Professional Documents
Culture Documents
(Download PDF) Advances in Carpet Manufacture K K Goswami Online Ebook All Chapter PDF
(Download PDF) Advances in Carpet Manufacture K K Goswami Online Ebook All Chapter PDF
Goswami
Visit to download the full and correct content document:
https://textbookfull.com/product/advances-in-carpet-manufacture-k-k-goswami/
More products digital (pdf, epub, mobi) instant
download maybe you interests ...
https://textbookfull.com/product/advances-in-tea-agronomy-1st-
edition-m-k-v-carr/
https://textbookfull.com/product/advances-in-psychology-and-law-
volume-5-monica-k-miller/
https://textbookfull.com/product/advances-in-chemical-physics-
volume-163-1st-edition-k-birgitta-whaley/
https://textbookfull.com/product/advances-in-mathematical-
methods-and-high-performance-computing-vinai-k-singh/
Advances in Psychology and Law Volume 1 1st Edition
Monica K. Miller
https://textbookfull.com/product/advances-in-psychology-and-law-
volume-1-1st-edition-monica-k-miller/
https://textbookfull.com/product/kidney-cancer-recent-advances-
in-surgical-and-molecular-pathology-mukul-k-divatia/
https://textbookfull.com/product/advances-in-manufacturing-
processes-select-proceedings-of-ram-2020-harshit-k-dave/
https://textbookfull.com/product/advances-in-structural-
engineering-select-proceedings-of-face-2019-k-v-l-subramaniam/
https://textbookfull.com/product/advances-in-management-research-
innovation-and-technology-1st-edition-avinash-k-shrivastava-
editor/
Advances in Carpet Manufacture
The Textile Institute Book Series
Incorporated by Royal Charter in 1925, The Textile Institute was established as the
professional body for the textile industry to provide support to businesses, practi-
tioners and academics involved with textiles and to provide routes to professional
qualifications through which Institute Members can demonstrate their professional
competence. The Institute’s aim is to encourage learning, recognise achievement, re-
ward excellence and disseminate information about the textiles, clothing and footwear
industries and the associated science, design and technology; it has a global reach with
individual and corporate members in over 80 countries.
The Textile Institute Book Series supersedes the former ‘Woodhead Publishing
Series in Textiles’, and represents a collaboration between The Textile Institute and
Elsevier aimed at ensuring that Institute Members and the textile industry continue to
have access to high calibre titles on textile science and technology.
Books published in The Textile Institute Book Series are offered on the Elsevier
web site at: store.elsevier.com and are available to Textile Institute Members at a sub-
stantial discount. Textile Institute books still in print are also available directly from
the Institute’s web site at: www.textileinstitute.org
To place an order, or if you are interested in writing a book for this series, please
contact Matthew Deans, Senior Publisher: m.deans@elsevier.com
Recently Published and Upcoming Titles in The Textile Institute Book Series:
Handbook of Technical Textiles, Volume 1, 2nd Edition, A. Richard Horrocks and
Subhash C. Anand, 9781782424581
Handbook of Technical Textiles, Volume 2, 2nd Edition, A. Richard Horrocks and
Subhash C. Anand, 9781782424659
Geotextiles, Robert Koerner, 9780081002216
Advances in Braiding Technology, Yordan Kyosev, 9780081009260
Antimicrobial Textiles, Gang Sun, 9780081005767
Active Coatings for Smart Textiles, Jinlian Hu, 9780081002636
Advances in Women’s Intimate Apparel Technology, Winnie Yu, 9781782423690
Smart Textiles and Their Applications, Vladan Koncar, 9780081005743
Advances in Technical Nonwovens, George Kellie, 9780081005750
Activated Carbon Fiber and Textiles, Jonathan Chen, 9780081006603
Performance Testing of Textiles, Lijing Wang, 9780081005705
Colour Design, Janet Best, 9780081012703
Forensic Textile Science, Debra Carr, 9780081018729
Principles of Textile Finishing, Asim Kumar Roy Choudhury, 9780081006467
High-Performance Apparel, John McLoughlin and Tasneem Sabir, 9780081009048
The Textile Institute Book Series
Advances in Carpet
Manufacture
Edited by
K. K. Goswami
An imprint of Elsevier
Woodhead Publishing is an imprint of Elsevier
The Officers’ Mess Business Centre, Royston Road, Duxford, CB22 4QH, United Kingdom
50 Hampshire Street, 5th Floor, Cambridge, MA 02139, United States
The Boulevard, Langford Lane, Kidlington, OX5 1GB, United Kingdom
No part of this publication may be reproduced or transmitted in any form or by any means, electronic or
mechanical, including photocopying, recording, or any information storage and retrieval system, without
permission in writing from the publisher. Details on how to seek permission, further information about the
Publisher’s permissions policies and our arrangements with organizations such as the Copyright Clearance
Center and the Copyright Licensing Agency, can be found at our website: www.elsevier.com/permissions.
