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737-300/400/500 MAINTENANCE TRAINING MANUAL

FlightSafety Boeing Training International, Inc.


Landing Gear
FS003
Chapter
TABLE OF CONTENTS Section
Subject Subject Page
LANDING GEAR - INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-00-CC. . . 1
GENERAL - INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
DOWNLOCK PIN - MAIN LANDING GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
DOWNLOCK PIN - NOSE LANDING GEAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

MAIN LANDING GEAR AND DOORS - INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . 32-10-CC. . . 10


SHOCK STRUT - TRAINING INFORMATION POINT - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
SHOCK STRUT - TRAINING INFORMATION POINT - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
MAIN GEAR DAMPER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

NOSE LANDING GEAR AND DOORS - INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . 32-20-CC. . . 18


SHOCK STRUT - TRAINING INFORMATION POINT - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
SHOCK STRUT - TRAINING INFORMATION POINT - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

LANDING GEAR EXTENSION AND RETRACTION - INTRODUCTION . . . . . . . . . . . . . . . . . . . . . 32-30-CC. . . 24

LANDING GEAR CONTROL SYSTEM - INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . 32-31-CC. . . 26


LEVER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
SELECTOR VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
TRANSFER VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
BYPASS VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
LEVER LOCK - FUNCTIONAL DESCRIPTION - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

MLG EXTENSION AND RETRACTION - INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . 32-32-CC. . . 38


MAIN LANDING GEAR ACTUATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
UPLOCK MECHANISM AND ACTUATOR - COMPONENT LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
DOWNLOCK SPRINGS AND ACTUATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
TRANSFER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
MODULAR PACKAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Page 1

FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
FlightSafety Boeing Training International, Inc.
Landing Gear
FS003
Chapter
TABLE OF CONTENTS Section
Subject Subject Page
NLG EXTENSION AND RETRACTION - INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . 32-33-CC. . . 54
NOSE LANDING GEAR ACTUATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
LOCK MECHANISM AND LOCK ACTUATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
TRANSFER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
MODULAR PACKAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

MLG MANUAL EXTENSION SYSTEM - INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . 32-34-CC. . . 66


CONTROL MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
EXTENSION LINKAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
DOWNLOCK VIEWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

NLG MANUAL EXTENSION SYSTEM - RELEASE MECHANISM . . . . . . . . . . . . . . . . . . . . . . . . 32-35-CC. . . 74


DOWNLOCK VIEWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76

NOSE WHEEL STEERING SYSTEM - INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-51-CC. . . 78


COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
SUMMING MECHANISM AND STEERING METERING VALVE MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
TRAINING INFORMATION POINT - TOWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86

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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
LANDING GEAR - INTRODUCTION
THIS PAGE INTENTIONALLY LEFT BLANK
32-00-CC-001 Rev 1 09/05/1999

EFFECTIVITY
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737-300/400/500 MAINTENANCE TRAINING MANUAL
LANDING GEAR - INTRODUCTION
General outbd - outboard
P - pressure
These are the landing gear systems (ATA chapter 32): PSI - pounds per square inch
RTO - rejected takeoff
- Landing gear - general
- Air/ground sol - solenoid
- Wheels and brakes sw - switch
- Landing gear position and warning system. vlv - valve

Abbreviations and Acronyms

A/B - autobrake
AC - alternating current
accum - accumulator
alt - alternate
bat - battery
BMS - Boeing material specification
BMV - brake metering valve
DC - direct current
fwd - forward
gnd - ground
hyd - hydraulic
inbd - inboard
inop - inoperative
32-00-CC-001 Rev 1 09/05/1999

LG - landing gear
MLG - main landing gear
max - maximum
NLG - nose landing gear
norm - normal
NWS - nose wheel steering

EFFECTIVITY
FS003 32-00-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL

LANDING GEAR - GENERAL WHEELS AND BRAKES


32-00-CC-001 Rev 1 09/05/1999

AIR/GROUND LG POSITION AND WARNING

LANDING GEAR - INTRODUCTION


EFFECTIVITY
FS003 32-00-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
LANDING GEAR - GENERAL - INTRODUCTION
Purpose

The landing gear structural components hold the weight


of the airplane while the airplane is on the ground.
These are the landing gear structural systems:

- The main landing gear (MLG) and doors


- The nose landing gear (NLG) and doors.

The landing gear extension and retraction systems


extend and retract the landing gear.

The nose wheel steering system supplies the ground


directional control of the airplane.

Training Information Point

Observe these warnings and cautions when you do


maintenance on the landing gear components:

WARNING: USE NITRILE GLOVES FOR SKIN PROTECTION


AGAINST BMS 3-27 (MASTINOX 6856K). IF
MASTINOX GETS ON YOUR SKIN, IMMEDIATELY
REMOVE IT WITH WATER. IF THIS MATERIAL GETS IN
YOUR EYES, IMMEDIATELY FLUSH YOUR EYES WITH
WATER AND GET MEDICAL AID. THIS MATERIAL
32-00-CC-002 Rev 0 01/19/1999

CONTAINS VERY POISONOUS AND FLAMMABLE AGENTS


WHICH CAN CAUSE INJURIES TO PERSONS.

CAUTION: REMOVE UNWANTED MASTINOX FROM SURFACES WHICH


WILL BE LUBRICATED. IF YOU APPLY MASTINOX TO
JOINTS THAT TURN, FAILURE OF THE LANDING GEAR
TO EXTEND OR RETRACT COULD OCCUR.

EFFECTIVITY
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737-300/400/500 MAINTENANCE TRAINING MANUAL

LANDING GEAR - GENERAL

MAIN LANDING GEAR AND DOORS

NOSE LANDING GEAR AND DOORS

EXTENSION AND RETRACTION


32-00-CC-002 Rev 0 01/19/1999

NOSE WHEEL STEERING

LANDING GEAR - GENERAL - INTRODUCTION


EFFECTIVITY
FS003 32-00-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
LANDING GEAR - DOWNLOCK PIN - MAIN LANDING GEAR
General

You install a downlock pin into the main landing gear


to make sure an outside force does not unlock the main
landing gear.

There is one main landing gear downlock pin for each


main landing gear.

The downlock pin installs in the MLG downlock strut.

WARNING: YOU MUST CAREFULLY INSTALL THE GROUND LOCKS IN


ALL LANDING GEAR. AN ACCIDENTAL RETRACTION OF
THE LANDING GEAR CAN CAUSE INJURY TO PERSONS
AND DAMAGE TO EQUIPMENT.
32-00-CC-003 Rev 0 07/16/1998

EFFECTIVITY
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DOWNLOCK
PIN HOLE
DOWNLOCK
STRUT

UPPER
SIDE
STRUT

LOWER
SIDE
STRUT

LEFT MAIN LANDING GEAR


(LOOKING FORWARD)
32-00-CC-003 Rev 0 07/16/1998

FWD

LANDING GEAR - DOWNLOCK PIN - MAIN LANDING GEAR


EFFECTIVITY
FS003 32-00-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
LANDING GEAR - DOWNLOCK PIN - NOSE LANDING GEAR
General

You install a downlock pin into the nose landing gear


to make sure an outside force does not unlock the nose
landing gear.

There is one nose landing gear downlock pin for the


nose landing gear.

The nose landing gear downlock pin installs in the NLG


downlock pin hole.

WARNING: YOU MUST CAREFULLY INSTALL THE GROUND LOCKS IN


ALL LANDING GEAR. AN ACCIDENTAL RETRACTION OF
THE LANDING GEAR CAN CAUSE INJURY TO PERSONS
AND DAMAGE TO EQUIPMENT.
32-00-CC-004 Rev 0 07/16/1998

EFFECTIVITY
FS003 32-00-CC
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FORWARD
LOCK LINK

NLG
DOWNLOCK
PIN HOLE

FWD FWD
32-00-CC-004 Rev 0 07/16/1998

AFT
LOCK LINK

NOSE LANDING GEAR NOSE LANDING GEAR LOCKING MECHANISM

LANDING GEAR - DOWNLOCK PIN - NOSE LANDING GEAR


EFFECTIVITY
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737-300/400/500 MAINTENANCE TRAINING MANUAL
MAIN LANDING GEAR AND DOORS - INTRODUCTION
Purpose - Outer door
- Center door
The two main landing gear (MLG) absorb landing forces - Inner door.
and hold most of the airplane weight when the airplane
makes a landing. The main landing gear also transmits The MLG shock strut doors open to let the main landing
the brake forces to the airplane structure. gear extend and retract. The doors aerodynamically seal
the opening in the lower surface of the wing and the
Main Landing Gear wing to body fairing.

Each main landing gear has two wheels. The side strut There are no wheel well doors. The outboard surface of
holds the main landing gear in the extended position. the outboard wheels operate as aerodynamic covers for
The side strut has an upper and a lower part. The drag the main gear wheel well when the main landing gear
strut also has an upper and a lower part. A downlock retracts. The wheel well seal system supplies an
strut moves to an over-center position to lock the main aerodynamic seal around the outboard tire.
landing gear in the down position.
Main Landing Gear Wheel Well Seal System
Each main landing gear has these components:
There are blade-type seals around the openings in the
- Shock strut bottom of the main landing gear wheel well (not shown).
- Torsion links They make an aerodynamic seal around the outboard tire
- Side strut when the main landing gear retracts.
- Drag strut
- Reaction link
- Downlock strut.

A jack pad is on the bottom of the shock strut. The


32-10-CC-001 Rev 0 07/23/1998

jack pad permits the inner cylinder to be moved up for


wheel and tire replacement.

Main Landing Gear Shock Strut Doors

These are the three doors for each main landing gear:

EFFECTIVITY
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GAS
CHARGING
VALVE
TRUNNION
LINK SHOCK STRUT
OUTER DOOR
(NOT SHOWN) REACTION
LINK
CENTER
DOOR

INNER
DOOR
DOWNLOCK
STRUT
UPPER SIDE
STRUT
LOWER SIDE
UPPER DRAG STRUT
STRUT

LOWER DRAG
OUTBOARD WHEEL STRUT
(INBOARD NOT
32-10-CC-001 Rev 0 07/23/1998

SHOWN)
BRAKE FLANGE

TORSION JACK PAD AND


FWD LINKS OIL CHARGING VALVE
RIGHT MAIN LANDING GEAR ON BOTTOM OF STRUT
(NOT SHOWN)
MAIN LANDING GEAR AND DOORS - INTRODUCTION
EFFECTIVITY
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737-300/400/500 MAINTENANCE TRAINING MANUAL
MAIN LANDING GEAR AND DOORS - SHOCK STRUT - TRAINING INFORMATION POINT - 1
General

The gas charging valve is on the top of the main


landing gear shock strut.

The oil charging valve is on the bottom of the main


landing gear shock strut.

Training Information Point

Make sure you use the jack pad, not the oil charging
valve, when you use a jack on the bottom of the strut.

Obey this warning when you remove the air valve body on
the shock strut:

WARNING: DO NOT REMOVE THE VALVE BODY UNLESS YOU


DEFLATE THE SHOCK STRUT FULLY. THE AIR
PRESSURE CAN BLOW THE VALVE BODY OUT AND CAUSE
INJURY TO PERSONS.
32-10-CC-005 Rev 0 07/23/1998

EFFECTIVITY
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737-300/400/500 MAINTENANCE TRAINING MANUAL

DUST CAP SHOCK


STRUT

GAS CHARGING VALVE

RIGHT MAIN LANDING GEAR


(LOOKING FORWARD)
32-10-CC-005 Rev 0 07/23/1998

INNER
CYLINDER
CHECK VALVE
ASSEMBLY

OIL CHARGING VALVE

MAIN LANDING GEAR AND DOORS - SHOCK STRUT - TRAINING INFORMATION POINT - 1
EFFECTIVITY
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737-300/400/500 MAINTENANCE TRAINING MANUAL
MAIN LANDING GEAR AND DOORS - SHOCK STRUT - TRAINING INFORMATION POINT - 2
General CAUTION: DO NOT DEFLATE THE SHOCK STRUTS IF YOU DO A
GEAR RETRACTION TEST. THE SHOCK STRUTS MUST BE
The servicing chart is on the inside of the right wing FILLED CORRECTLY AND NOT INFLATED ABOVE THE
to body fairing in the main landing gear wheel well. CORRECT PRESSURE. IF YOU DO NOT OBEY THESE
INSTRUCTIONS, DAMAGE TO THE WHEEL WELL AND THE
Use BMS 3-32 landing gear shock strut fluid when you SHOCK STRUTS WILL OCCUR.
add fluid to the shock strut. BMS 3-32 fluid is a
mixture of MIL-H-5606 hydraulic fluid and additives.

You measure dimension X from the top of the main


landing gear axle to the bottom of the inner cylinder.

When you check the pressure in the strut, use the


operating band on the chart. When you service the
strut, use the servicing band on the chart.

Training Information Point

Release all air from the shock strut before you add
shock strut fluid.

CAUTION: USE ONLY THE TYPE OF FLUID WHICH IS SPECIFIED


IN THIS TASK TO FILL THE SHOCK STRUT. IF AN
INCORRECT FLUID IS USED, IT CAN CAUSE DAMAGE
TO THE SEALS.
32-10-CC-006 Rev 0 01/19/1999

CAUTION: CLEAN ALL THE LEAKED HYDRAULIC FLUID FROM THE


TIRES IMMEDIATELY. THE FLUID CAN CAUSE DAMAGE
TO THE TIRES.

EFFECTIVITY
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737-300/400/500 MAINTENANCE TRAINING MANUAL

SERVICING CHART - 737-300/-500 MAIN GEAR

DIMENSION "X"
A. NITROGEN SERVICING

REINFLATION IS NOT REQUIRED UNTIL THE STRUT IS


OPERATING OUTSIDE THE "OPERATION BAND". WHEN
2200
AIR SERVICING IS REQUIRED, THE STRUT SHOULD BE
(15168)
INFLATED TO THE "SERVICING BAND" AS FOLLOWS:

1. DETERMINE STRUT PRESSURE WITH PRESSURE


2000 GAUGE.
(10790)
2. READ CORRECT DIMENSION "X" FOR THIS PRESSURE
FROM CHART "SERVICING BAND".
1800
(12411) 3. ADD OR RELEASE DRY AIR OR NITROGEN TO OBTAIN
CORRECT DIMENSION "X" WITHIN THE "SERVICING BAND".

1600 NOTE:
(11032) IF THE STRUT HAS BEEN COMPLETELY DEFLATED FOR
INFLATION PRESSURE - PSI (KILOPASCALS)

ANY REASON, PROCEED AS FOLLOWS:

1400 DIM "X" 1. SERVICE WITH OIL PER SECTION 12-15-31 OF THE
(9653) FULLY COMPRESSED STRUT .90 (2.3 CM) MAINTENANCE MANUAL.
FULLY EXTENDED STRUT 14.80 (37.6 CM)
2. SERVICE WITH AIR OR NITROGEN PER STEPS 1, 2 AND
FULLY EXTENDED PRESSURE 250 P.S.I. (1724 kPa)
1200 3 ABOVE.
(8274) (NOMINAL)
3. AFTER SEVERAL LANDINGS. RE-SERVICE WITH AIR OR
NITROGEN PER STEPS 1, 2 AND 3 ABOVE. THE WIDE
1000 TOLERANCE "OPERATION BAND" DOES NOT ELIMINATE
(6895) THE REQUIREMENT FOR TWO SEPARATE CHARGING
"SERVICING BAND" OPERATIONS TO THE "SERVICING BAND".

800 B. OIL SERVICING


"OPERATING BAND"
(5516)
OIL SERVICING SHOULD BE PERFORMED PERIODICALLY
PER SECTION 12-15-31 OF THE BOEING COMPANY
600 MAINTENANCE MANUAL.
32-10-CC-006 Rev 0 01/19/1999

(4137)

400
(2758)

200
(1074)

1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 14.8
(2.5) (5.1) (7.6) (10.2) (12.7) (15.2) (17.8) (20.3) (22.9) (25.4) (27.9) (30.5) (33.0) (35.6) (37.6)
DIMENSIONS "X" INCHES (CENTIMETERS)

MAIN LANDING GEAR AND DOORS - SHOCK STRUT - TRAINING INFORMATION POINT - 2
EFFECTIVITY
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737-300/400/500 MAINTENANCE TRAINING MANUAL
MAIN LANDING GEAR AND DOORS - MAIN GEAR DAMPER
Purpose Training Information Point

The main gear damper prevents too much vibration Use the three bleed plugs on the main gear damper to
between the inner and outer cylinders during high speed remove air inside when you install a new damper.
taxi and heavy brake use.

Location

The body of the main gear damper attaches to the


forward end of the upper torsion link. The piston rod
goes through the forward ends of the upper and lower
torsion links.

Functional Description

Vibration between the inner and outer cylinders causes


the inner cylinder to rotate inside the outer cylinder.
This causes the piston to move right and left again and
again inside the main gear damper body.

As the piston moves, hydraulic fluid moves through the


damping orifices. This prevents the piston from too
much movement. The damper connects to the return line
of main landing gear extension and retraction.

The compensator keeps the pressure inside the damper to


32-10-CC-007 Rev 0 07/23/1998

30-70 psi.

The 75 psi relief valve protects the compensator if the


pressure increases to more than 75 psi.

The 3000 psi relief valve protects the piston if the


pressure increases to more than 3000 psi.

EFFECTIVITY
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COMPENSATOR FROM LANDING


GEAR RETURN

75 PSI RELIEF
VALVE (2)

3000 PSI
RELIEF VALVE

BLEED
LEFT MAIN FWD PLUG (3)
LANDING GEAR

DAMPING
ORIFICE
(TYP)

PISTON
32-10-CC-007 Rev 0 07/23/1998

MAIN GEAR UPPER LOWER


DAMPER TORSION TORSION
LINK LINK
MAIN GEAR DAMPER
MAIN LANDING GEAR AND DOORS - MAIN GEAR DAMPER
EFFECTIVITY
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737-300/400/500 MAINTENANCE TRAINING MANUAL
NOSE LANDING GEAR AND DOORS - INTRODUCTION
Purpose You can disconnect the torsion links to permit the nose
landing gear to move more than the normal steering
The nose landing gear absorbs landing forces and holds limits (78 degrees).
the forward part of the airplane weight when the
airplane makes a landing. Nose Landing Gear Doors

The nose landing gear doors open to permit gear Two doors aerodynamically seal the nose landing gear
operation. They close to aerodynamically seal the nose wheel well to decrease drag. The doors attach to the
landing gear wheel well. outboard edges of the nose landing gear wheel well. The
doors connect to the shock strut and move mechanically
Nose Landing Gear when the nose landing gear extends or retracts.

