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Electrical Specification

Electrical Equipment inside


Package Units

03 Status B: A1mroved by: Client 28.04.08


I
Schargott~ 28.04.08
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Schi"IW 28.04.08 .ltebitschnig
02 For Approval 12.02.08 Schargott 12.02.08 Schuler 12.02.0S" ebitschnig
01 Updated 08.02.08 Schargott 08.02.08 Schuler 08.02.08 Lebitschnig
00 First Issue 22.01.08 Schargott 22.01.08 Schuler 22.01.08 Lebitschnig
Rev Status Description Date Prepared Date Checked Date Approved Acc.
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Uhde Project No.: 03-5041 Owner Contract No.: QAT38


Page 2 of 23

LIST of reference documents:

The below listed documents shall be an integral part of this technical


specification:

No. Document No. Document Title


1 UBS-EL-EC-00001 Basic Electrical Design Data
2 UBS-EL-EC-00003 Electrical Equipment Coding
3 UBS-EL-EC-00004 Vendor List for electrical Equipment
4 UBS-EL-EC-00005 Codes and Standards

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Page 3 of 23

TABLE OF CONTENTS

1 General information 4
2 Definition 4
3 Contractual language 4
4 Relevant codes and standards 5
5 Environmental Conditions 5
6 Electrical design data 6
7 Electrical Equipment Identification 6
8 Split of work 6
9 Approved vendors for electrical equipment 8
10 Electric protective measures 8
10.1 Provisions for protection against direct contact 8
10.2 Provisions for protection against indirect contact 8
10.3 Mechanical protection degrees 8
11 Explosion protection 9
11 .1 General 9
11.2 Electrical Equipment selection for hazardous areas 9
12 Technical requirements 10
12.1 General 10
12.2 Electric motors 11
12.2.1 General information 11
12.2.2 Motor coordination requirements: 12
12.3 Variable speed drives 12
12.3.1 General Information 12
12.3.2 Variable speed drive co-ordination 12
12.4 High voltage motors 13
12.4.1 Motor data co-ordination 13
12.5 Motor starter and control 13
12.6 Local control stations 13
12.7 Electric oil heater 13
12.8 Cabling 14
12.9 Internal Wiring 15
12.10 Power and control panels 15
12.11 Junction and terminal boxes 17
12.12 Cable glands and breathing glands 17
12.13 Lighting 18
12.14 Power sockets and convenience outlets 19
12.15 Earthing 19
12.16 Lightning protection 20
12.17 Electrical trace heating 20
12.18 Tools for operation and maintenance 20
12.19 Identification nameplates 20
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12.20 Painting 20 0
13 Documentation 20 0
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13.1 Documents to be supplied with the quotation: 21 0
13.2 Documents to be supplied after the contract has been awarded 21 ()
13.3 Presentation of documents and drawings 21 w
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14 Dimensional checks, performance and functional tests .f.1 al
15 Typical motor control scheme 23 Ol
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1 General information

This specification covers the scope, design, manufacturing, installation, supply and
performance of electrical equipment provided as part of packed equipment such as
packaged units (PU) and pre-assembled units (PAU).
It shall be valid e.g. for compressors, for mechanical and chemical processing units/
machines, auxiliary equipment, electrolysers, heaters, HVAC units, etc.
This specification is to be a concise summary of the requirements and the general
framework for the supplies and services and the pertinent detail engineering to be used
both for enquiry's and for purchase orders, if not specified in detail in other relevant
specifications.
After the contract has been awarded this Specification is a part of the ordering letter and,
together with all the amendments and appendices referred to in this Specification, shall
constitute the technical contract documentation.

2 Definition

The Bidder/Supplier will be called hereinafter Sub Contractor.

The Buyer/Purchaser will be called hereinafter Contractor

3 Contractual language

The contractual language shall be English.

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4 Relevant codes and standards

The latest issue of the following standards shall be applied together with the current
CONTRACT specifications:

Reference Title
EN 50014 to Electrical apparatus for explosive gas atmosphere or IEC equivalent
50039

EN 50281 Electrical apparatus for explosive dust atmosphere


EN 50284 Special requirements for construction, test, marking of electrical
apparatus of equipment group II, category 1G
IEC 60079-14 Electrical installations in hazardous areas
IEC 60079-17 Inspection and maintenance of electrical installations in hazardous
areas
IEC 60529 Degrees of protection provided by enclosure (IP codes)
IEC 62086, parts Electrical resistance trace heating
1& 2
Part 1: General and testing requirements
Part 2: Application guide for design installation and maintenance
IEC 62262 Degrees of protection provided by enclosures for electrical
equipment against external mechanical impacts (IK code)

For further information refer the attached specification "Codes and Standards".

5 Environmental Conditions

For detail information refer the attached specification:

"Basic Electrical Design Data"

All electrical egui12ment in the located outside the substation shall be designed for an
ambient tem12erature of 50°C!