This book and the individual contributions contained in it are protected under copyright by the Publisher
(other than as may be noted herein).
Notices
Knowledge and best practice in this field are constantly changing. As new research and experience
broaden our understanding, changes in research methods, professional practices, or medical treatment may
become necessary.
Practitioners and researchers must always rely on their own experience and knowledge in evaluating and
using any information, methods, compounds, or experiments described herein. In using such information
or methods they should be mindful of their own safety and the safety of others, including parties for whom
they have a professional responsibility.
To the fullest extent of the law, neither the Publisher nor the authors, contributors, or editors, assume any
liability for any injury and/or damage to persons or property as a matter of products liability, negligence or
otherwise, or from any use or operation of any methods, products, instructions, or ideas contained in the
material herein.
List of contributors xi
D.K. Banwet IIT DOMS, New Delhi, New Delhi; University of Engineering &
Management (UEM), Kolkata, India
Goswami Propa Dr. A.P.J. Abdul Kalam Technical University, Lucknow, India
1.1.1 Residential use
Carpets for residential use are made throughout the world with particularly important
centres in the USA and Western Europe. Important centres of carpet manufacture are
emerging in the Indian sub-continent and in China. The products made in each of
these centres have evolved in different ways and display different characteristics of
style. In general terms, US carpets often have a pile of polyamide in patterned and
textured loop pile, polyester in longer cut-pile referred to as ‘Saxony’s’ and more
budget-conscious constructions with polypropylene pile.
Western Europe makes a proliferation of tight, low pile constructions with poly-
propylene the dominant fibre and polyamide for the better end of the market, whilst
UK manufacturers retain a more traditional approach with wool remaining the dom-
inant pile fibre usually in relatively luxurious cut-pile styles. At present the most
characteristic UK carpet style is a hard-twist cut-pile plain carpet with a wool-rich
pile fibre blend.
In the UK, which has historically had a large woven carpet capacity, heavily pat-
terned carpet styles have dominated for many years and indeed there has been a de-
sire to develop less labour-intensive, higher-speed manufacturing methods for these
styles. Recent trends, influenced by large volumes of less expensive tufted carpets
imported largely from Belgium and Holland, and through lifestyle programmes and
articles in the media, have seen the former dominance of the patterned carpet dis-
appear in favour of plainer styles which are favoured for modern living. The media
advise that patterned carpets are now making a comeback but this is not reflected in
major changes in carpet production patterns and may be a case of the media trying to
establish a trend.
1.1.2 Commercial use
Carpets intended for commercial use are often subjected to greater concentrations of
traffic and need to withstand this. Commercial use is varied and can include offices,
retail premises, hotels and leisure centres, casinos, theatres and airports. Carpets for
offices, particularly modern open-plan offices and for some larger retail premises,
feature hard-wearing dense low loop-pile constructions usually with polyamide pile.
The carpet tile has found particular favour for this end-use.
Carpet tiles, frequently available in 50 cm square or 45.7 cm (18 inches) square
formats, lend themselves particularly to large multi-floor installations. Of particular
importance is the ease with which the tiles, packed into easily handled boxes, can be
transported to upper floors. The original carpet tiles were of a simple felt face layer
bonded to the tile backing. Styles have developed from these through needled floor
coverings, plain loop-pile tufted, plain cut-pile tufted and even patterned construc-
tions, at each stage gaining in style, luxury and sophistication.
The carpet tile is a composite material composed of a textile use surface bonded to
a tile backing which must have the basic important properties of dimensional stability,
and the ability to lie flat on the floor without doming at the centre or the curling up of
tile edges. Installation of early tiles gained added interest by adopting what is called
chequer-board installation, where the manufacturing direction (always denoted by an
arrow printed or embossed on the back of each tile) is laid at right-angles to the ad-
jacent tile. This not only changed the surface aspect of the entire installation but also
disguised (through emphasis) the tile edges. With more sophisticated and luxurious
styles this simple or utilitarian effect was less desirable and the requirement arose for
a uniform appearance with joints between adjacent tiles as invisible as possible. This is
referred to as broadloom or monolithic installation. This demanded carefully cut tiles
and was more easily achieved with denser carpet constructions and cut-pile styles.
