Tae ‘CARBON-GRAPHITE PRO! Carbon Brush“1 i] TOYO TANSO Features of Carbon Brush Products ‘The carbon brush plays the important role of sending electrical current between motionless and rotating pars by sliding contact. Since the performance of te brush has a sigifcant mpact ofthe performance of rotating machine, the choice of brush i a crical factor. At the Toyo Tanso Grou, we develop and produce carbon brushes fora varity of customer needs and purposes, applying ‘he superior technology and quality assurance know-how that we have developed over aur many years of research in the field. Our products exude minimum impact on the environment, and can be used for many diferent applications, Excellent self-lubrication and abrasion resistance ‘carbon has sliubreating properties andlow cette! eton 0 to is Iyored crystal tutu. making It highly abrasion resistant The exvbon is us chaactorized by utslancng abrasion testtance and low tion under conduction, which is important or m Superior conductivity save, optimal level of eecveal rei, whlch ls enhanced by appropiate eelecton of malaise and producton precees Outstanding durability ‘caroon ha ow oeticint of thermal exansion, bien means hat "hardly has changes in shape or quay even at high omperaties. 6 to sparking auing operations, and doesnot fuse with other male 1M Superior ridability during sliding contact, ‘Compared to conductive metal in general, Buk density and te ‘Young's module are smal in eafon. hence earon nae euperer ‘iaiy uring sing contac. si Rubber lass oa —_ lass Stel ‘Staniess Stel Coeflent a dynamic ron wih steel eutace [evar oom temperature i aes owe fs Steon Alani Stel copper Tungsten Cocticiont of emal expansion 104K) Bub Density (ten 'No information in this catalog may be used or reproduced without the prior consent of Tayo Tanso,TOYO sanso™ Manufacturing Process 2... @ > Qnomconcene eet, ep oe a wee % % Kempe Rt wena Seng Seen Sing Mong MN ang Inspecion == Inspection == rspecton Inspection tnapection [No information in this catalog may be used or reproduced without the prior consent of Toyo Tanso@ TOYO TANSO Brush Types and Applications: Some Examples [At Toyo Tanso group, we offer an entire array of brushes, including for general industrial use, vacuum cleaners, automotive, home ‘electronic appliances, power tool motors, electrical supply, micre motors, and more. “Ganeranaustil Power supply Electo graphite Resin bounded araphite Automotive vacuo cmaer Home apptances Electic power tools Mero motors, ee General industrial mPower supply oC metore cranes Fda" Ss uct “yy 1%) Automotive application oe Ws Wind generated power Fite Le’ ah < a [No information inthis catalog may be used or reproduced without the prior consent of Toyo Tans.<2 TOYO TANSO mPower tools ‘Vacuum eaaners Home appliances Disk grinders Micro motors, ete. Wishing machines 4G Product Descriptions ‘The Toy Tanso Group i constantly researching ways to achieve top performance wih our brushes fo each of her various purposes, We have euecestuty developed range of new preducts up tweugh the precert tne, Including special coud bushes etbon bush wih ceutaf eave, vehicle uel pump brusbes and carbon dss, and more. mBrushes and Carbon Disks for Vehicle Fuel Pumps. Carbon the answer oe many conons required forthe commuter fr vile el pumps Toy Tana has developed optimal orish materials and lou-wear ‘carbon cz for commutator. We ean prepare the eal ‘earbon brush materalta match usage conor Carbon brush with cut-off device -Althe end ofthe tespan, bushes ted to incu tea "sparking om commutation, ae the spring pressure eieortes, The brush wih eutof deve qucly ‘ets elec euront when ruthie wer a 6 reduce ‘commutator les. Toyo Taneo ofer cutotl design