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6 Electrical design data

The power supply systems which are available at the plant for feeding the package units,
are defined in the attached specification:
"Basic Electrical Design Data"

If any auxiliary voltages AC or DC for internal control and/or signalling circuits are
required for Sub Contractor's electrical equipment, Sub Contractor is requested to
generate this auxiliary voltages by use of transformers, rectifiers within his battery
limits/scope of supply.

The requirement of any battery back-up voltage from plant side for package units needs
the written approval by the CONTRACTOR.

Electrical supply tolerances

With transient voltage variations such as those due to short circuits or to disturbances
from outside supplies, consequent effect on plant operation cannot always be avoided. In
such cases, the following criteria shall apply:

Voltage depression down to 80% of rated equipment voltage shall not affect plant
operations.

Equipment having special requirements with respect to variations in voltage level and/or
waveform shall be provided with a power supply that is adequately stabilised and/or
filtered.
Equipment (switchgear, motor control, motors etc.) shall be suitable for operation, without
deleterious effect, with variations of voltage and frequency as stated above.

7 Electrical Equipment Identification

All electrical equipment shall be identified with a tag number. The equipment
identification system for all electrical equipment shall follow the requirements as specified
in the attached specification:

"Electrical Equipment Coding"

All Instruments shall be tagged with the Tag No. as shown in the PIO by the
CONTRACTOR. (I')
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8 Split of work 0
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Packaged units are generally self-contained, prefabricated process or utility units, and
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Electrical equipment and installation provided as part of packaged units shall be


complete in all aspects.

The scope of work shall include engineering design, procurement, delivery to site,
installation, testing and documentation including as-built documentation for the items
specified below.

The responsibility per item shall be as marked (X).

S12lit of work
Item Sub- Contractor
Contractor
33 and 6,6 kV Switchgear x
690V and 400VAC Low voltage MCC (motor starters and control) x
Low voltage distribution boards x
Control panels and alarm panels x
DC power supply units (with or without battery back-up) powered x
from battery back-up system or normal power supply
11 kV + 6,6 kV-motors x
Low voltage standard motors x 1*)
Frequency inverter cabinets including variable speed drive motor x
Low voltage special motors x
Local motor control stations x
Intermediate power junction boxes and safety switches x
power sockets and convenience outlets inside PU x
monitoring instruments and systems wired to a junction box x
junction boxes with terminals for control/monitoring x
junction boxes with terminals for power supply x
HV cables x
LV power, control and monitoring cables inside PU and between x
PU sub-units
LV power, control and monitoring cables outside PU x
cable trays, conduits, supports for cables inside PU x (I')
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general lighting inside PU x 0
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earthing and bonding inside PU x 0
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lightning protection inside PU x w
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aircraft warning I obstruction lights inside PU x IXl
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Page 8 of 23

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1*) Shall be supplied from one nominated vendor for the project

9 Approved vendors for electrical equipment

All electrical equipment of the package units shall be supplied from the approved vendors
of the vendor list. For details refer the specification:

"Vendor List for electrical Equipment"

10 Electric protective measures

10.1 Provisions for protection against direct contact

For all voltage levels the following protection measures shall apply:
• Protection by insulation of all live parts
• Protection by mechanical cover or coating

10.2 Provisions for protection against indirect contact

Protection against indirect contact shall be applied by switching off or signalling

Voltage level Network Protective measure


33 kV Resistance grounded Protection by switching off
network
6,6 kV Resistance grounded Protection by switching off
network
690VAC High resistance grounded Protection by switching off
400VAC TNC/S Network Protection by switching off

10.3 Mechanical protection degrees (I')


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Uhde Project No:: 03-5041 Owner Contract No.: QAT38


Page 9 of 23

Cubicles and panels with power and control circuits, located in closed rooms, e.g.
switchgear rooms, and which are in the scope of Sub Contractors supply, shall be
minimum IP3x.

All electrical equipment sh~ll have a degree of protection against mechanical impacts of
IK08.

11 Explosion protection

11.1 General

Main parts of the plant are classified as hazardous area (ace Hazardous area drawing)
where all electrical equipment need to be explosion proof according to IEC.

All electrical equipment must be designed and certified by CENELEC approved testing
authority, and shall have a CE marking according to European 94/9/CE directive.

Any auto-certification by VENDOR is prohibited.

Temperature class:
T3 and T4 (where required by hazardous area drawing)

Explosion group (acc. IEC): II C


For electrical installations in hazardous areas all relevant standards and codes as per
IEC shall be applicable.

