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Instrument Panel
Instrument Panel
NOTE: Take care to observe the following precautions when performing inspections or
removal and replacement of body electrical related parts.
1. Headlight System
Halogen bulbs have pressurized gas inside and require special handling. They can burst if scratched or
dropped. Hold a bulb only by its plastic or metal case.
The RAV4 is equipped with an SRS (Supplemental Restraint System) such as the driver airbag and front
passenger airbag, failure to carry out service operation in the correct sequence could cause the SRS to
unexpectedly deploy during servicing, possibly leading to a serious accident. Before servicing (including
removal or installation of parts, inspection or replacement), be sure to read the precautionary notices in
AIR BAG SAFETY PRECAUTIONS .
3. Audio System
If the negative (-) terminal cable is disconnected from the battery, the preset AM, FM1 and FM2 stations
stored in memory are erased, so be sure to note the stations and reset them after the battery terminal is
reconnected.
If the vehicle is equipped with a mobile communication system, refer to precautions in IF VEHICLE IS
EQUIPPED WITH MOBILE COMMUNICATION SYSTEM .
TROUBLESHOOTING
PROBLEM SYMPTOMS
Combination Meter
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2002 ACCESSORIES & EQUIPMENT Gauges & Instrument Panel - RAV4
WARNING LIGHTS:
Symptom/Suspect Area See
Warning Lights Do Not Light Up (Except Discharge And Door Open)
LED .....
IG2 Fuse FUSES & CIRCUIT BREAKERS
ECU-IG Fuse FUSES & CIRCUIT BREAKERS
Ignition Switch INSPECTION
Meter Circuit CIRCUIT
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2002 ACCESSORIES & EQUIPMENT Gauges & Instrument Panel - RAV4
INDICATOR LIGHTS:
Symptom/Suspect Area See
SRS Indicator Light Does Not Light Up
LED .....
Airbag Sensor Assembly AIR BAG WARNING LIGHT DOES NOT
ILLUMINATE
Meter Circuit CIRCUIT
Wire Harness .....
Front Fog Indicator Light Does Not Light Up
LED .....
Front Fog Light INSPECTION
Meter Circuit CIRCUIT
Wire Harness .....
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2002 Toyota RAV4
2002 ACCESSORIES & EQUIPMENT Gauges & Instrument Panel - RAV4
INSTRUMENT PANEL
COMPONENTS
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2002 ACCESSORIES & EQUIPMENT Gauges & Instrument Panel - RAV4
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2002 Toyota RAV4
2002 ACCESSORIES & EQUIPMENT Gauges & Instrument Panel - RAV4
NOTE: Screw shapes and sizes are indicated in the table below. The codes ("A"-"M")
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2002 Toyota RAV4
2002 ACCESSORIES & EQUIPMENT Gauges & Instrument Panel - RAV4
REMOVAL
1. Remove steering wheel pad and steering wheel (See TILT STEERING COLUMN ) .
2. Remove door scuff plate .
3. Remove cowl side trim .
4. Remove No. 1 switch hole base .
5. Remove lower instrument panel finish panel .
a. Remove the 3 screws and disconnect the connector.
b. Using a screwdriver, remove the lower instrument panel finish panel.
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2002 ACCESSORIES & EQUIPMENT Gauges & Instrument Panel - RAV4
c. w/o Radio:
d. w/ Radio:
NOTE: z After removing the screws, if you remove the clip shown by an
arrow mark with a resin spatula, the panel can be removed
smoothly.
z Tape the screwdriver tip before use.
Remove the 2 bolts, 2 screws and rear console box, then disconnect the connector.
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DISASSEMBLY
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2002 Toyota RAV4
2002 ACCESSORIES & EQUIPMENT Gauges & Instrument Panel - RAV4
REASSEMBLY
INSTALLATION
NOTE: z Combination meter assembly has equipped with the inclination sensor to
control the fuel gauge. When replacing the inclination sensor or
combination meter assembly, please reset the vehicle in a horizontal
condition according to the following procedure.
z If you do not reset the vehicle in a horizontal condition, the fuel gauge fails
to display the accurate value.
a. After replacing the part, install the combination meter to the vehicle.
b. Move the vehicle to a horizontal place. (A surface with an angle of inclination no greater than +/-0.5°D)
c. With the ignition switch at OFF position, press the trip switch.
d. While pressing the trip switch, turn the ignition switch to ON position.
e. Within 5 seconds after the ignition switch is turned ON, release the trip switch and repeat pressing the trip
switch 3 times, but keep pressing the switch for 5 seconds for the third time. (The buzzer of 800 Hz will
sound for 1 second.)
f. After the buzzer stops, release the trip switch.
g. Press the trip switch one more time and hold for 5 seconds. (Once more, the buzzer of 800 Hz will sound
for 1 second.)
h. The horizontal setting is now completed.
