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RWCW Ed Es 2022 23 Integrated Plant
RWCW Ed Es 2022 23 Integrated Plant
FORM - V
Environment Statement
For the FY - 2022-23
of
Cement Plant, Including CPP, WHRB &
DG
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UltraTech Cement Limited: Unit Rawan Cement Works P.O. Grasim Vihar, Balodabazar (C.G.) 493196
ENVIRONMENT STATEMENT REPORT (FORM –V) FINANCIAL YEAR 2022-23
FORM V
(See rule 14)
Environment Statement for the financial year 2022-23 ending on 31st March 2023
PART A
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UltraTech Cement Limited: Unit Rawan Cement Works P.O. Grasim Vihar, Balodabazar (C.G.) 493196
ENVIRONMENT STATEMENT REPORT (FORM –V) FINANCIAL YEAR 2022-23
PART B
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UltraTech Cement Limited: Unit Rawan Cement Works P.O. Grasim Vihar, Balodabazar (C.G.) 493196
ENVIRONMENT STATEMENT REPORT (FORM –V) FINANCIAL YEAR 2022-23
Consumption of Raw
Name of Name of Unit Material per unit output
Raw Material Product During the During the
previous current
financial financial
year year
(2021-2022) (2022-2023)
consumption in
Sulphuric Acid Kg/KL 0.200 0.242
cooling tower
consumption in
Sodium Hypochloride Kg/KL 0.201 0.243
cooling tower
consumption in
Corrosion Inhibitor Kg/KL 0.035 0.045
cooling tower
consumption in
Scale Inhibitor Kg/KL 0.041 0.045
cooling tower
consumption in
BIOCIDE Kg/KL 0.095 0.124
cooling tower
consumption in
Bio dispersent Kg/KL 0.013 0.017
cooling tower
consumption in
Oxidising biocide Kg/KL 0.032 0.062
cooling tower
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UltraTech Cement Limited: Unit Rawan Cement Works P.O. Grasim Vihar, Balodabazar (C.G.) 493196
ENVIRONMENT STATEMENT REPORT (FORM –V) FINANCIAL YEAR 2022-23
PART C
POLLUTION DISCHARGED TO ENVIRONMENT/UNIT OF OUTPUT (PARAMETER AS SPECIFIED IN
THE CONSENT ISSUED)
PART D
HAZARDOUS WASTES
(As specified under Hazardous and Other Wastes (Management and Transboundary
Movement) Rules, 2016)
Total quantity in MT
Hazardous
wastes During the previous financial year During the current financial year
(2021-2022) (2022-2023)
Used Oil (Cat. 5.1): 56.06 MT Used Oil (Cat. 5.1): 52.51 MT
From Process Waste Oil (Cat. 5.2): Nil MT Waste Oil (Cat. 5.2): Nil
Empty barrels (Cat.33.1): 14.99 MT Empty barrels (Cat.33.1): 15.00 MT
From Pollution
Nil Nil
Control facilities
2 FMCG 221.45
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UltraTech Cement Limited: Unit Rawan Cement Works P.O. Grasim Vihar, Balodabazar (C.G.) 493196
ENVIRONMENT STATEMENT REPORT (FORM –V) FINANCIAL YEAR 2022-23
PART E
SOLID WASTES
Solid wastes During the previous financial year During the current financial year
(2021-2022) (2022-2023)
Cement Plant- No solid waste is
Cement Plant- No solid waste is
generated from the cement
generated from the cement
manufacturing process.
manufacturing process.
a) From Process
Fly Ash from TPP – 104345.21 MT
Fly Ash from TPP– 104931.50 MT
All fine material collected through All fine material collected through
bag filters are recycled back to the bag filters are recycled back to the
process. Fly ash & bed ash process. Fly ash & bed ash
b) From pollution
collected & transfer pneumatically collected & transfer pneumatically
control facility
to the silos for cement to the silos for cement
manufacturing. Hence no solid manufacturing. Hence no solid
waste is generated from the unit. waste is generated from the unit.
Fly Ash Quantity recycled or reutilized
1. Fly Ash from TPP – 104345.21 1. Fly Ash from TPP– 104476.07
1. Quantity recycled
MT MT
or re-utilized within
2. Bed Ash from TPP-5870.25 MT 2. Bed Ash from TPP- 26204.691
the unit
Note: Bed ash generated from our own TPP is being used as an additive in clinker, PPC
manufacturing & low lying area.
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UltraTech Cement Limited: Unit Rawan Cement Works P.O. Grasim Vihar, Balodabazar (C.G.) 493196
ENVIRONMENT STATEMENT REPORT (FORM –V) FINANCIAL YEAR 2022-23
PART F
Hazardous Waste: The hazardous waste generated during various processes in the plant is
being collected in empty drums & then stored at Hazardous waste storage area. Authorization
for disposal of Hazardous waste has been obtained from CECB. It is being disposed off through
authorized recyclers/vendors by CECB as per the provisions mentioned in Hazardous Waste &
Other Waste (Management & Transboundary Movement) Rules, 2016
Solid Waste: No solid waste is generated during the process of cement manufacturing.