The nose landing gear is a conventional two wheel gear. Training Information Point
A drag strut holds the nose gear in the extended or
retracted position. The drag strut has a upper and Obey this caution when you operate the nose gear
lower part. A lock link moves to an over-center steering:
position to lock the drag strut in both up and down
positions. CAUTION: THE NOSE GEAR SHOCK STRUT MUST BE COMPRESSED
AT LEAST 2.1 INCHES BEFORE YOU OPERATE THE
These are the nose landing gear components: NOSE WHEEL STEERING. IF THE SHOCK STRUT IS NOT
COMPRESSED, THE CENTERING CAMS CAN BE
- Shock strut DAMAGED.
- Drag strut
- Lock link
- Torsion links.
32-20-CC-001 Rev 0 08/07/1998

A tow fitting is between the nose landing gear tires.

A jack pad is on the bottom of the shock strut. The


jack pad lets the inner cylinder move up for wheel and
tire replacement.

EFFECTIVITY
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737-300/400/500 MAINTENANCE TRAINING MANUAL
UPPER
DRAG
STRUT DOOR
LINKAGE
(2)

LOCK
LINK

LOWER
TORSION DRAG
LINKS SHOCK
STRUT STRUT

NOSE WHEEL
TOW DOOR (2)
FITTING
32-20-CC-001 Rev 0 08/07/1998

FWD
OIL
CHARGING
JACK PAD VALVE 1

1 GAS CHARGING VALVE NOT SHOWN


(ON TOP OF STRUT)
NOSE LANDING GEAR AND DOORS - INTRODUCTION
EFFECTIVITY
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737-300/400/500 MAINTENANCE TRAINING MANUAL
NOSE LANDING GEAR AND DOORS - SHOCK STRUT - TRAINING INFORMATION POINT - 1
General

The gas charging valve is on the top of the nose


landing gear shock strut.

The oil charging valve is on the bottom of the nose


landing gear shock strut.

Training Information Point

Make sure you use the jack pad, not the oil charging
valve, when you use a jack on the bottom of the strut.

Obey this warning when you remove the air valve body on
the shock strut:

WARNING: DO NOT REMOVE THE VALVE BODY UNLESS YOU


DEFLATE THE SHOCK STRUT FULLY. THE AIR
PRESSURE CAN BLOW THE VALVE BODY OUT AND CAUSE
INJURY TO PERSONS.
32-20-CC-004 Rev 0 07/23/1998

EFFECTIVITY
FS003 32-20-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

GAS
CHARGING
VALVE

FWD

FWD

TOWING
LUG (REF)
32-20-CC-004 Rev 0 07/23/1998

JACK PAD
OIL
CHARGING
VALVE FWD

NOSE LANDING GEAR AND DOORS - SHOCK STRUT - TRAINING INFORMATION POINT - 1
EFFECTIVITY
FS003 32-20-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
NOSE LANDING GEAR AND DOORS - SHOCK STRUT - TRAINING INFORMATION POINT - 2
General

The servicing chart is on the left side wall of the


nose landing gear wheel well.

Use BMS 3-32 landing gear shock strut fluid when you
add fluid to the shock strut. BMS 3-32 fluid is a
mixture of MIL-H-5606 hydraulic fluid and additives.

Measure dimension X from the top of the nose landing


gear tow fitting to the bottom of the lower steering
plate.

Training Information Point

Release all air from the shock strut before you add
shock strut fluid.

CAUTION: USE ONLY THE TYPE OF FLUID WHICH IS SPECIFIED


IN THIS TASK TO FILL THE SHOCK STRUT. IF AN
INCORRECT FLUID IS USED, IT CAN CAUSE DAMAGE
TO THE SEALS.

CAUTION: CLEAN ALL THE LEAKED HYDRAULIC FLUID FROM THE


TIRES IMMEDIATELY. THE FLUID CAN CAUSE DAMAGE
TO THE TIRES.
32-20-CC-005 Rev 0 07/23/1998

EFFECTIVITY
FS003 32-20-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL

15000 SERVICING CHART - 737 NOSE GEAR


SERVICING INSTRUCTIONS
14000
A. AIR SERVICING

1.DETERMINE STRUT PRESSURE WITH PRESSURE


13000 GAUGE.

2.READ CORRECT DIMENSION "X" FOR THIS


12000 PRESSURE FROM CHART SERVICING BAND
DIMENSION
"X"
3.ADD OR RELEASE DRY AIR OR NITROGEN TO

INFLATION PRESSURE (KILOPASCALS)


OBTAIN CORRECT DIMENSION "X" WITHIN
11000
THE "SERVICING BAND"

NOTE:
NOSE LANDING GEAR 10000
WHEEL WELL IF THE STRUT HAS BEEN COMPLETELY DEFLATED
FOR ANY REASON, PROCEED AS FOLLOWS:
9000
1.SERVICE WITH OIL PER SECTION 12-15-41 OF
THE BOEING COMPANY MAINTENANCE MANUAL.

8000 DIM "X" 2.SERVICE WITH AIR OR NITROGEN PER STEPS 1,


FULLY COMPRESSED STRUT 34.3 cm 2 AND 3 ABOVE.
FULLY EXTENDED STRUT 64.8 cm
7000 FULLY EXTENDED PRESSURE 2240 kPa 3.AFTER SEVERAL LANDINGS RE-SERVICE WITH
NOMINAL AIR OR NITROGEN PER STEPS 1,2 AND 3 ABOVE.

"SERVICING BAND" B. OIL SERVICING


6000
OIL SERVICING SHOULD BE PERFORMED
PERIODICALLY PER SECTION 12-15-41 OF
5000 THE BOEING COMPANY MAINTENANCE
32-20-CC-005 Rev 0 07/23/1998

MANUAL.

4000

3000

DIMENSION "X" (CENTIMETERS)


2000
35 40 45 50 55 60 65

NOSE LANDING GEAR AND DOORS - SHOCK STRUT - TRAINING INFORMATION POINT - 2
EFFECTIVITY
FS003 32-20-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
LANDING GEAR EXTENSION AND RETRACTION - INTRODUCTION
General

The landing gear extension and retraction systems


extend and retract the nose and main landing gears.

These are the parts of the landing gear extension and


retraction system:

- Landing gear control system


- Main landing gear extension and retraction
- Nose landing gear extension and retraction
- Main landing gear manual extension system
- Nose landing gear manual extension system.
32-30-CC-001 Rev 0 07/23/1998

EFFECTIVITY
FS003 32-30-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL

LANDING GEAR
EXTENSION AND RETRACTION

LANDING GEAR MAIN LANDING GEAR NOSE LANDING GEAR


CONTROL SYSTEM EXTENSION AND RETRACTION EXTENSION AND RETRACTION
32-30-CC-001 Rev 0 07/23/1998

MAIN LANDING GEAR NOSE LANDING GEAR


MANUAL EXTENSION SYSTEM MANUAL EXTENSION SYSTEM

LANDING GEAR EXTENSION AND RETRACTION - INTRODUCTION


EFFECTIVITY
FS003 32-30-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
LANDING GEAR CONTROL SYSTEM - INTRODUCTION
Purpose You move the landing gear control lever to control
landing gear extension and retraction. The control
The landing gear control system controls the extension lever moves the selector valve through cables.
and retraction of the main and nose landing gears.
Nose Wheel Steering
Components
The pressure for nose wheel steering comes from the
The landing gear control system has these components: nose landing gear extension pressure only. Hydraulic
system A normally supplies pressure to the nose gear
- Control lever assembly steering through the landing gear control system.
- Selector valve
- Selector valve quadrant assembly (not shown) When you move the alternate nose wheel steering switch
- Transfer valve. to the alternate position, the landing gear transfer
valve moves to the alternate position. The landing gear
General Description transfer valve moves the pressure source of the landing
gear extension and retraction, and the nose wheel
Hydraulic system A normally supplies pressure for steering, from hydraulic system A to hydraulic system
landing gear extension and retraction. Hydraulic system B.
B supplies pressure for retraction only through the
landing gear transfer valve. The landing gear transfer
valve receives electrical signals from the landing gear
logic shelf. The landing gear transfer valve changes
the pressure source of the landing gear from hydraulic
system A to hydraulic system B when these conditions
occur:
32-31-CC-001 Rev 0 07/29/1998

- Airplane in the air


- Landing gear lever not down
- One main landing gear not up
- Left engine N2 speed less than 50%
- Hydraulic system B pressure supplied to valve.

EFFECTIVITY
FS003 32-31-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL

ALTERNATE NOSE WHEEL HYDRAULIC HYDRAULIC


STEERING SWITCH SYSTEM A SYSTEM B

LANDING GEAR
LOGIC SHELF

LANDING GEAR
TRANSFER VALVE
32-31-CC-001 Rev 0 07/29/1998

MAIN LANDING GEAR NOSE LANDING GEAR


LANDING GEAR EXTENSION AND EXTENSION AND
CONTROL LEVER LANDING GEAR RETRACTION RETRACTION
SELECTOR VALVE

NOSE WHEEL
LEGEND STEERING
PRESSURE
LANDING GEAR CONTROL SYSTEM - INTRODUCTION
EFFECTIVITY
FS003 32-31-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
LANDING GEAR CONTROL SYSTEM - LEVER ASSEMBLY
Purpose The control lever assembly has a lever lock mechanism
operated by a lever lock solenoid. The lever lock
The landing gear control lever assembly operates the prevents accidental movement of the landing gear lever
landing gear selector valve through the landing gear to the up position when the airplane is on the ground.
control cables. When the airplane takes off, the solenoid gets
electrical power and retracts. This turns the lever
Physical Description lock mechanism to the unlocked position.

The control lever assembly has these components: The landing gear control lever assembly has a control
lever position switch. The position switch sends a
- Control lever signal when the lever moves to the down position. The
- Position switch position switch sends a signal to the landing gear
- Lock mechanism position indication and warning system. The position
- Lever lock solenoid. indication system uses these signals to operate the red
landing gear position lights.
Location
Training Information Point
The landing gear control lever is on the P2 center
forward panel in the flight compartment. If the lever lock solenoid fails in the locked
position, you can move the landing gear control lever
Functional Description to the up position with the lever lock override
trigger. The trigger retracts the forward part of the
The landing gear control lever has these three control lever so it clears the lever lock mechanism.
positions with detents:

- UP
32-31-CC-002 Rev 0 07/23/1998

- OFF
- DOWN.

You must first pull the control lever out before you
can move the lever. The lever operates the control
cables.

EFFECTIVITY
FS003 32-31-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
LANDING GEAR
CONTROL CABLES

NOSE
GEAR r
NOSE
GEAR g
LANDING GEAR LEFT RIGHT
GEAR r GEAR r
SELECTOR VALVE LEFT RIGHT
AND QUADRANT GEAR g GEAR g

LANDING GEAR ASSEMBLY


CONTROL SYSTEM
LANDING
GEAR UP
POSITION L
LIGHTS A
N
D
I
N
OFF
DETENT G
PLATE
G
E
LANDING GEAR A
R
CONTROL LEVER DN

CONTROL LEVER
POSITION SWITCH CONTROL LANDING GEAR
LIMIT (IAS)
CABLES
32-31-CC-002 Rev 0 07/23/1998

OPERATING
LEVER LOCK EXTEND 270-.82M
RETRACT 235K
SOLENOID LEVER LOCK EXTENDED 320K-.82M

FLAPS LIMIT (IAS)


OVERRIDE 1-230K 15-195K
TRIGGER 2-230K
5-225K
25-190K
30-185K
10-210K 40-158K
LEVER LOCK 230K ALT FLAP EXT

MECHANISM LEVER LOCK


(LOCK POSITION) SOLENOID
LANDING GEAR
LANDING GEAR CONTROL LEVER ASSEMBLY PANEL (P2)
LANDING GEAR CONTROL SYSTEM - LEVER ASSEMBLY
EFFECTIVITY
FS003 32-31-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
LANDING GEAR CONTROL SYSTEM - SELECTOR VALVE
Purpose

The landing gear selector valve supplies pressure to


extend and retract the main landing gear and the nose
landing gear.

Location

The selector valve is in the main landing gear wheel


well on the upper bulkhead.

Physical Description

The landing gear control cables supply the position of


the landing gear control lever to the selector valve
through a control rod.
32-31-CC-005 Rev 0 07/23/1998

EFFECTIVITY
FS003 32-31-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
SELECTOR
VALVE
QUADRANT

CONTROL
ROD

FWD

LANDING GEAR SELECTOR VALVE


32-31-CC-005 Rev 0 07/23/1998

FWD
MAIN LANDING GEAR WHEEL WELL

LANDING GEAR CONTROL SYSTEM - SELECTOR VALVE


EFFECTIVITY
FS003 32-31-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
LANDING GEAR CONTROL SYSTEM - TRANSFER VALVE
Purpose Physical Description

The landing gear transfer valve changes the pressure The landing gear transfer valve gets signals from the
supply for landing gear retraction from hydraulic landing gear logic shelf.
system A to hydraulic system B.
The position switch on the landing gear transfer valve
The landing gear transfer valve moves to the alternate sends a signal to the landing gear logic shelf when the
position when all of these conditions occur: valve moves to the alternate position.

- Airplane in the air


- Landing gear lever not down
- One main landing gear not up
- Left engine N2 speed less than 50%
- Hydraulic system B pressure supplied to valve.

The landing gear transfer valve operates manually when


all of these conditions occur:

- Alternate nose wheel steering switch to the


alternate position
- Normal quantity in system B reservoir
- Ground sensing relay in ground mode.

You can also manually operate the landing gear transfer


valve with the test switches on the landing gear logic
shelf.
32-31-CC-004 Rev 0 07/29/1998

Location

The landing gear transfer valve is in the main landing


gear wheel well on the forward end of the keel beam.

EFFECTIVITY
FS003 32-31-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

SYSTEM A
EMDP

ELECTRICAL POSITION
CONNECTOR SWITCH

SOLENOID
FWD VALVE
32-31-CC-004 Rev 0 07/29/1998

LANDING GEAR TRANSFER VALVE

FWD KEEL
MAIN LANDING GEAR WHEEL WELL BEAM

LANDING GEAR CONTROL SYSTEM - TRANSFER VALVE


EFFECTIVITY
FS003 32-31-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
LANDING GEAR CONTROL SYSTEM - BYPASS VALVE
Purpose When landing gear bypass valve closes, hydraulic flow
to the landing gear goes through the flow limiter only.
A flow limiter and the landing gear bypass valve gives The flow limiter limits hydraulic flow to the landing
a higher priority of system B hydraulic flow to the gear to 5 gallons per minute.
leading edge flaps and slats than for the landing gear.
The bypass valve closes automatically when these
Location conditions occur:

The bypass valve is in the main landing gear wheel well - Nose air/ground sensing in the air
on the upper bulkhead. - Autoslat command
- PTU (power transfer unit) control valve open or
Physical Description landing gear transfer valve in alternate position.

The valve is a 28v dc motor-operated valve. It has a


manual override lever which shows the position of the
valve and lets you move the valve manually. The
nameplate on the motor shows the position of the manual
override lever. The lever is in the open position when
the lever is near the POS 1 or OPEN position on the
nameplate. The lever is in the closed position when the
lever is near the POS 2 or CLOSED position on the
nameplate.

Functional Description

The flow limiter and bypass valve are in the pressure


32-31-CC-006 Rev 0 07/29/1998

line between the landing gear selector valve and the


landing gear bypass valve.

Normally the bypass valve is open. This permits normal


hydraulic flow to the landing gear.

EFFECTIVITY
FS003 32-31-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

VALVE
BODY

ELECTRICAL
CONNECTOR
POSITION
INDICATOR/MANUAL
OVERRIDE LEVER

LANDING GEAR
TRANSFER VALVE
MOTOR

FWD
32-31-CC-006 Rev 0 07/29/1998

FLOW LANDING GEAR BYPASS VALVE


LIMITER
BYPASS
VALVE

LANDING GEAR
FWD SELECTOR VALVE
MAIN LANDING GEAR WHEEL WELL

LANDING GEAR CONTROL SYSTEM - BYPASS VALVE


EFFECTIVITY
FS003 32-31-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
LANDING GEAR CONTROL SYSTEM - LEVER LOCK - FUNCTIONAL DESCRIPTION - ELECTRICAL
Purpose The landing gear lever down postion switch (S78)
information is sent to the E-11 landing gear logic
The lever lock solenoid prevents accidental movement of shelf and to the passenger lights and signs system.
the landing gear lever to the up position when the
airplane is on the ground. See the landing gear position indicating and warning
system (32-61), the landing gear control system (32-31)
Functional Description and passenger lights and signs (33-25) for more
information on the landing gear lever down switch.
The landing gear logic shelf sends a signal to energize
the lever lock solenoid when all of these conditions
are true:

- Air sensing squat switch (M991) is in the air mode


- S1 air sensing test switch is not pushed.

When the airplane is in the air, the air safety sensor


(S106) is near its target. This sends a signal to the
air sensing squat switch (M991) and changes it to the
air mode. This engergizes the air sense relay (R276).
This engergizes the lever lock solenoid (M241). When
the lever lock solenoid energizes, it retracts. This
turns the lever lock to the not locked position. This
lets the pilot move the landing gear lever to the UP
position.

When the S1 air sensing test switch is pushed, the


32-31-CC-008 Rev 1 10/19/2000

lever lock solenoid can not be engergized. This


prevents accidental movement of the landing gear lever
to the up position during maintenance air/ground
operations.

