DBM (RK Brothers)

JOB MIX
FORMULA
FOR DENSE
BITUMINOUS
MACADAM,
VG-3O
(R.k Brothers HM Plant)
(R.k Brothers HM Plant)
Model Economic Township, Jhajjar
Construction of infrastructure development works including road, Sewerage, Drainage, Water
Project supply, Treated water network, Cable Trench & Associated works in MET Industrial colony In Sector-
4 (Phase-1) at district Jhajjar, Harayana
Client METL
Consultant SMEC India Ltd.
Contractor Balajee Infrastructure & Constructions Pvt Ltd.
SUMMARY OF DENSE BITUMINOUS MACADAM
1)Source of Aggregate:- R.K Carrier, kothputli

2)Sample Location :- R.K Brothers HM Plant
3)Grade and Source of Bitumen:- VG-30 HPCL
4)Plant APOLLO ( 160 TPH)
Proportion of Hot Bin Aggregate

1) 30 - 22.5 mm 20.0%
2) 22.5 - 11.5 mm 19.0%
3) 11.5 - 4.75mm 21.0%
4) 4.75 mm Down 39.0%
5) Lime Filler 1.0%
5) Physical Properties of Aggregate/Binder/Fillers Achieved Value

1) Specific Gravity and Water Absorption of Aggregate/Binder/Filler :
Water
Bulk sp. App sp.
Materials Absorpti
Gravity Gravity
on
30 - 22.5 mm 1.19 2.725 2.717
22.5 - 11.5 mm 1.240 2.710 2.803
11.5 - 4.75 mm 1.320 2.673 2.771
4.75 mm Down 1.520 2.612 2.716
Lime Filler - 2.839 2.839
Bitumen VG 30 1.010
2] Aggregate Impact Value 18.72%
3] Combined Flakiness & Elongation Index 21.65%
6) Mix Properties as per graph :--
1] Bulk Specific Gravity of Compacted mix (Gmb) 2.667
2] Optimum Binder Content by wt. of Mix (OBC) 4.50%
3] Optimum Binder Content by wt. of Aggregate (OBC) 4.71%
4] Voids in the Compacted Mix (VIM) 3.86
5] Voids in Mineral Aggregate (VMA) 12.97
6] Voids filled with Bitumen (VFB) 70.29
7] Marshall Stability of the Mix at 600C 20.46
8] Flow of the Mix (mm) 3.1
Contractor's Representative Client's Representative

Jhajjar
ewerage, Drainage, Water
MET Industrial colony In Sector-
ADAM
Requirement as per
Specification
Max. 27%
Max. 35%
3 - 5%
11 - 13%
65 - 75%
Min. 9.0 Kn
2 - 4 mm
Client's Representative
Construction of infrastructure development works including road,

Sewerage, Drainage, Water supply, Treated water network, Cable Trench
Project
& Associated works in MET Industrial colony In Sector-4 (Phase-1) at
district Jhajjar, Harayana
Client METL
Consultant SMEC India Ltd.
Dense Bitumen Mecadam - Hot Mix Plant(Hot Bin) Properties
By Weight of Aggregate By Weight of Mix
S.NO. Aggregate Size
% Weight % Weight
1 HB 1 Aggregate Size ( 24.0 mm - 16.0 mm) 20 240 19.10 229.20
2 HB 2 Aggregate Size ( 24.0 mm - 16.0 mm) 19.00 228.00 18.15 217.74
3 HB 3 Aggregate Size (16.0 mm - 3.0mm) 21.00 252.00 20.06 240.66
4 HB 4 Aggregate Size ( 3.0 mm Down) 39.00 468.00 37.25 446.95
5 HB Captured Filler (Lime) 1.00 12.00 0.96 11.46
6 Bitumen Content ( VG- 30 ) 4.71 56.52 4.50 53.98
Total 104.71 1016.52 100.00 1200.00
Temperature Requirements for VG-30
S.NO. Stage of Work Indicated Temperature©
1 Binder Temperature 150-165
2 Aggregate Temperature 150-170
3 Mixed Material Temperature 150 - 165
4 Laying Temperature Min 140
5 Rolling Temperature Min 90