The solid waste generated from the captive thermal power plant is fly ash and bed ash. The
ash collected in the ESP hoppers is pneumatically transported to the intermediate silo and
from where it is conveyed pneumatically to the fly ash silo near cement mill and finally used in
the manufacturing of Portland Pozzolana Cement. The bed ash is pneumatically conveyed to
bed ash silo. Bed ash also being used in clinker & cement manufacturing.
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UltraTech Cement Limited: Unit Rawan Cement Works P.O. Grasim Vihar, Balodabazar (C.G.) 493196
ENVIRONMENT STATEMENT REPORT (FORM –V) FINANCIAL YEAR 2022-23
PART G
The management of Rawan Cement Works, UTCL is environment conscious. The environment
management plan is carefully devised and implemented. In the financial year 1997-98, we have
adopted the International Standards for Environment i.e. ISO 14001. It shows our commitment
for preserving the natural resources. We have installed state-of-the-art technology available in
the world to ensure production of best quality product at the economic cost and optimum
energy consumption. We are utilizing 100% fly ash generated from the captive thermal power
plant in the manufacturing of Portland Pozzolana Cement.
State of the art APCEs have been installed in the Unit to capture the dust covering all the point
source emissions and material transfer points. There are 6 Bag house including RABH, 4 ESPs
attached with the boilers & clinker cooler to capture the particulate matter. Also more than
120 Bag Filters installed in the process at various material transfer points to capture the
Particulate Matter having efficiency more than 99%. The material captured by the APCEs is
automatically recycled back, which in turn enhances the process economy.
Water sprinkling arrangement has also been made at different plant locations and transfer
points to suppress fugitive dust. Greenbelt has also been developed to curtail wind velocity to
help reduce fugitive emission.
The entire captive Thermal Power plant has been designed and planned to operate with
environmental protection in focus.
• Turbines are designed to operate with efficient steam consumption per unit of power
generated;
• Circulating fluidized bed combustion (CFBC) boilers are installed with limestone dosing
provision for SO2 control and low NOx burners which is designed to give high thermal
efficiency
• One stack of 110 meter is provided and connected to boiler, which also help in better
dispersion of pollutants like particulate matter and SO2;
• Air-cooled condensers are installed at TPP, which significantly reduces water consumption
for cooling of exhaust steam.
• 100% fly ash & bottom ash is being transported pneumatically from ESP hopper to ash silos
for storage. Further fly ash is transported from silo to the cement grinding section for
Cement manufacturing. Hence no impact of the activity on the environment.
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UltraTech Cement Limited: Unit Rawan Cement Works P.O. Grasim Vihar, Balodabazar (C.G.) 493196
ENVIRONMENT STATEMENT REPORT (FORM –V) FINANCIAL YEAR 2022-23
• Dust emission from coal stockyard and handling plant is controlled by Dust Suppression
System such as dust collector. Water spray by means of fixed or swiveling nozzles is
provided at material transfer point such as Crusher house, Bunkers, Conveyor chutes etc.
to suppress the dust.
• Plant is designed on zero discharge principle. Effluent generated from various processes
e.g. cooling tower blow down, Boiler blow down & DM Plant backwash etc. is collected in
neutralization pit for pH correction. As of now total waste water is used for spraying in the
bed ash cooling, coal handling plant to inhibit dust from flying & plantation. Domestic
wastewater is treated in the Sewage Treatment Plant and utilized for horticulture activities.
➢ Uniquely designated dust curtains made of scrap conveyor belts are used in drop chutes to
further prevent the fugitive emission. Regular air quality monitoring is carried out to
ensure the requirements as per the standards.
➢ The cooling water is recycled completely thereby saving considerable quantity of water.
Domestic sewage Water is being treated in sewage treatment plant (STP). The STP is
operated and maintained on round the clock basis. The treated water is maintained well
below the stipulated discharge norms. Nursery and garden is maintained near STP and
treated wastewater is used for Horticulture purpose. The sludge generated is dried in
sludge drying beds and used as manure for plantation. The entire water management part
is thoroughly planned to maximize its best utilization and in-turn is enriching the natural
environment at Grasim Vihar. We had installed and commissioned water treatment plant
for treatment of mines sump water and used for drinking / domestic purpose, thereby
extraction of ground water is totally stopped for plant / colony /mine domestic purpose
and ultimately conserved the precious ground water.
➢ Alternative fuel is being used in co-processing. During FY 2022-23, 6.37% TSR has been
achieved by the unit. Dedicated facility is developed along with the 20 TPH capacity
shredder for processing of AFR.
We are committed to preserve and improve the ecological balance in-and-around the plant
area. In order to achieve this, we have taken the above steps to make the plant eco-friendly.
