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International Journal of Biological Macromolecules 172 (2021) 330–340

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International Journal of Biological Macromolecules

journal homepage: http://www.elsevier.com/locate/ijbiomac

Novel alginate-cellulose nanofiber-poly(vinyl alcohol) hydrogels for


carrying and delivering nitrogen, phosphorus and potassium chemicals
Shiliang Liu a,b,⁎, Qinglin Wu b,⁎⁎, Xiuxuan Sun b, Yiying Yue c, Brenda Tubana d, Rongjie Yang a, Huai N. Cheng e
a
College of Landscape Architecture, Sichuan Agricultural University, Chengdu, Sichuan 611130, China
b
School of Renewable Natural Resources, Louisiana State University Agricultural Center, Baton Rouge, Louisiana 70803, United States
c
College of Biology and the Environment, Nanjing Forestry University, Nanjing 210037, China
d
School of Plant, Environmental, and Soil Sciences, Louisiana State University Agricultural Center, Baton Rouge, LA 70803, United States
e
Southern Regional Research Center, USDA Agriculture Research Service, New Orleans, LA 70124, United States

a r t i c l e i n f o a b s t r a c t

Article history: Novel nanocomposite hydrogels were successfully prepared by blending and crosslinking sodium alginate (SA),
Received 9 October 2020 poly(vinyl alcohol) (PVA) and cellulose nanofibers (CNFs) in the presence of a fertilizer formulation containing
Received in revised form 9 January 2021 nitrogen (N), phosphorus (P) and potassium (K). The hydrogels had a macroporous flexible core and a micropo-
Accepted 11 January 2021
rous semi- interpenetrating polymer network (IPN) shell. The crystalline nature of the NPK chemicals was
Available online 13 January 2021
retained in the hydrogel nanocomposite network. Furthermore, the SA/CNF/PVA-based hydrogels showed a
Keywords:
higher water-retention capacity in both deionized water and mixed soil. The swelling behavior in various phys-
Alginate-cellulose nanofiber-poly(vinyl alco- iological pH, salt and alkali solutions exhibited good sensitivity. The NPK release from SA/CNF/NPK and SA/CNF/
hol) hydrogel PVA/NPK hydrogels was controlled by Fickian diffusion in both water and soil based on the Korsmeyer-Peppas
Slow-release of chemicals release kinetics model (n < 0.5). Therefore, the prepared hydrogels have the potential for applications in
Swelling kinetics drought-prone and/or fertilizer-loss regions for future development of precision agriculture and horticulture.
© 2021 Published by Elsevier B.V.

1. Introduction losses [4,9,10]. The SRFs offer more advantages compared with conven-
tional fertilizers, such as reducing environmental pollution, continuous
Growing global population relies on modern agriculture and quick- fertilizer supply, and increasing fertilizer use efficiency by plants
acting fertilizers to satisfy mankind's huge food needs [1]. However, ex- [2,11]. Meanwhile, water resources pose an important limiting factor
cessive use of synthetic fertilizers and large amounts of chemical for agricultural production; thus, novel nanomaterials capable of high-
leaching from fertilized soil have caused serious environmental prob- efficiency water management have attracted a lot of attention. In
lems worldwide [2–4]. For example, overuse of inorganic mineral fertil- drought-prone regions, in particular, the combination of water-
izers containing nitrogen (N), phosphorus (P) and potassium (K) has retaining characteristics and specific SRFs can help improve water and
led to soil property deterioration (e.g., degradation of soil structure) nutrient retention in sandy soils, enhance soil permeability and micro-
and/or water contamination (e.g., eutrophication) in the estuaries and bial activity, and reduce irrigation frequency and environmental pollu-
coastal regions due to their high mobility property [4–6]. One solution tion [1,12].
is to reduce fertilizer use, but this action affects crop yields. The reduc- In recent years, hydrogels have been widely studied because of their
tion of fertilizer losses through the use of substrates that can control re- abilities in controlling release of active components and improving
lease and maintain moisture has been considered a promising water retention [13–15]. Because of their resistance to biofouling, bio-
alternative in recent years [4,7,8]. In this regard, slow-release fertilizers compatibility and resource-rich properties, hydrogels prepared using
(SRFs) are designed to gradually release fertilizers for plant absorption biopolymers (e.g., cellulose, alginate, and other polysaccharides) have
to meet the plant's nutrient requirements, while reducing fertilizer been widely investigated for bioengineering and agricultural purposes
[13,16,17]. Among these, sodium alginate (SA), a linear polymer con-
taining poly(guluronate) (G) and poly(mannuronate) (M) units in M-
⁎ Correspondence to: S. Liu, College of Landscape Architecture, Sichuan Agricultural M, G-G, and M-G blocks, has been often utilized in many potential fields
University, Chengdu, Sichuan 611130, China. due to its gel-forming properties with divalent cations (e.g., Ba2+ and
⁎⁎ Correspondence to: Q. Wu, School of Renewable Natural Resources, Louisiana Forest
Products Development Center, 227 Renewable Natural Resources Building, Baton Rouge,
Ca2+) [10,13,18]. Alginate is also a pH-sensitive biopolymer with pen-
LA 70803, United States. dant carboxylic groups that accept and provide protons with changing
E-mail addresses: liushiliang9@163.com (S. Liu), qwu@agcenter.lsu.edu (Q. Wu). pH values in aqueous solutions [15,18,19]. Moreover, studies have

https://doi.org/10.1016/j.ijbiomac.2021.01.063
0141-8130/© 2021 Published by Elsevier B.V.
S. Liu, Q. Wu, X. Sun et al. International Journal of Biological Macromolecules 172 (2021) 330–340