Beside this the following shall be stipulated:

11.2 Electrical Equipment selection for hazardous areas

Equipment type Hazardous areas


Zone 0 Zone 1 Zone 2
HV alternators Prohibited Prohibited EEx "de"
EEx "pe"
HV electric motors Prohibited EEx"de" <1 MW) EEx"de" <1 MW))
EEx"p" (>1 MW) EEx "p" (>1 MW)
LV alternators Prohibited Prohibited EEx"de"

LV electric motors Prohibited EEx "de" EEx"de"

Variable speed Drive EEx "de" EEx "de"


(VSD) Prohibited EEx "p" EEx "p"
- Motor
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- Frequency converter Prohibited Prohibited Prohibited 0
0
-----·---··..--··..-----·----------· ---·-····----~-----·---·-·-·· -·---·-----·-·-·--·---·------·-·-- --------·-·--··------------ 0
- Transformer Prohibited Prohibited Prohibited 0
HV & LV transformers (oil Prohibited Prohibited Prohibited 0
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LV switchgear Prohibited Prohibited Prohibited Ol
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Lighting fixture Prohibited EEx "de" EEx "de" Ol
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Page 10 of 23

Equipment type Hazardous areas


Zone 0 Zone 1 Zone 2
lighting)
Distribution panel Prohibited Prohibited EEx "d"
(lighting, small power, EEx "de"
etc.)
Control unit EEx "ia" EEx "m" EEx"m"
Monitoring device EEx "de" EEx "de"
Security sensor EEx "ia/ib" EEx "ia/ib"
EEx "p" EEx "p"
L V socket outlet Prohibited Prohibited EEx "d" or "de"
Soleno"ld valve Prohibited EEx "e" EEx "e"
EEx "de" EEx "de"
Heater Prohibited EEx "de" EEx "de"

Electric starter for Prohibited Prohibited Prohibited


diesel/gas engine
Junction box I Terminal Prohibited EEx "e" EEx "e"
box
Control Station - Push Prohibited EEx "de" EEx "de"
button
Trace heating Prohibited EEx "e" EEx "e"
EEx "de" EEx "de"
Accumulator batteries Prohibited Prohibited Prohibited
Package control panel Prohibited EEx "e" EEx "e"
EEx "de" EEx "de"
Cable glands Prohibited In accordance with the equipment
type protection

Switching and protection devices, e.g. contactors, overload relays, fuses, as well as
complete control circuits, power supplies, etc, must be installed outside of hazardous
areas but inside of switch rooms.

For some cases, overhead crane or other mobile machines requires complete control
and protection circuits to be installed in Zone 1. In this case the relevant control and
protection circuits and there enclosure must be certified for use in Zone 1. This also
requires CONTRACTOR's approval.

12 Technical requirements

12.1 General

All electrical equipment shall be new, guaranteed to be free of defects in materials and
workmanship. Reliability of all equipment to perform continuously in the service
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conditions specified is essential. Equipment typical of that being supplied, shall have 0
been in operational use elsewhere for a minimum of five years. Prototype or unproven 0
0
equipment not having a well established record shall not be considered. Spare parts 0
must be available for a minimum of fifteen years. ()
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The packaged unit shall be a complete, self-contained pre-wired unit with all outgoing al
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space for routing and connection of outgoing cables. Cable connection shall be bottom Ol
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Uhde Project No.: 03-5041 Owner Contract No.: QAT38


Page 11of23

All equipment in the packaged unit shall be heavy duty industrial type and robust.
Domestic/commercial type equipment is not acceptable.

The design of all equipment shall protect personnel from electric shock, fire, burns and
injury from mechanical movement of electrically actuated equipment by means of
insulation, protective devices, enclosures, padlocking facilities, interlocking and warning
labels.

Complete and effective means of isolation will be provided by CONTRACTOR for all
power supplies to the package unit from a remote source, e.g. plant switchroom.
Isolating load switches shall be foreseen at the incoming power supply, lockable in the
'OFF' position only and shall be interlocked with enclosure doors/covers.

The CONTRACTOR reserves the right to nominate manufacturers for the supply of
component items of the package unit, e.g. motors, pushbutton stations, lighting fittings,
batteries, etc..
Whenever practical self extinguishing flame retardant materials with low smoke
properties shall be employed.

12.2 Electric motors

12.2.1 General information

Rating limits for motors:

For detail information refer the attached document:

"Electrical Design Specification for Basic Electrical Design Data"

The motors shall be selected for the following service factors:

Motors for centrifugal pumps up to 18,5 kW: 125%

Motors for centrifugal pumps up to 55 kW: 115%

Motors for centrifugal pumps above 75 kW: 110%

Motors for compressors: 110% (I')


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Motors for reciprocating pumps: 110% 0
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Motors for Air Coolers: 120% based on the power ()
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Page 12 of 23

As a general rule all standard low voltage motors shall be procured by the
CONTRACTOR by a nominated motor vendor for the whole project. Contact Data:

Motor vendor :

Motor Specific Design Code:


Contact Person:

12.2.2 Motor coordination requirements:

For motor coordination the following information shall be submitted to the motor vendor:
• Rated Power
• Rated Speed
• Mounting Type and Coupling
• Method of operation (continuous, interval cycles etc.)
• Starting torque curve of driven machine.
• Starting against open I closed valve
• Moment of inertia of the driven machine including gear I coupling
• Special requirements, i.e. for belt drive radial forces
rT°he coupling shall be generally supplied by the machine part for the motor.

