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Operation Of ETP, STP, WTP


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OPERATION & MAINTENANCE SECTOR

ETP

Analysis and feasibility studies of treating the industrial effluent

Design as per regulatory standards

Detailed drawing and budget estimation Operational Support

STP

Detailed study of existing sewerage scheme

Design of a comprehensive sewerage scheme based on projected


population forecast

Detailed design comprising the design of various mains, sub-mains,


laterals, pumping stations, etc.

Design as per need

Detailed engineering and post commissioning services

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WTP
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Detailed study of existing arrangement

Design based on projected population forecast Detailed design


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Design as per need

Detailed engineering and post commissioning services


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Operation and maintenance of Effluent Treatment


Plant

The effluent treatment plant is designed to treat the effluent i.e. Wastewater
recycling coming from different areas of the plant.

Industrial Waste

Water is one of the most important components


used in all type of industry. It is used in many processes of Industry. It may be
used for washing, cooling, Heat Exchanging, condensing the steam etc. But
Water used in industry is not totally consumed. Hence, almost all industries
generate waste water from industries that needs serious action. So, improper
discharge of waste water can pollute local Environment. In many manufacturing
Industries, by-product can be treated as waste water called “Effluent” should be
treated before it release into the environment.

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Effluent is an outflow of water


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or gas from a natural body of water, or from a
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human made structure.
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Effluent, in engineering, is the stream exiting a chemical reactor.
Effluent is defined as Treated or Untreated Waste water that flows out of a
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treatment plant, sewage, or industrial outlet.
So this treatment of waste water i.e. untreated effluent is turned into Treated
Effluent with the help of Effluent Treatment Plant (ETP) sometimes it is also
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called as Sewage treatment Plant (STP). Clean water then is safely discharge into
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Environment.

Industrial Waste Water

Industrial waste water treatment covers the mechanisms and processes used for
waste water treatment that have been contaminated in some way by
anthropogenic industrial or commercial activities prior to its release into the
environment or its re-use. Its objective is to produce an environmentally safe
fluid waste stream (or treated effluent) and a solid waste (or treated sludge)
suitable for disposal or reuse (usually as farm fertilizer).

National Standards for Waste Water

Effluent from industry must meet the National Standards for waste water set by
Government. So, Effluent Treatment plant ETP or Sewage Treatment Plant (STP)
should design & operated in such a way that it treats the waste water to these
standards.
Parameters Units Limits

pH - 5.5-9.0

Suspended Solids mg/l 100

COD mg/l 250

Total Dissolved Solids mg/l 2100

Total Ammonical
mg/l 50
Nitrogen

BOD 3 Days, 27 0C mg/l 100

Oil & Grease mg/l 10

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Chloride +91
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9021340825 mg/l 600
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Sulphate as SO4 mg/l 1000 (index.html)

Cyanide mg/l 3
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Fluoride mg/l 2

Lead as pb mg/l 0.1

Mercury as Hg mg/l 0.01


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Clients Nickel as Ni
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Zinc as Zn mg/l 5

Hexavalent Chromium
mg/l 0.1
Cr+6

Total Metal mg/l 10

Effluent Treatment Plant:

Effluent Treatment plant can be operated with the help of 4 diff ways:

1) Preliminary – Removal of Solids, Oil & Grease.

2) Primary – Removal of floating & settable such as Suspended solids,


Organic Matter

3) Secondary – Removal of Biodegradable organic matter (BOD).

4) Tertiary – Removal of residual suspended solids, Dissolved solids.

Operation & Maintenance of ETP or STP:

The Effluent Treatment plant once constructed/established need to have


operation & maintenance through qualified & experience persons to serve
efficient & effective operation of ETP, qualified operator & supervisor are being
provided by Envirotech Research Pvt Ltd who maintains all the records of the
operation and attends the day to day trouble shooting.
Effluent or Sewage Treatment plant Operation and Maintenance Staff
Requirements:

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The manpower requirement


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for ETP or STP Operation and Maintenance can
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broadly be listed as follows:
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1) Plant Manager: is an individual with environmental engineering or


science /Graduate or Post Graduate Background with experience of at
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least three years on similar plant(s).

2) Plant Operator(s): is an Individual with at least a High School Pass


with sciences and be physically fit and mentally alert. Comprise a team
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of qualified / trained operators who work in shifts in operating and
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maintaining screens, grit removal devices, pumps, aerators, valves, etc.

3) Laboratory Analyst: is a qualified individual should be at least B.Sc.


with Chemistry who has knowledge of water and waste water
chemistry and is trained in preparation of laboratory chemicals, use of
laboratory instruments, collection and preservation of water / waste
water samples and analysis for various environmental parameters such
as pH, SS, BOD, COD, TDS etc. Above staff is used to run ETP or STP
effectively which gives proper result set by respective Govt.

L E A R N M O R E H O W E F F L U E N T T R E AT M E N T P L A N T I S D E S I G N E D ? ( D E S I G N O F E T P. H T M L )

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ETP or STP Operation


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of: (index.html)

Various unit operations and processes (Separation by Screening,


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sedimentation , filtration, Neutralisation, coagulation, Flocculation,
Absorption, Adsorption, Chemical Reaction, Oxidation/Reduction,
Dissolution, Ion exchange, Chlorination)
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Operation of Units such as Screens (Coarse / Fine Bar screens, Manual/
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Mechanically operated), Sumps and Pumping Stations including
Pumps, Motors and Panels (Centrifugal Horizontal / Vertical Turbine),
Valves(Sluice gates, Non return, Reflux), Pipes/Specials and Pipe Joints,
Grit Removal Units. Primary Sedimentation / Settling tanks, Scraping
Mechanisms, Sludge withdrawal, Sludge Sumps, Sludge Pumps,
Aeration tanks and Aerators, Secondary Settling Tanks, Secondary
Sludge Sumps, Pumps, Sludge Thickeners, Sludge Digesters, Gas
Production, Sludge handling and Drying.