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UltraTech Cement Limited: Unit Rawan Cement Works P.O. Grasim Vihar, Balodabazar (C.G.) 493196
ENVIRONMENT STATEMENT REPORT (FORM –V) FINANCIAL YEAR 2022-23
PART H
During financial year of 2022-23 an expenditure of about Rs. 1773.17 lacs has been incurred
for better environment management. The expenditure statement offers an encouraging
picture of environmental quality maintained in the current year and hopefully to be managed
in future Expenditure on Environmental Protection.
Expenses Head Rs. Lakhs
Environment monitoring related Expenses 186.60
Horticulture related Expenses 114.15
Water Tanker used for dust suppression 13.10
Rates & Taxes for Environment 0.33
Pollution control spares 15.09
Power consumption cost for running major pollution control 1436.39
equipment
CSR activities: A dedicated team of Corporate Social Responsibility is working for CSR at
surrounding area covering total 22 villages of gram panchayats. CSR expenditure incurred
during FY 2022-23 id given in the below table:
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UltraTech Cement Limited: Unit Rawan Cement Works P.O. Grasim Vihar, Balodabazar (C.G.) 493196
ENVIRONMENT STATEMENT REPORT (FORM –V) FINANCIAL YEAR 2022-23
The program operation is done through the trained CSR team. CSR Center has
been established for better coordination of operational activities. It also ensures
the participation of government and non-government institutions in conducting
various activities. Computer lab auditorium, training room with all facilities have
been arranged for various training activities from this center.
Sustainable Livelihood
Under sustainable livelihood our CSR wings organize different programs during FY
2022-23 for nearby villages formers and peoples.
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UltraTech Cement Limited: Unit Rawan Cement Works P.O. Grasim Vihar, Balodabazar (C.G.) 493196
ENVIRONMENT STATEMENT REPORT (FORM –V) FINANCIAL YEAR 2022-23
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UltraTech Cement Limited: Unit Rawan Cement Works P.O. Grasim Vihar, Balodabazar (C.G.) 493196
ENVIRONMENT STATEMENT REPORT (FORM –V) FINANCIAL YEAR 2022-23
Like every year, UltraTech Rawan, CSR participated in the distribution of sweets to
more than 6500 children in 35 government and non-government schools of 15 villages.
The school administration and the gram panchayat thanked them for their participation
on the national festival.
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UltraTech Cement Limited: Unit Rawan Cement Works P.O. Grasim Vihar, Balodabazar (C.G.) 493196
ENVIRONMENT STATEMENT REPORT (FORM –V) FINANCIAL YEAR 2022-23
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UltraTech Cement Limited: Unit Rawan Cement Works P.O. Grasim Vihar, Balodabazar (C.G.) 493196
ENVIRONMENT STATEMENT REPORT (FORM –V) FINANCIAL YEAR 2022-23
Infrastructure:
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UltraTech Cement Limited: Unit Rawan Cement Works P.O. Grasim Vihar, Balodabazar (C.G.) 493196
ENVIRONMENT STATEMENT REPORT (FORM –V) FINANCIAL YEAR 2022-23
Social Reforms
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UltraTech Cement Limited: Unit Rawan Cement Works P.O. Grasim Vihar, Balodabazar (C.G.) 493196
ENVIRONMENT STATEMENT REPORT (FORM –V) FINANCIAL YEAR 2022-23
Environment Initiatives
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UltraTech Cement Limited: Unit Rawan Cement Works P.O. Grasim Vihar, Balodabazar (C.G.) 493196
ENVIRONMENT STATEMENT REPORT (FORM –V) FINANCIAL YEAR 2022-23
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UltraTech Cement Limited: Unit Rawan Cement Works P.O. Grasim Vihar, Balodabazar (C.G.) 493196
ENVIRONMENT STATEMENT REPORT (FORM –V) FINANCIAL YEAR 2022-23
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UltraTech Cement Limited: Unit Rawan Cement Works P.O. Grasim Vihar, Balodabazar (C.G.) 493196
ENVIRONMENT STATEMENT REPORT (FORM –V) FINANCIAL YEAR 2022-23
Under Water Positivity Initiatives Pond Deepening at Guma Village, through this
activity 5400 CUM Water holding capacity will increase. More than 1800 people
will be benefitted.
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UltraTech Cement Limited: Unit Rawan Cement Works P.O. Grasim Vihar, Balodabazar (C.G.) 493196
ENVIRONMENT STATEMENT REPORT (FORM –V) FINANCIAL YEAR 2022-23
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UltraTech Cement Limited: Unit Rawan Cement Works P.O. Grasim Vihar, Balodabazar (C.G.) 493196
ENVIRONMENT STATEMENT REPORT (FORM –V) FINANCIAL YEAR 2022-23
Media Coverage
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UltraTech Cement Limited: Unit Rawan Cement Works P.O. Grasim Vihar, Balodabazar (C.G.) 493196