12.3 Variable speed drives

12.3.1 General Information

• For variable speed drives the motors shall be generally of EExde -type, equipped with PTC -
thermistors, suitable for sole protection of the motor.
• The motor shall be designed for operation at voltage source inverter with du/cit-filter.
• The motor design shall consider the de-rating of the rated power for operation at the inverter.
• For further design requirements refer the chapter "Electric Motors"
The variable speed drive cabinets will be designed and supplied by the CONTRACTOR,
if not stated otherwise.

12.3.2 Variable speed drive co-ordination

For design of the frequency converter cabinet of the variable speed drive the following (I)
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information shall be submitted by the SUB-CONTRACTOR: 0
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Page 13 of 23

• Moment of inertia
• One direction of rotation I both direction of rotation

12.4 High voltage motors


High Voltage Motors will be generally provided by Contractor, if not stated otherwise.

12.4.1 Motor data co-ordination

For motors supplied by the CONTRACTOR, the following information shall be provided
by the supplier of the associated machine:
• Rated Power
• Rated Speed
• Direction of rotation viewed from machine end to the drive end of the motor.
• Mounting Type and Coupling
• Method of operation (continuous, interval cycles etc.)
• Starting torque curve of driven machine
• Starting against open I closed valve
• Moment of inertia of the driven machine including gear I coupling
• Special requirements, i.e. for belt drive radial forces, sole plate etc.
rT°he coupling shall be generally supplied by the machine part for the motor.
12.5 Motor starter and control
Motor starters for all motors will be provided by others and installed remote from the
package unit unless stated otherwise. However, special consideration will be given to
packages in which the provision of motor starters by the SUB-CONTRACTOR may be
advantageous. In such cases, protection co-ordination shall comply with the IEC
Standards to achieve a good selectivity .

The typical motor control scheme is attached under clause 10, applying as typical for
motor control.
12.6 Local control stations
Local control stations (LCS) for start-up of all motors associated with driven equipment
will not be in the scope of the SUB-CONTRACTOR, if not state otherwise.

12.7 Electric oil heater


Electric oil heater shall be procured by Sub Contractor. The following requirements have (I')
to be observed: 0
0
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One-phase heater with intergrated internal controller and limiter shall be used up to 1 kW 0
rated power. All heaters above 1kW shall be of three phase type with separate limiter, ()
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controller and level switch. (0
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The temperature controller and temperature limiter shall be explosion protected inside Ill
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Page 14 of 23

Removable Oil Heater shall be placed, that the replacing will not be blocked by other
construction parts.

12.a Cabling
Cable connections between Substation and Package Units will be in Contractors scope.

Sub Contractor shall submit information regarding type of cables (e.g. shielded, etc),
number of cables, number of cores and cross sections in time.

The cables. provided by the CONTRACTOR will have the following construction:

Low voltage cables shall have a minimum core size of 1.5mm2 for control cables and
2.5mm 2 for power cables. The cables shall be of copper conductors, PVC or aXLPE-
insulation, non hygroscopic fillers, PVC intermediate layer, galvanised steel tape I wire
armour and PVC outer sheath.
Instrumentation cables will have additionally a copper screen.

Internal Package Unit cabling shall be in the scope of Sub Contractor's, all cables shall
be terminated by use of terminal boxes.

The cables, provided by the SUB-CONTRACTOR shall have the following construction:

Low voltage cables shall have a minimum core size of 1.5mm2 for control cables and
2.5mm 2 for power cables. The cables shall be of copper conductors, PVC or XLPE-
insulation, non hygroscopic fillers and PVC overall sheath.

Instrumentation cables need additionally a copper screen and shall be minimum 1,5
sqmm cross section.

Cables installed near hot surfaces shall have suitable insulation.


Cables for critical services shall be of the fire resistant type in accordance with IEC
60331.

All cables that run within the package unit shall be adequately supported on heavy duty
ladder rack or tray. Ladder rack or tray shall be hot-dip galvanised (minimum
galvanisation thickness of 70 microns). All cables shall be protected against mechanical
damage and be shielded from direct sunlight. Non armoured cables to be run in open
conduits made of heavy duty rigid steel, hot-dipped galvanised after fabrication (minimum
galvanisation thickness of 70 microns), threads on fittings shall be ISO metric.
(I')
Process and utility piping shall not be used to support electrical equipment and cables. 0
0
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Cable number identification tags shall be affixed at start and end of cable run and every 0
15m (if applicable). ()
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Electronic, instrument, communication and signal cables shall be segregated from power Ol
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and control cables by 600 mm minimum along parallel runs. 0
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Uhde Project No.: 03-5041 Owner Contract No.: QAT38


Page 15 of 23

12.9 Internal Wiring


Internal wiring (inside control panels and relay boxes) shall be PVC-insulated conductors,
600V grade, flexible, conductors shall be tinned stranded copper to IEC 60189 with a
minimum of 30 strands for control wiring and a minimum of 7 strands for power wiring.
The minimum core size shall be 1.5mm2 for control wiring and 2.5mm 2 for power wiring
(AC/DC). Conductor sizes less than 2.5mm2 may be used for specific electronic circuits
(e.g. ribbon cable) subject to Contractor's approval. Internal wiring shall be flame
retardant to IEC 60332-1.