EFFECTIVITY
FS003 32-31-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

28V DC
BAT BUS
LANDING GEAR
LEVER LATCH
AND PRESS WARN
M241 LEVER
LOCK SOLENOID

28V DC AIR
BAT BUS TEST
LANDING GEAR S1 AIR
AIR/GRD RELAY SENSING
AND LIGHTS R276 AIR
SENSE RELAY TEST SWITCH S78 LANDING GEAR
P6-3 CB PANEL LEVER DOWN SWITCH

AIR

GND

M991 AIR
S106 AIR SENSING
SAFETY SENSOR SQUAT SWITCH
32-31-CC-008 Rev 1 10/19/2000

M241
LEVER LOCK
LANDING GEAR LOGIC SHELF (E11) SOLENOID
LANDING GEAR CONTROL
LEVER ASSEMBLY

LANDING GEAR CONTROL SYSTEM - LEVER LOCK - FUNCTIONAL DESCRIPTION - ELECTRICAL


EFFECTIVITY
FS003 32-31-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
MLG EXTENSION AND RETRACTION - INTRODUCTION
Purpose The downlock actuator locks the main landing gear
during extension and unlocks the main landing gear
The main landing gear extension and retraction system during retraction.
extends and retracts the main landing gear.
The uplock actuator locks the main landing gear during
Components retraction and unlocks the uplock mechanism during
extension.
These are the main landing gear extension and
retraction components: The transfer cylinder gives a time delay to permit the
main landing gear to unlock before the main gear
- Main landing gear actuator (2) actuator moves the gear.
- Uplock mechanism (2) and uplock actuator (2)
- Downlock actuator (2) The modular package controls hydraulic flow to the
- Transfer cylinder (2) actuators.
- Modular package (2).
WARNING: MAKE SURE ALL PERSONS AND EQUIPMENT ARE CLEAR
General Description OF THE MAIN LANDING GEAR. FAST MOVEMENT OF THE
MAIN LANDING GEAR CAN CAUSE INJURIES TO
Hydraulic system A normally supplies pressure to extend PERSONS AND DAMAGE TO EQUIPMENT.
and retract the main landing gear. Hydraulic system B
supplies alternate pressure for retraction only. The
landing gear transfer valve controls the pressure
source (hydraulic system A or hydraulic system B) to
supply the main landing gear.

The landing gear selector valve supplies up or down


32-32-CC-001 Rev 1 07/29/1998

pressure to retract or extend the main landing gear.


The landing gear lever controls the landing gear
selector valve.

The main landing gear actuator moves the gear up and


down.

EFFECTIVITY
FS003 32-32-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

UPLOCK
MECHANISM
HYDRAULIC HYDRAULIC MAIN LANDING
SYSTEM A SYSTEM B GEAR ACTUATOR UPLOCK
ACTUATOR

DOWNLOCK
ACTUATOR
LANDING GEAR
TRANSFER VALVE

LANDING GEAR
SELECTOR VALVE

NLG EXTENSION
AND RETRACTION
LEFT MAIN LANDING GEAR
(LOOKING FORWARD)
32-32-CC-001 Rev 1 07/25/2000

RIGHT MLG EXTENSION MODULAR TRANSFER


AND RETRACTION PACKAGE CYLINDER
(NOT SHOWN)
MAIN LANDING DOWNLOCK UPLOCK
GEAR ACTUATOR ACTUATOR ACTUATOR

MLG EXTENSION AND RETRACTION - INTRODUCTION


EFFECTIVITY
FS003 32-32-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
MLG EXTENSION AND RETRACTION - MAIN LANDING GEAR ACTUATOR
Purpose The flow limiter on the down pressure port of the
actuator controls the speed of the actuator when it
The main landing gear actuator supplies the force to moves the main landing gear to the down position.
retract and extend the main landing gear.
Training Information Point
Physical Description
Remove the outer door when you remove and install the
The main landing gear actuator is a two-position main landing gear actuator. This makes access to the
piston-type actuator. The hydraulic connections to the actuator easier.
actuator are different sizes. This prevents incorrect
connection of the hydraulic hoses when you remove and
replace the actuator.

Location

The main landing gear actuator is outboard of the main


landing gear outer cylinder. The head end attaches to a
beam hanger on the wing structure. The rod end attaches
to a fitting on the main landing gear outer cylinder.

Functional Description

The main landing gear actuator retracts to extend the


main landing gear. The main landing gear actuator
extends to retract the main landing gear.
32-32-CC-003 Rev 0 07/29/1998

The restrictor on the up pressure port of the actuator


slows fluid pushed from the actuator during gear
extension. This prevents a not controlled main landing
gear extension when a hydraulic hose or tube fails.

EFFECTIVITY
FS003 32-32-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

WALKING
BEAM

MAIN
LANDING MAIN
GEAR LANDING
ACTUATOR GEAR
ACTUATOR

FWD
SHOCK
STRUT

UP DOWN
PRESSURE PRESSURE
32-32-CC-003 Rev 0 07/29/1998

FWD
RIGHT MAIN LANDING GEAR MAIN LANDING GEAR ACTUATOR

MLG EXTENSION AND RETRACTION - MAIN LANDING GEAR ACTUATOR


EFFECTIVITY
FS003 32-32-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
MLG EXTENSION AND RETRACTION - UPLOCK MECHANISM AND ACTUATOR - COMPONENT LOCATION
Purpose

The MLG uplock mechanism holds the main landing gear in


the up and locked position.

The MLG uplock actuator locks and unlocks the MLG


uplock mechanism during main landing gear extension and
retraction.

Location

There are two MLG uplock mechanisms, one for each MLG,
on the ceiling on the outboard edges of the main
landing gear wheel well.

The MLG uplock actuators attach horizontally above the


MLG reaction link.
32-32-CC-004 Rev 0 07/29/1998

EFFECTIVITY
FS003 32-32-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

UPLOCK
ACTUATOR

UPLOCK
ACTUATOR

REACTION
LINK

UPLOCK
UPPER HOOK
SIDE STRUT
32-32-CC-004 Rev 0 07/29/1998

FWD REACTION
LINK
RIGHT MAIN LANDING GEAR

FWD
UPLOCK MECHANISM

MLG EXTENSION AND RETRACTION - UPLOCK MECHANISM AND ACTUATOR - COMPONENT LOCATION
EFFECTIVITY
FS003 32-32-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
MLG EXTENSION AND RETRACTION - DOWNLOCK SPRINGS AND ACTUATOR
General

The downlock springs hold the downlock mechanism in an


over-center locked position when the main landing gear
moves to the down and locked position.

The downlock actuator locks and unlocks the downlock


mechanism during main landing gear extension and
retraction.

Downlock Springs

The downlock springs attach to each side of the


reaction link and to the downlock mechanism.

Downlock Actuator

The downlock actuator is a piston-type actuator. The


body of the downlock actuator attaches to the outboard
side of the reaction link. The rod end of the downlock
actuator attaches to the downlock mechanism.

During main landing gear extension, the downlock


actuator receives down pressure to retract. The
actuator retracts to lock the downlock mechanism during
main landing gear extension.
32-32-CC-006 Rev 0 07/29/1998

During main landing gear retraction, the downlock


actuator receives up pressure to extend. The actuator
extends to unlock the downlock mechanism during main
landing gear retraction.

EFFECTIVITY
FS003 32-32-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

DOWNLOCK
ACTUATOR
DOWNLOCK
SPRING (2)

REACTION
LINK

FWD
RIGHT MAIN LANDING GEAR

UP DOWN
PRESSURE PRESSURE DOWNLOCK
MECHANISM
UPPER
32-32-CC-006 Rev 0 07/29/1998

SIDE STRUT

FWD
MLG SIDE STRUT DOWN LOCK

DOWNLOCK ACTUATOR
MLG EXTENSION AND RETRACTION - DOWNLOCK SPRINGS AND ACTUATOR
EFFECTIVITY
FS003 32-32-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
MLG EXTENSION AND RETRACTION - TRANSFER CYLINDER
Purpose

During the extension and retraction sequences, the


transfer cylinder gives a time delay. This lets the
main landing gear unlock before the main gear actuator
receives pressure.

Location

The transfer cylinder is on the rear spar of the left


and right wings.

Physical Description

The transfer cylinder has a piston that moves freely in


the cylinder. One side of the piston connects to the
down pressure. The other side connects to the up
pressure. The piston moves when up or down pressure
goes to the transfer cylinder. When the piston moves,
it pushes the fluid from the pressure side to the side
of the transfer cylinder that does not have pressure.
32-32-CC-007 Rev 0 07/29/1998

EFFECTIVITY
FS003 32-32-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

TRANSFER
CYLINDER

FROM LANDING
GEAR SELECTOR
VALVE

UP DOWN
PRESSURE PRESSURE
32-32-CC-007 Rev 0 07/29/1998

TRANSFER MODULAR
CYLINDER FWD PACKAGE
(REF)
LEFT WING REAR SPAR
TO MAIN LANDING
GEAR ACTUATOR

MLG EXTENSION AND RETRACTION - TRANSFER CYLINDER


EFFECTIVITY
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MLG EXTENSION AND RETRACTION - MODULAR PACKAGE
Purpose actuator. This works with the transfer cylinder to
provide a time delay to the main gear actuator to
During the extension and retraction sequences, the permit the downlock actuator to unlock the main gear.
modular package controls hydraulic flow to and from the
actuators. A restrictor in the down pressure line to the uplock
actuator reduces the force the uplock actuator applies
Location to unlock the uplock mechanism.

The modular package is on the rear spar of the left and A restrictor in the up pressure line to the downlock
right wings. actuator reduces the force the downlock actuator
applies to unlock the downlock mechanism.
Physical Description
A flow limiter controls the return flow from the uplock
The modular package has these components: actuator. The flow limiter limits flow to 0.08 gpm (0.3
lpm).
- Flow limiter (4)
- Pressure relief valve (2) A flow limiter controls the return flow from the
- One-way restrictor (2). downlock actuator. The flow limiter limits flow to 0.57
gpm (2.2 lpm).
The one-way restrictors are installed externally on the
lock actuator ports of the modular package. Two pressure relief valves release unwanted high
pressure in the return fluid from each lock actuator.
Functional Description The valves open at 3550 psi.

Two flow limiters are in the up pressure line from the


selector valve to the main gear actuator. The flow
32-32-CC-010 Rev 0 07/29/1998

limiters limit flow to 6 gpm (23 lpm). During


extension, one flow limiter slows the return fluid
pushed from the main gear actuator. This works with the
transfer cylinder to provide a time delay to the main
gear actuator to permit the uplock actuator to unlock
the main gear. During retraction, the other flow
limiter slows the up pressure to the main gear

EFFECTIVITY
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TRANSFER
CYLINDER
(REF)

DOWN UP
PRESSURE PRESSURE

FLOW
LIMITER
(4)

PRESSURE
TO MAIN RELIEF
32-32-CC-010 Rev 0 07/29/1998

GEAR VALVE (2)


ACTUATOR
MODULAR MODULAR
PACKAGE PACKAGE
ONE-WAY FWD
RESTRICTOR
(2) LEFT WING REAR SPAR
TO UPLOCK TO DOWNLOCK
ACTUATOR ACTUATOR
MLG EXTENSION AND RETRACTION - MODULAR PACKAGE
EFFECTIVITY
FS003 32-32-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
MLG EXTENSION AND RETRACTION - FUNCTIONAL DESCRIPTION
THIS PAGE INTENTIONALLY LEFT BLANK
32-32-CC-008 Rev 0 07/29/1998

EFFECTIVITY
FS003 32-32-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
MLG EXTENSION AND RETRACTION - FUNCTIONAL DESCRIPTION
General Down pressure goes to retract the downlock actuator.
The downlock actuator moves the downlock strut to the
The extension and retraction sequence is the same for locked position as the main landing gear extends.
the left and the right main landing gear.
Retraction
The MLG extension and retraction system includes these
hydraulic components: The landing gear selector valve supplies up pressure
when the landing gear lever moves to the up position.
- Main landing gear actuator
- Downlock actuator Up pressure goes to the transfer cylinder. This sets
- Uplock actuator the piston in the transfer cylinder to move to the down
- Transfer cylinder side. This gives a time delay to let the downlock
- Modular package. actuator extend to unlock the downlock mechanism.

Extension Up pressure goes to the downlock actuator. The downlock


actuator extends and unlocks the downlock mechanism.
The landing gear selector valve supplies down pressure
when the landing gear lever moves to the down position. When the transfer cylinder piston comes to the end of
the down side, up pressure goes to the up side of the
Down pressure goes to the transfer cylinder. This sets gear actuator. The gear actuator applies a retraction
the piston in the transfer cylinder to move to the up force on the main landing gear and moves it up.
side. This gives a time delay to let the uplock
actuator unlock the uplock mechanism. Up pressure goes to the uplock actuator. The uplock
actuator retracts and moves the uplock mechanism so the
Down pressure also goes to the uplock actuator. The uplock hook can accept the uplock roller. As the uplock
uplock actuator extends and this unlocks the uplock roller moves into the hook of the uplock mechanism, the
32-32-CC-008 Rev 0 07/29/1998

mechanism. uplock mechanism moves to the locked position.

When the transfer cylinder piston comes to the end of Return fluid from the landing gear transfer valve
the up side, down pressure goes to the down side of the supplies hydraulic fluid to the main gear damper.
gear actuator. The gear actuator applies an extension
force on the main landing gear and moves it down.

EFFECTIVITY
FS003 32-32-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
MLG EXTENSION AND RETRACTION - FUNCTIONAL DESCRIPTION
Up pressure also goes to the alternate brake system.
This stops wheel rotation during main landing gear
retraction.

See the hydraulic brake system section for more


information.
32-32-CC-008 Rev 0 07/29/1998

EFFECTIVITY
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LANDING GEAR
TRANSFER VALVE
PRESSURE RETURN

LANDING GEAR
SELECTOR VALVE

DOWN UP GEAR RETRACT


PRESSURE PRESSURE BRAKE PRESSURE ALTERNATE
BRAKE
SYSTEM

MAIN GEAR
TRANSFER DAMPER
CYLINDER

MODULAR
PACKAGE
32-32-CC-008 Rev 0 07/29/1998

MAIN GEAR DOWNLOCK UPLOCK


ACTUATOR ACTUATOR ACTUATOR
MLG EXTENSION AND RETRACTION - FUNCTIONAL DESCRIPTION
EFFECTIVITY
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737-300/400/500 MAINTENANCE TRAINING MANUAL
NLG EXTENSION AND RETRACTION - INTRODUCTION
Purpose The nose landing gear actuator moves the gear up and
down.
The nose landing gear extension and retraction system
extends and retracts the nose landing gear. The lock actuator unlocks and locks the gear during
extension and retraction.
Components
The transfer cylinder gives a time delay to let the
These are the nose landing gear extension and nose landing gear unlock before the nose gear actuator
retraction components: moves the gear.

- Nose landing gear actuator The modular package controls hydraulic flow to the
- Lock actuator actuators.
- Lock mechanism
- Bungee spring WARNING: MAKE SURE ALL PERSONS AND EQUIPMENT ARE CLEAR
- Modular package OF THE NOSE LANDING GEAR. FAST MOVEMENT OF THE
- Transfer cylinder NOSE LANDING GEAR CAN CAUSE INJURIES TO
- Fuse. PERSONS AND DAMAGE TO EQUIPMENT.

General Description CAUTION: DO NOT TURN THE STEERING WHEEL WHEN THE SHOCK
STRUT OF THE NOSE LANDING GEAR IS FULLY
Hydraulic system A normally supplies pressure to extend EXTENDED. YOU CAN CAUSE DAMAGE TO THE
and retract the nose landing gear. Hydraulic system B CENTERING CAMS IN THE SHOCK STRUT IF YOU DO
supplies alternate pressure for retraction only. The THIS.
landing gear transfer valve controls the pressure
source of hydraulic system A or hydraulic system B to
supply the nose landing gear.
32-33-CC-001 Rev 1 07/29/1998

The landing gear selector valve supplies down or up


pressure to extend or retract the nose landing gear.
The landing gear control lever operates the landing
gear selector valve.

EFFECTIVITY
FS003 32-33-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL

BUNGEE
SPRING

LOCK
ACTUATOR

HYDRAULIC HYDRAULIC
SYSTEM A SYSTEM B
LOCK
MECHANISM

LANDING GEAR
TRANSFER VALVE NOSE LANDING
GEAR ACTUATOR

FWD
LANDING GEAR
SELECTOR VALVE
NOSE LANDING GEAR
32-33-CC-001 Rev 1 07/13/2000

FUSE
(UP ONLY)

MLG EXTENSION TRANSFER MODULAR


AND RETRACTION CYLINDER PACKAGE
NOSE LANDING LOCK
GEAR ACTUATOR ACTUATOR

NLG EXTENSION AND RETRACTION - INTRODUCTION


EFFECTIVITY
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737-300/400/500 MAINTENANCE TRAINING MANUAL
NLG EXTENSION AND RETRACTION - NOSE LANDING GEAR ACTUATOR
Purpose

The nose landing gear actuator supplies the force to


retract and extend the nose landing gear.

Physical Description

The nose landing gear actuator is a two-position


piston-type actuator. The actuator weighs 31 pounds (14
kg).

Location

The nose landing gear actuator is in the nose landing


gear wheel well, forward of the upper drag brace. The
head end attaches to a fitting on the upper bulkhead of
the wheel well. The rod end attaches to a fitting on
the upper drag brace.

Functional Description

The actuator retracts to extend the nose landing gear.


The actuator extends to retract the nose landing gear.

The restrictor on the up pressure port of the actuator


slows fluid pushed from the actuator during gear
32-33-CC-003 Rev 0 07/29/1998

extension. This prevents a not controlled nose landing


gear extension when a hydraulic hose or tube fails.

EFFECTIVITY
FS003 32-33-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL

UPPER
DRAG BRACE

NOSE LANDING
GEAR ACTUATOR

FWD
FWD
UP DOWN
PRESSURE PRESSURE
32-33-CC-003 Rev 0 07/29/1998

NOSE LANDING GEAR NOSE LANDING GEAR WHEEL WELL

NOSE LANDING GEAR ACTUATOR

NLG EXTENSION AND RETRACTION - NOSE LANDING GEAR ACTUATOR


EFFECTIVITY
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737-300/400/500 MAINTENANCE TRAINING MANUAL
NLG EXTENSION AND RETRACTION - LOCK MECHANISM AND LOCK ACTUATOR
Lock Mechanism The NLG lock actuator moves the NLG lock mechanism to
the lock position when the NLG moves to the retracted
The nose landing gear (NLG) lock mechanism has these position.
components:
The bungee springs hold the lock links in the over-
- Forward lock link center locked position. This holds the NLG in the
- Aft lock link retracted position.
- Bungee springs (2).
Extension
The NLG lock mechanism uses an over-center device to
lock the NLG in the extended or the retracted position. Before gear extension, the NLG lock actuator extends.
Two bungee springs keep the lock links in these This unlocks the NLG lock mechanism and permits the NLG
positions. to extend.