Construction of infrastructure development works including road,

Sewerage, Drainage, Water supply, Treated water network, Cable
Project
Trench & Associated works in MET Industrial colony In Sector-4 (Phase-
1) at district Jhajjar, Harayana
Client METL
Consultant SMEC India Ltd
Contractor Balajee Infrastructure & Constructions Pvt Ltd
Location/Source of Aggregate : R.K Brothers HM Plant
Grade and Source of Bitumen: VG - 30, HPCL Bathinda
Proportion of Hot Bin Aggregate:
1 (30-22.5 mm) HB1 Aggregate 20%
2 22.5-11.5 mm HB2 Aggregate 19%
3 11.5-4.75 mm HB3 Aggregate 21%
4 Dust HB 4 Aggregate 39%
5 Lime Filler 1%
JOB MIX FORMULA
JMF Limits (%) Specified Limits (%)
I.S Sieve Size JMF Permissible
(mm) % Variation
Passing Lower Upper Lower Upper Mid Limit
37.5 100 ±8% 100 100 100 100 100

26.50 100.00 ±8% 100.00 100.00 90 100 95
19.00 92.18 ±8% 85.18 95.00 71 95 83
13.20 65.06 ±7% 59.06 71.06 56 80 68
4.75 39.39 ±6% 34.39 44.39 38 54 46
2.36 30.58 ±5% 26.58 42.00 28 42 35
0.300 13.12 ±4% 10.12 16.12 7 21 14
0.075 2.27 ±2% 0.27 4.27 2 8 5
Remarks:-

NARROW RANGE OF ACCEPTABLE ASPHALT CO
Pass
High
Low
All Criteria
Passes 4.50 %
VMA Min 11-13 %
VFB 65 - 75 %
Voids 3-6%
stability Min 9.0 Kn
Bitumen Min 4.5% 3.50 4.00 4.50 5.00 5.50
Contractor's Representative
EPTABLE ASPHALT CONTENT
Construction of infrastructure development works including road, Sewerage, Drainage, Water s
Project water network, Cable Trench & Associated works in MET Industrial colony In Sector-4 (Phase-1)
Jhajjar, Harayana
Client METL
Contractor SMEC India Ltd.
Worksheet for Volumetric Analysis of Compacted Paving Mixture
A) Aggregate Mix proportion
30 - 22.5 mm 20 %
22.5 - 11.5 mm 19 %
11.5 - 4.75 mm 21 %
4.75 mm down 39 %
Lime Filler 1 %
B) Specific gravity of aggregates
Size of Bulk SP Apparent Water

Remarks
Aggregate gravity SP gravity absorption
30 - 22.5 mm 2.725 2.817 1.19

22.5 - 11.5 mm 2.710 2.803 1.240
11.5 - 4.75 mm 2.673 2.771 1.320
4.75 mm down 2.612 2.716 1.520
Lime Filler 2.839 2.839 -
C) Bulk Specific gravity of mixed aggregate (Gsb)

100
Gsb = = 2.667
20/2.786+19/2.717+21/2.677+39/2.612+1/2.839
Appraent Specific gravity of mixed aggregate (Gsa)

100
Gsa = = 2.765
20/2.828+19/2.812+21/2.775+39/2.716+1/2.839
Maximum Specific gravity of mix (GMM) Bitumen 4.5 %

GMM value 2.528
SP gravity of bitumen (Gb) 1.010
Effecitve Specific gravity of mixed aggregates (Gse)
Pmm - pb 100 - 4.5

Gse = 2.721
Gse = 2.721
pmm/Gmm - pb / gb (100/2.528)- (4.5/1.01)

ajjar
erage, Drainage, Water supply, Treated
ony In Sector-4 (Phase-1) at district
ng Mixture
Representative
Model Economic Towns
Construction of infrastructure development works including road, Sewerage, D
Project
Industrial colony In Sector-4 (Phase-1) at district Jhajjar, Harayana
Client METL
Contractor SMEC India Ltd
Site Balajee Infratech & Construction Pvt Ltd
MARSHALL STABILITY AND FLOW
Asphalt Institue Manual MS-2 , ASTM
Effective Sp. Gr. of total Agg.(Gse): 2.721
Bulk Sp. Gr. of total Agg.(Gsb): 2.667 Bitumen Type:
Sp. Gr. of Bitumen: 1.010 Nos. of compaction blows:
% Agg by total Sp. Gr. Of Wt. of specimen (gm)

wt. of mix mix (GMM)
%Bitumen In air In water SSD
Volume of Specimen
S.No. by total wt.
(C - B)
of mix (((100)/
100 - (1) ((3)/Gse)+ (A) (B) (C)
((2)/Gb))))
(1) (2) (3) (4) (5) (6)