In recent years sophisticated designs in loop-pile constructions have enabled tiles
to be installed without regard for alignment of manufacturing direction and which do
not show colour variations from pile shading.
Patterned carpet tiles must be either totally random or carefully engineered to fit
design repeat(s) into the tile dimension. Simple tufted carpet designs achieved with
stitch displacement devices appeared initially attractive but the failure of the design
repeat dimension, often quite small, to fit exactly into the tile dimension created an
effect, colloquially known as ‘zippering’, to occur at tile edges which may be more
or less acceptable to the end user. Sophisticated larger repeat designs, sometimes
achieved using a woven carpet use surface, or a printed design exactly registered to
the tile dimension were inevitably introduced. These included corporate logos which
could be inset into plain or lightly patterned areas. The ability of the carpet tile to be
easily cut in any direction without fraying lent itself to the creation of particularly
large logo installations by carefully creating shapes of different colours and assem-
bling them on the floor.
For the hotel, theatre and airport markets the heavily patterned woven carpet re-
mains important on a global scale. The property of heavily patterned carpets to dis-
guise the inevitable effects of concentrated wear and soiling is extremely important
Carpet types and requirements3
for these end uses and the use of wool-rich pile significantly reduces dangers resulting
from burns and scorches from dropped cigarettes.
1.1.3 Carpet properties
Aesthetics
Carpets are available in a wide variety of styles, textures, designs and colours which
the skilled interior designer can use to create a stylish interior suited to the activity
conducted in the carpeted area. In the home, carpet helps to provide a warm and com-
fortable environment away from the harsh realities of the everyday world. In com-
mercial buildings carpet helps to make a statement about the enterprise and creates an
environment conducive to efficiency.
Thermal insulation
Carpets are excellent thermal insulators, a property that is enhanced further by a good
underlay. With conventional heating systems the insulation properties of carpet and
underlay can significantly reduce heat loss through the floor. Depending upon con-
struction and specification carpet may have a thermal insulation varying between
about 0.1 m2K/W and 0.3 m2K/W.
In the case of under-floor heating, however, the apparently excellent thermal insu-
lation properties of the carpet do not excessively impair the efficiency of the heating
system. It is believed that this is a function of the fact that in an under-floor heating
situation the carpet becomes the heat transmitter to the airspace above. However, ex-
cessively thick and luxurious carpets, particularly when installed on a thick felt under-
lay, can be expected to slow the rate of transfer of heat from floor surface to airspace
to an unacceptable level.
Within the EU the thermal insulation properties of carpet are determined according
to ISO 8302 Thermal insulation – determination of the steady-state thermal resistance
and related properties – Guarded hot plate apparatus. In the UK the thermal insula-
tion value of carpets has been measured according to BS 4745 (Togmeter) test, but this
is no longer considered to provide a reliable guide since it has been determined that
compared with actual usage this ‘overstates’ the thermal resistance by a considerable
margin.
Acoustic insulation
Changes in lifestyle in recent years, in which smooth floors, particularly wood and
laminate floor coverings, have gained in popularity, have demonstrated to the public
just how noisy an uncarpeted room can be. Carpeting is one of the most effective ways
of reducing noise and the best carpets can provide acoustic insulation to the same level
as dedicated acoustic insulation materials.
There are three ways in which carpet can provide acoustic insulation. Possibly the
most important of these is impact sound absorption. This is concerned with the way in
which sound of say a footfall or a dropped object is transmitted into the room below.
4 Advances in Carpet Manufacture
The pile of a carpet significantly reduces the energy of the impact and has the effect of
converting a sharp high frequency sound into a low frequency thud which has signifi-
cantly less impact on the ear.
Impact sound absorption is measured according to ISO 717-2 using a tapping box
device to generate the noise which drops small hammers onto a floor surface at dif-
ferent frequencies and measuring the sound generated in a room below, all under con-
trolled standard conditions. Comparison of the generated sound through the bare floor
with that through the carpeted floor, as a decibel ratio, can be used to evaluate the
impact sound absorption properties of floor coverings.
Airborne sound reduction is also measured according to standard method. The test
method is described in BS EN 20354 and the Sound Absorption Class may be derived from
this according to BS EN ISO 11654. The test method involves a purpose-built reverbera-
tion chamber which has three loudspeakers which generate sound at different frequencies
in the range 250–4000 Hz and five microphones per loudspeaker. The test is conducted
with the floor carpeted and the result compared with the figures taken with the floor bare.