Lock Actuator Hydraulic pressure stays on the extend side of the NLG
lock actuator while the gear moves down.
The NLG lock actuator unlocks the NLG lock mechanism at
the start of an extension or retraction sequence. The The NLG lock actuator moves the NLG lock mechanism to
lock actuator also locks the lock mechanism when the the lock position when the NLG moves to the extended
NLG moves to the fully extended or retracted positions. position.

The NLG lock actuator is a two-position hydraulic The bungee springs hold the lock links in the over-
actuator. center locked position. This holds the NLG in the
extended position.
Retraction
32-33-CC-004 Rev 0 07/29/1998

Before gear retraction, the NLG lock actuator retracts.


This unlocks the NLG lock mechanism and lets the NLG
retract.

The hydraulic pressure stays on the retract side of the


NLG lock actuator while the gear moves up.

EFFECTIVITY
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UPPER
DRAG BRACE
BUNGEE
SPRINGS
AFT LOCK
LINK

LOWER
DRAG
BRACE

FORWARD
LOCK LINK LOCK
ACTUATOR

DOWN AND LOCKED

UP
PRESSURE IN TRANSIT
32-33-CC-004 Rev 0 07/29/1998

DOWN
PRESSURE
LOCK ACTUATOR

UP AND LOCKED

NLG EXTENSION AND RETRACTION - LOCK MECHANISM AND LOCK ACTUATOR


EFFECTIVITY
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737-300/400/500 MAINTENANCE TRAINING MANUAL
NLG EXTENSION AND RETRACTION - TRANSFER CYLINDER
Purpose

During the extension and retraction sequence, the


transfer cylinder gives a time delay to let the nose
landing gear unlock before the nose landing gear
actuator receives pressure.

Location

The transfer cylinder is on the forward bulkhead of the


nose landing gear wheel well.

Physical Description

The transfer cylinder has a piston that moves freely in


the cylinder. One side of the piston connects to the
down pressure. The other side connects to the up
pressure. The piston moves when up or down pressure
goes to the transfer cylinder. When the piston moves,
it pushes fluid from the side of the transfer cylinder
that does not have pressure.
32-33-CC-006 Rev 0 08/01/1998

EFFECTIVITY
FS003 32-33-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL

TRANSFER
CYLINDER

FROM LANDING
GEAR SELECTOR
UP VALVE DOWN
PRESSURE PRESSURE

TRANSFER
CYLINDER

TO NOSE LANDING
GEAR ACTUATOR
32-33-CC-006 Rev 0 08/01/1998

NOSE LANDING GEAR WHEEL WELL


(LOOKING FORWARD)

NLG EXTENSION AND RETRACTION - TRANSFER CYLINDER


EFFECTIVITY
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737-300/400/500 MAINTENANCE TRAINING MANUAL
NLG EXTENSION AND RETRACTION - MODULAR PACKAGE
Purpose A restrictor controls the down pressure to the lock
actuator. The restrictor reduces the force the lock
During the extension and retraction sequences, the actuator applies on the lock links. The restrictor
modular package controls hydraulic flow to and from the limits flow to 0.45 gpm (1.7 lpm).
actuators.
A restrictor controls the down pressure to the lock
Location actuator. The restrictor reduces the force the lock
actuator applies on the lock links. The restrictor
The modular package is on the left bulkhead of the nose limits flow to 0.17 gpm (0.6 lpm).
landing gear wheel well.
Two pressure relief valves release unwanted high
Physical Description pressure in the return fluid from the lock actuator.
This high pressure happens when the movement of the
The modular package has these components: nose landing gear backdrives the lock actuator. The
valves open at 3550 psi.
- Flow limiter (2)
- Pressure relief valve (2)
- Restrictor (2).

Functional Description

Two flow limiters are in the up pressure line from the


selector valve to the nose gear actuator. The flow
limiters limit flow to 2.6 gpm (9.9 lpm). During
extension, one flow limiter slows the return fluid
pushed from the nose gear actuator. This works with the
32-33-CC-005 Rev 0 08/01/1998

transfer cylinder to provide a time delay to the nose


gear actuator to permit the lock actuator to unlock the
nose gear. During retraction, the other flow limiter
slows the up pressure to the nose gear actuator. This
works with the transfer cylinder to provide a time
delay to the nose gear actuator to permit the lock
actuator to unlock the nose gear.

EFFECTIVITY
FS003 32-33-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL

FWD
FWD
DOWN UP MODULAR PACKAGE
PRESSURE PRESSURE

RESTRICTOR
(2)

FLOW
LIMITER
NOSE LANDING GEAR (2)
32-33-CC-005 Rev 0 08/01/1998

PRESSURE
TO NOSE RELIEF
GEAR VALVE (2)
ACTUATOR
MODULAR
PACKAGE

TO LOCK
ACTUATOR
NLG EXTENSION AND RETRACTION - MODULAR PACKAGE
EFFECTIVITY
FS003 32-33-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
NLG EXTENSION AND RETRACTION - FUNCTIONAL DESCRIPTION
General Retraction

The NLG extension and retraction system includes these The landing gear selector valve supplies up pressure
hydraulic components: when the landing gear lever is in the up position. A
volume fuse in the up pressure line closes when the
- Gear actuator hydraulic flow increases to 100-140 cubic inches (1.6-
- Lock actuator 2.3 liters). This prevents hydraulic fluid loss if
- Transfer cylinder there is a leak in the system.
- Modular package.
Up pressure goes to the transfer cylinder. This sets
Extension the piston in the transfer cylinder to move to the down
side. This gives a time delay to let the lock actuator
The landing gear selector valve supplies down pressure unlock the lock mechanism.
when the landing gear lever is in the down position.
Up pressure also goes to the lock actuator. The lock
Down pressure goes to the transfer cylinder. This sets actuator retracts to unlock the lock mechanism.
the piston in the transfer cylinder to move to the up
side. This gives a time delay to let the lock actuator When the transfer cylinder piston comes to the end of
unlock the lock mechanism. the down side, up pressure goes to the up side of the
gear actuator. The gear actuator applies a retraction
Down pressure also goes to the lock actuator. The lock force on the nose landing gear and moves it up.
actuator extends to unlock the lock mechanism.
As the nose landing gear moves to the up and locked
When the transfer cylinder piston comes to the end of position, the lock actuator again retracts. This occurs
the up side, down pressure goes to the down side of the with up pressure to lock the lock mechanism.
gear actuator. The gear actuator applies an extension
32-33-CC-007 Rev 0 08/01/1998

force on the nose landing gear and moves it down. Nose Wheel Steering

As the nose landing gear moves to the down and locked The nose wheel steering system receives pressure when
position, the lock actuator again extends with down the landing gear selector valve moves to the down
pressure to lock the lock mechanism. position.

EFFECTIVITY
FS003 32-33-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL

LANDING GEAR
SELECTOR VALVE

DOWN UP
PRESSURE PRESSURE

TRANSFER
CYLINDER NOSE WHEEL
STEERING SYSTEM

MODULAR
PACKAGE
32-33-CC-007 Rev 0 08/01/1998

NOSE GEAR LOCK


ACTUATOR ACTUATOR

NLG EXTENSION AND RETRACTION - FUNCTIONAL DESCRIPTION


EFFECTIVITY
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737-300/400/500 MAINTENANCE TRAINING MANUAL
MLG MANUAL EXTENSION SYSTEM - INTRODUCTION
Purpose position. The main landing gears extend by airloads and
their own weight.
The main landing gear manual extension system lets you
extend the left and right main landing gear from the up
and locked position. You use the MLG manual extension
system when hydraulic system A pressure fails or if
normal extension fails.

Components

These are the main landing gear manual extension system


components:

- Control mechanism
- Linkage
- Control cables (not shown).

General Description

The main landing gear manual extension system operates


independently of the normal extension and retraction
system.

Pull on either the right main or left main gear manual


extension handles in the manual extension control
mechanism to operate the system. The handles pull on
32-34-CC-001 Rev 0 08/01/1998

the right or left MLG manual extension system control


cable which goes to the right or left MLG manual
extension linkage.

Each MLG manual extension linkage moves the uplock


mechanism for that main landing gear to the unlocked

EFFECTIVITY
FS003 32-34-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL

ACCESS DOOR

MAIN GEAR
MANUAL
EXTENSION
HANDLES

FWD

MANUAL EXTENSION CONTROL MECHANISM


32-34-CC-001 Rev 0 08/01/1998

MLG MANUAL EXTENSION LINKAGE

MLG MANUAL EXTENSION SYSTEM - INTRODUCTION


EFFECTIVITY
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737-300/400/500 MAINTENANCE TRAINING MANUAL
MLG MANUAL EXTENSION SYSTEM - CONTROL MECHANISM
Purpose manual extension cables which go to the right or the
left MLG manual extension linkages.
The manual extension control mechanism transmits inputs
from the flight compartment to the release mechanism of CAUTION: DO NOT HOLD THE MANUAL EXTENSION HANDLE IN ANY
the nose landing gear and extension linkages of the EXTENDED POSITION DURING HYDRAULIC OPERATION
main landing gears. OF THE LANDING GEAR.

Location

The manual extension control mechanism is below the


flight compartment floor. Access to the manual
extension control mechanism handles is through an
access door in the floor of the flight compartment.

Physical Description

There are three manual extension handles. One is for


the nose landing gear and one for each main landing
gear. They permit operation of the manual extension
system for each gear. The handles connect to cables
that go to cable quadrants.

Manual extension control cables go from each cable


quadrant to the release mechanism of the nose landing
gear and the extension linkages of the right and left
main landing gear.
32-34-CC-002 Rev 0 08/07/1998

Operation

Pull the right or the left main gear manual extension


handles in the manual extension control mechanism to
operate the system. This pulls the right or left MLG

EFFECTIVITY
FS003 32-34-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL

MAIN LANDING GEAR MANUAL


EXTENSION LINKAGE
ACCESS
DOOR

MAIN GEAR
MAIN LANDING GEAR MANUAL
MANUAL EXTENSION EXTENSION
CONTROL CABLES HANDLES

FLIGHT
COMPARTMENT
FLOOR
CABLE
QUADRANTS

FWD
32-34-CC-002 Rev 0 08/07/1998

MANUAL EXTENSION CONTROL MECHANISM

ACCESS
DOOR
MLG MANUAL EXTENSION SYSTEM - CONTROL MECHANISM
EFFECTIVITY
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737-300/400/500 MAINTENANCE TRAINING MANUAL
MLG MANUAL EXTENSION SYSTEM - EXTENSION LINKAGE
Purpose When you release the manual extension handle, the
return spring moves the extension linkage to the normal
The MLG manual extension linkage moves the uplock position.
mechanism to the unlocked position. This permits the
MLG to extend by gravity during manual extension.

One MLG manual extension linkage operates for each main


landing gear.

Location

The MLG manual extension linkage is on the upper


bulkhead of the main landing gear wheel well above the
uplock mechanism.

Physical Description

The MLG manual extension linkage includes these


components:

- Quadrant
- Return spring
- Control rod
- Lever.

When you pull the main landing gear manual extension


32-34-CC-003 Rev 0 08/01/1998

handle in the flight compartment, the control cable


turns the quadrant in the extension linkage. This pulls
the control rod which turns the lever. The lever moves
the uplock mechanism to the unlocked position.

EFFECTIVITY
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737-300/400/500 MAINTENANCE TRAINING MANUAL
CONTROL
CABLE

INBD RETURN
FWD SPRING

LEVER
UPLOCK QUADRANT
ACTUATOR

CONTROL
CONTROL ROD
CABLE CONTROL
CABLE
LEFT MLG

UPLOCK
ACTUATOR ROLLER
ROLLER UPLOCK RETURN
RETURN HOOK SPRING
SPRING
MLG MANUAL EXTENSION LINKAGE
(MLG UP AND LOCKED) LEVER QUADRANT

ACTUATOR CONTROL
ROLLER ROD
QUADRANT
32-34-CC-003 Rev 0 08/01/1998

UPLOCK
ACTUATOR
CONTROL
ROD
INBD UPLOCK UPLOCK
LEVER FWD HOOK ROLLER
MLG MANUAL EXTENSION LINKAGE
MLG MANUAL EXTENSION LINKAGE (MLG RELEASED FROM UP AND LOCKED)
MLG MANUAL EXTENSION SYSTEM - EXTENSION LINKAGE
EFFECTIVITY
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737-300/400/500 MAINTENANCE TRAINING MANUAL
MLG MANUAL EXTENSION SYSTEM - DOWNLOCK VIEWER
Purpose gear is in the down and locked position when the red
stripe on the downlock mechanism aligns with the red
The MLG downlock viewer lets the flight crew see if the stripes on the lower side strut.
main landing gear is in the down and locked position.
Training Information Point
Location
Lights in the main landing gear wheel well help you see
The MLG downlock viewer is above the main landing gear the red stripes on the gear. The lights come on when
wheel well, between the passenger compartment floor and you put the WHEEL WELL light switch on the P5 forward
the wheel well ceiling. overhead panel in the flight compartment to the ON
position.
To find the viewer, walk in the passenger compartment
three windows aft from the overwing emergency exit. Keep the windows, mirrors, red stripes, and wheel well
Pull up the floor carpet to get access to the viewer lights clean so that the red stripes can be viewed
cover in the floor. easily.

Physical Description

The MLG downlock viewer includes these components:

- Cover
- Mirror (2)
- Window.

Pull the cover handle to open the viewer. Pull hard


because the cover is held in the closed position with
32-34-CC-005 Rev 0 08/07/1998

velcro. A window (not shown) between the cover and


mirrors keeps the pressurized air in the passenger
compartment.

Look through the window at the mirrors. In each mirror,


you see the image of the red stripe across the lower
side strut and the downlock mechanism. The main landing

EFFECTIVITY
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737-300/400/500 MAINTENANCE TRAINING MANUAL
EMERGENCY
EXIT

FWD MAIN LANDING PASSENGER


GEAR WHEEL WELL COMPARTMENT
FLOOR

RED
COVER STRIPE
COVER HINGE
HANDLE FWD

PASSENGER
COMPARTMENT FWD
FLOOR PANEL DOWNLOCK
MECHANISM
LEFT MAIN LANDING GEAR

UPPER
SIDE
MIRROR STRUT
(2)
32-34-CC-005 Rev 0 08/07/1998

MAIN GEAR
WHEEL WELL
CEILING
LOWER
RED SIDE
FWD STRIPE STRUT
FWD

MAIN LANDING GEAR DOWNLOCK VIEWER VIEW THROUGH VIEWER


MLG MANUAL EXTENSION SYSTEM - DOWNLOCK VIEWER
EFFECTIVITY
FS003 32-34-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
NLG MANUAL EXTENSION SYSTEM - RELEASE MECHANISM
Purpose

The NLG manual extension release mechanism moves the


NLG lock mechanism to the released position. This lets
the NLG extend by airloads and gravity.

Location

The release mechanism is on the upper bulkhead of the


nose landing gear wheel well.

Physical Description

The release mechanism has these components:

- Quadrant
- Release roller
- Return spring.
32-35-CC-002 Rev 0 08/07/1998

EFFECTIVITY
FS003 32-35-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL

NOSE LANDING GEAR


WHEEL WELL CEILING

UPPER
DRAG RETURN RELEASE
BRACE SPRING ROLLER

RELEASE
RETURN ROLLER
SPRING FWD

QUADRANT
32-35-CC-002 Rev 0 08/07/1998

QUADRANT
LOCK
FWD MECHANISM

LOWER
DRAG BRACE

NLG MANUAL EXTENSION SYSTEM - RELEASE MECHANISM


EFFECTIVITY
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737-300/400/500 MAINTENANCE TRAINING MANUAL
NLG MANUAL EXTENSION SYSTEM - DOWNLOCK VIEWER
1Purpose Training Information Point

The NLG downlock viewer lets the flight crew see if the A light in the nose landing gear wheel well helps you
nose landing gear is in the down and locked position. see the red arrows on the gear. The light comes on when
you move the WHEEL WELL light switch on the P5 forward
Location overhead panel in the flight compartment to the ON
position.
The NLG downlock viewer is above the nose landing gear
wheel well, between the flight compartment floor and Keep the window, red arrows, and wheel well light clean
the wheel well ceiling. so that the red arrows can be viewed easily.

Physical Description

The NLG downlock viewer includes these components:

- Cover
- Tube assembly
- Window.

Pull the cover handle to open the viewer. A window at


the bottom of the tube assembly keeps the pressurized
air in the flight compartment.

Look through the window at the lock mechanism on the


nose landing gear. In the window, you see the red arrow
on each lock link of the lock mechanism. The nose
32-35-CC-004 Rev 0 08/07/1998

landing gear is in the down and locked position when


the red arrows on the lock mechanism point toward each
other.