1 1186.0 695.0 1189.0 494.0
2 3.50 96.50 2.532 1190.0 697.0 1192.0 495.0
3 1196.0 701.0 1191.0 490.0
Average
4 1193.0 703.0 1195.0 492.0
5 4.00 96.00 2.524 1191.0 701.0 1191.5 490.5
6 1190.0 699.0 1191.0 492.0
Average
7 1207.0 710.0 1209.0 499.0
8 4.50 95.50 2.528 1195.0 704.0 1196.0 492.0
9 1196.0 707.0 1196.5 489.5
Average
10 1214.0 711.0 1215.0 504.0
11 5.00 95.00 2.512 1195.0 704.0 1196.0 492.0
12 1197.0 705.0 1198.0 493.0
Average
13 1183.0 691.0 1184.0 493.0
14 5.50 94.50 2.500 1204.0 709.0 1205.0 496.0
15 1200.0 703.0 1201.0 498.0
Average
Remarks:
MARSHALL CURVES
BT. Content (%) 3.50

Density (g/cc) 2.415
Stability (kN) 1922.09
Flow (mm) 2.20
Air Voids (%) 4.61
VMA (%) 12.61
VFB (%) 63.63
nomic Township, Jhajjar
including road, Sewerage, Drainage, Water supply, Treated water network, Cable Trench & Associated works in MET
hajjar, Harayana
RSHALL STABILITY AND FLOW TEST

alt Institue Manual MS-2 , ASTM D 1559
Date of sampling: 26/2/2022
VG 30 Date of testing: 27/2/2022
Sampled & Tested
75 blows on each side Jointly
by:
Stability factor: 3.7690
% Air voids
Bulk Sp. Gr. of % VMA %VFB Stability(KN)
(Va)
Compacted mix
Load
Volumetric
(Dial
100- Dial Correction
{((4)-(7))/ Gauge Corrected
{(7)x(3)/ {(9-8)/9}100 Gauge Factor (As
(A)/(6) 4}100 Reading x Load
Gsb} Reading per table 5.1
Stability
of MS-2)
Factor)
(7) (8) (9) (10) (11)
2.401 5.18 13.13 60.5 524.0 1974.96 0.96 1895.96
2.404 5.05 13.01 61.2 497.0 1873.19 1.04 1948.12
2.441 3.60 11.68 69.2 510.0 1922.19 1 1922.19
2.415 4.61 12.61 63.6 Average 1922.09
2.425 3.93 12.72 69.1 512.0 1929.73 1 1929.73
2.428 3.80 12.60 69.9 501.0 1888.27 1.04 1963.80
2.419 4.17 12.94 67.8 486.0 1831.73 1.09 1996.59
2.424 3.97 12.75 68.9 Average 1963.37
2.419 4.32 13.39 67.7 491.0 1850.58 1.14 2109.66
2.429 3.92 13.03 69.9 463.0 1745.05 1.19 2076.61
2.443 3.35 12.51 73.2 498.0 1876.96 1.04 1952.04
2.430 3.86 12.97 70.3 Average 2046.10
2.409 4.11 14.20 71.0 532.0 2005.11 0.96 1924.90
2.429 3.31 13.48 75.5 515.0 1941.04 1 1941.04
2.428 3.34 13.51 75.3 605.0 2280.25 0.78 1778.59
2.422 3.59 13.73 73.9 Average 1881.51
2.400 4.02 14.98 73.2 624.0 2351.86 0.76 1787.41
2.427 2.90 13.99 79.2 588.0 2216.17 0.81 1795.10
2.410 3.61 14.62 75.3 620.0 2336.78 0.76 1775.95
2.412 3.51 14.53 75.9 Average 1786.15
MARSHALL CURVES
4.00 4.50 5.00 5.50