confirmed that alginate-based materials are excellent adsorbents and (>18 M Ω cm; Merck, Darmstadt, Germany) was used to prepare the
are commonly used to remove water contaminants such as metal ions, samples.
enzymes, and fertilizers in recent years [14,20–22]. However, cation ex-
change can lead to decomposition of the alginate-based hydrogel beads.
2.2. Preparation of SA-based hydrogel beads
For example, the exchange of calcium (Ca) ions with monovalent ions
(such as sodium ions) can affect the crosslinking in alginates [13,23].
SA-based hydrogel beads were synthesized by crosslinking SA and
As a solution to this problem, poly(vinyl alcohol) (PVA) has been
CNF with a CaSO4 solution in the presence of PVA and NPK fertilizer
employed in the formation of chemically or physically cross-linked
(equivalent to 20 N, 20 P and 20 K) (Table S1). First, the 1.5% SA solution
hydrogels, taking advantage of PVA's large numbers of hydrophilic hy-
was added to the formed 0.5 wt% CNF suspension. The mixture was then
droxyl groups [23,24]. The outstanding properties of PVA, such as its
stirred at room temperature until a homogeneous suspension was ob-
simple production process, high chemical resistance, and biodegradabil-
tained. Second, 0.5% PVA solution was prepared by adding pure PVA
ity, make it ideal for agricultural and biomedical applications [25]. How-
powder slowly into deionized water and the mixture was then heated
ever, poor mechanical properties of PVA-SA hydrogels still hinder their
to 90 °C for 2 h using a magnetic stirrer hotplate (Corning Corp., Corning,
wide-spread applications [26].
NY, USA). The amount of deionized water lost during the heating pro-
Incorporating clay, metal, carbon nanotubes and other micro/nano
cess was measured after cooling, and additional water was added to
particles can help reinforce the mechanical properties of hydrogels
the PVA solution to maintain its original concentration. The prepared
[27,28]. Compared with inorganic materials, cellulose nanomaterials
0.5% PVA solution and dissolved 1.5 wt% NPK solution were added to
(CNMs) are sustainable and can offer better mechanical properties
the prepared SA/CNF mixture with constant stirring. Third, the
due to their high aspect ratio, large surface area, and potentially reactive
crosslinking method [11] was used to encapsulate NPK fertilizer within
surface [29,30]. As a major type of nanosized cellulose, cellulose nanofi-
the hydrogels. After being stirred with a Teflon-coated magnetic stir bar
bers (CNFs) can help crosslink PVA-SA matrix to form stable gels
at 500 rpm min−1 for 5 h, homogeneous SA/CNF/PVA/NPK suspensions
[14,31], and the gels were reported to show higher mechanical
were obtained. Each prepared homogeneous suspension was loaded in
strengths and storage moduli compared with pure polymers synthe-
two plastic syringes, and a two-channel syringe pump (Chemyx Fusion
sized using irradiation techniques [32]. Previously, Yue et al. [14] dem-
100T, Stafford, TX, USA) was used to push the suspension through two
onstrated that SA/PVA-based hydrogels were significantly reinforced
20-gauge needles at a flow rate of 15 mL min−1 into a beaker containing
by CNFs, presenting higher (about three times) compressive strength
400 mL of 0.1 wt% CaSO4 solution. The CaSO4 solution was made into a
than that of pure polymer hydrogels. In addition, CNFs with a high mod-
homogeneous solution using deionized water and allowed to stand
ulus of elasticity act as a mitigating agent for crack propagation, thereby
overnight before use. The vertical distance between the needle and
inhibiting the destruction of hydrogels during stressing [33]. Currently,
the surface of the CaSO4 solution was approximately 20 cm. During
some published work [14,32–35] dealt with SA/CNF-based hydrogels.
this process, CaSO4 solution in the beaker was gently agitated mechan-
For example, Yue et al. [14] studied the Ca2+-crosslinked PVA/SA sys-
ically to prevent mutual adhesion among the hydrogel beads. The ter-
tem, but the work did not involve the fertilizers' slow-release behavior
polymer hydrogel beads formed were allowed to cure in the same
from the hydrogels. Kumar et al. [36] only evaluated the influences of
CaSO4 solution for 12 h with stirring at room temperature. The
crosslinking functionality on cellulose nanocrystal (CNC) reinforced
hydrogels were then collected and washed three times with deionized
SA/PVA hybrid scaffolds. However, few studies have focused on the ap-
water to remove residual Ca ions. The diameters of 20 hydrogel beads
plication of SA/CNFs-derived hydrogels in the presence of PVA cross-
were measured using an optical microscope system (Carl Zeiss
linked with Ca2+ for the controlled-release of NPK fertilizers. Therefore,
Axioskop 2, Carl Zeiss, Oberkochen, Germany) based on a previous pro-
the objectives of our study were (1) to develop novel composite
tocol [37]. The wet hydrogel samples were rapidly frozen in a freezer at
hydrogels based on natural CNFs and SA with controlled fertilizer
about −30 °C for 12 h, which were then transferred to a freeze-dryer
(i.e., N, P, K) release functionality and efficient water absorption proper-
(Free-Zone plus 2.5 L, Labconco, Kansas, MO, USA) at a temperature of
ties, and (2) to investigate the morphology, chemical structure, water
−50 °C and freeze dried for 5 days. These fully freeze-dried hydrogels
absorbency, and NPK-release behavior in water and soil of the
were further analyzed in the following experiments.
hydrogels. The hydrogel system offers a promising fertilizer carrier
with controlled release functionality for future agricultural and horticul-
tural applications. 2.3. Hydrogel morphology characterization

