3 ) Cubic block side (cm)
Table 3. Characteristics of the quarry stone selected for the model (main section. 1:30 scale).
Prototype Model
Equivalent side Equivalent side
Quarry stone Weight (t) Density (t/m3 ) length (m) Weight (g) Density (g/cm3 ) length (cm)
for guaranteeing similarity in the systems: such a way that the quarry stone sizes, adapted to the char-
acteristics of the different layers, for the 1:30 scale (main
Hs Hs section), and the equivalent weights given by the expression
(Ns)m = (Ns)p ; = ,
· Dn50 m · Dn50 p
(1), determined the values shown in Table 3.
(2)
5. Model construction
where Dn50 = (P/γp )1/3 ; = (γa /γw ) – 1; Hsm / In all the models, construction began with the core, followed
Hsp = 1/λ by the filters; first the 1 t quarry stones, later the 2 layers of
and the model elements weight is obtained by 15 t blocks were placed over them by hand, making sure
that there were no smooth zones, so that the main armour
Pp (γa )m 3p γ
Pm = × × ; = − 1. (3) blocks could have a coarse support.
λ3 (γa )p 3m γw When constructing the main armour layer (150 t), a
placing pattern, using coordinates, was devised with 40%
Samples were taken from 80 of the 150 t blocks manufac- porosity as included in the project. The placing was done
tured following this criterion, the average values being: using a cable with a clamp that gripped the blocks and they
weight = 6.193 g, γ = 2.27 g/cm3 and equivalent side were taken suspended as far as the position defined by the
le = (P/γ )1/3 = 13.97 cm; 7.7 mm greater than by apply- coordinate, where they were released and deposited, once
ing the geometric scale [23.1 cm, ≈5% in prototype]. The they had made contact with blocks or the filter layer. The
same procedure was applied to obtain weights and sizes coordinates were established with an approximate gap of
for filter blocks (15 t), leading to identical increases for 1.50 m between the blocks in each row and in such a way
le ≈ 5%. In both cases, the deviation is allowable. Table 2 that they were in contact with the ones on the row below,
shows the model block characteristics. arranged in staggered formation. For the main section test,
The design information for the quarry stone to be used the 150 t blocks were laid with Hs = 3 m waves and mean
in the berm and the filters was γ ≈ 2.6 t/m3 . A selection tide: 2.50 m. Figure 8 shows various model construction
was made from the types and sizes available at CEDEX, in phases.
Figure 8. Core, filter and main armour layers (150 and 50 t). Construction phases.
96 R. Gutierrez-Serret and J. Lozano
To find out the characteristics of the main layer, porosity 6.2.2. Construction stages
(p = no blocks · block vol./armour vol), packing density For the temporary construction protections (A), the dam-
(φ = 1 − no layers ·kp · (1 − p); kp = 1.05) and placing age at each storm stage was not repaired and the fol-
density (d = no blocks/surface armour), were calculated lowing activities were performed: measuring the section
p = 0.37, φ = 1.32 and d = 0.034, for the main section. incident/reflected waves, counting the elements displaced
For all the models, the porosity turned out to be slightly in the section and photographs and video at the start, during
less than the 0.40 design value and the packing density was and at the end of each storm stage.
slightly above 1.20, the normal value for blocks placed ran-
domly. However, the values obtained validate the main layer
model. 6.3. Measuring pressure on the parapet
To measure parapet pressures and calculate wave forces,
6. Test methodology two pressure gauge bands were attached to its frontal face
(9 units) and base (3 units), located in the central zone,
6.1. Wave generation and measurement
25 cm apart in the model (7.5 m in the prototype). The
The waves generated were measured to make sure the model was exposed to Tp = 18 s storm (the worst). A stress
model characteristics were the same as the test storms. analysis made it possible to establish the moment for the
Measurements were analysed with the Mansard–Funke least favourable situation, which was generally the moment
method (Mansard & Funke 1980), at 50 Hz with 3 gauges of maximum horizontal force (Fx )max . The waves forces
to calculate Hs incident and reflected, and the GEDAP time series – vertical and horizontal – were computed by
application (NRC, Canada) being used. integration from the pressures measured in each sensor.
Figure 10. Overtopping. Tp = 18 s y Hs = 19 m. General view and close-up of the back armour layer.
the berm profile adapting to the armour layer profile, were measured, and the forces calculated, yielding
yet fulfilling its support function. for Hs = 15 m and high tide: (Fx )max = 84.42 t/m
• Back armour layer (50 t blocks). and (Fy ) = 67.39 t/m (Figure 10) and for 19 m:
As the breakwater can be overtopped, this zone (Fx )max = 121.22 t/m and (Fy ) = 100.24 t/m. These
was the most sensitive. Major overtopping made the values are not very high, because the parapet is
blocks descend but not fall. For 18 s, the descent crowned at the same elevation as the main armour
began at Hs = 15 m; affecting 2 blocks for Hs = layer (+25).