2.424 2.430 2.422 2.412
1963.37 2046.10 1881.51 1786.15
2.60 3.10 3.37 3.60
3.97 3.86 3.59 3.51
12.75 12.97 13.73 14.53
68.90 70.29 73.92 75.90
ted works in MET
6/2/2022
7/2/2022
Jointly
Flow
(mm)
(12)
2.1
2.2
2.3
2.20
2.7
2.6
2.5
2.60
3.1
3.3
2.9
3.10
3.2
3.5
3.4
3.37
3.6
3.5
3.7
3.60
Physical Properties of Aggregates
Kotputli
30-22.5 mm 22.5-11.5 mm 11.5-4..75mm 4.75mm down Combined
Aggregate Impact Value 18.72 18.72
EI and FI 25.65
Water Absorption 1.19 1.24 1.32 1.52 -
Specific Gravity 2.725 2.71 2.673 2.612 -
DBM Mix Properties
%age Bitumen MDD Stability Flow Air voids VMA VFB As per Graph Values on 4.5% Bitumen Content
3.5 2.415 1922.09 2.2 4.61 12.61 63.6 Marshal Density 2.430
4 2.424 1963.37 2.6 3.97 12.75 68.9 Marshal Stability 2046
4.5 2.43 2046.1 3.1 3.86 12.97 70.3 Air Voids 3.86
5 2.422 1881.51 3.37 3.59 13.73 73.9 Flow Value 3.10
5.5 2.412 1786.15 3.6 3.51 14.53 75.9 VMA 12.97
VFB 70.30
GMM 2.528
Marshal Density Marshal stability VMA

2.435 2100 15
2.43 2050 14.5
2.425 2000
1950 14
2.42 1900 13.5
2.415 1850 13
2.41 1800
12.5
1750
2.405 12
1700
2.4 1650 11.5
2 3 4 5 6 7 8 3 3.5 4 4.5 5 5.5 6 3 3.5 4 4.5 5 5.5 6
Air Voids Flow VFB

5 4 80
4.5 3.5
4 75
3
3.5 70
3 2.5
2.5 2 65
2 1.5 60
1.5
1 1 55
0.5 3 3.5 4 4.5 5 5.5 6
0.5
0 0
3 3.5 4 4.5 5 5.5 6 3 3.5 4 4.5 5 5.5 6
3.5 70
3 2.5
2.5 2 65
2 1.5 60
1.5
1 1 55
0.5 3 3.5 4 4.5 5 5.5 6
0.5
0 0
3 3.5 4 4.5 5 5.5 6 3 3.5 4 4.5 5 5.5 6
A
5 5 5.5 6
5 5.5 6
5 5.5 6
Gradation Analysis For DBM mix
Sieve Hot Bin - 1 R.K Carrier Hot bin -2 Hot Bin - 3 from R.K Carrier
sizes
(mm)
30 -22.5mm 22.5 -11.5mm 11.5 - 4.75mm

Sample 1 Sample 2 Average Sample 1 Sample 2 Average Sample 1 Sample 2 Average
37.5 100 100 100 100 100 100 100 100 100
26.5 100 100 100 100 100 100 100 100 100
19 82.92 84.46 83.69 75.44 76.55 75.995 100 100 100
13.2 22.05 20.71 21.38 100 100 100
4.75 33.18 36.92 35.05
2.36 2.84 3.31 3.075
0.3
0.075
Combined grading for DBM 20mm 34%+10mm 28%+Dust 36% + Fille

100
90
80
70
60
50
40
30
20
10
0
0.01 0.1 1
Combined grading Max. Limit Min. Limit

s For DBM mix
Combined
with 20mm
34%+10mm Max. Min.
Hot bin -4 from R.K Carrier
28%+ dust Limit (%) Limit (%)
36% + Filler Combined
2% Gradation
Checked
4.75 mm Down
Filler
Sample 1 Sample 2 Average
100 100 100 100 100.00 100 100 100 100
100 100 100 100 100.00 90 100 100 100
100 100 100 100 92.18 71 95 91.56 92.18
100 100 100 100 65.06 56 80 70.42 65.06
100 100 100 100 47.36 38 54 47.28 39.39
91.27 91.45 91.36 100 37.28 28 42 38.16 30.58
40.77 37.55 39.16 100 16.19 7 21 17.91 13.12
9.82 10.38 10.1 92 3.94 2 8 4.97 2.27
28%+Dust 36% + Filler 2%
10 100
Max. Limit Min. Limit