2. Experimental 2.3.1. Transmission electron microscopy (TEM)


The 0.1 wt% CNF suspension was prepared and sonicated for 1 h for
2.1. Materials and sample preparation the TEM study of fiber morphology. A droplet (5 μL) of the diluted CNF
suspension (0.1 wt%) was deposited onto a 300-mesh Lacey carbon film
Poly(vinyl alcohol) (Mw 89,000; 99% hydrolyzed) and NPK fertilizer grid (LC300-CU-100, Agar Scientific, Stansted, UK), which was nega-
(potassium chloride, KCl, and ammonium dihydrogen phosphate, tively stained with a 2 wt% uranyl acetate solution for 2 min. The pre-
NH4H2PO4) were obtained from Sigma-Aldrich Corp. (St. Louis, MO, pared samples were analyzed using a model JEM-1400 TEM (JEOL Ltd.,
USA). Sodium alginate (Protanal® RF 6650 with Mw ~ 270,000, G/M Tokyo, Japan) at a 120 kV acceleration voltage. The average width of
ratio = 2:1, and pH = 6.0–8.0) was purchased from the FMC Corp. CNF samples was measured using the ImageJ software (NIH, Bethesda,
(Philadelphia, PA, USA). Calcium sulfate (CaSO4) and Dulbecco's phos- MD, USA) from the collected TEM images following our previous proto-
phate buffer saline (PBS) (without Ca2+ and Mg2+) were purchased col [30].
from Thermo Fisher Scientific (Waltham, MA, USA) and Invitrogen
Corp. (Carlsbad, CA, USA), respectively. The original CNF suspension 2.3.2. Field emission-scanning electron microscopy (FE-SEM)
(2.0 wt%) was extracted from bamboo fibers. The suspension was first Micro-structure and surface morphology of freeze-dried hydrogel
diluted to the 0.5 wt% concentration. The diluted material was proc- samples were observed using a field emission SEM (FE-SEM, a Quanta™
essed using an M-110EH-30 Microfluidizer® (Microfluidics Interna- 3D DualBeam™ FEG-FIB-SEM system, Hillsboro, OR, USA) at a 20 kV ac-
tional Corp., Newton, MA, USA) at an operating pressure of 202 MPa celerating voltage. All samples were sputter-coated with gold for 2 min
for ten passes. The treatment with the microfluidizer helped breakup prior to the analysis. The average width of the randomly selected 50
CNF bundles in the suspension, which improved CNF dispersion in beads was calculated from the obtained micrographs using the ImageJ
water. Millipore deionized water from Millipore Milli-Q® system software.

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2.4. Structural characterization 3, 5, 10, 15, 20, 25, 30, 45 and 60 days). To keep a constant amount of so-
lution, we added back an additional 15 mL of deionized water to the
The chemical and crystalline structure traits of freeze-dried containers. Three independent experiments were conducted. All water
hydrogels were analyzed by Fourier transform infrared spectrometry samples for the release concentrations of N, P and K were analyzed.
(FT-IR) and wide-angle X-ray powder diffraction (XRD). Prior to analy- The concentrations of K and P were run on a Varian Vista-MPX™ ICP-
sis, the hydrogel beads were ground using a McCrone Micronizing Mill OES analyzer (Thermo Fisher Scientific, Waltham, MA, USA), while the
(McCrone Group, Westmont, IL, USA) at room temperature. Then, total N level was analyzed on a Shimadzu TOC/TN analyzer (Shimadzu,
these powder samples were placed into a Zn/Se-ATR crystal chamber Kyoto, Japan). The cumulative release (CR%) of NPK fertilizer was ob-
of the Bruker Tensor-27 FT-IR analyzer (Bruker Optics Inc., Billerica, tained:
MA, USA). Each sample was scanned 32 times over the range from
n−1
4000 to 400 cm−1 with a resolution of approximately 2 cm−1 using V E ∑1 Ci þ V 0 Cn
CR ¼  100% ð3Þ
the attenuated total reflectance (ATR) mode. The crystalline structure m0
was analyzed employing a Siemens/Bruker D5000 XRD (Siemens Co.,
Wittelsbacherplatz, Munich, Germany) at an accelerating voltage of where VE is the sampling volume (mL), V0 is the initial volume (mL), Ci
45 kV and a current of 40 mA. Samples were scanned in the two theta and Cn are the released NPK concentrations (mg mL−1) at time i and n,
(2θ) range from 5° to 65° in steps of 0.02°. respectively, and m0 is the weight of NPK fertilizers (mg).