depend on bush pe and appteaton. = ~@e Printore 'S ® mThe washing machine brush emi ong tle bushes are reguted for commuter ‘motor for dumype wathing machine, Toyo Tanso fers long-lasting brush that performs well even uring te machine's overs cel The Specially Coated Brush LY “This bruh etures tin condetve meta fin / coating onthe sulce. The cong serves to cut J loss associated with elecncal resistance and ses in tomporaures without sccteng fe time and commutation propets o! he brus. These bruther are ued in ema high-spe00 vacuum power tl meters, and mere [No information inthis catalog may be used or reproduced without the prior consent of Toyo Tans.(+) TOYO TANSO 45 Typical Properties 7 32 Vpanren [seen | Hens oe | crnie | dewey rest | Sten | Coie fe Fescesaataton. : oem ree are Vm nen lao Teste Po To a0 | 10 [S208 tim frmatn. Stable fox tp rns that aie easly generate soaking [acod roughing resistance because of ine ain soe | ur | st | om | a7 | om | m | 25 | 10 isotopic structure. Suitable ortow speed, sal espady DC moor and tp rings. Same a 502, good roughing eistarce because ed eapacty motors o tsar peed ten 502 Gced ti ermaton. Good comminieaion we | use | a | we | is | m | om | 45 | 12 [peromance Sutabie orc motors unio 2 resi capaci 2 (eral ree een ee wo. | 2 [Moser fin austng neon Sabie er i a Oo Lo medium and higher eapaety mill mare. sf |e |e | om | ow | wo | oe [Setar tomaton tan 82229, Suiabie for | Eszza Macs | cea | y esion ac higher capacty mil motor. na Lae | a | wm |e | ow | ow | ao | v2 [Setertimadiuaing ofec than 176 Suiate or BC motors uo meium capac. er [a | @ | fa Cs ee ce ee sr | tes | | 7 | | HY M | 4 | 1 | Sutatetormedum epacry DC mote, fen Loses | ose |e | | ow | ue | ao | wo |Sutate ior aticat commutation righ canst DC motors and universal mol. ee en ee ee ee aie Sutter hk tim sp og. git |] | fe | | M | | | stitctetr sump motors fr power tering. Elinae fam | oo | ow | we | om | om | ao | a2 |Perercommsnton peromance tan 728 Stale oro o 8V or ore. ras | ts1 | so | 200 | as | om | m | ao | 12 |Scodwear resistance Sutter phase commutator moto “pater tes sep ve sna wert gare 10 Geo ant Maasung covariate Coe Max im peripheral speed and maximum e rent density differ depend eneral examples. Before choosing a 'No information in this catalog may be used or reproduced without the prior consent of Toyo Tanso,<3 TOYO TANSO 7 Yana Emel | Roar = | crnie | dewey ratty | tong | Cone fe Fescesaataton. : oem ree are er wso | sa0 | 1 | oe | wo | w | w | 2 | 2 war Pere [ora boa Pave Pom Tov Poa] vee |e stenatn copper acy pe E 3 [ee urate or conact ana ance wat_|[ sm | [oo |= [mw |u|» | war_| sao | | ons | | | we | so | as |tighconpercortnt x ery io operat is and ont vag wan [ane [ora | one [ose Pcp wc aa ao] Suse orig lee capacty . Sererstoe and motors war | 4a | ss [oso | | m | w | 2 | 2 |e copper content ameuntis nett), 2H a on Ta |e andhas good wear asanes Sule SS | | | | forage eapscly ever ares ins fr mane | 405 | 20 | om | a | mw | w | oo | ve _[sererslotaymachie ma [am | 7 [w]#|ti|uil» | Neate grade between apie and meta m4 | see | v7 | 200 | as | cL | | a0 | se |iStperarn oughingrestance i applesle forsale apacy generar ae mots. msso | 200 | as | aso | oe | mw | & | 3 | 15 |oodwearresstace Parte etal for gle [ee [= [oo fe [we fe [|e [meester re am | fem | a | ow | mw | as |v |Seodsmeniona sanity nngn epee se iere | 574 | 12 | ome | ss | OM | Me | 2 | 2 | sutabietorcontacts and grounding, : Leeds matral As win Mi, ue matral i jwsa | sao | w Jor | 4 | | w | ao | 25 |sstabetoriane-capacty gpneratar ard lecic 5 woo Jase | 2 Joe | | cu | uw jo__|suteletorige-cpacty gents en lc oom oo 90 | 20. |rotarse walls ip rage veed on goers Leadiee mater Ax wih