Maximum Specific Gravity of Bituminous Mixture (GMM )
(As per ASTM D-2041)
Construction of infrastructure development works including road, Sewerage, Drainage, Water supply, T
Project
network, Cable Trench & Associated works in MET Industrial colony In Sector-4 (Phase-1) at district Jha
Client METL
Contractor Balajee Infratech & Constructions Pvt Ltd.
Proposed
DBM Date of sampling
Used
30mm-22.5mm -20%, 22.5mm-11.50mm -19%,
Proportion
11.5mm- 4.75mm - 21%, 4.75mm Down-39%, Date of testing
of Agg. Lime-1%
Location/
R.K Brothers HM PLANT, Tested by
Source
Observation & Calculation:- (all weights measured in gram)
Sl.No. Sample No. 1
Percentage of Bitumen by total weight of

A 3.50
mix (Pb)
B Wt. of Bottle 2313
C Wt. of Bottle + water 9789.0
D Wt. of Bottle + sample D=(C-B) 3854.5
E Wt. of Sample(E) 1541.5
F Wt. of Bottle + water + sample 11330.5
G Temperature of water 0C 25
H Vaccume pressure Hg mm 30
Wt. of Bottle + water + sample after
I 10720.3
Reducing Air voids
J Voulume of Materials = E-(I-C) 610.200
Max. specific Gravity of Mix Materials =

K 2.526
E/J (Gmm)
L Average 2.532
Remarks………………………………………………………………………………………………………………….
Contractor's Representative Consultant's Representative

hip, Jhajjar
ture (GMM )
werage, Drainage, Water supply, Treated water

Sector-4 (Phase-1) at district Jhajjar, Harayana
27/2/2022
27/2/2022
Jointly
3.50
2313.0
9789.0
3851.5
1538.5
11327.5
25.0
30.0
10721.3
606.200
2.538
2.532
…………………………………..
Construction of infrastructure development works including road, Sewerage, Drainage, Water supply,
Project Treated water network, Cable Trench & Associated works in MET Industrial colony In Sector-4 (Phase-1
district Jhajjar, Harayana
Client METL
Proposed
Used
30mm-22.5mm -20%, 22.5mm-11.50mm -19%,
Proportion
of Agg. Lime-1%
Location/
Source
Sl.No. Sample No. 1

A 4.00
mix (Pb)

I 10720.3
Reducing Air voids

K 2.514
E/J (Gmm)
L Average 2.524
Remarks………………………………………………………………………………………………………………….

ip, Jhajjar
ture (GMM )
Sewerage, Drainage, Water supply,

ndustrial colony In Sector-4 (Phase-1) at
27/2/2022
27/2/2022
Jointly
4.00
2313.0
9789.0
3853.0
1540.0
11329.0
25.0
30.0
10721.3
607.700
2.534
2.524
………………………………………..
Project
Client METL
Proposed
Used
Proportion 30mm-22.5mm -20%, 22.5mm-11.50mm -19%,

of Agg. Lime-1%
Location/
Source
Sl.No. Sample No. 1

A 4.50
mix (Pb)
I 10720.3
Reducing Air voids

K 2.524
E/J (Gmm)
L Average 2.528
Remarks………………………………………………………………………………………………………………….

ip, Jhajjar
ture (GMM )
erage, Drainage, Water supply, Treated water

ector-4 (Phase-1) at district Jhajjar, Harayana
27/2/2022
27/2/2022
Jointly
4.50
2313.0
9789.0
3854.0
1541.0
11330.0
25.0
30.0
10721.3
608.700
2.532
2.528
…………………………………..
Project water network, Cable Trench & Associated works in MET Industrial colony In Sector-4 (Phase-1) at distri
Harayana
Client METL
Proposed
Used
Proportion 30mm-22.5mm -20%, 22.5mm-11.50mm -

19%, 11.5mm- 4.75mm - 21%, 4.75mm Date of testing
of Agg. Down-39%, Lime-1%
Location/
Source
Sl.No. Sample No. 1

A 5.00
mix (Pb)
I 10720.3
Reducing Air voids

K 2.504
E/J (Gmm)
L Average 2.512
Remarks………………………………………………………………………………………………………………….

hip, Jhajjar
xture (GMM )
werage, Drainage, Water supply, Treated

olony In Sector-4 (Phase-1) at district Jhajjar,
27/2/2022
27/2/2022
Jointly
5.00
2313.0
9789.0
3859.0
1546.0
11335.0
25.0
30.0
10721.3
613.700
2.519
2.512
……………………………………..
Project
Client METL
Proposed
Used
30mm-22.5mm -20%, 22.5mm-11.50mm -19%,