2.5. Water absorbency measurements 2.6.2. Slow-release behavior in soil


For the investigation of the NPK release in soil, 1.0 g of freeze-dried
To study the effects of different physiological pH and salt solutions hydrogels were thoroughly mixed with 100 g of mixed soil (sand:
on the equilibrium swelling behavior of the hydrogels, we used the loam = 3:1; 25 mesh). The background values of total N, P and K of
swelling ratio (SR) to measure their water absorption as described by the mixed soil was 21.2, 52.3 and 38.4 mg kg−1, respectively. To sepa-
previous protocols [11,38]. Typically, dried hydrogel samples of 0.20-g rate the water sample from the mixture, a plastic container (500 mL)
(Wd) were added to several solutions including 100 mL of deionized with a filter membrane, a valve and a lid was employed. The valve
water, Dulbecco's PBS solutions (pH values: 11, 10, 9, 8, 7, 6, 5, 4 and was closed when the mixture was filled into the container. Subse-
3), 0.5 wt% saline solutions (NaCl, KCl, and CaCl2) and an alkali (0.5 wt quently, 100 mL of deionized water was added to the soil container
% NaOH) solution, respectively, allowing them to reach swelling equilib- until it reached the soil-water saturation point. Throughout the study
rium. The swollen hydrogels were taken out of the solution using a period, the water content in the container was kept approximately con-
stainless steel screen mesh at different time intervals (t, hour), and stant by adding deionized water (25 mL). At the same specific time in-
were weighed (Wt, g). The swollen hydrogels were washed three terval as above, 15 mL of water samples were filtered by the filter
times with deionized water and the excess surface solution was membrane and then collected from the container by opening the
absorbed by clean and soft paper tissues. The specific sampling time in- valve. The levels of N, P and K in water samples were measured by the
tervals were 0.5, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 24, 36, 48, 72, 96, 120, ICP-OES and TOC/TN analyzer, respectively. The background concentra-
144, 168, and 192 h after starting the test. Based on data from three in- tion of N, P and K in the mixed soil was also analyzed using the same
dependent replicates, SR (g/g) was calculated as: protocols. Throughout the study, the detection of N, P and K in water
and soil were conducted in the Wetland Biogeochemistry Analytical
W t −W d Services Center at Louisiana State University, Baton Rouge, LA, United
SR ¼ ð1Þ
Wd States.

where Wd represents dry hydrogel weight (g), and Wt represents wet 3. Results and discussion
hydrogel weight (g) at a given time t.
To study the water-retaining behavior of hydrogels in soil, we also 3.1. Synthesis and morphology of hydrogels
investigated the water retention (WR%) in the mixed soil (sandy soil:
loam soil = 3:1; 25 mesh). Freeze-dried hydrogel samples (5 g) were Six SA-based hydrogels (i.e., pure SA, SA/NPK, SA/CNF, SA/CNF/NPK,
thoroughly mixed with 50.0 g of dry mixed soil and the mixture was SA/CNF/PVA and SA/CNF/PVA/NPK) were prepared through blending
placed in a plastic container (15 cm in diameter). Subsequently, and crosslinking of CNFs and SA with and without hydrophilic PVA
100 mL of deionized water was added into the container. The weight and NPK fertilizers (Fig. 1). TEM micrograph shows that the average
of the prepared container was measured (Wo, g). The container weight width (± standard deviation) of the studied CNFs was 12.0 (±3.0)
(W, g) without the dried-hydrogels was recorded as control, while the nm (Fig. 1). CNFs had individualized fibers and formed an entangled
container weight (Wt, g) at the target times within the 60-day test pe- fiber network, which made it difficult to accurately determine the
riod was also recorded at room temperature. The WR (%) in mixed soil length of individual CNFs. The size of the wet beads produced by combi-
was calculated according to the previous protocol [11] as follows: nation of CNFs, SA, PVA and NPK averaged at 4.5 ± 0.5 mm. Freeze-
drying (−50 °C, 5 days) produced acceptable spherical hydrogel
W t −W beads. The freeze-dried beads shrank by more than half with a mean di-
WRð%Þ ¼  100% ð2Þ
W o −W ameter of 1.9 ± 0.1 mm as shown on the SEM cross-section images.
The prepared hydrogels presented a microporous shell and a
macroporous core (Figs. 2–3). In particular, the core had numerous
2.6. NPK release measurements pores with a diameter of 8–100 μm, while the shell, as a compact mem-
brane wrapping the core, had much smaller pores with an average di-
2.6.1. Slow-release behavior in water ameter of 4 ± 0.5 μm. Obviously, the morphology of this core-shell
To understand the fertilizer release behavior of the hydrogels, we structure was affected by the formation of chemical bonds and the
performed a slow-release experiment with NPK-based hydrogels at cross-linking action. In this system, an ‘egg-box’ junction [39] with a
room temperature as described by Rashidzadeh and Olad [11]. Briefly, dense/compact microporous chelated structure in the shell was
a freeze-dried hydrogel sample (1.0 g) was added to 100 mL of deion- achieved through crosslinking of G units in alginate chains through
ized water. For NPK determination, a 15-mL solution was sampled and Ca2+ cations in the presence of PVA [40–42]. Moreover, the junctions
placed in a test vial with plastic lid at specific time intervals (i.e., 0, 1, between the chains formed in this manner were relatively stable

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Fig. 1. SEM images and schematic illustrations of raw materials, synthesis process, and geometry of the CNF-SA-based hydrogels produced in the 0.1 wt% CaSO4 solution.

kinetically in the presence of cations that could be packaged and coordi- 21-related helical chains were packed with Ca2+ located between
nated. Detailed inspections of the surface structure also revealed that them [39,43]. Among those functional groups, the G groups [i.e., poly
during the dehydration process, the polymer network partially col- (guluronate) units] in the alginate cross-linked with Ca cations in the
lapsed, leading to cracks, wrinkles and micron-sized pores (Fig. 3). As presence of PVA to form a semi-interpenetrating polymer network (s-
shown in Fig. 2m, the macroporous structure in the core of the IPN)-like structure [29,44,45]. As one component of the hydrogels, the
hydrogels significantly increased its surface area, helping promote the cellulose in the s-IPN structure could interact with both SA and PVA in
mobility (or adsorption) of fertilizer ions (i.e., N, P and K in Fig. 2o) a cross-linked network [14,15]. The incorporated CNFs (Fig. 3) were
and the capability of adsorbing water molecules within/between the well-dispersed in the PVA-SA matrices, which led to a significant in-
networks. Additionally, white flake-like fertilizer crystals were present crease in the gels' mechanical properties [14,46–48]. For the core, the
in the SA/NPK and SA/CNF/NPK hydrogel samples (Fig. 2), respectively. network was formed by crosslinking SA and PVA in the presence of
For a better understanding of the alginate structure in the presence the cellulose network [32,36], via hydrogen bonding and van-der-
of Ca2+, the crosslinking between pure G-rich alginate polymer chains Waals interactions to facilitate the formation of a three-dimensional hy-
and Ca cations is also shown (Fig. 3). In this ‘egg-box’ model, pairs of drophilic network [14,47].