ba ie motel waa | sea | 20 | sao | ae | ce | c | ao | se [sstabotorsmatetomedumsapecty generators Sn lect mata sol sesgnedo reset esual xpaneon msc | sis | 12 | or | so | c | w | ao | a5 Jacwinnes. is matonatie subi orig eapecy generator snd else motes atria designed to ress esau expansion. Jas wn Whe matric stable age w2c | ass | 1 | ose | a | c | w | ao | 20 [esoncty corer: an lei meore a a springy uted on goeratpupere rolatng teal designators esual expansion usc | aus | 0 J aso | as | cL |e | a0 | te |Arwinatt te materale stabi smal to mecurcapacty genertrs and eet melo. teat dexgned vent renal epesion he jussoc| 296 | 2s | 250 | a» | mw | u | as | a5 |wennesso,mamaterals sabe or stance el sip rng Maximum peripheral speed and maximum current density differ depending on the commutator and slip ring conditions an conditions of use. Te information listed above represents general examples. Before choosing a product, consult with our staff about your particular needs. No information inthis catalog may be used or reproduced without he priar consent of Toyo Tanso, 46(+) TOYO TANSO Typical Properties 7 32m [paren [ssn | Hens om | crnie | dewey rest | Son | Cote ee Feceuaateaton. : oem ree are er vwrsoz| 265 [1@ [ 300 [29 [| m | t | 30 | 20 | sutaterasonobie 0012V ie, wes | a00 | 7 [os | a | a 20 | 20 | settler automobile DG12V winch wr [200 | 1 | ea | ve | | = 3 [wrso | 20 | 1s | coo | 2s | om | m | 30 | 20 [Sutter oczay leaner. [wea | 267 | | oo | a | |» | 90 | 20 |sutavetoctez ceanes S E[we2[ ore [is [oa | [| | © | 30 | 2 | sutsverrocz2vponerwae we2os | 300 | 2 | ov | 2 | m | | 30 | 20 | sutatew0c2av powertots wero [2% | i | woo | oo | 20 _| Suttle or 0022 36V power ol ween | 2 | | oo [ = | 15 _|sutatieorhovsshol oes mila wesc | 205 | wo | soo | | m 15 _|Sutatie or acre wheelchair fwesoor[ 24s | 20 | soo | w [ 20 _ | Suabie orate wih 184 and 1 VOC power wl z ay eed ed ce | cine | vewsy rst | Som [cate ed Femzeueatston. : oem [neem [me ne Frwcoe | sve | a7 | a0 | ze | c | «| a0 | 20 | sutatetormotrsfrtulwave recer. wer [aor | 7 | = | | ot «| cr so eae 40 | 20 | sutasie orc coaners thanks ois excelent ou Pest | Steam [Cretan] os sey Festreppeton Cae oa v et ery lon omperature rise and conse! votage 02s | 0 | m | we | 20 | 15 [ap sutate orion cunen tachometer and grounds contacts ae Secretion SA gee HOSA 1 Usher cereiip eg Cap, Sed WOR OMEOA Maximum peripheral speed and maximum eurrent density differ depending on the commutator and slip ring conditions and conditions of use, The information listed above represents general examples. Before choosing a product, consult with our staff about your particular needs, 47 'No information in this catalog may be used or reproduced without the prior consent of Toyo Tanso,<3 TOYO TANSO 7 Yana Emel | Rare | orate | one per | Sten [Sateen Fostrppestone = wens |r| os [ 150 | @ | 20 | 5 | t yoo foe | foo fs |. | w |» | par | tee | ef. [sa Ze] Sede rab * | os | | is SH | 20 Pts tor 00-200 nan etincy cleaner eae [ase [ve [wo [me |e | & | | |couencanin, pieae Pas To Pe Tas Pou pom so) as Sita for 1202400 clears eles [i | [oo fw | o [a | « | 2 ghee [im | foo fa |e fw | # | [xa fio fw foo fe |e | |» | Fhen_ [ows [os [vo | | pm |» | en pass bos baw Por Po Ta | Ste commun pertrmance of ws | 1s | to % | 1 _|Setabeor200200 eorers eve [ast | ow ale la zo _ | Se0deimmatatonperormance, Sut fr si ” 4 | 2 |so6"120 cane ara hand ee eos | we | te | oso | 7 | & | # | 8 | 1 Joooscommzaton perermance Sut for eva [ase [| em | oo | a | | wa | oo | 10 _|%020Vclemorandnandionte pea | | om ome |u| ow | a | o |Sutbiererticon, ayer mananoby pose Spars prs Max im peripheral speed ns ad conditions 0 sult with our st rent density differ depend eneral examples. Before choosing a 'No information in this catalog may be used or reproduced without the prior consent of Toyo Tanso, 48(<) TOYO TANSO 49 Typical Properties z uk pana [Etevea| rent = j oti, | no [|S [nee a reece ' wer [nse [ eam | MPa Nem es fw fs feof}. fx|s|s wr ie “ 100 a ‘ " s +9 | Comparative tow resistivity pa ase ar ane a ae aa i pert wees [aes [| oo |e [© [8 | a | i |oontcanmininpremance weer Sut ron.207 an 200240 pve nk = [s#[*[@[=[.