LIBRARY. NIE. MYSURY usy (CP EET Trt) ‘THE NATIONAL INSTITUTE OF ENGINEERING, MYSURU ~ 8 (An Autonomous Institute Affiliated to VTU, Belagavi) Fifth Semester B.B. Makeup/Summer Term/Grade Improvement/Backlog Registered Oct 2020 ME0454 Time: 3 Hrs Max, Marks: 100 ign of Machine Elements — 1] Note: Answer all the questions. Use of Data Handbook is permitted. Missing data if any ean be suitably assumed. Refer to Figure for Q. Nos. 1(¢), 6(¢). Q.No. Cogat. COs Questions Marks Level | L.a), L2 , COL Discuss the important factors to be considered for the selection of 3 | materials for the design of machine elements. b) 3 COI A mild steel shaft of 50 mm diameter is subjected to a bending 6 moment of 2000 N.m and a torque ‘T’. If the yield strength of the steel is 200 MPa, find the maximum torque it can transmit without causing yielding of the shaft according to (i) maximum shear stress theory (ii) Von-Mises theory. | © L3_ {COI |A box spanner as shown in Fig. Q. 1(¢) is used to tighten the nut, 6 i The diameter of spanner rod is 40 mm and its length is 250 mm, The radius of crank is 200 mm. A 50 N hammer strikes the end of the crank from an height of 60 mm, Determine the impact shear stress induced in the nod and also max angle of twist. Take G = 80 GPa. ay 12 [C02 ‘Explain the salient features of a typical fatigue curve for plain. 5 } ‘carbon steel. What is endurance limit? b) LI CO2 What is the significance of mean stress and stress amplitude in. 2 design for fatigue loading? y ©) 13 CO2 A pulley is keyed to a shaft midway between two bearings. The 8 shaft is made of cold drawn steel for which the ultimate strength is i 550 MPa and the yield strength is 400 MPa. The bending moment at the pulley varies from — 150 N.m to 400 N.m and the torque varies from ~ 50 N.m to 150 N.m. Obtain the diameter of the shaft for an infinite life. The fatigue stress concentration factors for the keyway at the pulley in bending and torsion are 1.6 and 1.3 respectively, Take FOS = 1.5, size factor = 0.85, surface factors = 0.88 load correction factors = 1 for bending, 0.6 for torsion. 3.4) L2 "CO2 What is key of equal strength? Explain. 3 b) L4 CO2_ Design a shaft to transmit 20 kW of power at 150 rpm. The shaft is 12 mounted between two bearings C and D which are 1m apart. It receives the power through a 20° involute gear “B' which is3.0) a) 4.a) by 4.0) 4) 12 L4 13 L4 13 co2 co2 co3 CO3 cO3 cO3 mounted at 350 mm to the right of the right side bearing. The tangential force on this gear is vertically upwards. The power is transmitted through a pulley “A” to another pulley of equal diameter placed below it. This pulley is mounted 250 mm left to the left hand bearing. The ratio of belt tensions is equal to 2.5. The gear and pulley weigh 900 N and 2700 N respectively. The gear has pitch circle diameter of 750 mm and the pulley has a diameter of 1250 mm. ‘The permissible shear stress considering keyway effect for the shaft material is 63 MPa. Take Cn =2 and C,= 1.5. OR A rectangular cross section key 12 x 8 x 40 is used to transmit 10 kW at 1000 rpm from a shaft of diameter 40 mm. If the allowable shear and rushing stress for key material is 50 MPa and 100 MPa respectively. Predict if this key can be used. A shaft is supported between two bearings 1 m apart. A 600 mm diameter pulley is mounted at a distances of 300 mm to the right of left hand bearing and this drives a pulley directly below it with the help of belt having maximum tension of 2250 N. Another pulley of 400 mm diameter is placed 200 mm to the left of the right hand bearing and is driven with the help of electric motor, which is placed horizontally to the right and rotates clockwise viewed from left hand bearing side. ‘The angle of contact for both pulleys is 180° and pt = 0.24, Design a solid shaft if allowable direct stress is 63 MPa and shear stress is 42 MPa. Assume there is no loss of torque and the load is applied gradually. Design a socket and spigot type cotter joint to connect two rods. subjected to a steady load of 30 KN. The allowable stresses in tension = 50 MPa, shear = 35 MPa and crushing = 90 MPa, Draw a neat sketch with all major dimensions Two plates 15 mm thickness are joined by a double riveted double cover butt joint with zig zag riveting. The diameter of rivet is 24 mm and the pitch is 80 mm. Compute the strength of joint in all ‘modes of failure and also find joint efficiency. Take o = 100 MPa, += 60 MPa and o- = 120 MPa. OR Two lengths of mild steel tie bar having width 200 mm and thickness 12.5 mm are to be connected by butt joint with double cover plates. Design the joint if the permissible stresses are 80 MPa in tension, 65 MPa in shear and 160 MPa in crushing, Draw a neat sketch of the joint. A plate 100 mm wide and 12.5 mm thick is to be welded to another plate by parallel fillet weld. The plates are subjected to load of 50 KN. Find the length of the weld if maximum stress should not exceed 56 MPa, Compare the solution for the case of fatigue loading. 2 10 101a 6.a) 12 ») 13 “e) 14 co2 co2 co2 co3 cO3 co3 IBPARY, ME, Gy oLay Differentiate between simple and differential band brake. A multiple disc clutch, steel on bronze, is to transmit 4.5 kW at 750 rpm. The inner radius and outer radius of contact are 40 mm and 70 mm respectively. The clutch operates in oil with coefficient of friction 0.1. The average allowable pressure is 0.35 N/mm? Compute (i) No of steel and bronze dises (ii) Axial force required to engage the cluich (iii) Actual average pressure Design a rigid type flange coupling to transmit 20 kW at 1000 rpm. Take allowable shear stress for CI flange 6 MPa. The shaft, keys and bolts have allowable shear stress of 100 MPa. (*Do not design key) Explain over hauling and self locking of screws. An electric motor driven power screw moves a nut in a horizontal plane against a force of 75 kN at a speed of 300 mm/min, The screw has a single square thread of 6 mm pitch on a major diameter of 40 mm, The coefficient of friction is 0.1. Estimate the power of the motor. A bracket is bolted to wooden plank as shown in Fig. Q. 6(¢). All bolts are id having an allowable shear stress of 60 MPa. Compute the size of bolts required. the various modes of feilure of knuckle What are splined shafis? When do you prefer it over keyed shaft? What are compound screws? Explain.