Fig. 2. FE-SEM micrographs of freeze-dried pure SA (a, b), SA/NPK (c, d), SA/CNF (e, f), SA/CNF/NPK (g, h), SA/CNF/PVA (i, j) and SA/CNF/PVA/NPK (k–o) hydrogels. The loading of SA, CNF,
PVA and NPK in these hydrogels are 1.5, 0.5, 0.5 and 1.5 wt%, respectively.

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Fig. 3. A SEM image of a sectioned dry gel and schematic representations showing shell-core structured SA/CNF/PVA/NPK hydrogels.

Furthermore, for the SA/CNF/PVA/NPK hydrogel, phosphate ions to C_O stretching of the carboxylic group, 2016 cm−1 (C\\H stretching
(PO3−4 ), as the source of P element in the hydrogel, can provide covalent vibration), 3231 cm−1 (free\\OH groups). Moreover, 1414 cm−1 peak
bonding with carboxylate groups of SA and hydrogen bonding among was assigned to asymmetric and symmetric stretching of carboxyl anions
all three components. Besides, the other ions of NPK ingredients such salt groups, while 1030 cm−1 corresponded to its saccharide structure
as potassium ion (K+) and ammonium ion (NH+ 4 ) are distributed on (C\\O\\C stretching from cyclic ether bridge) [58–60]. Analysis of the
the surface and also within the pores of the hydrogel composite. It SA/CNF/PVA hydrogel showed new FT-IR peaks. The weak peaks at
should be noted that the interlinked pores of the SA/CNF/PVA/NPK hy- 3238–4000 cm−1 appeared in comparison with those of the SA/CNF sam-
drogel can delay dissolution of loaded fertilizer into swelling medium ples, indicating that the C\\H stretching was the main contributor
and results in the slow release behavior of the formulation. [23,25,26]. Additionally, two characteristic bands at 2876 and 665 cm−1
were present in the SA/CNF/PVA sample, which corresponded to the
3.2. Structural characterization of the hydrogels C\\H stretching and out-of-plane O\\H vibrations of PVA, respectively
[22,24,49]. With respect to the SA/CNF hydrogels, some new peaks at
FT-IR spectra of SA-based hydrogels were collected and are shown in 1800, 1967 and 2019 cm−1 could be due to the C\\H bending vibration,
Fig. S1a. The FT-IR spectra of SA shows major peaks at 1600 cm−1 due C_O and C\\O stretching from acetate group [36].

Fig. 4. Equilibrium swelling of different freeze-dried hydrogels in deionized water. (a) Swelling of pure CNF hydrogels as a function of CNF concentrations, (b) Swelling of SA/CNF hydrogels
as a function SA loading (CNF loading = 0.5 wt%), (c) Swelling of SA/CNF/PVA hydrogels as a function of PVA loading (SA and CNF loadings of 1.5 and 0.5 wt%, respectively).