EFFECTIVITY
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FORWARD
LOCK LINK

COVER
HANDLE RED ARROWS

FWD
COVER
AFT LOCK
LINK
FLIGHT
COMPARTMENT LOCK MECHANISM
FLOOR
PANEL

TUBE
ASSEMBLY
32-35-CC-004 Rev 0 08/07/1998

NOSE WHEEL
WELL CEILING
WINDOW
FWD
FWD
VIEW THROUGH VIEWER
NOSE LANDING GEAR DOWNLOCK VIEWER (LOOKING DOWN)
NLG MANUAL EXTENSION SYSTEM - DOWNLOCK VIEWER
EFFECTIVITY
FS003 32-35-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
NOSE WHEEL STEERING SYSTEM - INTRODUCTION
Purpose The landing gear transfer valve changes the pressure
supply of nose wheel steering from hydraulic system A
The nose wheel steering system supplies the directional to hydraulic system B. You manually control the landing
control of the airplane on the ground. gear transfer valve with the alternate nose wheel
steering switch in the flight compartment.
Inputs
These conditions cause the manual operation of the
Steering inputs are from the steering wheel or the landing gear transfer valve:
rudder pedals. When you move the steering wheel full
travel, the nose wheels turn a maximum of 78 degrees in - Alternate nose wheel steering switch to the
the left or right direction. When you move the rudder alternate position
pedals full travel on the ground, the nose wheels turn - Normal quantity in system B reservoir
a maximum of 7 degrees in the left or right direction. - Nose ground sensing in the ground mode.
Steering inputs from the steering wheel or rudder
pedals go to the metering valve through a cable loop. The steering metering valve supplies right turn or left
turn pressure to the steering actuators.
CAUTION: DO NOT OPERATE THE STEERING WHEEL WITH THE
SHOCK STRUT FULLY EXTENDED AND THE TORSION The rotary actuator disconnects the rudder pedal input
LINKS CONNECTED. DAMAGE TO THE CENTERING CAMS in the air.
OF THE SHOCK STRUT CAN OCCUR. IF IT IS
NECESSARY TO OPERATE THE STEERING SYSTEM,
MAKE SURE THAT YOU COMPRESS THE SHOCK STRUT TO
2.10 INCHES OR MORE. MAKE SURE THAT THE
DISTANCE BETWEEN THE BOTTOM SURFACE OF THE
LOWER STEERING PLATE AND THE TOP SURFACE OF
THE TOWING LUG IS LESS THAN 21.90 INCHES.
32-51-CC-001 Rev 0 08/22/1998

Hydraulic Supply

Hydraulic system A normally supplies pressure to extend


and retract the main landing gear. The extend pressure
from the landing gear extension and retraction system
supplies pressure for nose wheel steering.

EFFECTIVITY
FS003 32-51-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL

STEERING
WHEEL RUDDER PEDALS

HYDRAULIC HYDRAULIC
SYSTEM A SYSTEM B
CABLE
LOOP

RUDDER
INTERCONNECT LANDING GEAR
MECHANISM TRANSFER VALVE
ROTARY
ACTUATOR

AIR/GROUND SHOCK STRUT


SYSTEM INNER CYLINDER LANDING GEAR LANDING GEAR
SELECTOR VALVE LOGIC SHELF

STEERING
ACTUATORS

ALTERNATE NOSE
32-51-CC-001 Rev 0 08/22/1998

NLG EXTENSION WHEEL STEERING


AND RETRACTION SWITCH
STEERING
METERING
VALVE SUMMING LEVER
TOWING
SHUTOFF
VALVE

NOSE WHEEL STEERING SYSTEM - INTRODUCTION


EFFECTIVITY
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737-300/400/500 MAINTENANCE TRAINING MANUAL
NOSE WHEEL STEERING SYSTEM - COMPONENTS
Components - Summing mechanism
- Steering metering valve module
These are the nose wheel steering components: - Steering actuators
- Nose wheel steering collar.
- Alternate nose wheel steering switch
- Steering wheel
- Control cables
- Rudder pedal steering mechanism
- Rudder pedal steering rotary actuator
- Summing mechanism
- Steering metering valve module
- Steering actuators (2)
- Nose wheel steering collar.

Location

The alternate nose wheel steering switch is on the


captain forward instrument panel.

The steering wheel is on the sidewall panel below the


captain number two window.

The rudder pedal steering mechanism and rotary actuator


are below the flight compartment floor on the left
side. You get access to them through a removable panel
in the left side of the nose landing gear wheel well.
32-51-CC-002 Rev 0 08/22/1998

The control cables go from the steering wheel, through


the rudder pedal steering mechanism, and down to the
summing mechanism on the nose landing gear.

These are the components on the nose landing gear:

EFFECTIVITY
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RUDDER PEDAL RUDDER PEDAL


STEERING STEERING
MECHANISM ROTARY ACTUATOR

CONTROL
CABLES

STEERING
WHEEL

NOSE WHEEL STEERING


32-51-CC-002 Rev 0 08/22/1998

A
N SUMMING
O MECHANISM
L
T
R STEERING
M WHEEL NOSE WHEEL
STEERING STEERING
ALTERNATE NOSE WHEEL METERING COLLAR
STEERING SWITCH (P1) VALVE MODULE
STEERING
ACTUATOR (2)

NOSE WHEEL STEERING SYSTEM - COMPONENTS


EFFECTIVITY
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737-300/400/500 MAINTENANCE TRAINING MANUAL
NOSE WHEEL STEERING SYSTEM - SUMMING MECHANISM AND STEERING METERING VALVE MODULE
THIS PAGE INTENTIONALLY LEFT BLANK
32-51-CC-005 Rev 0 08/22/1998

EFFECTIVITY
FS003 32-51-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
NOSE WHEEL STEERING SYSTEM - SUMMING MECHANISM AND STEERING METERING VALVE MODULE
General Steering Metering Valve Module

The nose wheel steering summing mechanism mixes The steering metering valve module has these
steering wheel input and nose gear position feedback to components:
control the nose wheel steering metering valve.
- Metering valve
The steering metering valve module controls the flow of - Bypass/relief valve (not shown)
hydraulic pressure to the steering actuators. - Compensator
- Swivel valve (2).
Location
The metering valve controls hydraulic flow to the
The summing mechanism is above the upper steering plate steering actuators.
on the front of the nose landing gear. A protective
cover (not shown) is on the summing mechanism. The compensator keeps backpressure in the steering
metering valve. The backpressure supplies a force to
The steering metering valve is on the upper steering dampen shimmy, and fluid for the actuators when the
plate on the front of the nose landing gear. nose wheel steering system does not have hydraulic
system pressure.
Summing Mechanism
The swivel valves control hydraulic flow to the two
The summing mechanism has these components: sides of the steering actuators.

- Summing lever Functional Description


- Pulley (2)
- Input rod. Steering wheel or rudder pedal input moves the summing
mechanism from the neutral position. This makes an
32-51-CC-005 Rev 0 08/22/1998

The pulleys connect to each side of the summing lever. input to the steering metering valve module which sends
The control cable winds around each pulley. pressure to the nose wheel steering actuators. The nose
wheel steering actuators turn the nose landing gear
The summing mechanism pivots about its center. The wheels.
input rod connects the summing mechanism to the
steering metering valve. The movement of the nose gear wheels moves the summing
mechanism back towards the neutral position. When the

EFFECTIVITY
FS003 32-51-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
NOSE WHEEL STEERING SYSTEM - SUMMING MECHANISM AND STEERING METERING VALVE MODULE
nose landing gear wheel position is the same as the
steering wheel or rudder pedal position, the summing
mechanism moves the metering valve to the neutral
position. This stops the flow to the nose wheel
steering actuators.

The steering depressurization valve lets you


depressurize the nose wheel steering system. Because of
this, you do not have to depressurize hydraulic system
A to tow the airplane.
32-51-CC-005 Rev 0 08/22/1998

EFFECTIVITY
FS003 32-51-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL

CONTROL
UPPER CABLES
STEERING
PLATE

STEERING
METERING
VALVE
MODULE

STEERING
COLLAR

NOSE LANDING GEAR


(VIEW LOOKING AFT) STEERING
MECHANISM

LOWER
STEERING STEERING
32-51-CC-005 Rev 0 08/22/1998

PLATE ACTUATOR
(2) TORSION
PUSH
BUTTON LINKS

PIN
HOLE
FWD
STEERING DEPRESSURIZATION VALVE
NOSE WHEEL STEERING SYSTEM - SUMMING MECHANISM AND STEERING METERING VALVE MODULE
EFFECTIVITY
FS003 32-51-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
NOSE WHEEL STEERING SYSTEM - TRAINING INFORMATION POINT - TOWING
THIS PAGE INTENTIONALLY LEFT BLANK
32-51-CC-009 Rev 0 08/22/1998

EFFECTIVITY
FS003 32-51-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
NOSE WHEEL STEERING SYSTEM - TRAINING INFORMATION POINT - TOWING
General Obey these warnings and cautions when you tow the
airplane.
The steering depressurization valve lets you
depressurize the nose wheel steering system. Because of WARNING: WHEN YOU TOW THE AIRPLANE, ALL PERSONS MUST
this, you do not have to depressurize hydraulic system STAY OUT OF THE DANGEROUS AREAS AROUND THE TOW
A to tow the airplane. VEHICLE, TOW BAR, NOSE WHEELS AND MAIN WHEELS.
PERSONS ON THE GROUND MUST KNOW IF IS POSSIBLE
The steering depressurization valve is on the right, TO BE RUN OVER BY THE NOSE WHEELS, MAIN WHEELS
forward side of the nose landing gear shock strut. AND THE TOW VEHICLE. THIS IS BECAUSE THE
AIRPLANE WILL CHANGE POSITION DURING PUSHBACK
You can use towbarless equipment to push or pull the AND TOWING. MAKE SURE YOU KEEP A MINIMUM OF 10
airplane. FEET (3 METERS) SEPARATION BETWEEN PERSONS ON
THE GROUND AND EQUIPMENT THAT MOVES. IF YOU DO
Operation NOT KEEP THE MINIMUM DISTANCE, A FATAL INJURY
CAN OCCUR.
The steering depressurization valve is spring-loaded to
the off position. Push the push-button in to the tow WARNING: IF HYDRAULIC SYSTEM A IS PRESSURIZED, STAY
position. Insert a pin in the pin hole in the valve to CLEAR OF THE NOSE LANDING GEAR. DO THIS WHEN
hold the push button in the towing position. THE STEERING LOCKOUT PIN IS REMOVED FROM THE
TOW LEVER. IF YOU DO NOT OBEY THIS WARNING,
If you tow the airplane and turn the nose wheels more INJURY TO PERSONS CAN OCCUR.
than 78 degrees, you must disconnect the torsion links.
Support the lower torsion link on the ground when it is WARNING: IF THE NOSE GEAR STEERING LOCKOUT PIN IS NOT
disconnected so it does not drag on the ground. INSTALLED, MAKE SURE THAN THE PRESSURE IN
HYDRAULIC SYSTEM A IS COMPLETELY REMOVED
A red stripe on the outside of each nose landing gear BEFORE TOWING THE AIRPLANE. IF YOU DO NOT OBEY
32-51-CC-009 Rev 0 08/22/1998

door shows when the wheels are at 78 degrees. When the THIS WARNING, YOU CAN CAUSE INJURY TO PERSONS
tow bar aligns with the red stripe, the wheels are at AND DAMAGE TO THE STEERING COMPONENTS.
78 degrees.
CAUTION: MOVE THE AIRPLANE FORWARD BEFORE YOU START
If you tow the airplane and turn the nose wheels more SHARP TURNS. MAKE SURE THERE ARE NO SUDDEN
than 90 degrees, you must disconnect the taxi light STARTS AND STOPS. IF YOU TOW THE PLANE UNDER
wire bundle. HIGH LOAD CONDITIONS, SUCH AS TOWING WITH BOTH

EFFECTIVITY
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737-300/400/500 MAINTENANCE TRAINING MANUAL
NOSE WHEEL STEERING SYSTEM - TRAINING INFORMATION POINT - TOWING
TIRES FLAT ON ONE MAIN GEAR, TOWING ON SOFT NOTE: If it is possible, with two flat tires on one
TERRAIN, TOWING UP INCLINES MORE THAN 5 main gear, you should replace one of the flat
DEGREES, OR OTHER ABNORMAL LOADS, REFER TO THE tires with a serviceable tire before you tow to
TOW AIRPLANE UNDER ABNORMAL LOADS TASK. IF YOU prevent damage to the tires and wheels.
DO NOT OBEY THIS CAUTION, THE NOSE GEAR TOWING
STRESS CAN BE MORE THAN THE SPECIFICATIONS
PERMIT.

CAUTION: DO NOT APPLY THE BRAKES OR OVERSTEER THE


AIRPLANE WHEN YOU USE TOWBARLESS TOWING. IF
YOU DO NOT OBEY THESE INSTRUCTIONS, YOU CAN
CAUSE DAMAGE TO THE NOSE GEAR STRUCTURE AND
THE HYDRAULIC SYSTEMS.

CAUTION: IF YOU USE A TOW BAR, YOU CAN CAUSE THE SHEAR
PINS TO SHEAR IF YOU USE THE AIRPLANE BRAKES
WHILE YOU TOW THE AIRPLANE. MOST TOWBARLESS
TOW VEHICLES DO NOT HAVE A SHEAR PIN TO LIMIT
THE LOADS IF AIRPLANE BRAKES ARE USED DURING
TOWING. IF AIRPLANE BRAKES ARE USED WHILE
TOWING WITH A TOWBARLESS TOW VEHICLE ATTACHED
TO THE NOSE LANDING GEAR, DO THE HARD LANDING
OR HIGH DRAG/SIDE LOAD LANDING INSPECTION FOR
THE NOSE LANDING GEAR AREAS.

CAUTION: DO NOT TOW THE AIRPLANE WITH THE NOSE GEAR


32-51-CC-009 Rev 0 08/22/1998

FULLY COMPRESSED OR EXTENDED MORE THAN 23.5


INCHES (597 MM) FROM THE BOTTOM OF THE INNER
CYLINDER TO THE BOTTOM OF THE STEERING PLATE.
YOU CAN DAMAGE THE NOSE GEAR STRUT INTERNALLY.

EFFECTIVITY
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737-300/400/500 MAINTENANCE TRAINING MANUAL

STEERING
DEPRESSURIZATION
VALVE

NOSE LANDING GEAR

NOSE LANDING
GEAR STRUT

PUSH
BUTTON
PIN
HOLE

TORSION RED
32-51-CC-009 Rev 0 08/22/1998

LINKS STRIPE

FWD

NOSE WHEEL STEERING SYSTEM - TRAINING INFORMATION POINT - TOWING


EFFECTIVITY
FS003 32-51-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
FlightSafety Boeing Training International, Inc.
Air/Ground and Indication
FS003
Chapter
TABLE OF CONTENTS Section
Subject Subject Page
AIR/GROUND SYSTEM - INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-09-CC. . . 1
MAIN LANDING GEAR SAFETY SENSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
NOSE LANDING GEAR AIR SAFETY SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
LANDING GEAR LOGIC SHELF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

LG POSITION INDICATING AND WARNING SYSTEM - INTRODUCTION . . . . . . . . . . . . . . . . . . . 32-61-CC. . . 14


MAIN GEAR UP AND LOCKED SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
MAIN GEAR DOWNLOCK SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
NOSE GEAR LOCK SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
NOSE GEAR DOWN SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
FUNCTIONAL DESCRIPTION - MLG INDICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
FUNCTIONAL DESCRIPTION - NLG INDICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
AURAL WARNING - GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
AURAL WARNING - FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Page 1

FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
AIR/GROUND SYSTEM - INTRODUCTION
THIS PAGE INTENTIONALLY LEFT BLANK
32-09-CC-001 Rev 0 07/16/1998

EFFECTIVITY
FS003 32-09-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
AIR/GROUND SYSTEM - INTRODUCTION
Purpose DC - direct current
fwd - forward
The air/ground system supplies air mode and ground mode gnd - ground
signals to airplane systems.
I/O - input/output
Components LGTV - landing gear transfer valve
MLG - main landing gear
These are the air/ground system components: NLG - nose landing gear
NWS - nose wheel steering
- Main landing gear ground safety sensor SBRK - speedbrake
- Main landing gear air safety sensor
sys - system
- Nose landing gear air safety sensor
- Proximity switch cards (3) sw - switch
- Air/ground relays. T/O - takeoff

General Description

One safety sensor monitors the compression of the nose


landing gear shock strut. Two safety sensors monitor
the compression of the right main landing gear shock
strut.

Sensor signals go to the landing gear logic shelf.


Proximity switch cards in the logic shelf, one for each
safety sensor, process signals from the three sensors.
The proximity switch cards send signals to operate
32-09-CC-001 Rev 0 07/16/1998

air/ground relays. Airplane systems use the air/ground


relays for airplane air/ground inputs.

Abbreviations and Acronyms

bat - battery
config - configuration

EFFECTIVITY
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737-300/400/500 MAINTENANCE TRAINING MANUAL

MAIN LANDING GEAR


AIR SAFETY SENSOR AIR SENSING PROXIMITY AIR SENSE RELAYS
SWITCH

MAIN LANDING GEAR


GROUND SAFETY SENSOR
GROUND SENSING PROXIMITY GROUND SENSE RELAYS
SWITCH
32-09-CC-001 Rev 0 07/16/1998

NOSE LANDING GEAR


GROUND SAFETY SENSOR
NOSE GROUND SENSING NOSE GROUND SENSE RELAYS
PROXIMITY SWITCH

LANDING GEAR LOGIC SHELF

AIR/GROUND SYSTEM - INTRODUCTION


EFFECTIVITY
FS003 32-09-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
AIR/GROUND SYSTEM - MAIN LANDING GEAR SAFETY SENSORS
Purpose These things happen when the airplane is on the ground:

Two main landing gear safety sensors supply right main - Right main landing gear strut compresses
landing gear shock strut position signals to the - Upper torsion link rotates up
air/ground system. - Torsion link pushes push-pull cable
- Push-pull cable pushes on bellcrank
Location - Bellcrank rotates ground target near ground safety
sensor
The main landing gear safety sensors are in the right, - Bellcrank rotates air target away from air safety
forward, upper area of the main landing gear wheel sensor.
well, outboard of the system B hydraulic reservoir.
The air safety sensor sends a signal to the air sensing
The sensor identification placards on the sensor proximity switch in the landing gear logic shelf when
bracket show the sensor number. the right main landing gear is in the air.

Functional Description The ground safety sensor sends a signal to the ground
sensing proximity switch in the landing gear logic
A push-pull cable goes from the upper torsion link on shelf when the right main landing gear is on the
the right main landing gear to the bellcrank in the ground.
main gear wheel well. The bellcrank moves targets which
operate the safety sensors. The push-pull cable also operates the ground spoiler
bypass valve. The valve closes when the right main
These things happen when the airplane is in the air: landing gear shock strut compresses. See the spoilers
and speedbrakes section for more information about the
- Right main landing gear strut extends ground spoiler bypass valve.
- Upper torsion link rotates down
32-09-CC-002 Rev 0 07/22/1998

- Torsion link pulls push-pull cable


- Push-pull cable pulls on bellcrank
- Bellcrank rotates air target near air safety
sensor
- Bellcrank rotates ground target away from ground
safety sensor.

