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Salalnternational
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D 13 3X20-7536G8
Grovity settling is o simple ond relotively c h e o pm e t h o do f s e p o r o t i n gi q u i d s n d s o l i d s l o o n d t h e c o n v e n t i o n o h i c k e n i n qe c h n i o u e q s tl t n chongedvery little during the"post 50'yeors. A n e w o p p r o o c ht o t h e t h i c k e n i n ge c h n i q u e t is the introduction Lomellosedimentoiion. of T h e p r i n c i p l eo f t h i c k e n i n g y i n s t o l l i n gi n b clined plotes in tonks hos been known for sometime but there hove been mony technicol problems. Now SALA INTERNATIONAL, coin for operotionwith the Axel Johnsonlnstitute l n d u s t r i oR e s e q r ch o sd e v e l o p e dh e L o m e l l q l h t T h i c k e n e rp r i n c i p o l l y o r o p p l i c o t i o n sn t h e , f i Minerol Industry. , A f u l l y s i z e d L o m e l l oT h i c k e n e r1 0 0 s q . m oreo, hos been instolledot the Gorpenberg Mine in Swedenond tested on leod concenstoges. trote in both the primoryond secondory The resultshove been extremely good ond Thickener which SALAcon now offer o Lomello
hos mony odvontoges over convenf ionol thickeners. Spoce requirements ore substontiolly reduced, usuolly by obout 85 0/0. lt is simple in construction with few moving ports ond con be pre-fobricoted for ropid erection on site.Removol onothersiteis olso extremeto ly simple. T h e d e s i g no l l o w s f o r i n d i v i d u o lo d i u s i m e n t s of clorificotionond of the thickeninq qreo. 'r"n Additionoltopploiescon be instolled order to further enhonceclorificotion. Applicotionsthot hove olreody been studied include: Thickening concentrofes, of middlingsund t oi l i n o s . Clorificotion thickener of overflows. S l u r r yd e s l i m i n g p e r o t i o n s . o Cleoningof process woter. Removol solids of from scrubber effluents. Removol grit in leochsolutions. of
Regutotion T h e s m o l l v o l u m eo f t h e L o m e l l oT h i c k e n e r givesthe pulp o shorterretention time thon in thickener. order to provide o conventionol In the best possible thickening effecl,with either o constont or fluctuoting feed, o potented, outomoticconirol system hos been developed. With this conlrol systemthe dischorgefrom t h e t h i c k e n e r s r e g u l o t e db y c o n t r o l l i n g h e i t discontinuitybetuJen the zbne of hinJered ond the compression zone (see sedimentotion f i g . a ) . L o c o i i o no f t h e d i s c o n i i n u i tiy d o n e s o either by meosuringhe rodiooctive bsorbt t i o n o r m e o s u r i n gh e c o n d u c t i v i t d i f f e r e n c e t y with o new device. T h e s i o n q l f r o m t h e r e q u l o t i o nd e v i c e t h e n the sludgepu*"p or dischorge volve. operotEs When the dischorgeis fed to o SALA filter, t h e o u t o m o t i ce v e lc o n i r o li n t h i sf i l t e r c o n b e l used. Construciion i T h e s i m p l i c i t yn c o n s t r u c t i o o f t h e L o m e l l o n T h i c k e n e m e o n st h o t m o n y v o r i o u st y p e s o f r m c o n s t r u c t i o n o t e r i o lc o n b e e m p l o y e d ,d e p e n d i n go n t h e c o r r o s i v e n e s s t h e p u l p . E x of
A,\odel Proi.oreo mr A
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Fig. 4.
o m p l e so r e p l o s t i c , i l d s t e e l ,s t o i n l e s s t e e l m o n d o c i d r e s i s t o n tt e e l T h e L o m e l l o h i c k e n e r s . T i s m o n u f o c f u r e dn t h r e e s t o n d o r d s i z e s o s i s h o w ni n d i m e n s i o no b l e . t Dimensions mm in
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Regulotion T h e s m o l l v o l u m e o f t h e L o m e l l oT h i c k e n e r givesthe pulp o shorterretention time thon in ihickener.In order to provide o conventionol effect,with either the best possible thickening o constont or fluctuoting feed, o potented, hos been developed. outomoticcontrolsystem Wiih this confrol systemthe dischorgefrom t i t h e t h i c k e n e r s r e g u l o t e db y c o n t r o l l i n g h e discontinuitybetween the zone of hindered n s e d i m e n t o t i oo n d t h e c o m p r e s s i oz o n e ( s e e n f i g . a ) . L o c o i i o no f t h e d i s c o n t i n u i try d o n e s either by meosuringthe rodiooctiveobsorbdifference t-heconductivitv tion or meosurino with o new devic-e T h e s i o n q l f r o m t h e r e q u i o t i o nd e v i c e t h e n v t o p e r o t 6 s h e s l u d g ep r t - p o t d i s c h o r g e o l v e . i W h e n t h e d i s c h o r g es f e d t o o S A L A f i l t e r , l l h e o u i o m o t i c e v e lc o n t r o li n t h i sf i l t e r c o n b e used. Construction i n T h e s i m p l i c i t yn c o n s t r u c t i o o f t h e L o m e l l o T h i c k e n e m e o n st h o t m o n y v o r i o u st y p e s o f r m c o n s t r u c t i o n q t e r i o lc o n b e e m p l o y e d ,d e of p e n d i n go n t h e c o r r o s i v e n e s s t h e p u l p . E x Model Proj. oreo m: A
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F i g . 6 . L o m e l l o h i c k e n ee q u i v o l e n t c o p o c i t yo o ' 1 0 m d i o m e t e r T r in t c o n v e n t i o n o ln i t . u
Dimensioning Sedimentotion tests ore done ot the SALA thickenloborotoriesto determinenecessory con be ing ond clorificotion oreo. Fieldtestiirg done with o loborotory Lomello Thickener oreo. wiih 3 sq. m sedimentotion Exomplesof opplicotionswithin the minerol industryore os follows: Primory thickener concentrotes. for S e c o n d o r iyh i c k e n efro r c o n c e n t q t e ,l o r i c ficotion thickener. Middlinoshickener. i T h i c k e n i rf o r t o i l i n g so n d r e c l o i m i n g f o processwoter. Sondond grovelseporotion.
O t h e r o p p l i c o t i o n sn c l u d e : i Cleoningof process woter. Removolof solidsfrom scrubbersludges. Removol grit contentin leochsolutions. of S l u r r yd e s l i m i n g p e r o t i o n . o M i l l s c o l es e p o r o t i o n s . Seporotion f metolhydroxides. o
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