Proportion
11.5mm- 4.75mm - 21%, 4.75mm Down-39%, Lime- Date of testing
of Agg. 1%
Location/
Source
Sl.No. Sample No. 1

Percentage of Bitumen by total weight of mix
A 5.50
(Pb)
Wt. of Bottle + water + sample after Reducing

I 10720.3
Air voids
Max. specific Gravity of Mix Materials = E/J

K 2.493
(Gmm)
L Average 2.500
Remarks………………………………………………………………………………………………………………….

p, Jhajjar
re (GMM )
ge, Drainage, Water supply, Treated water

or-4 (Phase-1) at district Jhajjar, Harayana
27/2/2022
27/2/2022
Jointly
5.50
2313.0
9789.0
3864.0
1551.0
11340.0
25.0
30.0
10721.3
618.700
2.507
2.500
……………………………..
Construction of Infrastructure development works
including Road, Sewerage, Drainage, Water Supply,
Treated water network, Cable Trench & associated wo
Name of Project :- in MET Industrial colony In Sector-4 (Phase-1) at Distri
Jhajjar, Harayana
Contractor :- BALAJEE INFRATECH & CONSTRUCTIONS PVT LTD

Consultants :- SMEC India Pvt.Ltd.
Client :- METL
Specific Gravity And Water Absorption

(Coarse Aggregates)
IS:2386 (Part-3)
Source of material :- Sample no:
Location of material :- Date of sampling: 15/2/2022
Sample description:- (30 - 22.5mm) Aggregate Date of testing: 17/2/2022
Determination no.
SL No. Description
1
Weight of Saturated surface dry aggregate in air

1 (gms) , A
2158.0
2 Weight of aggregate in water (gms), B 1375.0
3 Weight of oven dried aggregate in air (gms), C 2131.0
4 Bulk Specific gravity C / (A-B) 2.722

5 Apparent Specific gravity C / (C-B) 2.819
6 Water Absorption [(A-C) /C] X 100 1.27
A. Mean Value of Bulk Specific Gravity 2.725
B. Mean Value of Apparent Specific Gravity 2.817
C. Mean Value of Water Absorption = 1.19
Remarks _____________________________________________________________________________________________
Contractor's Representative Consultant' Representative

ar
frastructure development works
werage, Drainage, Water Supply,
work, Cable Trench & associated works
colony In Sector-4 (Phase-1) at District
CH & CONSTRUCTIONS PVT LTD

Ltd.
orption
15/2/2022
17/2/2022
Determination no.
2
2172.0
1385.0
2148.0
2.729
2.815
1.12
2.725
2.817
1.19
________________________________
METL's Representative
Name of Project :-
Contractor :-
Consultants :-
Client :-

(Coarse Aggregates)
IS:2386 (Part-3)
Source of material :-
Location of material :-
Sample description:- (22.5 - 11.5 mm)
SL No. Description
1 Weight of Saturated surface dry aggregate in air (gms) , A
2 Weight of aggregate in water (gms), B
3 Weight of oven dried aggregate in air (gms), C
4 Bulk Specific gravity C / (A-B)

5 Apparent Specific gravity C / (C-B)
6 Water Absorption [(A-C) /C] X 100
A. Mean Value of Bulk Specific Gravity =
B. Mean Value of Apparent Specific Gravity =
C. Mean Value of Water Absorption =
Remarks _____________________________________________________________________________________________
omic Township, Jhajjar
Construction of Infrastructure development works including Road,
Sewerage, Drainage, Water Supply, Treated water network, Cable
Trench & associated works in MET Industrial colony In Sector-4 (Phase-
1) at District Jhajjar, Harayana
BALAJEE INFRATECH & CONSTRUCTIONS PVT LTD

SMEC India Pvt.Ltd.
METL
y And Water Absorption

arse Aggregates)
:2386 (Part-3)
Sample no: 1
Date of sampling: 15/2/2022
Date of testing: 17/2/2022
Determination no.
1 2
2176.0 2210.0
1384.0 1403.0
2149.0 2183.5
2.713 2.706
2.809 2.798
1.26 1.21
2.710
2.803
1.24
__________________________________________________
Consultant' Representative METL's Representative