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To explore the cross-linking mechanism between NPK and SA, CNF swelling kinetics and equilibrium water-absorption capacity of these
and PVA, we also investigated the FT-IR spectrum of the SA/CNF/NPK freeze-dried CNF hydrogels in deionized water are shown in Figs. 4
and SA/CNF/PVA/NPK (Fig. S1a). The FT-IR spectrum of the SA/CNF/ and S2. The swelling ratios of all pure CNF hydrogel samples increased
NPK with respect to the SA/CNF samples showed slight shifts in the rapidly during the initial hours (from 0 to 20 h; Fig. S2a), which was
peaks because of the NPK. Moreover, a significant new peak at mainly due to a large number of free adsorption sites on the pore surface
606 cm−1 caused by the phosphate (PO3− 4 ) vibration [11] was observed, of these hydrogels [52]. The swelling ratios depended on the polymer
suggesting that the formation of\\OC\\O\\P bond with Ca2+ complex, hydrophilicity, degree of crosslinking, and presence of electrical
while P element presented in the SA/CNF/NPK beads (Fig. S1a). For SA/ charges. Subsequently, their growth rate slowed down until the equilib-
CNF/PVA/NPK hydrogel, after crosslinking in case of PO3− 4 , the charac- rium water-absorption capacity was reached. In comparison with the
teristic peak (C_O stretching of the carboxylic (\\COOH) group) of other four CNF hydrogels, the highest swelling ratio was 8.0 g/g at
SA was changed due to the formation of \\OC\\OP bonding through 0.5 wt% CNF concentration (Fig. 4a). Since CNFs had many hydroxyl
the interaction of hydroxyl (\\OH) groups of H3PO4 environment with groups on their surface, the CNF-based hydrogels were formed at a
acetate group (\\COO−) of SA [36]. Interestingly, P\\O remained intact low concentration by the entanglement of the nanofibers [14,48]. Sev-
and did not participate in the reaction, which could be confirmed by the eral studies also reported that at low solid content of about 0.5%, the fi-
presence of a peak 2001 cm−1 due to P_O bonding. Owing to the for- bril dispersion was reversible for a physical gel that was held together
mation of\\P\\O\\C bond, a new peak at 2142 cm−1 was also observed by fibril entanglement (e.g., [27,53]). Accordingly, the equilibrium
[13,55,57]. swelling ratio of the CNF-based hydrogels was affected by the applied
The WXRD patterns of six prepared hydrogel samples were mea- CNF concentration.
sured (Fig. S1b). A weak and broad diffraction peak of pure SA sample For further investigation of the effects of SA-based hydrogel compo-
at around 41.5° (2θ) was recorded, which is a characteristic pattern sitions on water absorption capacity, hydrogel samples with different
for amorphous alginate [13,19,23,50]. In the XRD patterns of the SA/ compositions were synthesized and measured (Figs. 4, S2). In the pres-
CNF hydrogels, two new diffraction peaks at 2θ = 22.3° (sharper ence of 0.5 wt% CNF, the swelling ratios of the SA/CNF hydrogels first in-
peak) and at 2θ = 16.2° (weaker peak) were observed, corresponding creased and then decreased as the SA dosage increased, and the highest
to the (200) and (110) reflection planes of the typical cellulose I struc- equilibrium ratio of 12.42 g/g was shown at the 1.5 wt% SA concentra-
ture [14,30]. Compared with the SA/CNF hydrogels, the SA/CNF/PVA tion. The equilibrium swelling ratios for samples with 0.5, 1.0, 2.0, and
sample showed three new and weak diffraction peaks at around 21.0°, 2.5 wt% SA were 95.5, 100.9, 112.4, and 91.6 g/g, respectively. An expla-
31.7° and 34.3°, due to the orthorhombic lattice structure of semi- nation for this finding is that the increased crosslinking density with
crystalline PVA [23]. In the case of NPK, six strong characteristic peaks higher SA concentrations resulted in a closer and smaller network
of NPK fertilizer at 2θ = 11.6°, 21.0°, 28.2°, 40.4°, 45.4° and 50.1° were space in the polymer matrix to accommodate water swelling, while
observed, demonstrating that the crystalline nature of NPK compounds lower SA concentrations did not form a three-dimensional hydrophilic
in the SA-based hydrogels was retained in the hydrogel nanocomposites network with effective water swelling [35,42,54]. This phenomenon
[11,50,51]. All the XRD patterns of SA/CNF/PVA-based hydrogels show mainly depends on the diffusion of water and the ionization of the
associated characteristic peaks of PVA, SA, and CNFs. Among them, groups during the swelling process [55]. As stated by Rehage et al.
these sharp diffraction peaks indicate the existence of the components [56], if the ionization rate was much slower than diffusion, the ioniza-
in the SA/CNF/PVA/NPK hydrogels. Interestingly, functional groups tion rate was limited by the non-Fickian swelling kinetics. With the in-
after crosslinking were undergone significant changes in structure and crease of SA dosage, more groups (e.g., \\COOH and \\COONa) were
crystalline behavior of hydrogels, indicating effect on micro/nano- ionized resulting in an increase in the ionization rate but in a decrease
structure and pore-interconnectivity of the hydrogels [14,36]. in the kinetic exponent. After freeze-drying, however, these groups syn-
thesized at lower SA concentrations could be impeded in a compact
3.3. Water-retention characteristics and swelling kinetics structure. Moreover, the equilibrium swelling ratios of PVA/SA
hydrogels were generally enhanced with increased PVA concentration
To obtain a proper CNF concentration for the preparation of SA- because PVA was more hydrophilic compared with SA [57]. In the pres-
based hydrogels with strong capacity of water absorption and retention ence of 1.5 wt% SA and 0.5 wt% CNF in these hydrogels, higher PVA
in water and soil, we synthesized five different pure CNF hydrogels. The amount hindered physical crosslinking, making it more difficult for

Fig. 5. Time-dependent swelling of different freeze-dried hydrogels in deionized water for 200 h. (a) Pure SA, SA/NPK, SA/CNF and SA/CNF/NPK hydrogels. (b) SA/CNF/PVA and SA/CNF/
PVA/NPK hydrogels.

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Fig. 6. Digital photographs of different hydrogels after 200 h swelling. (a) SA, (b) SA/NPK, (c) SA/CNF/NPK, (d) SA/CNF, (e) SA/CNF/PVA and (f) SA/CNF/PVA/NPK hydrogels.