[*[s|* eedeeeron ine ad om mm ae] ar | ooo fos J ow om | oss | oo feceet ghe [es [= [= [«[«[=[s Shee [ve [@ [ow [| |» [vm [= | fomeconmaaionpromare 2 Sitar 0020 pore an wasing Sle [se [a fm [= | w [w= | |r z 2 [=[= [=a |» [fs |= a | ase | 2 J ram | 20 | w J vm | os | ao |Siimic tran st0V poner btt ring tn Bln ex apne ei andes ez ae feo fo | ou fon | as | oo [ietetienitent termes eaten Bane rat pone oo andar ew | ase | w | coo | w | u | w | a | wo [imctentied ety pentestetp suonyanes nn 2 Bula ra pone oo nde ccs | sce | ar | amo | a |u| om | as | wo fintslowttlnd ety pres tesce up Brenna bo nae ten ede (osing one ic deto em as Maximum peripheral speed and maximum current density diff conditions and conditions of use, The information listed above represents general examples. Before choo 'No information in this catalog may be used or reproduced without the prior consent of Tayo Tanso,<9 TOYO TANSO M Lead Wire Structure (JIS C2802) ram [ oe om ie = ial an aa 008 [os [ ome | anawos | 008 720.08 008 = 2 ore | os [or [wires | 010 200.08 010 = a conse | 07 | 100 | arevos | oa 300.08 08 4 ozo | os | 140 | anwvos | 020 000.08 020 — | eas |u| 200 | aeaocs | as | azaooe | os | arsoro | oa | 7 os | a | oxo = - mance | ast meoso | one | 18 soo | ta | 200 = = rawooe | ase | maoso | ose | 18 vas | 20 | 1 = = meno | 127 728030 vs | as vo faa | ow ee 7251030 iw |e woe | 22 | 3 = = ee 727030 ve [2 20 | 27 | 2 = = rruoos | 250 | rawr | 253 | 7 ao | ss | 2 = - zaooa | aa mans [am | co | a2 [8 = = irene | 598 roaoi0 | sae | 0 eso [aa | - = = = maose| es | o eo [a7 [| o - = = = e ) wooo | ss | 00 mean [wo | 7 vaso | 58 [100 vanes | ae | os sooo | o7 [120 5 = 5 a ‘gus bata on J Cet sarees CSO, iy une hed re eles pn gener wth eer No information inthis eatalog may be used or reproduced without the prior consent of Tayo Tanso, 50(+) TOYO TANSO Design Data Reference: methods to mount lead wire and shape of earbon brush (JIS C2802) © )S/S] 8) F/G) 8) So (S/F) F/G SG) Seo =|ai]2 ae lalalalala lt) ale) a = a Pa ‘I g 8 d ‘f ‘ a © cor | coz | cos | cow<3 TOYO TANSO Tolerance for Thickness, Width, and Length (JIS 2802) Tolorane orth hicks, with, andlength ofthe rush ae wl asta of henner mensions o! the brush elder ave 3 lowe: Unt Nanna gmewaw | Samieneani acer ineenema | aieaeN RSS| Supine isi2725 08 208 0.08 001 a8 008 3 | 32 TZ] 2.08 097 10.08 on 005 308 e767 on 2.08 "008 008 020 0.08 203 25716 a9 2.08 10.70 roe oa 07 05 32740150 a5 0.08 0.8 0.06 020 a0 | 64780 a5 2.96 0. 7008 oa an nT otvennte 162895 x 25208 « AQ“ suns orm 16201 73x 25-0281 40% hrs anon a lial a rt nish sin predomi . 'No information in this catalog may be used or reproduced without the prior consent of Toyo Tanso, 52f«) TOYO TANSO Design Data 1 rnin shape and meno aus) uo 3 as te) gos 4 at | 05 os 4 4573) yos03 3 Wet 08 Se] tt ct os gt ft > astywre| os | an [ow Nir i? I) [Tete Dan val - am (reeso3 eee) ee Se 5 35723] ws08 6s 2o+15 | 04 05 33 ms 6 65703) wes04 8 6 0 we [ws3|asos| e | om | >| 593] wave] os | mar [owes 7 © fase] waco] | war [aves We +03 ww [omit [caer | ns | oar [oe oe + [asa] on | | ow | enw = | seta] war | 7 ea g S pespw |e [ow lun ea (eae) ecco we [eset] an | a fos | 53 'No information in this catalog may be used or reproduced without the prior consent of Tayo Tanso,