EFFECTIVITY
FS003 32-09-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
AIR SAFETY
AIR SENSOR PUSH-PULL
TARGET (S106) CABLE
PUSH-PULL
CABLE

FWD

AIR
SAFETY
RIGHT MAIN LANDING GEAR SENSOR
(S106) GROUND
TARGET
BELLCRANK
GROUND
PUSH-PULL SAFETY
CABLE SENSOR
(S105)
32-09-CC-002 Rev 0 07/22/1998

GROUND FWD
SAFETY
SENSOR
(S105)
GROUND
SPOILER
BYPASS FWD
VALVE

AIR/GROUND SYSTEM - MAIN LANDING GEAR SAFETY SENSORS


EFFECTIVITY
FS003 32-09-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
AIR/GROUND SYSTEM - NOSE LANDING GEAR AIR SAFETY SENSOR
Purpose

The nose landing gear air safety sensor supplies a nose


landing gear shock strut position signal to the
air/ground system.

Location

The nose landing gear air safety sensor is on the lower


area of the outer cylinder on the right side of the
nose landing gear. The target is on the right side of
the upper torsion link where the link attaches to the
outer cylinder of the nose landing gear.

The sensor identification placard on the sensor bracket


shows the sensor number.

Functional Description

The target moves near the sensor when the nose landing
gear shock strut extends. This sends a signal to the
nose ground sensing proximity switch card in the
landing gear logic shelf when the airplane is in the
air.
32-09-CC-003 Rev 0 07/22/1998

EFFECTIVITY
FS003 32-09-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

NOSE AIR
SAFETY UPPER
SENSOR TORSION
(S805) LINK
NOSE AIR
SAFETY
SENSOR
(S805)

TARGET
SHOCK
STRUT
FWD

STRUT EXTENDED

FWD
TARGET
NOSE LANDING GEAR

SENSOR

UPPER TARGET
32-09-CC-003 Rev 0 07/22/1998

TORSION
LINK
SHOCK
STRUT FWD

TARGET STRUT COMPRESSED


FWD
SENSOR

AIR/GROUND SYSTEM - NOSE LANDING GEAR AIR SAFETY SENSOR


EFFECTIVITY
FS003 32-09-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
AIR/GROUND SYSTEM - LANDING GEAR LOGIC SHELF
Purpose mode. You can operate the proximity switch card to the
air mode with the air/ground test switches.
The landing gear logic shelf does these functions for
the air/ground system: Functional Description

- Monitors the landing gear safety sensors The sensing proximity switch cards in the landing gear
- Operates the air/ground relays. logic shelf process signals from the safety sensors and
send air/ground signals to air/ground relays.
Location
The landing gear logic shelf also does these functions:
The landing gear logic shelf is in the forward
equipment compartment. Access to this compartment is - Landing gear position indication
through the access door on the bottom on the airplane, - Landing gear transfer valve control
forward of the nose landing gear wheel well. - Landing gear not down warning
- Takeoff (aural) warning.
Physical Description
See the landing gear position indicating and warning
The landing gear logic shelf has these components: system section for more information.

- Circuit cards See the landing gear control system section for more
- Air/ground relays information about the landing gear transfer valve.
- Other relays
- Test switches and indications. See the takeoff warning system section for more
information about takeoff warning.
The circuit cards control different functions for the
landing gear. The air/ground relays send air/ground
32-09-CC-004 Rev 0 07/22/1998

signals to airplane systems. Other relays operate other


landing gear functions. The test switches and
indications let you do a test of the landing gear
transfer valve and operate the air/ground system.

Three red lights on the logic shelf come on when each


related sensing proximity switch card is in the air

EFFECTIVITY
FS003 32-09-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

NOSE AIR SENSING

NOSE GEAR RED LT


AND TAKE OFF WRN
AURAL WRN LOGIC

RIGHT GEAR DOWN


GROUND SENSING

NOSE GEAR LOCK

LEFT GEAR DOWN


GEAR TRANSFER
VALVE CONTROL

ENG SPEED DET

RIGHT GEAR UP

LEFT GEAR UP
AIR SENSING

AND LOCK SW

AND LOCK SW

AND LOCK SW

AND LOCK SW
NOSE GEAR

MAIN GEAR
SQUAT SW

SQUAT SW
PROX SW

DOWN SW

PROX SW

RED LT
ESD GROUND
STRAP JACK

M1110

M1112

M1190

M1214

M1215
M991

M990

M989

M981

M982

M988

M987

M983

M986
LOGIC SHELF COVER
(INSIDE VIEW)

FWD COVER/ AIR/GROUND


DRIP SHIELD RELAY (TYP)
FORWARD EQUIPMENT COMPARTMENT

CAUTION

LANDING GEAR
TRANSFER VALVE
TEST SWITCHES/ TRANSFER VALVE
ACTUATED INDICATOR ACTUATED TEST 1 TEST 2
32-09-CC-004 Rev 0 07/22/1998

AIR/GROUND IN AIR ON IN AIR


GRD SENS

PARK/GND
GROUND
GROUND

R283

R274
R275

R279
RED LIGHT (3)
R276

R280
R343

AIR
NOSE SENS

NOSE GND
SENSING

SENSING

SENSING
AIR/GROUND TEST
R344

R277

R281
R278

R282

R320

R321
AIR GROUND NOSE
SWITCH (3) SENSING

LANDING GEAR LOGIC SHELF (E11)


AIR/GROUND SYSTEM - LANDING GEAR LOGIC SHELF
EFFECTIVITY
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
AIR/GROUND SYSTEM - FUNCTIONAL DESCRIPTION
THIS PAGE INTENTIONALLY LEFT BLANK
32-09-CC-005 Rev 0 07/22/1998

EFFECTIVITY
FS003 32-09-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
AIR/GROUND SYSTEM - FUNCTIONAL DESCRIPTION
Purpose - Target moves far from the air safety sensor
- Air sensing proximity switch card sends electrical
The air/ground system supplies air/ground signals to ground to air sense relays
airplane systems. - Air sense relays energize
- Air sensing in air red comes on.
Functional Description - Nose Sensing
The opposite of the above happens when the airplane is
The nose air safety sensor sends target position on the ground.
signals to the nose air sensing proximity switch card.
The proximity switch card operates nose ground sense Functional Description - Ground Sensing
relays.
The ground safety sensor sends target position signals
This is the sequence for the nose air sensing when the to the ground sensing proximity switch card. The
airplane is on the ground: proximity switch card operates ground sense relays.

- Target moves far from the nose air safety sensor This is the sequence for the ground sensing when the
- Nose air sensing proximity switch card sends airplane is on the ground:
electrical ground to nose ground sense relays
- Nose ground sense relays energize. - Target moves near the ground safety sensor
- Ground sensing proximity switch card sends
The opposite of the above happens when the airplane is electrical ground to ground sense relays
in the air. The nose sensing in air red light comes on - Ground sense relays energize.
when the nose air sensing is in the air mode.
The opposite of the above happens when the airplane is
Functional Description - Air Sensing in the air. The ground sensing in air red light comes
on when the ground sensing is in the air mode.
32-09-CC-005 Rev 0 07/22/1998

The air safety sensor sends target position signals to


the air sensing proximity switch card. The proximity Functional Description - Park And Ground
switch card operates air sense relays.
The park and squat relay sends a parking brake set on
This is the sequence for the air sensing when the ground signal to these airplane systems:
airplane is in the air:
- Takeoff warning

EFFECTIVITY
FS003 32-09-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
AIR/GROUND SYSTEM - FUNCTIONAL DESCRIPTION
- Voice Recorder
- ARINC Communications Addressing and Reporting
Systems (ACARS).

Training Information Point

You can change the output of each air sensing proximity


card with the sensing test switches on the landing gear
logic shelf. Push the test switch to put the proximity
card into the air mode. The in air red light comes on
when the card is in the air mode.
32-09-CC-005 Rev 0 07/22/1998

EFFECTIVITY
FS003 32-09-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
28V DC R NOSE SENSING
BUS 2
IN AIR LIGHT
LANDING GEAR
NOSE GEAR TARGET
AIR/GND FAR ON
S805 NOSE AIR GROUND
SAFETY SENSOR AIR
S3 NOSE AIR M1110 NOSE AIR GROUND
SENSING SENSING PROXIMITY NOSE GROUND
TEST SWITCH SWITCH CARD SENSE RELAYS
28V DC R AIR SENSING
BAT BUS
IN AIR LIGHT
LANDING GEAR
AIR/GND TARGET
RELAY & LTS FAR IN
S106 AIR AIR
SAFETY SENSOR AIR
M991 AIR AIR AIRPLANE
SENSING PROXIMITY AIR SYSTEMS
28V DC SWITCH CARD SENSE RELAYS
BAT BUS
LANDING GEAR
LATCH AND M241 LG LEVER S1 AIR SENSING
PRESS WARN LOCK SOLENOID TEST SWITCH R GND SENSING
IN AIR LIGHT
TARGET
NEAR ON
S105 GROUND GROUND
SAFETY SENSOR AIR
32-09-CC-005 Rev 0 07/22/1998

S2 GROUND M990 GROUND GROUND


SENSING SENSING PROXIMITY GROUND
28V DC TEST SWITCH SWITCH CARD
BAT BUS SENSE RELAYS
ANTISKID
FAIL WARN SET PARK & GND
& PARK BRK R274 PARK &
S100 PARKING SQUAT RELAY
BRAKE SWITCH
P6 CB PANEL LANDING GEAR LOGIC SHELF (E11)
AIR/GROUND SYSTEM - FUNCTIONAL DESCRIPTION
EFFECTIVITY
FS003 32-09-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
LG POSITION INDICATING AND WARNING SYSTEM - INTRODUCTION
Purpose - Proximity switch card (6)
- Main gear red light card
The landing gear position indicating and warning system - Nose red light and takeoff warning card
shows landing gear position in the flight compartment. - Aural warning logic card.
It also warns the pilots when the landing gear is not
down for a landing. Three red landing gear position lights come on when the
landing gear moves during extension and retraction and
Inputs during the gear not down warning.

The landing gear position indicating and warning system When the landing gear extends to the down and locked
uses these proximity sensors to supply landing gear position, three green landing gear position lights come
position data to the landing gear logic shelf: on.

- Left and right main gear up and locked sensors (2)


- Left and right main gear downlock sensors (2)
- Nose gear lock sensor
- Nose gear down sensors.

The control lever position switch supplies lever


position.

The horn reset switch sends a reset signal for aural


warning.

The autothrottle mechanisms supply thrust lever


position data.
32-61-CC-001 Rev 0 08/22/1998

General Description

These cards in the landing gear logic shelf process all


of the inputs and sends signals to the landing gear
position lights and the aural warning module:

EFFECTIVITY
FS003 32-61-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

NOSE
GEAR r

NOSE
GEAR g

LEFT RIGHT
GEAR r GEAR r

LEFT RIGHT
GEAR g GEAR g

MAIN GEAR UP AND LOCKED SENSORS


MAIN GEAR DOWNLOCK SENSORS LANDING GEAR PANEL
NOSE GEAR LOCK SENSOR
NOSE GEAR DOWN SENSOR LANDING GEAR
POSITION LIGHTS

CONTROL LEVER
POSITION SWITCH

TRAILING EDGE FLAPS PROXIMITY SWITCH CARD (6)


LIMIT SWITCHES MAIN GEAR RED LIGHT CARD
NOSE RED LIGHT AND TAKEOFF WARNING CARD
AURAL WARNING LOGIC CARD
HORN RESET SWITCH
32-61-CC-001 Rev 0 08/22/1998

AUTOTHROTTLE MECHANISM AURAL WARNING


MODULE

LANDING GEAR LOGIC SHELF

LG POSITION INDICATING AND WARNING SYSTEM - INTRODUCTION


EFFECTIVITY
FS003 32-61-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
LG POSITION INDICATING AND WARNING SYSTEM - MAIN GEAR UP AND LOCKED SENSOR
Purpose

There is one main gear up and locked sensor on each


main landing gear uplock mechanism. They send main gear
up and locked information to the landing gear position
indicating and warning system.

Location

The sensors are on the aft sides of the MLG uplock


mechanism and move with the uplock hook.

The targets are also on the uplock mechanism.

The MLG up and locked sensor numbers are S72 for the
left and S74 for the right.

Functional Description

The targets are near the sensors when the uplock


mechanism moves to the uplock position. This sends
signals to the main gear up and locked proximity switch
card in the landing gear logic shelf when the main
landing gear is up and locked.

The sensor wire electrical connectors are on the


32-61-CC-003 Rev 0 08/22/1998

ceiling of the main landing gear wheel well.

EFFECTIVITY
FS003 32-61-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

UPLOCK
HOOK
SENSOR
WIRE
CONDUIT

MLG UP AND
LOCKED SENSOR
(L: S72, R: S74)

TARGET

FWD
FWD
LEFT SENSOR
WHEEL WELL ELECTRICAL
RIGHT SENSOR CEILING CONNECTOR UPLOCK MECHANISM
WHEEL WELL
ELECTRICAL CEILING (MLG DOWN AND LOCKED)
CONNECTOR

TARGET
UPLOCK
HOOK
32-61-CC-003 Rev 0 08/22/1998

FWD FWD
LEFT NORMAL MLG UP AND
FLAP BYPASS ANTISKID VALVES UPLOCK
VALVE (REF) LOCKED SENSOR
(REF) ROLLER
MAIN LANDING GEAR WHEEL WELL MAIN LANDING GEAR WHEEL WELL UPLOCK MECHANISM
(MLG UP AND LOCKED)
LG POSITION INDICATING AND WARNING SYSTEM - MAIN GEAR UP AND LOCKED SENSOR
EFFECTIVITY
FS003 32-61-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
LG POSITION INDICATING AND WARNING SYSTEM - MAIN GEAR DOWNLOCK SENSOR
Purpose

There is one main gear downlock sensor on each downlock


mechanism. The sensors supply main landing gear
downlock position to the landing gear position
indicating and warning system.

Location

There is one main gear downlock sensor and target on


the inboard side of the downlock mechanism.

The MLG downlock sensor numbers are S71 for the left
and S73 for the right.

Functional Description

The target moves near the sensor when the downlock


mechanism moves to the down and locked position. This
sends a signal to the landing gear position indicating
and warning system in the landing gear logic shelf when
the main landing gear is down and locked.

The sensor wire electrical connectors are on the


ceiling of the main landing gear wheel well.
32-61-CC-004 Rev 0 08/22/1998

EFFECTIVITY
FS003 32-61-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

SENSOR
WIRE
CONDUIT

MLG DOWNLOCK
SENSOR
(L: S71,
R: S73)
TARGET

FWD FWD

DOWNLOCK MECHANISM
LEFT SENSOR (MLG DOWN AND LOCKED)
WHEEL WELL WHEEL WELL ELECTRICAL
CEILING CEILING CONNECTOR
RIGHT SENSOR
ELECTRICAL TARGET
CONNECTOR
32-61-CC-004 Rev 0 08/22/1998

MLG DOWNLOCK
SENSOR
FWD

DOWNLOCK MECHANISM
MAIN LANDING GEAR WHEEL WELL FWD MAIN LANDING GEAR WHEEL WELL (MLG DOWN AND LOCKED)
LG POSITION INDICATING AND WARNING SYSTEM - MAIN GEAR DOWNLOCK SENSOR
EFFECTIVITY
FS003 32-61-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
LG POSITION INDICATING AND WARNING SYSTEM - NOSE GEAR LOCK SENSOR
Purpose

There is one nose gear lock sensor on the lock link of


the nose landing gear. The sensor supplies lock
position to the landing gear position indicating and
warning system.

Location

The sensor and target are on the top of the aft lock
link.

The nose landing gear lock sensor number is S846.

Functional Description

The target moves near the sensor when the lock link
moves to the locked position. The lock link moves to
the locked position when the nose landing gear is down
and locked and when it is up and locked. This sends
signals to the position indicating system in the
landing gear logic shelf when the nose landing gear is
locked.

The sensor wire splice is inside the pressure seal on


the right side bulkhead in the nose landing gear wheel
32-61-CC-005 Rev 0 08/22/1998

well.

EFFECTIVITY
FS003 32-61-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

WIRE SPLICE TARGET


BEHIND
PRESSURE
SEAL

LOCK
SENSOR
(S846)
AFT
FORWARD LOCK
LOCK LINK LINK

SENSOR
WIRE
CONDUIT FWD

LOCK
TARGET SENSOR
FWD
32-61-CC-005 Rev 0 08/22/1998

NOSE LANDING GEAR


AFT
FWD LOCK
LINK
FORWARD
LOCK LINK

LG POSITION INDICATING AND WARNING SYSTEM - NOSE GEAR LOCK SENSOR


EFFECTIVITY
FS003 32-61-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
LG POSITION INDICATING AND WARNING SYSTEM - NOSE GEAR DOWN SENSOR
Purpose

The nose gear down sensor supplies nose landing gear


down position to the landing gear position indicating
and warning system.

Location

The nose gear down sensor is above the left shock strut
bearing in the nose landing gear wheel well.

The target is attached to the shock strut below the


sensor.

The sensor identification placard, on the forward side


of the sensor bracket, shows the sensor number. The
nose gear down sensor number is S845.

Functional Description

The target moves near the sensor when the nose landing
gear moves to the down position. This sends signals to
the position indicating system in the landing gear
logic shelf when the nose landing gear is in the down
position.
32-61-CC-006 Rev 0 08/22/1998

The sensor wire splice is inside the pressure seal on


the right side bulkhead in the nose landing gear wheel
well.