non-covalent crosslinking of PVA [58]. Consequently, the equilibrium the freeze-dried SA/CNF/PVA/NPK hydrogels increased as the pH in-
swelling capacity of the SA/CNF/PVA hydrogels decreased with in- creased from 3.0 to 6.0, then stabilized over a pH range of 6.0 to 8.0
creased PVA concentrations, although all five hydrogels exhibited simi- (maximum at pH 7.0), and decreased at higher pH levels from 8.0 to
lar tendencies of swelling kinetics. at 11.0 (Fig. 8), indicating a pH-sensitive swelling behavior. In an acidic
Previously, Xie et al. [55] reported that the SA/PVA hydrogels (at solution, most carboxylate (\\COO−) groups are protonated into car-
5 wt%) cross-linked with calcium chloride using a freeze-thaw process boxylic acids (\\COOH), thus preventing anion–anion electrostatic re-
exhibited a low swelling ratio of 20.0 g/g. For swelling kinetics of six tar- pulsion [11,55]. In the pH range from 6.0 to 8.0, the \\COOH groups
get hydrogels, accordingly, the SA/CNF/PVA and SA/CNF/PVA/NPK tend to be ionized into\\COO− groups, which eventually enhance the
hydrogels presented a higher equilibrium swelling capacity (between network stretching and the swelling capacity of the hydrogels resulting
60 and 70 g/g) than the other hydrogels (at around 120 g/g; Fig. 5). from the increasing electrostatic repulsion between negatively charged
After analysis, the order of equilibrium swelling capacity is: SA/CNF/ carboxylates [23,30]. Consequently, the water absorption capacity of the
PVA > SA/CNF/PVA/NPK > SA/CNF > SA/CNF/NPK ≥ SA/NPK > SA hydrogels was significantly decreased. At pH levels higher than 8.0, the
(Fig. 6). Collectively, the optimum amounts of CNF, SA and PVA are Na+/K+ in the solution could be exchanged with the Ca2+ in the
0.5, 1.5, and 0.5 wt%, respectively, which led to a higher water absor- homopolymeric poly(guluronate) (G-block) and poly(mannuronate)
bency capacity for the prepared hydrogels. (M-block) of the alginate/SA structure, resulting in the breakdown of
To understand the water retaining characteristics of prepared
hydrogels in natural soil, we carried out a water-retention investigation
with the mixed soils (sandy soil: loam soil = 3:1; Fig. 7). During the 60-
day measurement period, the addition of freeze-dried SA/CNF/PVA and
SA/CNF/PVA/NPK hydrogels in the mixed soil maintained soil moisture
well and reduced water evaporation. On the 60th day, the water-
retention ratio of prepared hydrogels is in the following order: SA/
CNF/PVA/NPK > SA/CNF/PVA > SA/CNF/NPK > SA/CNF > SA/
NPK > SA > Control (Fig. 7). The leveling tendency of most of the
hydrogels suggested that they became more stable gradually near the
50th day. Therefore, this finding indicates that the hydrogel networks
composed of PVA, SA and CNFs improved the soil water retention
after they were incorporated into the mixed soil.
From a thermodynamic point of view, the swelling behavior of
hydrogels depends on the delicate equilibrium between Gibbs free en-
ergy of polymer-water mixing and Gibbs free energy associated with
the elastic properties of polymer networks [19,30,40]. When the water
absorption swelling balance is reached, the partial molar amounts of
these free energies become equivalent [52,59]. The presence of specific
functional groups along the hydrogel backbone polymer chain, the
swelling behavior of hydrogels, and associated release kinetics may be
sensitive to physiological conditions and therefore rely on physiological
Fig. 7. Water retention as a function of time in the mixed soil with freeze-dried pure SA,
pH and ionic strength [20,23,30]. In this study, the swelling behavior of SA/NPK, SA/CNF, SA/CNF/NPK, SA/CNF/PVA and SA/CNF/PVA/NPK hydrogels. The control
SA/CNF/PVA/NPK hydrogels at various pH values between 3.0 and 11.0 group had no added hydrogels, and all groups had 100 mL of deionized water, 50.0 g of
was also measured (Figs. 8, S3). The equilibrium swelling capacity of dry mixed soil and 5.0 g of any hydrogels.

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Fig. 8. Equilibrium swelling of freeze-dried SA/CNF/PVA/NPK hydrogels at different solution pH levels (a) and in different saline and alkali solutions (b). All saline and alkali solutions had
0.5 wt% concentrations.

Fig. 9. NPK releasing as a function of time from freeze-dried SA/NPK (a, b), SA/CNF/NPK (c, d), and SA/CNF/PVA/NPK (e, f) hydrogels in deionized water (a, c, e) and mixed soil (b, d, f). The
loading rates of SA, CNF, PVA and NPK in these hydrogels are 1.5, 0.5, 0.5 and 1.5 wt%, respectively.