Conductor ends shall be fitted with a crimped terminating device with an insulated shank.

Wiring shall be fitted with interlocking numbered plastic identification ferrules as per the
SUB-CONTRACTOR drawings. Ferrules shall be fitted at both ends of the wire unless
the wire is individually routed and is less than 1OOmm long. Ferrules shall be indelibly
marked. It shall be necessary to disconnect the termination to remove the ferrules.
Wiring across door hinges shall be protected against mechanical damage, preferably by
the use of flexible conduits.

Not more than two wires may be connected to any internal wiring terminal. For wiring to
outgoing terminal blocks, a separate terminal shall be provided for each conductor.
When more than two conductors need to be connected together terminals which utilise
permanent solid links shall be provided.

Terminals for different AC voltages shall be separated from each other and completely
segregated from DC circuits. All terminals on door mounted equipment shall be fully
shrouded.

Wiring terminal blocks shall be arranged and positioned to afford easy access for
carrying out external cabling, testing, inspection and maintenance. For current and
voltage transformer secondary circuits, terminals with facilities for measuring, isolating or
short circuiting as necessary shall be provided. Terminals shall be one-stage type. A
minimum of 20% spare control terminals shall be provided on each terminal block or
strip.

Where spare auxiliary contacts are provided they shall be wired to the relevant terminal
block.
: 12.10 Power and control panels
Where a control panel is mounted on the package (skid) all instrumentation equipment
shall be wired to this panel by the SUB-CONTRACTOR.
Where control panels are installed remote from the package, all electrical instruments
and control equipment shall be wired by the SUB-CONTRACTOR to separate junction (I')
0
boxes mounted on the package. Cabling between the junction boxes and remote panels 0
0
will be provided by others. 0
()
The SUB-CONTRACTOR shall provide the CONTRACTOR with a cable block diagram w
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specifying the make-up and specification of the cabling to be provided by others. al
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Power and control panels supplied by Sub Contractor shall be standard design and shall Ol
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meet the following minimum requirements: 0
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Uhde Project No.: 03-5041 Owner Contract No.: QAT38


Page 16 of 23

The maximum height of the control panel shall not exceed 2.Sm. Each device, requiring
operation by an operator shall be semi-flush mounted on doors or panels for dead front
operation. Controls shall be mounted between 0.3m and 2.1 m above floor level.
• Rated voltage shall be 400 V, 3-phase, 50 Hz or 690 V, selection of voltage level needs
the approval by the CONTRACTOR.
• Control panels shall be fitted with anti-condensation heaters controlled by a series thermostat
and wired to separate terminals via an incoming isolator, and suitable for operation at 230V, 1
phase, 50Hz.
• If any auxiliary voltages AC or DC for internal control and/or signalling circuits are required for
Sub Contractor's electrical equipment, Sub Contractor is requested to generate this auxiliary
voltages by use of transformers, rectifiers within his battery limits/scope of supply.
• Mechanical protection for enclosure shall be minimum IP 55 when located outside in the open
air and minimum IP 41 when located in closed room like switch gear rooms
• Pushbuttons, selector switches and indicating lights shall be of heavy duty, dust and oil-tight
construction.
• An incoming load disconnector switch shall be provided for the incoming power circuit. The
isolation device shall break all poles of the supply including the neutral (i.e. for 3-phase
circuits 4-pole devices required). Care shall be taken by the SUB-CONTRACTOR regarding
to the proper selection of the external protection device.
• Each switch contact shall have a minimum continuous rating of 10 A, 240V AC 50 Hz unless
specified otherwise and be in accordance with IEC 60947-3 duty requirements.
• All initiating contact inputs from direct process operated switches, receiver switches, manual
shutdown switches and equipment status switches shall be closed during normal operating
conditions and opened under abnormal conditions. Switch contacts shall be dry, single-pole
type, with a minimum contact rating of 5 A, 240 VAC, 50 Hz.
• All items mounted in control panels, relay boxes etc., shall be easily accessible for
maintenance. There shall be no door mounted relays, only indicators and switches may be
mounted on doors. All relays shall have visible indication of energization.
• Auxiliary status contact of main circuit breaker and a common alarm contact shall be provided
by isolated contacts and each wired to terminals.
• After opening the panel door it must not be possible to touch live parts with fingers. Life parts
shall be covered or specially designed "finger safe".
• In case of controls realised by a PLC the make and type shall be subject to approval by
CONTRACTOR. If the PLC fails this shall have no impact on the plant - the PLC has to be
fail safe for all failure modes related to all applications. If there is a difference to the
manufacturer standard the SUB-CONTRACTOR shall state this and state it as an optional
price in his quotation.
• Instead of using incandescent lights for alarms - LEDs, Neon or other shall be used. In all
panels a lamp test function has to be realised - the lamps shall light up when pressing a push
button.
• Audible alarms, howlers, buzzers, horns and sirens shall be provided with a silence push- (I')
button and automatic reset. Alarm panels shall be in accordance with pertinent equipment 0
specification. 0
0
0
• Free standing upright control panels shall be provided with internal light and a receptacle ()
wired to a junction box to be fed from a external circuit. w
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• All cables shall enter from the bottom generally. For outdoor panels the cable entrance plate al
shall be positioned at a minimum height of 300mm above floor level to allow sufficient space Ol
Ill
for cable bending. 600mm distance to floor level shall be provided, wherever possible. Ol
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Uhde LDPE3 PLANT .;,'---,,_,~~ --1.J .(_(..J.
OATAR PETROCH£MIC4! COMPANY