19 m, without any filter loss. For 16 s, the descent • Overtopping tests
occurred for Hs = 18 m (much less than for 18 s). The overtopping for both storms starts for Hs =
9 m at high tide. For Tp = 18 s and Hs = 15 m,
Regarding the overtopping effect on this armour layer, it 11.80% of the waves overtop the breakwater and 32%
must be stressed that in the 3D tests conducted in the multi- for Hs = 19 m. Figure 10 shows waves overtopping.
directional wave flume, this element failed in certain zones
because the blocks slid, which, as has been pointed out, did
not occur in the 2D tests. This failure was a result of the
7.2. Construction stages
overtopping concentration in the zones where the obliquely
incident waves and the running waves along the breakwa- (A) Temporary protections during construction
ter came together. This circumstance made it necessary to Phase 2 was the best performing. It failed for
extend the armour layer and provide a support berm at an Hs = 11 m-Tp = 20 s. Other stages failed for Hs =
elevation deep enough to ensure that the overtopping impact 9–10 m (Figure 11).
did not destroy this element. These circumstances reveal the (B) Wave height at which the works must be stopped
need for 3D tests for breakwaters that can be overtopped. for the worker’s safety.
The first overtopping was for Hs = 1.35 m at
• Pressure measurement tests on the parapet Stage 1, with 5.0 m water level and Tp = 21 s. The
In storm Tp = 18 s, adopted to determine the highest overtopping was for Hs = 6.92 m at Stage
parapet stresses, the pressures – face and base – 7, level 3.0 m and Tp = 21 s.
98 R. Gutierrez-Serret and J. Lozano
to study the behaviour of its singular points (head, is currently Head of the Laboratory Marine Structures Department
layout changes or typology, etc.) and the overtopping at the Maritime Experimentation Laboratory of the CEDEX Cen-
effect on its rear side, as appropriate, generating the tre for Harbours and Coastal Studies. He has developed numerous
port and coastal physical model tests and has planned and directed
wave incidence directions that may affect the struc- all performed in the Laboratory from his post as Head of the
tures and not just the perpendicular area, as in 2D Department of Maritime Structures. He is also responsible for the
tests. management and maintenance of the facilities and the experimen-
tal test equipment. Furthermore, he has developed works to study
prototype breakwater behaviour in various Spanish harbours.
Acknowledgements
We thank the State Ports Public Body and Coruña Port Authority References
for entrusting CEDEX with these tests.
CEDEX. 2007. Behavior of the breakwater of the Coruña Outer
Port. Sensitivity tests against extreme conditions (In Spanish.
Unpublished).
Supplemental data CEDEX. 2008. Test, in large scale flume, of the type section and
Supplemental data for this article can be accessed here: construction phases of the breakwater main section of the
http://dx.doi.org/10.1080/23249676.2013.832024. Coruna Outer Port (In Spanish. Unpublished).
CEDEX. 2010. Construction phases study in the main section
of the breakwater of the Coruña Outer Port (In Spanish.
Notes on contributors Unpublished).
Ramón M. Gutiérrez Serret received his Doctorate from the Poly- Hudson RY, Herman FA, Sager RA, Whalin RW, Keulegan GH,
technic University of Madrid. He is an Associate Professor at Chatham CE, Hales LZ. 1979. Coastal hydraulic models.
the Technical School of Public Works Engineering (Polytech- Special report no 5. Vickburg (MS): US Army Engineer
nic University of Madrid) teaching the subject of Projects and Waterways Experiment Station.
Planning of Works. He is currently Head of the Maritime Exper- Hughes SA. 1993. Physical models and laboratory techniques in
imentation Laboratory of the CEDEX Centre for Harbours and coastal engineering. Singapore: World Scientific.
Coastal Studies. During this period the Laboratory has devel- Losada MA, Desire JM, Alejo LM. 1986. Stability of blocks
oped numerous port and coastal physical model tests and ship breakwater armour units. J Struct Eng. ASCE. 112(11):2392–
manoeuvring studies. He has also been in charge of several har- 2401.
bour and marine feasibility studies in Spain and Latin America Mansard EPD, Funke ER. 1980. Measurement incident-reflected
(Chile, Nicaragua and Colombia) and is the CEDEX representative spectra using a least square method. 17th coastal engineering
for the HYDRALAB network and the Iberoamerican Network of conference; Sydney, Australia, p. 154–172.
National Institutes of Engineering and Hydraulic Research. He is Negro V. 2002. Diseño de diques rompeolas. Colegio de Ingenieros
Secretary General of the International Association for Engineering de Caminos, Canales y Puertos, editor. Colección Senior No
and Hydroenvironment Research (IAHR). 28. Madrid.
Noya F. 2008. New port facilities at Punta Langosteira, Spain.
José Lozano Pedroche holds a Public Works Engineering Degree Marit. Eng. ICE. 161(MA3):101–106.
and a Civil Engineering Degree from the Polytechnic University Pérez Freire JD, Alonso EM, Arquero FN, González VB. 2011.
of Madrid. He is also a Professor of the Master in Port and Coastal The project of the new Outer Port of A Coruña, Spain.
Engineering, developed at the CEDEX from 2000 until 2009. He PIANC, Yearbook; p. 225–240.