EFFECTIVITY
FS003 32-61-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
WIRE SPLICE DOWN SENSOR
BEHIND SENSOR WIRE
PRESSURE (S845) CONDUIT
SEAL

TARGET

SENSOR
PLACARD

DOWN
SENSOR S845
POSITION
SENSOR

FWD NLG WHEEL WELL


TARGET LEFT BULKHEAD
FWD
NLG
SHOCK
NLG WHEEL WELL STRUT
32-61-CC-006 Rev 0 08/22/1998

LEFT BULKHEAD

NOSE LANDING GEAR


NLG
SHOCK
STRUT

LG POSITION INDICATING AND WARNING SYSTEM - NOSE GEAR DOWN SENSOR


EFFECTIVITY
FS003 32-61-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
LG POSITION INDICATING AND WARNING SYSTEM - FUNCTIONAL DESCRIPTION - MLG INDICATION
General Disagree And Warning Indications

The landing gear position indicating and warning system Two red landing gear position lights, one for each MLG,
operates lights in the flight compartment to show come on for these conditions:
indications for these MLG conditions:
- Control lever/landing gear position disagree:
- Down and locked lever not down, gear not up and locked (gear
- Lever/gear position disagree retraction)
- Gear not down warning. - Control lever/landing gear position disagree:
lever down, gear not down (gear extension)
Inputs - Gear not down warning.

The landing gear position indicating and warning system The red light comes on for the gear not down warning
gets inputs from four sensors on the main landing gear. when both of these conditions are true:
Two sensors are for the down and locked indication, and
two sensors are for the up and locked indication. - Left or right thrust lever less than advanced
position
The control lever position switch supplies lever - Landing gear not down and locked.
position data.

The engine switch modules supply thrust lever position


for the gear not down warning.

All inputs go to the landing gear logic shelf.

Down And Locked Indication


32-61-CC-007 Rev 0 08/22/1998

The landing gear position green light comes on when the


target moves near the downlock sensor.

EFFECTIVITY
FS003 32-61-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

28V DC NOTE: LEFT MLG


BAT BUS SHOWN, RIGHT
LANDING GEAR MLG SIMILAR
AIR/GND RELAY
& LIGHTS
LEFT MLG SENSOR
CB PANEL (P6) NOT UP AND LOCKED RETRACTION
LEVER NOT DOWN
S72 LEFT MG UP (UP OR OFF)
& LOCK SENSOR M988 LEFT GEAR
UP AND LOCKED
PROX SW CARD LEFT MLG SENSOR
NOT DOWN AND LOCKED EXTENSION LEFT
GEAR r
DOWN LEVER DOWN RED
S78 CONTROL LEVER LIGHT
POSITION SWITCH

ADVANCED ONE OR BOTH


THRUST LEVERS
AT IDLE GEAR NOT
DOWN WARN
M1639 (S3)
ENGINE 1 LEFT MLG SENSOR
SWITCH MODULE NOT DOWN AND LOCKED

ADVANCED M986 MAIN GEAR RED LIGHT CARD


32-61-CC-007 Rev 0 08/22/1998

M1640 (S3) LEFT MLG SENSOR LEFT


ENGINE 2 DOWN AND LOCKED GEAR g
SWITCH MODULE GREEN
M987 LEFT GEAR LIGHT
DOWN AND LOCKED
PROX SW CARD LANDING GEAR
S71 LEFT MG POSITION
DOWNLOCK SENSOR LANDING GEAR LOGIC SHELF (E11) LIGHTS (P2)
LG POSITION INDICATING AND WARNING SYSTEM - FUNCTIONAL DESCRIPTION - MLG INDICATION
EFFECTIVITY
FS003 32-61-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
LG POSITION INDICATING AND WARNING SYSTEM - FUNCTIONAL DESCRIPTION - NLG INDICATION
General Disagree And Warning Indications

The landing gear position indicating and warning system A red landing gear position light comes on for these
operates lights in the flight compartment to show conditions:
indications for these NLG conditions:
- Control lever/landing gear position disagree:
- Down and locked lever not down and gear not up and locked (gear
- Lever/gear position disagree retraction)
- Gear not down warning. - Control lever/landing gear position disagree:
lever down and gear not down (gear extension)
Inputs - Gear not down warning.

The landing gear position indicating and warning system The red light comes on for the gear not down warning
gets inputs from two sensors on the nose landing gear. when all of these conditions are true:
One sensor is for the down indication and one sensor is
for the locked indication. - Left or right thrust lever less than advanced
position
The control lever position switch supplies lever - Landing gear not down and locked.
position data.

The engine switch modules supply thrust lever position


for the gear not down warning.

All inputs go to the landing gear logic shelf.

Down And Locked Indication


32-61-CC-008 Rev 0 08/22/1998

The landing gear position green light comes on when the


target is near the down sensor and is near the lock
sensor.

EFFECTIVITY
FS003 32-61-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

28V DC
BAT BUS
LANDING GEAR
AIR/GND RELAY
& LIGHTS
NOSE LANDING GEAR
P6 CB PANEL NOT UP AND LOCKED RETRACTION
LEVER NOT DOWN
S846 NOSE GEAR (UP OR OFF)
LOCK SENSOR M1215 NOSE GEAR
LOCK
PROX SW CARD NOSE LANDING GEAR
NOT DOWN & LOCKED EXTENSION NOSE
GEAR r
DOWN LEVER DOWN RED
S78 CONTROL LEVER LIGHT
POSITION SWITCH

ADVANCED ONE OR BOTH


THRUST LEVERS
AT IDLE GEAR NOT
DOWN WARN
M1639 (S3)
ENGINE 1 NOSE LANDING GEAR
SWITCH MODULE NOT DOWN & LOCKED

ADVANCED M983 NOSE GEAR RED LIGHT & TAKEOFF WARNING CARD
NOSE LANDING GEAR
32-61-CC-008 Rev 0 08/22/1998

DOWN AND LOCKED NOSE


GEAR g
M1640 (S3)
ENGINE 2 GREEN
SWITCH MODULE LIGHT
M1214 NOSE GEAR
DOWN
PROX SW CARD
S845 NOSE GEAR
DOWN SENSOR LANDING GEAR LOGIC SHELF (E11)
LG POSITION INDICATING AND WARNING SYSTEM - FUNCTIONAL DESCRIPTION - NLG INDICATION
EFFECTIVITY
FS003 32-61-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
LG POSITION INDICATING AND WARNING SYSTEM - AURAL WARNING - GENERAL DESCRIPTION
General - Flap position is at 15
- Both thrust levers are set at idle.
The aural warning module gives the continuous horn
sound for a landing warning. For this set of conditions, the pilot can not stop the
horn.
There are four sets of conditions which cause the
landing warning. In the fourth set of conditions, the horn sounds when
these conditions are true:
In the first set of conditions, the horn sounds when
these conditions are true: - Gear is not down and locked
- Flap position is more than 15.
- Gear is not down and locked
- Flap position is from 0 to 10 For this set of conditions, the pilot can not stop the
- One or both thrust levers are set at idle. horn.

For the first set of conditions, push the horn cutout


switch near the flap lever to stop the horn.

In the second set of conditions, the horn sounds when


these conditions are true:

- Gear is not down and locked


- Flap position is 15
- One thrust lever is set at idle and one is set more
than idle.
32-61-CC-010 Rev 1 09/05/1999

For the second set of conditions, push the horn cutout


switch near the flap lever to stop the horn.

In the third set of conditions, the horn sounds when


these conditions are true:

- Gear is not down and locked

EFFECTIVITY
FS003 32-61-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

25

GEAR NOT DOWN FLAPS FROM ONE OR BOTH THRUST 30


AND LOCKED 0 TO 10 LEVERS SET AT IDLE HORN
CUTOUT
40

HORN CUTOUT
SWITCH

GEAR NOT DOWN FLAPS AT 15 ONE THRUST LEVER SET


AND LOCKED AT IDLE AND ONE SET
MORE THAN IDLE

GEAR NOT DOWN FLAPS AT 15 BOTH THRUST LEVERS SET


AND LOCKED AT IDLE
CONTINUOUS
32-61-CC-010 Rev 1 07/11/2000

HORN

GEAR NOT DOWN FLAPS MORE


AND LOCKED THAN 15

LG POSITION INDICATING AND WARNING SYSTEM - AURAL WARNING - GENERAL DESCRIPTION


EFFECTIVITY
FS003 32-61-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
LG POSITION INDICATING AND WARNING SYSTEM - AURAL WARNING - FUNCTIONAL DESCRIPTION
THIS PAGE INTENTIONALLY LEFT BLANK
32-61-CC-009 Rev 0 08/22/1998

EFFECTIVITY
FS003 32-61-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
LG POSITION INDICATING AND WARNING SYSTEM - AURAL WARNING - FUNCTIONAL DESCRIPTION
General Aural Warning

The landing gear position indicating and warning system The landing gear logic shelf sends a landing gear not
uses the aural warning system to give a landing gear down aural warning signal to the aural warning module.
not down aural warning to the pilots. This causes the steady horn to sound.

Inputs The aural warning has two types of warnings, one that
you can not stop with the horn reset switch and one
The landing gear position sensors send landing gear that you can stop with the horn reset switch.
down and lock position information to the landing gear
logic shelf. The aural warning operates different for each of these
trailing edge (TE) flap conditions:
The landing gear control lever position switch sends a
down position signal to the landing gear logic shelf. - Up through 10 units
- 15 units (2 conditions)
These switches give trailing edge flap position to the - More than 15 units.
landing gear logic shelf:
TE Flap Position Up Through 10 Units
- Flaps up limit switch
- TE flap landing warning switch This type of aural warning operates when one or more
- Flap takeoff warning switch. landing gear is not in the down and locked position and
both of these conditions are true:
The engine switch modules supply signals when the
thrust levers are at the idle position. - Trailing edge flap position up through 10 units
- One or both thrust levers at idle.
The horn reset switch lets you stop the aural warning
32-61-CC-009 Rev 0 08/22/1998

during some of the conditions that cause a landing gear The horn can be stopped with the horn reset switch for
not down aural warning. the above conditions.

EFFECTIVITY
FS003 32-61-CC
- 31 -
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
LG POSITION INDICATING AND WARNING SYSTEM - AURAL WARNING - FUNCTIONAL DESCRIPTION
TE Flap Position 15 Units, Condition 1

This type of aural warning operates when one or more


landing gear is not in the down and locked position and
all of these conditions are true:

- Trailing edge flap position 15 units


- One thrust levers at idle and the other thrust
lever more than idle.

For these conditions, the horn can be stopped with the


horn reset switch.

TE Flap Position 15 Units, Condition 2

This type of aural warning operates when one or more


landing gear is not in the down and locked position and
all of these conditions are true:

- Trailing edge flap position 15 units


- Both thrust levers at idle.

For these conditions, the horn can not be stopped with


the horn reset switch.

TE Flap Position More Than 15 Units


32-61-CC-009 Rev 0 08/22/1998

This type of aural warning operates when one or more


landing gear is not in the down and locked position and
trailing edge flap position is more than 15 units.

For these conditions, the horn can not be stopped with


the horn reset switch.

EFFECTIVITY
FS003 32-61-CC
- 32 -
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

28V DC
BAT BUS
ALL LANDING GEAR NOT DOWN AND LOCKED LANDING GEAR
AURAL WARNING
LANDING GEAR
POSITION SENSORS
TE FLAPS 0 THROUGH 10 UNITS 28V DC
BAT BUS
ANTISKID FAIL
FLAPS UP ONE OR BOTH THRUST LEVERS AT IDLE WARNING AND
1
PARK BRAKE
S245 FLAPS UP P6 CB PANEL
LIMIT SWITCH
TE FLAPS 15 UNITS
> 10 UNITS

S138 TE FLAP LANDING ONE THRUST LEVER AT IDLE


WARNING SWITCH OTHER THRUST LEVER MORE THAN IDLE 1
AURAL
> 10 UNITS WARNING
MODULE
TE FLAPS 15 UNITS
S130 FLAP TAKEOFF
WARNING SWITCH
BOTH THRUST LEVERS AT IDLE
R ENGINE IDLE RESET
L ENGINE IDLE
32-61-CC-009 Rev 0 08/22/1998

M1639 & M1640 S77 HORN RESET


ENGINE SWITCH MODULES TE FLAPS MORE THAN 15 UNITS SWITCH

M989 AURAL WARNING LOGIC CARD

LANDING GEAR LOGIC SHELF (E11)

1 HORN CAN BE STOPPED WITH HORN RESET SWITCH.

LG POSITION INDICATING AND WARNING SYSTEM - AURAL WARNING - FUNCTIONAL DESCRIPTION


EFFECTIVITY
FS003 32-61-CC
- 33 -
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
FlightSafety Boeing Training International, Inc.
Wheels and Brakes
FS003
Chapter
TABLE OF CONTENTS Section
Subject Subject Page
WHEELS AND BRAKES - INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-40-CC. . . 1

TIRES AND WHEELS - INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-45-CC. . . 4


NOSE WHEEL SPIN BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

HYDRAULIC BRAKE SYSTEM - INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-41-CC. . . 8


FLIGHT COMPARTMENT COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
BRAKE METERING VALVE, BRAKE FEEL AUGMENTOR - GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . 12
ALTERNATE BRAKE SELECTOR AND ACCUMULATOR ISOLATION VALVES . . . . . . . . . . . . . . . . . . . . . . . . 14
BRAKE ACCUMULATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
BRAKE HYDRAULIC FUSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

PARKING BRAKE SYSTEM - INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-44-CC. . . 26


GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
PARKING BRAKE SHUTOFF VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

ANTISKID/AUTOBRAKE SYSTEM - INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-42-CC. . . 32


ANTISKID GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
AUTOBRAKE GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
TRANSDUCER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
ANTISKID CONTROL UNIT (ACU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
ANTISKID VALVE - COMPONENT LOCATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
LANDING GEAR LEVER UP SWITCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
AUTOBRAKE PRESSURE CONTROL MODULE - GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . 48
AUTOBRAKE SHUTTLE VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
CONTROLS AND INDICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
TRAINING INFORMATION POINT - ACU BITE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Page 1

FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
WHEELS AND BRAKES - INTRODUCTION
THIS PAGE INTENTIONALLY LEFT BLANK
32-40-CC-001 Rev 0 08/01/1998

EFFECTIVITY
FS003 32-40-CC
- 1 -
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
WHEELS AND BRAKES - INTRODUCTION
General microsw - microswitch
MLG - main landing gear
The wheels and brakes include these systems: max - maximum
NLG - nose landing gear
- Tires and wheels
- Hydraulic brake system norm - normal
- Parking brake system NWS - nose wheel steering
- Antiskid/autobrake system. outbd - outboard
P - pressure
Abbreviations and Acronyms PSI - pounds per square inch
R - right
ACU - antiskid control unit
RTO - rejected takeoff
A/B - autobrake
sec - seconds
AC - alternating current
sol - solenoid
accum - accumulator
sw - switch
alt - alternate
vlv - valve
bat - battery
BMV - brake metering valve
cont - control
DC - direct current
fwd - forward
gnd - ground
hyd - hydraulic
inbd - inboard
32-40-CC-001 Rev 0 08/01/1998

ind - indicator
inop - inoperative
kts - knots
KPA - kilopascals
L - left
LG - landing gear

EFFECTIVITY
FS003 32-40-CC
- 2 -
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

WHEELS AND BRAKES

TIRES AND WHEELS

HYDRAULIC BRAKE SYSTEM

PARKING BRAKE SYSTEM


32-40-CC-001 Rev 0 08/01/1998

ANTISKID/AUTOBRAKE SYSTEM

WHEELS AND BRAKES - INTRODUCTION


EFFECTIVITY
FS003 32-40-CC
- 3 -
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
TIRES AND WHEELS - INTRODUCTION
Main Landing Gear WARNING: DO NOT INFLATE A TIRE TOO MUCH. IF YOU INFLATE
A TIRE TOO MUCH, A TIRE AND/OR WHEEL FAILURE
Each main landing gear has two tire and wheel CAN OCCUR. THIS CAN CAUSE INJURY TO PERSONS OR
assemblies. DAMAGE TO EQUIPMENT.

Nose Landing Gear WARNING: DEFLATE THE TIRE BEFORE YOU REMOVE THE TIE
BOLTS. AN EXPLOSIVE SEPARATION OF THE WHEEL
The nose landing gear has two tire and wheel HALVES COULD CAUSE INJURY OR DAMAGE.
assemblies.
WARNING: YOU MUST INITIALLY INFLATE THE TIRE WITH
Nose Wheel Spin Brake NITROGEN. IF THE TIRE WAS INITIALLY INFLATED
WITH AIR, THE GASES (IN A TIRE THAT HAS BECOME
Nose wheel spin brakes stop nose wheel rotation during TOO HOT) COULD HAVE AN EXPLOSIVE MIXTURE WITH
retraction when the nose wheels enter the wheel well. THE OXYGEN (IN THE AIR THAT WAS PUT IN THE
TIRES). A TIRE EXPLOSION CAN CAUSE DAMAGE TO
Training Information Point THE AIRPLANE AND/OR INJURY TO PERSONS.

Obey these warnings and cautions when you do CAUTION: MAKE SURE THE DIRECT READING GAGE IS CORRECTLY
maintenance on the tires and wheels. CALIBRATED AND HAS AN APPROVED DIAL. IF THE
GAGE IS NOT ACCURATE, YOU CAN INFLATE THE
WARNING: YOU MUST DEFLATE THE TIRE BEFORE YOU REMOVE TIRES TO AN INCORRECT PRESSURE. THIS CAN CAUSE
THE WHEEL AND TIRE ASSY. A DEFECTIVE WHEEL AND DAMAGE TO THE TIRES.
TIRE CAN EXPLODE IF YOU DO NOT DEFLATE THE
TIRE BEFORE YOU REMOVE THE ASSEMBLY. INJURY TO CAUTION: DO NOT APPLY GREASE TO THE AREA BETWEEN THE
PERSONS OR DAMAGE TO EQUIPMENT CAN OCCUR. AXLE BEARINGS. HIGH TEMPERATURES IN THIS AREA
DURING A LANDING CAN CAUSE ALL GREASE IN THIS
32-45-CC-001 Rev 0 08/22/1998

WARNING: MAKE SURE ALL PERSONS ARE CLEAR OF THE AREA TO BURN. THIS CAN CAUSE DAMAGE TO WHEELS,
INFLATION VALVE PATH. IF THE VALVE BLOWS OFF TIRES, AND BRAKES.
WHILE YOU REMOVE IT, INJURY TO PERSONS CAN
OCCUR.