The sound reduction coefficient is calculated taking into account area of carpet, di-
mensions of the test chamber, etc., and is the average of the reduction in reverberation
times at each frequency band. A sound reduction coefficient of 1 would be a perfect
insulator and 0 would represent a perfect reflector. The more luxurious carpets will
have a sound reduction coefficient as high as 0.5–0.7, equivalent to acoustic ceiling
tiles and sufficient to comply with the UK Building Regulations for circulation areas
in public buildings.
Safety
The textile surface of a carpet and its three-dimensional structure make carpet a par-
ticularly safe surface on which to walk. The carpet surface will have excellent slip
resistance and will offer a soft, forgiving surface should falls occur.
From 1 January 2007 carpets sold throughout the EU are required to comply
with the health, safety and energy saving requirements of the Construction Products
Directive. These are described in detail in EN 14041 which also describes the neces-
sary labelling, required in most EU countries, of the associated CE mark.
The author is also concerned about the potential damaging influences of standard-
isation. Standardisation ought to be of great benefit to industry and the end user of
the product. However, for the carpet industry the end product is considered to be a
construction product by standards organisations. This may well be relevant for carpet
for commercial use but ignores the fact that very significant volumes of carpet are
sold for domestic use where they are considered to be a furnishing. Standards rightly
considered as necessary for construction products constitute an unnecessary burden on
manufacturers of domestic products.
Trade associations
The Carpet Foundation (UK) www.carpetfoundation.com
European Carpet and Rug Association (BE) ecra@euratex.org
The Carpet and Rug Institute (USA) www.carpet-rug.org
UFTM (F) www.moquettes-uftm.com
VNTF (NL) www.textielnet.nl/partners/vntf
Febeltex (B) www.textielnet.nl/partners/vntf
Publications
International Carpet Bulletin www.world-textile.net
Carpet and Floor Covering Review www.cfr-magazine.com
Textbook
Carpet Manufacture by G H Crawshaw ISBN 0-908974-25-6
Another random document with
no related content on Scribd:
the only real Canaan of the American bondman, simply as a country
to which the wild goose and the swan repaired at the end of winter to
escape the heat of summer, but not as the home of man. I knew
something of Theology, but nothing of Geography. I really did not
know that there was a state of New York or a state of
Massachusetts. I had heard of Pennsylvania, Delaware, and New
Jersey, and all the southern states, but was utterly ignorant of the
free states. New York City was our northern limit, and to go there and
to be forever harassed with the liability of being hunted down and
returned to slavery, with the certainty of being treated ten times
worse than ever before, was a prospect which might well cause
some hesitation. The case sometimes, to our excited visions, stood
thus: At every gate through which we had to pass we saw a
watchman; at every ferry a guard; on every bridge a sentinel, and in
every wood a patrol or slave-hunter. We were hemmed in on every
side. The good to be sought and the evil to be shunned were flung in
the balance and weighed against each other. On the one hand stood
slavery, a stern reality glaring frightfully upon us, with the blood of
millions in its polluted skirts, terrible to behold, greedily devouring our
hard earnings and feeding it upon our flesh. This was the evil from
which to escape. On the other hand, far away, back in the hazy
distance, where all forms seemed but shadows under the flickering
light of the north star, behind some craggy hill or snow-capped
mountain, stood a doubtful freedom, half frozen, beckoning us to her
icy domain. This was the good to be sought. The inequality was as
great as that between certainty and uncertainty. This in itself was
enough to stagger us; but when we came to survey the untrodden
road and conjecture the many possible difficulties we were appalled,
and at times, as I have said, were upon the point of giving over the
struggle altogether. The reader can have little idea of the phantoms
which would flit, in such circumstances, before the uneducated mind
of the slave. Upon either side we saw grim death, assuming a variety
of horrid shapes. Now it was starvation, causing us, in a strange and
friendless land, to eat our own flesh. Now we were contending with
the waves and were drowned. Now we were hunted by dogs and
overtaken, and torn to pieces by their merciless fangs. We were
stung by scorpions, chased by wild beasts, bitten by snakes, and
worst of all, after having succeeded in swimming rivers, encountering
wild beasts, sleeping in the woods, suffering hunger, cold, heat, and
nakedness, overtaken by hired kidnappers, who in the name of law
and for the thrice-cursed reward would, perchance, fire upon us, kill
some, wound others, and capture all. This dark picture, drawn by
ignorance and fear, at times greatly shook our determination, and not
unfrequently caused us to