Uhde Project No.: 03-5041 Owner Contract No.: QAT38


Page 17 of 23

• Terminals shall be provided for all incoming and outgoing cables, spare terminals for control
circuits shall be provided. Mechanical fixing devices for all incoming and outgoing cables
shall be provided. All spare cores of the external cables shall be connected to separate
terminals.
• The use of two-stage terminals is generally prohibited. Terminal type shall be generally spring
return cage clamp type.
• Cable gland plates and terminal strips shall be located to ensure that adequate space is
provided for manipulating and terminating the incoming cabling. Each gland plate and
associated terminal strip shall be located in the same section of an enclosure, it shall not be
acceptable for the cabling entering via a top entry gland plate to be connected to terminals in
the bottom of an enclosure or vice-versa, or for cables entering through a gland plate in one
cubicle to be connected to terminals located in an adjacent cubicle.
• A separate PE-Rail shall be provided including termination devices for connection of the PE-
Conductor of the Power and Control Cables as well as the copper screen or tape of the
reference cable.
• Standard clearances between gland plates and terminal strips and between cable terminals
on the terminal strip shall be as follows:
Cable Size_2_ , ____- __:-=~--_-CJearanc_e __ - -- -~C~arance -- - - -
-Core, 3Core and - - ~ _ , BetWeen - .____ tw - - _ T- - f-
-4-Core 6001-1000V ~=-·-----Gland Plate..:-:::~''--- -- - 8 e•. e~n~ - ~ ype 0 --,·-:..
- ---- --- - - , - : ~_.,., - .:-·_ .-'- --- -- ----"-·~Terminals- ___ -Terminals::~_=
- - - - - Grade PVC or--- -_ --- _-:-and Terminal - - -- --=-:- -- --
-- -_ -
~ :~ ~">ct.eE-..:- ~=~= ~~=~-~--::-_strip-mm - _ ~ _~--_:-::~.- -m~·=~

SUB-
2 CONTRACT
Below 10mm 100 Spring cage
OR's
Standard
From 1Omm 2 to 16mm2 150 40 Screw
2 2
From 25mm to 50mm 200 40 Screw·
From 70mm 2 to 120mm2 275 50 Lug/Clamp
From 150mm 2 to 300mm 420 50 Lug/Clamp
12.11 Junction and terminal boxes
• Junction and terminal boxes shall be manufactured from flame retardant glas-fibre reinforced
polyester type, with UV resistance or stainless steel.
• All junction and terminal boxes shall be numbered by permanent means, according to the
Contractor's numbering system.
• AC, DC and EExi-Circuits shall have separate junction and terminal boxes.
• If flameproof terminal boxes I junction boxes are required, than these boxes shall be of
aluminium alloy type (copper free) (I')
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12.12 Cable glands and breathing glands 0
0
All cables by the SUB-CONTRACTORS, shall be terminated by using compression 0
glands of metric type, suitable for used cables. 0
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The glands shall be suitable to maintain a watertight seal {IP 66) to glanded equipment IXl
Ol
when installed. Gland shall be complete with sealing washer and heavy duty lock nut of Ill
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the same material as the gland. IXl
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Uhde LDPE3 PLANT ..,,t__,,,_.t....._,,j"J..;--',11_,._._,l.J .<___-(-~
OATAR Pf!rROCHf!MICA! COMPANY

Uhde Project No.: 03-5041 Owner Contract No.: QAT38


Page 18 of 23

All cables by the CONTRACTOR, shall be terminated by using of compression glands of


metric type, suitable for steel tape armoured cables. The armour of the cable shall be
bonded via the internal leal seal ring of the cable gland.

The used cable glands for steel tape armoured cables shall be of manufacturer
STAHL: Type A4e.

For termination of all cables, provided by the CONTRACTOR, the threaded cable entry
for metric conduits shall be foreseen by the SUBCONTRACTOR, coordinated according
to CONTRACTOR Requirements.

All outdoor terminal boxes of increased safety type shall be additionally equipped with a
breathing gland, STAHL, type 8162 or equivalent.

12.13 Lighting
The CONTRACTOR will be responsible for the design, purchasing and installation of the
general lighting on a package.

Lighting shall be in accordance with the pertinent equipment specification.

The SUB-CONTRACTOR shall provide interior lighting for panels, cabins and equipment
enclosures and shall provide gauge lights, where applicable.

The SUB-CONTRACTOR shall provide aircraft warning I obstruction lights to be installed


on high chimneys and structures as required by ICAO and IEC standards (for structures
above 45m).