Maintenance of Pumps and Motors, Electrical Panels (Starters, Meter,


(Energy, Voltage, Amperage, Power factor), Blow out Fuses, Valves,
Gates, Scraping Bridge Trolley, Aerators, Reduction Gears, Open Air
Weather Casings for Motors, Sprocket wheels and Chains for
Mechanical Grit and Screen removing devices.

Why Us?

Our organization is dealing in offering ETP or STP operation & Maintenance


Service to medium scale industries. We offer

Well trained, qualified and experienced operator with expert


supervisor to facilitate smooth day to day troubleshooting at
operations and maintenance of ETP and STP

Operators are also trained to maintain all records so that it becomes


easier to early signs of irregularity

Optimum chemical consumption to maximize efficiency

Achieve outlet norms as per pollution control board

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Preventive
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Our Organization has extensive experience in order to Operate & Maintenance
of Effluent Water Treatment Plant or Sewage Treatment Plant (ETP or STP). We
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also Provide Services in Environmental Monitoring such as Ambient Air, Noise,
Soil and Drinking water.

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Pharmaceutical Industry & Bulk Drug Industry

A diverse characteristics of wastes are generated during manufacturing, maintenance


and housekeeping operations in any pharmaceutical industry. Some of the typical waste
streams comprise spent fermentation broths, process liquors, solvents, equipment wash
waters, spilled materials, off-spec products, etc.
The pharmaceutical effluent is characterized with a high COD and high organic contents.
For treating them, different types of treatments are required, like pH neutralization,
Physico chemical process, aerobic/ anaerobic treatment, tertiary treatment involving
activated carbon etc.

Oil refineries & Solvent Extraction

The waste generated from the oil refineries demand special attention pertaining to their
composition. The typical composition of such type of waster comprises neutralization
wash water, spent liquor, cooling water, boiler blowdown, floor wash, carrier liquid of
unwanted oil fractions, spillages etc.
In order to treat them, sedimentation and flocculation with lime alum and polyelectrolyte
is performed. Moreover, activated sludge process is utilized as per the need and
requirement.

Engineering Industry

Engineering industries produces different varieties of effluent as per their role and
position in the manufacturing chain. The typical composition shows the presence of oil,
Coolent,metals, acids, phenols, cyanide, heavy metals, Fluorine, Chlorinated organic

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compounds, etc.
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We provide a combination of mixed multi-stages of treatment, which comprises
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treatment by physical, chemical, biological methods accompanied by pressure filtration,
disinfection, etc.
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Tyre Industry

Tyre industry
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Monitoring to its spectacular
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Consultancy contributes
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Products  amount
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environmental
Clients (clients.html)pollution.
ContactThe effluent generation
Us (contactus.asp) takes place at various operational
stages. The effluent from the company is mainly from Manufacturing Area, Water
Treatment Plant ,floor Washing etc.
The treatment of such type of effluent demands treatment by aerobic process along with
Primary Treatment and Tertiary Treatment.

Hospitals

Owing to the spectacular growth of medical science and medical industry, the
wastewater generation is witnessing a rapid growth. The principle sources of generation
are surgery, drug treatments, radiology, laundry, operation room, chemical and biological
laboratories, etc. Hospital wastewater effluents contain pathogenic microorganisms,
pharmaceutical partially metabolized, radioactive elements and other heavy metals and
toxic chemical compounds. Such wastewater is a potential environmental hazard.

LIST OF COMPANIES WHERE WE ARE GIVING SUCH


TYPE OF SERVICES.
SR. NO. NAME OF COMPANY

1. M/S JOHNSON & JOHNSON

2. M/S MORGANITE CRUCIBLES INDIA LTD

3. M/S BKT TYRES LTD

4. M/S SAVERA PHARMACEUTICALS LTD

5. M/S ATRA PHARMACEUTICALS LTD

6. M/S WOCKHARDT B-15/2WALUJ

7. M/S GOODYEAR TYRES

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M/S INDOCO REMEDIES LTD
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9. M/S MIDAS CARE (index.html)

10. M/S AJANTA PHARMA LTD


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11. M/S FINECHEM LABORATORIES

12. M/S AMRI INDIA( PLANT-II)

13. M/S BIOSTADT LTD


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14. (clients.html)
Clients M/S BAXTER
Contact (INDIA ) LTD
Us (contactus.asp)

15. M/S BADVE AUTOCOMPS LTD,WALUJ

16. M/S AURANGABAD ELECTRICALS LTD

17. M/S VALUE INDUSTRIES LTD

18. M/S VIDEOCON INDUSTRIES LTD

19. M/S BADVE ENGINEERING LTD

20. M/S WOCKHARDT R&D CENTER

21. M/S ABD LTD

22. M/S UNITED BREWERIS LTD

23. M/S ENDRESS HAUSER FLOWTECH LTD

24. M/S MAN DIESEL AUTO

25. M/S GREAVES COTTON (INDIA) LIMITED

26. M/S STERLITE INDUSTRIES

27. M/S GLENMARK PHARMACEUTICALS LTD

28. M/S NRB INDUSTRIAL BEARINGS LTD

29. M/S METALYST LTD

30. M/S HEDGEWAR RUGNALAYA

31. M/S MGM HOSPITAL

32. M/S SETH NANDLAL DHOOT HOSPITAL

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