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some\\CO2−\\Ca2+\\−2OC\\ crosslink points and thus the reduction diffusion parameter for determining the kinetic mode (i.e., n ≥ 0.5 for
of swelling capacity [23,50,52]. Fickian diffusion, 0.5 < n < 1.0 for abnormal diffusion or erosion,
Nevertheless, the ionic strength of environmental physiology affects n = 1.0 for Case II transport/release controlled to zero by polymer relax-
the swelling of the hydrogels. The swelling ratios of the SA/CNF/PVA/ ation, and n > 1.0 for Super-Case II transport/release controlled by ero-
NPK hydrogels in all salt and alkali solutions were markedly lower sion). In the current work, the n values from SA/CNF/NPK and SA/CNF/
than those in deionized water (Figs. 8, S3), which could be attributed PVA/NPK hydrogels releasing in both water and soil are less than 0.5,
to the osmotic pressure and elastic traits of the hydrogel networks whereas the n values from SA/NPK hydrogels are more than 1.0
[11,60]. Besides, the charge-blocking effects or shielding of the (Table S2). These findings suggest that the NPK-release of the SA/CNF/
\\COO− anions from the monovalent cation helped reduce repulsive NPK and SA/CNF/PVA/NPK hydrogels in water and soil was controlled by
forces and osmotic pressure, thereby reducing the swelling ratio of the Fickian diffusion, while the release in SA/NPK hydrogels is controlled by
hydrogel network [60]. The polyvalent cations (e.g., Ca2+) could form erosion as Super-Case II transportation [50,56,64]. Based on the
new crosslinks in the hydrogels, resulting in an increased crosslinking Korsmeyer-Peppas model, we hypothesize the release mechanism of SA/
density of the network and decreasing swelling ratio of the hydrogels, CNF-based hydrogels in the medium (water or soil) as follows. First, the
while the monovalent cations break the crosslinks (Fig. S3; [52,55,61]). freeze-dried SA/CNF-based gels were slowly swelled by water and con-
verted to hydrogels in the medium. Subsequently, the NPK fertilizers en-
3.4. NPK slow-release behavior in water and soil capsulated in the hydrogel were slowly dissolved. Second, the fertilizers
were slowly released to the medium by dynamic exchange (or by diffusion
The fertilizer-release behavior and corresponding swelling capacity of control) between the inside and outside of the hydrogels [32,34,52]. With
prepared hydrogels are generally the result of crosslinking (i.e., tiepoints the increase of swelling ratio, the macroporous size in the three-
or junctions), permanent entanglement, ionic interactions, or association dimensional networks was enlarged to facilitate diffusion of the fertilizer
of microcrystalline regions of various chains [17,19,20,32,52,62]. To inves- to the medium [10,17,58]. Finally, the release rate of the fertilizers in the
tigate the release mechanisms of hydrogel-loaded fertilizers in different medium was reduced, approaching a constant value at the end.
media, we examined the NPK-release dynamics of three synthesized
hydrogels (i.e., SA/NPK, SA/CNF/NPK and SA/CNF/PVA/NPK hydrogels) 4. Conclusions
in deionized water and in mixed soils (Fig. 9).
In water, a rapid 10-day maximum release in the SA/NPK hydrogels In this work, we presented the SA/CNF/PVA/NPK nanocomposite
was observed. The cumulative release ratios of N, P, and K in SA/NPK hydrogels as a novel slow-release fertilizer to overcome long standing
hydrogels was 0.54%, 0.57%, and 1.00% on the first day, and 7.58%, challenges of convention fertilizers (e.g., over-use and uncontrolled
6.87% and 8.62% on the tenth day, while the K release was clearly higher chemical releases). The hydrogels were fabricated via blending and
than N and P (Fig. 9a). This rapid, small amount of release behavior is crosslinking SA, CNF and PVA in the presence of NPK fertilizers without
due to the fact that in the presence of Ca2+, pure SA formed a micro- using toxic solvents. The hydrogels had a macroporous flexible core re-
porous ‘egg-box’ shell but exhibited a macroporous core. Upon inforced with CNFs via inter-/intra-molecular hydrogen bonds and a mi-
crosslinking with SA, CNF and/or PVA, the cumulative release of NPK fer- croporous rigid semi-IPN shell through chelation and covalent bonding
tilizers in SA/CNF/NPK (Fig. 9c) and SA/CNF/PVA/NPK hydrogels of SA-PVA with Ca cations. Such materials and structure configuration
(Fig. 9e) was higher and slower than those in SA/NPK hydrogels significantly improved mechanical strength and water absorption capa-
(Fig. 9a). The N, P and K in SA/CNF/PVA/NPK hydrogels released bility, while maintaining the crystalline nature of NPK in the hydrogel. A
14.03%, 11.95%, 7.33% within a day and 67.90%, 70.78%, and 71.12% good physiological pH and salt/alkali sensitivity was recorded, and NPK
within 30 days. The release of N, P and K from SA/CNF/PVA/NPK fertilizers in the SA/CNF/NPK and SA/CNF/PVA/NPK systems were
hydrogels was, respectively, 0.06%, 0.01%, and 0.01% within 1 day and slowly released following the Fickian diffusion process in distilled
24.82%, 36.21%, and 50.17% within 30 days. Since the total release of water and mixed soil. We envision that the hydrogel systems presented
the target fertilizer was reduced by 15% on the first day and by no herein holds a great deal of promise as a slow-release fertilizer and soil/
more than 75% on the 30th day, the slow-release properties of the two water regulating agent in the drought-prone environments for future
hydrogels are in line with the slow-release fertilizer standard of the precision agriculture and horticulture applications.
European Committee for Standardization [63].
In the soil, except for the NPK release of SA/NPK and SA/CNF/NPK CRediT authorship contribution statement
hydrogels, the NPK-release pattern of all hydrothermal hydrogels was al-
most similar to those in water (Figs. 9b, d, f), which could be attributed to S.L. and Q.W. conceived the concept. S.L. and X.S. carried out exper-
the ionic properties of the soil that reduced the swelling capacity and sub- imental work. S.L., Y.Y., and R.Y. performed data analysis and modelling.
sequently affected the amount of fertilizer released [40,50,51]. An alterna- S.L. drafted the manuscript. B.T., H.N.C. and Q.W. edited the manuscript.
tive explanation is that less free-water in soils induced lower water All authors have read and agreed to the current version of the
exchange rates, resulting in the reduction of the fertilizer-release rate manuscript.
[11]. A slower NPK-release process in soils was observed in SA/CNF/
PVA/NPK hydrogels (Fig. 9f). In particular, the cumulative release of N, P Declaration of competing interest
and K was 24.73, 18.59, and 25.92% on day 10 and 64.52, 53.72, and
64.08% on day 30, respectively. These were lower than the NPK-release The authors declare that they have no known competing financial
amounts on the same days in water, although the N-release at the 60th interests or personal relationships that could have appeared to influ-
day in soils was higher than that in water (79.48% vs. 72.73%; Fig. 9e). ence the work reported in this paper.
To understand the slow-release mechanism of fertilizer-loaded
hydrogels, we employed the release kinetics model proposed by Acknowledgments
Korsmeyer et al. [64]:
This collaborative study was carried out with supports from the
Mt USDA Specialty Crop Block Grant Program-Farm Bill (SCBGP-FB, USA),
¼ Kt n ð4Þ
M∞ the Louisiana Board of Regents [LEQSF(2020-23)-RD-B-02], the
Chengdu Science and Technology Department, Sichuan, China [2019-
where Mt represents the amount of fertilizer-release at t, M∞ represents YFYF-00040-SN] and the Sichuan Landscape and Recreation Research
the current total release amount, K is the kinetic constant, and n is the Center, Sichuan, China [JGYQ2019025]. Mention of trade names or

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S. Liu, Q. Wu, X. Sun et al. International Journal of Biological Macromolecules 172 (2021) 330–340

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