Where the SUB-CONTRACTOR installs lighting in a classified area the fitting shall be
selected in accordance with the requirements of section 10.4.

Emergency lighting shall comprise two categories:

Category 1: No break lights, comprising fluorescent luminaries with


electronic ballast and integrated address module for
connection to a centralised battery back-up emergency
lighting panel. Type of address module shall be co-
ordinated with CONTRACTOR.
Category 2: Short break lights, fed from the emergency generator.

The normal and category two light fittings shall be connected to separate terminal boxes
on the package skid. (I)
0
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Light fittings shall be mounted to substantial non-vibrating structures, and shall normally 0
0
be at a height of 2.5 m above access ways. The free access below a light fitting shall be
0
under no circumstances less than 2,2 m. w
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Each light fitting shall be connected to a lighting circuit via an individual junction box Ol
equipped with line/neutral terminals and an earthing terminal. Not more than 9 fittings Ill
Ol
shall be connected to each circuit. Circuit loads shall be balanced. IXl
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Page 19 of 23

12.14 Power sockets and convenience outlets


SUB-CONTRACTOR shall provide power sockets (including plug for each socket) and
convenience outlets in case of extensive package unit dimensions as described below:

400/230 volt, 63 A, 3-phase, N, PE, 5 pole welding outlets with facilities to avoid plug
draw-in/out while connected to power shall be provided such that all principal equipment
located inside the package unit can be reached by use of 30 metres of extension cable. A
maximum of 4 outlets shall be connected to one circuit.

230 volt, 16 A, single pole, N, PE 3-pole convenience outlets shall be provided such that
all principal equipment located inside the package unit can be reached by use of 15
metres of extension cable. A maximum of 8 outlets shall be connected to one circuit.

Plugs with portable transformers will be supplied by contractor to connect 11 OVAC and
24VAC equipment.

Outlets located within hazardous areas shall be certified for such locations.

The manufacturer and type of socket outlet, shall be the same as for the whole plant. For
this the SUBCONTRACTOR have to contact the CONTRACTOR for detailed socket type.

12.15 Earthing
• Package unit skids shall have earthing lugs of stainless steel type fitted with a hole of
minimum 12 mm diameter for connection of the M12 earthing bolt, welded to diametrically
opposite sides of the skid base, where practicable.
• All items of electrical equipment on a package unit shall incorporate an external earthing stud
minimum 6mm diameter. All items mounted on skids by the SUB-CONTRACTOR shall be
bonded to an earth bus mounted on the skid using 16mm2 stranded copper PVC insulated
(green/yellow) earthing conductor .. The resistance from any metallic part to a skid earthing
boss shall be less then 1 ohm.
• All insulated enclosures shall have brass continuity plates to ensure earth continuity in
achieved between gland, armour and earth point.
• Electric motors shall be connected to the package earthing bosses with the following 1 core
cable sizes:
Less than or equal to 15kW 16mm2
Greater than 15kW and less than or equal to 30kW : 25mm2
Greater than 30kW 35mm2
Greater than 70kW 70mm2
• The CONTRACTOR requires the use of an earth core within multi-core cables for lighting and
small power applications.
• All items mounted inside enclosures, e.g. component mounting plates, shall be effectively
bonded to the enclosure by the most appropriate means.
• All earthing connection points shall be clearly marked . (I')
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• All power and control cabinets shall be provided with a grounding terminal of adequate size . 0
0
• Instrument and control panels shall be equipped with two tinned copper earth bus-bars 0
minimum 25mm x 3mm, one to serve as "dirty'' earth or electrical earth, the second to serve ()
as "clean" earth. w
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• All bare copper or brass earthing equipment shall be tinned as protection against corrosion. al
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• The SUB-CONTRACTOR shall advise preservation techniques to ensure that no corrosion I{)
Ol
may exist with earthing connections. al
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Uhde Project No.: 03-5041 Owner Contract No.: QAT38