NOTE: If in the operation of step (g), the buzzer higher than that of step (e) (1.9
kHz) sounds continually, turn the ignition switch to OFF position and
repeat the setting procedure from step (c).
CLOCK
TROUBLESHOOTING
CLOCK SYSTEM
Troubleshooting Refer To
Clock Will Not Operate
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2002 ACCESSORIES & EQUIPMENT Gauges & Instrument Panel - RAV4
b. Check that the CUT, DOME and ACC fuses are not blown.
If the fuse is blown, replace the fuse and check for short.
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c. Check that the clock adjusting button is sticking in position and has failed to return.
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2002 ACCESSORIES & EQUIPMENT Gauges & Instrument Panel - RAV4
COMBINATION METER
LOCATION
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CIRCUIT
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INSPECTION
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Using a speedometer tester, inspect that the speedometer reading is within the allowable, and check the
operation of the odometer.
NOTE: Tire wear and tire over or under inflation will cause the reading error.
If the indicated value is out of the allowable range, replace the combination meter (See Step11 under
INSTRUMENT PANEL REMOVAL).
Measure the resistance between terminals with an ohmmeter at the positions shown in Fig. 27 and Fig.
28 .
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If resistance value is not as specified, replace the combination meter (See Step11 under INSTRUMENT
PANEL REMOVAL).
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2002 ACCESSORIES & EQUIPMENT Gauges & Instrument Panel - RAV4
If the indicated value is out of the allowable range, replace the combination meter (See Step11 under
INSTRUMENT PANEL REMOVAL).
Measure the resistance between terminals with an ohmmeter at the positions shown in Fig. 30 and Fig.
31 .
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If resistance value is not as specified, replace the combination meter (See Step11 under INSTRUMENT
PANEL REMOVAL).
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d. Turn the ignition switch ON, check that the bulb lights up and receiver gauge needle move to full
side.
If operation is not as specified, inspect the main and sub sender gauge resistance.
Measure the resistance between terminals with an ohmmeter at the positions shown in Fig. 34 and Fig.
35 .
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If resistance value is not as specified, replace the combination meter (See Step11 under INSTRUMENT
PANEL REMOVAL).
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2002 ACCESSORIES & EQUIPMENT Gauges & Instrument Panel - RAV4
Measure the resistance between terminals 2 and 3 for each float position.
Measure the resistance between terminals 1 and 2 for each float position.
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Measure the resistance between terminals with an ohmmeter at the positions shown in Fig. 40 and Fig.
41 .
Fig. 41: Displaying Engine Coolant Temperature Receiver Gauge Resistance Specifications
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
If resistance value is not as specified, replace the combination meter (See Step11 under INSTRUMENT
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PANEL REMOVAL).
If the warning light does not light up, test the LED or inspect wire harness.
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NOTE: The oil pressure should be over 24.5 kPa (0.25 kgf/cm2 , 3.55 psi).
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If the warning light does not light up, test the LED or wire harness.
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If the warning light does not light up, test the LED or inspect wire harness.
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Fig. 48: Inspecting Open Door Warning Light Circuit (Except Back Door)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
If the warning light does not light up, test the LED or inspect wire harness.
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Fig. 49: Inspecting Open Door Warning Light Circuit (Back Door)
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
If the warning light does not light up, test the LED or inspect wire harness.
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2002 ACCESSORIES & EQUIPMENT Gauges & Instrument Panel - RAV4
If the warning light does not light up, test the LED or inspect wire harness.
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21. Passenger's seat only: Inspect seat belt warning occupant detection sensor continuity
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Press the sensing part and check that continuity exists between terminals 1 and 2.
If operation is not as specified, replace the seat cushion pad with sensor.
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ADJUSTMENT
a. After replacing the part, install the combination meter to the vehicle.
b. Move the vehicle to a horizontal place. (A surface with an angle of inclination no greater than +/-0.5°)
c. With the ignition switch at OFF position, press the trip switch.
d. While pressing the trip switch, turn the ignition switch to ON position.
e. Within 5 seconds after the ignition switch is turned ON, release the trip switch and repeat pressing the trip
switch 3 times, but keep pressing the switch for 5 seconds for the third time. (The buzzer of 800 Hz will
sound for 1 second.)
f. After the buzzer stops, release the trip switch.
g. Press the trip switch one more time and hold for 5 seconds. (Once more, the buzzer of 800 Hz will sound
for 1 second.)
h. The horizontally setting is now completed.
NOTE: If in the operation of step (g), the buzzer higher than that of step (e) (1.9 kHz)
sounds continually, turn the ignition switch to OFF position and repeat the
setting procedure from step (c).
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