Name of Project :- Construction of Infrastructure development works
including Road, Sewerage, Drainage, Water Supply
Contractor :- BALAJEE INFRATECH & CONSTRUCTIONS PVT LTD
Consultants :- SMEC India Pvt.Ltd.
Client :- METL

(Coarse Aggregates)
IS:2386 (Part-3)
Source of material :- Sample no: 1
Location of material :- Date of sampling: 15/2/2022
Sample description:- (22.5 - 11.5 mm) Date of testing: 17/2/2022
Determination no.
SL No. Description
1
1 Weight of Saturated surface dry aggregate in air (gms) , A 2332.0
2 Weight of aggregate in water (gms), B 1473.0
3 Weight of oven dried aggregate in air (gms), C 2301.0
4 Bulk Specific gravity C / (A-B) 2.679

5 Apparent Specific gravity C / (C-B) 2.779
6 Water Absorption [(A-C) /C] X 100 1.35
A. Mean Value of Bulk Specific Gravity = 2.673
B. Mean Value of Apparent Specific Gravity = 2.771
Remarks _____________________________________________________________________________________________
Contractor's Representative Consultant' Representative

r
nfrastructure development works
Sewerage, Drainage, Water Supply,
ECH & CONSTRUCTIONS PVT LTD
t.Ltd.
rption
1
g: 15/2/2022
17/2/2022
Determination no.
2
2256.0
1421.0
2227.0
2.667
2.763
1.30
2.673
2.771
1.32
y
_______________________________
Construction of Infrastructure development works including Road, Sewerage, Drainage, Water Supply, T
water network, Cable Trench & associated works in MET Industrial colony In Sector-4 (Phase-1) at Distri
Nam e of Project Jhajjar, Harayana
Contractor BALAJEE INFRATECH & CONSTRUCTIONS PVT LTD

Consultants SMEC India Pvt.Ltd.
Client METL

(Fine Aggregates)
IS:2386 (Part-3)
Source of material Sample no: 1
Location of material : Date of sampling: 15/2/2022
Sample description: Dust Date of testing: 17//2/2022
Determination no.
SL No. Description
1
1 Weight of saturated surface dry material, A(g) 620.5
2 Weight of pycnometer + filled with water only , B (g) 1523.0
3 Weight of pycnometer + Material + Filled with water , C(g) 1908.0
4 Weight of oven dry material, D(g) 611.0
5 Specific Gravity D / (A - (C - B)) 2.594

6 Apparent Specific Gravity D/ (D - (C - B)) 2.704
7 Water absorption, % 100*(A - D) / D) 1.55
A. Mean Value of Bulk Specific Gravity = 2.612
B. Mean Value of Apparent Specific Gravity = 2.720
Remarks ______________________________________________________________________
Contractor's Representative Consulatant's Representative

e, Drainage, Water Supply, Treated
n Sector-4 (Phase-1) at District
tion
1
ling: 15/2/2022
g: 17//2/2022
Determination no.
2
615.0
1517.5
1902.0
606.0
2.629
2.736
1.49
2.612
2.720
1.52
SPECIFIC GRAVITY OF ROCK FILLER
Construction of infrastructure development works including road, Sewerage, Drainage, Wate
Project Treated water network, Cable Trench & Associated works in MET Industrial colony In Sector-4
1) at district Jhajjar, Harayana
Client METL
Contractor Balajee Infratech & Constructions Pvt Ltd
Laboratory Job No. Date Sampled 18/2/2022
Type of Material Hydrated Lime Sampled By Jointly
Source STARKE ROCKSAND CRUSHER (RACHALUR) Date Tested 18/2/2022
Location BICPL HMP, HOT BIN SAMPLE Tested By Jointly
Proposed Use Bituminous Works
Observation & Calculation :- ( All weights measured in grams)