Page 20 of 23

12.16 Lightning protection


• Lightning protection shall be provided for all non metallic structures over 20 meters high, if
not located close to any higher earthed metallic structure, in accordance with IEC 61024,
'Protection of Structures Against Lightning".
• Metallic structures that are electrically continuous and bonded to the package skid do not
need additional lightning protection.
12.17 Electrical trace heating
• Where necessary the SUB-CONTRACTOR shall be provide electrical trace heating for
process pipelines, instrument and analyser sample pipelines included in the package. As far
as practical, suitably certified self regulating heating tapes shall be employed. Special types
of heating (e.g. skin effect, impedance or induction heating) may be employed in particular
applications.
• All necessary devices pertinent to the applied electrical trace heating system shall be
included, this means also the heat tracing panel. Battery limit will be the incoming feeder
terminals of the heat tracing panel.
12.18 Tools for operation and maintenance
• If any special tools for operation and maintenance required, these tools shall be included in
SUB-CONTRACTORS scope of supply.
• Special tools shall include portable computers or dedicated palm computers for setting,
monitoring and maintenance.
12.19 Identification nameplates
• All electrical equipment shall be identified by nameplates showing the identification no. of the
equipment. Nameplates shall not be attached to detachable parts of the equipment (covers,
terminal boxes, doors).
• Nameplates to identify electrical equipment located outdoor shall be made of engraved, non-
corrosive metal plates.
• Nameplates for indoor equipment shall be made of engraved resopal plates.
• Inscription of operating elements shall be in English language. Text shall be stipulated by the
Sub Contractor and submitted to CONTRACTOR for approval.
• Identification Code Letters shall be provided for each electrical equipment as well as
measuring devices and terminal boxes, co-ordinated according to CONTRACTOR
Requirements.
12.20 Painting
• The painting shall of off-shore type, done according to the manufacturer standard, suitable for
specified ambient conditions; minimum thickness of selected painting system shall be 120
microns.
• Color Code: Outdoor Equipment (Motors I Panels etc.): RAL 7030, if not specified otherwise
Indoor Equipment (for electrical Substation etc.): RAL 7032, if not specified
otherwise. For LV SW a combination of RAL 7032 and RAL 30XX may be applied.
(I')
• Electronic cards etc. shall have a tropicalised finish. 0
0
0
13 Documentation 0
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• Sub Contractor is requested to issue sufficient technical documentation for information, for (0
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approval and for final status. No. of Copies and electronic Files as stipulated in the main Ol
contract. Ill
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Uhde LDPE3 PLANT ,_:;,(--.l~il-~V..>-2t-9.~ ~._A.
O.ATAfl PET/U1CHEl!llC41. CfJ.?IPAllY

Uhde Project No.: 03-5041 Owner Contract No.: QAT38


Page 21of23

13.1 Documents to be supplied with the quotation:


• Technical datas of all electrical consumers i.e. motors, control panels
• Description of all tie-in points for electrical equipment
• Electrical Load Requirements and reference voltage level
13.2 Documents to be supplied after the contract has been awarded
Documentation shall comprise (supplied according to the time schedule as stipulated in
the main contract):
• List of electrical consumers
• Motor data sheets
• Cable list
• List of terminal connections
• Arrangement drawings
• Dimension drawings
• Interconnection diagrams
• Circuit Diagrams
• Technical descriptions
• Part list
• Test certificates of routine tests (witnessed I un-witnessed)
• Manuals for construction, maintenance and trouble shooting
• Certificates, such as explosion protection certificate
• Heat loss calculation for e.g. inverter cabinets, electronic cabinets and similar equipments for
indoor installation
• Spare part list for 2-year operation and start-up spares
• All the Electrical studies

13.3 Presentation of documents and drawings

• All documents and drawings shall be prepared on paper conforming with the DIN A size
series, sizes A3 and A4 are preferred.
• Drawings larger as size A4 shall be folded to A4 format. The drawings shall be folded in
away, that they can be unfolded without removing from the file.
• Drawings larger as A4 shall have 4-punches with an hole diameter of 7,5mm according to
DIN-Standard, the punches shall have an adequate paper reinforcement (by using of plastic
tape etc.).
• The basis for preparing the documents and drawings is exclusively the IEC-standard .
• All documents and drawings shall be provided with a CONTRACTOR title block, duly
completed. (I')
0
• The final documentation is to be assembled in files arranged in the subdivisions agreed .
0
0
• In addition to the documentation supplied in paper form it shall be also supplied as an 0
electronic file on CD-ROM in pdf-format and original document file (force to black-mode). ()
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14 Dimensional checks, performance and functional tests (0
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Dimensional checks, performance and functional tests in the manufacturing workshops al
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are provided for all components contained in the scope of supply. T"
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Uhde LDPE3 PLANT ;.L..,,_,l-.,..S~/ _,__.;,J -L.s'~
OATAR PET/10CllEMICAt C(J!Jl'Ali Y

Uhde Project No,: 03-5041 Owner Contract No.: QAT38


Page 22 of 23

The checks and tests will be performed in the presence of CONTRACTOR and/or his
representative together with the Final client representative as per Inspection Test Plan
and Inspection Data Sheet agreed upon. The checks and tests will only be performed in
ready-for-despatch condition.

The readiness for despatch/checking and testing must be advised by Sub Contractor at
least ten days in advance along with Test Schedule and Test Procedures

CONTRACTOR also retains to perform inspections in the manufacturing workshops free


of cost to himself.

Certified test data, documents and the like shall be submitted for review.

The SUB-CONTRACTOR shall submit his test procedure for comment and approval. In
general, tests would include as minimum:
• Wiring continuity check
• Voltage withstand tests
• Check on operation and accuracy of metering and protection devices
• Check operation of controls and indicators
• Check control sequence
• Check earth continuity
• All other internal routine tests according to manufacturer Standard
• Communication test as applicable

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Uhde LDPE3 PLANT ..o-'--.ut-....,.SJ_;--lJl,--1-1 .LS_,_...;!
QATAR Pl!rRIJCHEMICAt CIJMPAltl'

Uhde Project No,: 03-5041 Owner Contract No.: QAT38


Page 23 of 23

15 Typical motor control scheme

I
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