Specific Gravity Bottle Method :
Description 1 2
Wt. of Specific gravity Bottle,Sample and (gm) 96.18 95.84
Kerosene (A) gravity bottle with
Wt. of Specific (gm) 85.29 85.29
Kerosene (B)
Wt. of Sample (C) (gm) 16.8 16.45
Specific Gravity = (C/(C-(A-B)) 2.843 2.788
Average 2.839
Remarks :-

ar
erage, Drainage, Water supply,

trial colony In Sector-4 (Phase-
18/2/2022
Jointly
18/2/2022
Jointly
3
94.65
85.29
14.32
2.887
839
Construction of infrastructure development works including road, Sewerage,
Drainage, Water supply, Treated water network, Cable Trench & Associated
Project
works in MET Industrial colony In Sector-4 (Phase-1) at district Jhajjar,
Harayana
Client METL
Consultant SMEC India Ltd
Contractor Balajee Infratech & Constructions Pvt Ltd
Type of Material VG-30 Date Sampled 23/2/2022
Source HPCL Sampled By Jointly
Location Mehta HM PLANT Date Tested 24/2/2022
Proposed Use Bituminous Works Tested By Jointly
SPECIFIC GRAVITY OF BITUMEN
Observation & Calculation :- ( All weights measured in grams)
Specific Gravity Bottle Method :
Description 1 2 3
Wt. of Specific gravity Bottle,Sample
(gm) 84.04 83.76 84.01
and Water
Wt. of (A) gravity bottle with water
Specific (gm) 83.68 83.42 83.64
(B)
Wt. of Sample (C) (gm) 35.00 34.00 34.00
Specific Gravity = (C/(C-(A-B)) 1.010 1.010 1.011
Average 1.010
Remarks :-

DBM (RK Brothers)

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

DBM (RK Brothers)

Uploaded by

Copyright:

Available Formats

JOB MIX

1)Source of Aggregate:- R.K Carrier, kothputli

Proportion of Hot Bin Aggregate

5) Physical Properties of Aggregate/Binder/Fillers Achieved Value

Contractor's Representative Client's Representative

Construction of infrastructure development works including road,

Temperature Requirements for VG-30

S.NO. Stage of Work Indicated Temperature©

1 Binder Temperature 150-165

2 Aggregate Temperature 150-170

3 Mixed Material Temperature 150 - 165

4 Laying Temperature Min 140

5 Rolling Temperature Min 90

Contractor's Representative Client's Representative

Construction of infrastructure development works including road,

37.5 100 ±8% 100 100 100 100 100

Contractor's Representative Client's Representative

VMA Min 11-13 %

Bitumen Min 4.5% 3.50 4.00 4.50 5.00 5.50

B) Specific gravity of aggregates

Size of Bulk SP Apparent Water

30 - 22.5 mm 2.725 2.817 1.19

C) Bulk Specific gravity of mixed aggregate (Gsb)

Appraent Specific gravity of mixed aggregate (Gsa)

Maximum Specific gravity of mix (GMM) Bitumen 4.5 %

Effecitve Specific gravity of mixed aggregates (Gse)

Pmm - pb 100 - 4.5

Contractor's Representative Client's Representative

% Agg by total Sp. Gr. Of Wt. of specimen (gm)

(1) (2) (3) (4) (5) (6)

BT. Content (%) 3.50

RSHALL STABILITY AND FLOW TEST

4.00 4.50 5.00 5.50

DBM Mix Properties

Marshal Density Marshal stability VMA

Air Voids Flow VFB

30 -22.5mm 22.5 -11.5mm 11.5 - 4.75mm

Combined grading for DBM 20mm 34%+10mm 28%+Dust 36% + Fille

Combined grading Max. Limit Min. Limit

28%+Dust 36% + Filler 2%

Max. Limit Min. Limit

Observation & Calculation:- (all weights measured in gram)

Sl.No. Sample No. 1

Percentage of Bitumen by total weight of

B Wt. of Bottle 2313

C Wt. of Bottle + water 9789.0

D Wt. of Bottle + sample D=(C-B) 3854.5

E Wt. of Sample(E) 1541.5

F Wt. of Bottle + water + sample 11330.5

J Voulume of Materials = E-(I-C) 610.200

Max. specific Gravity of Mix Materials =

Contractor's Representative Consultant's Representative

werage, Drainage, Water supply, Treated water

Sl.No. Sample No. 1

B Wt. of Bottle 2313

C Wt. of Bottle + water 9789.0

D Wt. of Bottle + sample D=(C-B) 3859.5

E Wt. of Sample(E) 1546.5

F Wt. of Bottle + water + sample 11335.5

Wt. of Bottle + water + sample after

Max. specific Gravity of Mix Materials =

Contractor's Representative Consultant's Representative

Sewerage, Drainage, Water supply,