EFFECTIVITY
FS003 32-45-CC
- 4 -
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

NOSE WHEEL
SPIN BRAKE
(2)

FWD

MAIN LANDING GEAR


32-45-CC-001 Rev 0 08/22/1998

NOSE LANDING GEAR WHEEL WELL


(LOOKING FORWARD)
FWD

NOSE LANDING GEAR

TIRES AND WHEELS - INTRODUCTION


EFFECTIVITY
FS003 32-45-CC
- 5 -
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
TIRES AND WHEELS - NOSE WHEEL SPIN BRAKE
Purpose

Two nose wheel spin brakes use friction with the nose
tires to stop nose wheel rotation after the nose
landing gear retracts into the wheel well.

Physical Description

The nose wheel spin brake assemblies attach to spring


supports in the upper forward nose landing gear wheel
well.

You can replace the wear pads on each assembly. The


wear pads do not have asbestos in the pads.
32-45-CC-004 Rev 0 08/22/1998

EFFECTIVITY
FS003 32-45-CC
- 6 -
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

FWD NOSE GEAR SPIN BRAKE


INSTALLATION 1
32-45-CC-004 Rev 0 08/22/1998

WEAR 1 NOSE GEAR ACTUATOR,


PAD DRAG BRACE, AND
NOSE LANDING GEAR WHEEL WELL SUPPORTING STRUCTURE
(LOOKING FORWARD) 1 NOSE WHEEL SPIN BRAKES ARE NOT SHOWN
TIRES AND WHEELS - NOSE WHEEL SPIN BRAKE
EFFECTIVITY
FS003 32-45-CC
- 7 -
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
HYDRAULIC BRAKE SYSTEM - INTRODUCTION
Purpose Normal Brakes

The hydraulic brake system controls hydraulic pressure If hydraulic system B supplies pressure, the normal
to the main landing gear brakes. brake system uses hydraulic system B pressure to
operate the brakes.
Brake hydraulic source selection uses the alternate
brake selector valve and the accumulator isolation Alternate Brakes
valve to control different pressure sources to supply
pressure to these brake functions: The alternate brake system uses hydraulic system A
pressure to operate the brakes when hydraulic system B
- Normal brakes does not supply pressure.
- Alternate brakes
- Accumulator brakes. Accumulator Brakes

The brake pedals control the normal and the alternate When the hydraulic systems A and B do not supply
brake systems. pressure, the brake accumulator supplies pressure to
the normal brake system.
These are the hydraulic brake system components:
Gear Retract Brakes
- Alternate brake selector valve
- Accumulator isolation valve During landing gear retraction, the alternate brake
- Brake pedal bus mechanism system gets pressure to operate the brakes. This stops
- Control cables (8) wheel rotation before the landing gear retracts.
- Brake metering valve (4)
- Brake feel augmentor (2)
- Fuse (6)
32-41-CC-001 Rev 0 08/07/1998

- Shuttle valves (4)


- Wheel brake (4)
- Accumulator
- Accumulator servicing components
- Brake system relief valve.

EFFECTIVITY
FS003 32-41-CC
- 8 -
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

BRAKE PEDALS

HYDRAULIC
SYSTEM A

ALTERNATE BRAKE
HYDRAULIC SELECTOR VALVE
SYSTEM B

FUSE (6)

BRAKE METERING
VALVES (4)

ACCUMULATOR
ISOLATION VALVE
32-41-CC-001 Rev 0 08/07/1998

BRAKE
ACCUMULATOR

WHEEL BRAKE (4)


HYDRAULIC BRAKE SYSTEM - INTRODUCTION
EFFECTIVITY
FS003 32-41-CC
- 9 -
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
HYDRAULIC BRAKE SYSTEM - FLIGHT COMPARTMENT COMPONENTS
Flight Compartment Components

The hydraulic brake system includes these components on


or near the flight compartment:

- Brake pedal bus mechanism


- Brake cables
- Hydraulic brake pressure indicator.

Brake Pedal Bus Mechanism

Most of the brake pedal bus mechanism components are


below the flight compartment floor. You get access to
these components from the forward equipment
compartment.

Brake Cables

Brake cables connect the brake pedal bus mechanism to


the brake metering valves in the main landing gear
wheel well. You get access to these components from the
forward equipment compartment and below the flight
compartment floor.

Hydraulic Brake Pressure Indicator


32-41-CC-002 Rev 0 08/01/1998

The hydraulic brake pressure indicator is on the P3-1


first officer instrument panel.

EFFECTIVITY
FS003 32-41-CC
- 10 -
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

DUAL
BRAKE
CABLES

3
HYD BRAKE
PRESS DUAL
4 BRAKE
2 FWD CABLES
32-41-CC-002 Rev 0 08/01/1998

0
PSI X 1000

1
BRAKE PEDAL BUS MECHANISM

HYDRAULIC BRAKE PRESSURE INDICATOR (P3-1)

HYDRAULIC BRAKE SYSTEM - FLIGHT COMPARTMENT COMPONENTS


EFFECTIVITY
FS003 32-41-CC
- 11 -
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
HYDRAULIC BRAKE SYSTEM - BRAKE METERING VALVE, BRAKE FEEL AUGMENTOR - GENERAL DESCRIPTION
General

The brake metering valve assemblies get input from the


brake pedals and send out metered brake pressure. There
are two normal brake metering valves and two alternate
brake metering valves.

The brake feel augmentor supplies extra feel force back


to the brake pedals during normal brake operation.

location

The brake metering valves and the brake feel augmentor


are in the main landing gear wheel well on the aft side
of the ceiling.
32-41-CC-005 Rev 0 08/01/1998

EFFECTIVITY
FS003 32-41-CC
- 12 -
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

DUAL BRAKE METERING


BRAKE VALVE CONTROL BRAKE FEEL
CONTROL QUADRANT AUGMENTOR
CABLES

FWD

MAIN LANDING GEAR WHEEL WELL


(LOOKING AFT)

ALTERNATE BRAKE
METERING VALVE
32-41-CC-005 Rev 0 08/01/1998

RETURN CRANK NORMAL BRAKE


SPRING METERING VALVE
FWD (ABOVE BRAKE
FEEL AUGMENTOR)

RIGHT BRAKE METERING VALVES RIGHT BRAKE METERING VALVES


(BRAKE AUGMENTOR REMOVED) (LEFT SIMILAR)
HYDRAULIC BRAKE SYSTEM - BRAKE METERING VALVE, BRAKE FEEL AUGMENTOR - GENERAL DESCRIPTION
EFFECTIVITY
FS003 32-41-CC
- 13 -
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
HYDRAULIC BRAKE SYSTEM - ALTERNATE BRAKE SELECTOR AND ACCUMULATOR ISOLATION VALVES
Purpose

The alternate brake selector valve selects and sends


hydraulic systems B or A pressure to the normal or
alternate brake systems.

The accumulator isolation valve holds pressure in the


brake accumulator when the alternate brake system gets
pressure.

Location

Both valves are in the main landing gear wheel well on


the upper bulkhead.

Physical Description

Both valves are the same and are interchangeable except


for a pressure switch on the alternate brake selector
valve.

Each valve gets pressure from two sources. The


pressures push on pistons in the valves that have
different areas. This moves the valves to select the
brake source.
32-41-CC-007 Rev 0 08/01/1998

EFFECTIVITY
FS003 32-41-CC
- 14 -
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

ACCUMULATOR ISOLATION VALVE

FWD
PRESSURE
SWITCH
32-41-CC-007 Rev 0 08/01/1998

MAIN LANDING GEAR WHEEL WELL


(LOOKING AFT)

ALTERNATE BRAKE SELECTOR VALVE


HYDRAULIC BRAKE SYSTEM - ALTERNATE BRAKE SELECTOR AND ACCUMULATOR ISOLATION VALVES
EFFECTIVITY
FS003 32-41-CC
- 15 -
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
HYDRAULIC BRAKE SYSTEM - BRAKE ACCUMULATOR
Purpose The brake accumulator pressure transmitter sends the
pressure signal to the brake pressure indicator in the
The brake accumulator supplies brake pressure to the flight compartment.
normal brake hydraulic system if there are no other
pressure sources. It is also the pressure source for The pressure indicator in the main landing gear wheel
the parking brake system when the hydraulic systems do well lets you see the accumulator pressure while you
not supply pressure. service the accumulator.

Components Servicing instructions are on a placard by the charging


valve and transducer.
Brake accumulator and servicing components include:
With a fully charged accumulator, the brake accumulator
- Brake accumulator supplies enough pressure for at least six full brake
- Inflation valve applications, or to keep the parking brake pressurized
- Pressure transmitter for eight hours.
- Pressure indicator
- Brake system relief valve. The brake system relief valve opens when the pressure
in the brake accumulator increases to more than 3500
Location psi. This prevents damage to the brake accumulator. The
relief valve closes when the pressure decreases to less
The brake accumulator and the servicing components are than 3100 psi.
on the aft bulkhead in the main landing gear wheel
well. Training Information Point

Physical Description Obey this warning when you operate the inflation valve:
32-41-CC-009 Rev 0 08/01/1998

The accumulator is a gas charged unit with a floating WARNING: LOOSEN THE SWIVEL NUT ONLY. DO NOT LOOSEN THE
piston that separates the gas and the fluid. It has a VALVE. PRESSURE IN THE VALVE CAN BLOW THE
precharge of 1000 psi and a volume of 200 cubic inches VALVE OFF AND CAUSE INJURY TO PERSONS OR
(3.3 liters). Hydraulic system B supplies pressure to DAMAGE TO EQUIPMENT.
the accumulator.

EFFECTIVITY
FS003 32-41-CC
- 16 -
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

PRESSURE INFLATION
TRANSMITTER VALVE

FWD

MAIN LANDING GEAR WHEEL WELL


(LOOKING AFT)

CHARGING INSTRUCTIONS -
HYDRAULIC ACCUMULATOR
WITH SYSTEM DEPRESSURIZED
CHARGE WITH DRY NITROGEN BRAKE SYSTEM
TO APPLICABLE PRESSURE PER RELIEF VALVE
CHART BELOW +50 PSI (345 KPa)
BRAKE
ACCUMULATOR
PRESSURE
GAUGE
FWD SERVICING
32-41-CC-009 Rev 0 08/01/1998

INSTRUCTIONS
PLACARD
BRAKE ACCUMULATOR COMPONENTS

AMBIENT TEMP-DEGREE CENTIGRADE

SERVICING INSTRUCTIONS PLACARD PRESSURE INDICATOR

HYDRAULIC BRAKE SYSTEM - BRAKE ACCUMULATOR


EFFECTIVITY
FS003 32-41-CC
- 17 -
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
HYDRAULIC BRAKE SYSTEM - BRAKE HYDRAULIC FUSES
Purpose There are no visual indications of a closed fuse.

Brake hydraulic fuses prevent hydraulic fluid loss if Training Information Point
there is an external leak downstream of the fuses.
Hold the reset lever in the reset position while you
Four hydraulic fuses in the normal brake lines protect bleed the brakes so the fuse does not set.
each brake during normal brake operation. Two hydraulic
fuses in the alternate brake lines each protect both
brakes on a main landing gear during alternate brake
operation.

Location

The brake hydraulic fuses for the normal brake system


are on the aft bulkhead of the main landing gear wheel
well.

The brake hydraulic fuses for the alternate brake


system are on the outboard sides of the upper bulkhead
of the main landing gear wheel well.

Functional Description

If 42 to 80 cubic inches (0.7-1.3 liters) of fluid goes


through the hydraulic fuse, it closes. When the
pressure differential across the hydraulic fuse
32-41-CC-010 Rev 0 08/07/1998

decreases between 0 and 5 psi, the fuse resets.

A reset lever permits manual reset of the hydraulic


fuse. To reset the hydraulic fuse, move the reset lever
in the direction shown on the placard near the fuse.
This operates a bypass valve inside the hydraulic fuse
that makes the pressure on each side of the fuse equal.

EFFECTIVITY
FS003 32-41-CC
- 18 -
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

RIGHT ALTERNATE
BRAKE HYDRAULIC
FUSE

LEFT ALTERNATE
BRAKE HYDRAULIC
FUSE

LEFT NORMAL
BRAKE HYDRAULIC
FUSES RESET
LEVER

RIGHT NORMAL
BRAKE HYDRAULIC
FUSES

MAIN LANDING GEAR WHEEL WELL


(LOOKING AFT)
32-41-CC-010 Rev 0 08/07/1998

HYDRAULIC BRAKE SYSTEM - BRAKE HYDRAULIC FUSES


EFFECTIVITY
FS003 32-41-CC
- 19 -
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
HYDRAULIC BRAKE SYSTEM - BRAKE ASSEMBLY
General The brake assembly attaches to the main landing gear
axle mount flange with 10 bolts. Position pins (not
The main landing gear wheel brakes use hydraulic shown) on the axle mount flange align with holes in the
pressure to slow or stop the airplane during landing brake mount flange to make sure the brake assembly
and taxi. aligns correctly on the axle.

Each main landing gear wheel brake has these CAUTION: BLEED THE BRAKE SYSTEM CORRECTLY. AIR IN THE
components: SYSTEM CAN MAKE THE BRAKES UNSERVICEABLE.
BRAKES WHICH ARE UNSERVICEABLE CAN HAVE A
- Stators FAILURE DURING OPERATION.
- Rotors
- Pressure plate CAUTION: MAKE SURE TO KEEP YOUR FINGERS AWAY FROM THE
- Piston (6) PARTS OF THE BRAKE THAT CAN MOVE DURING THE
- Adjusters (4) BLEED OPERATION. INJURIES TO PERSONS CAN
- Mount flange OCCUR.
- Wear indicator pins (2)
- Brake hose connection/hydraulic bleed port. CAUTION: DO NOT LET THE BRAKE UNIT WEAR UNTIL THE
RELINE INDICATOR PIN IS BELOW THE SURFACE.
Physical Description DAMAGE TO EQUIPMENT CAN OCCUR.

The brake assembly is a rotor-stator unit that operates


using hydraulic pressure. The assembly uses multiple
steel discs as rotors and stators.

Pistons apply brake system hydraulic pressure to the


pressure plate. The pressure plate forces the stators
32-41-CC-012 Rev 0 08/07/1998

and rotors together in the brake housing. This slows or


stops the wheel. The adjusters automatically adjust for
brake wear.

Two indicator pins on the inboard side of the brake


housing show brake wear. You must apply the brakes to
check the wear indicator pins.

EFFECTIVITY
FS003 32-41-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL

PRESSURE
PLATE
AXLE BRAKE HOSE ROTOR (4)
MOUNT CONNECTION/
FLANGE HYDRAULIC STATOR (5)
BLEED PORT
PISTON
(6)

BRAKE
BOLT (10) WEAR
GASKET INDICATOR

HOSE
COUPLING
BRAKE
MOUNT
BRAKE FLANGE
COUPLING
WEAR REMAINING
(BRAKES APPLIED)
WEAR
BRAKE INDICATOR
32-41-CC-012 Rev 0 08/07/1998

ASSEMBLY PIN (2)


BLEED
PORT (2)

BRAKE PRESSURE ADJUSTER (4)


HOUSING PLATE
BRAKE HOSE BRAKE ASSEMBLY
CONNECTION WEAR INDICATOR

HYDRAULIC BRAKE SYSTEM - BRAKE ASSEMBLY


EFFECTIVITY
FS003 32-41-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
HYDRAULIC BRAKE SYSTEM - FUNCTIONAL DESCRIPTION
THIS PAGE INTENTIONALLY LEFT BLANK
32-41-CC-013 Rev 0 08/01/1998

EFFECTIVITY
FS003 32-41-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
HYDRAULIC BRAKE SYSTEM - FUNCTIONAL DESCRIPTION
General metered hydraulic system B pressure from the normal
brake metering valves.
The source selection operation supplies pressure for
these different brake modes: Hydraulic system B pressure also charges the brake
accumulator and moves the accumulator isolation valve.
- Normal brakes
- Alternate brakes Alternate Brakes
- Accumulator brakes
- Gear retract brakes. When hydraulic system B pressure does not supply
pressure, hydraulic system A pressure moves the
When the pressure in one hydraulic brake source alternate brake selector valve. The alternate brake
decreases, the alternate brake selector valve changes selector valve sends hydraulic system A pressure to the
position to set the next available source. This alternate brake system. The brakes can then get metered
pressure goes to the normal or alternate brake metering hydraulic system A pressure from the alternate brake
valves. The accumulator isolation valve closes to hold metering valves.
pressure in the brake accumulator during alternate
brake operation. The accumulator isolation valve opens Pressure in the alternate brake system moves the
to send accumulator pressure to the normal brake accumulator isolation valve to isolate accumulator
metering valves when hydraulic system A and B do not pressure.
supply pressure.
Accumulator Brakes
Brake pedal input goes through the brake pedal bus
mechanism and cables to the left and right brake When neither hydraulic system A nor B supplies
metering valves. The metering valves use this pressure, accumulator pressure moves the accumulator
mechanical input to control the pressure source and isolation valve. The brakes then get brake accumulator
pressurize the brakes. pressure from the normal brake metering valves.
32-41-CC-013 Rev 0 08/01/1998

Normal Brakes The brake system relief valve starts to open at 3500
psi to protect the accumulator when the accumulator
When hydraulic system B supplies pressure, the pressure increases to more than normal.
alternate brake selector valve moves to stop pressure
to the alternate brake system. The brakes then get

EFFECTIVITY
FS003 32-41-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
HYDRAULIC BRAKE SYSTEM - FUNCTIONAL DESCRIPTION
Gear Retract Brakes

When the normal brake system receives pressure during


landing gear retraction, the alternate brake selector
valve sends landing gear retract pressure to the
alternate brake system. The gear retract pressure
operates the alternate brake metering valves to the
brakes applied position. This stops wheel spin before
they go into the wheel well.
32-41-CC-013 Rev 0 08/01/1998

EFFECTIVITY
FS003 32-41-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
HYDRAULIC HYDRAULIC
SYSTEM B SYSTEM A
PRESS
GAUGE BRAKE
ACCUMULATOR LANDING GEAR
TRANSFER VALVE

ACCUMULATOR ALTERNATE
ISOLATION VALVE BRAKE
BRAKE LANDING GEAR
HYD BRAKE SYSTEM SELECTOR SELECTOR VALVE
PRESS IND RELIEF VALVE
VALVE GEAR UP PRESS

ALTERNATE
BRAKE
PRESSURE
NORMAL BRAKE SWITCH
METERING AUTOBRAKE PRESS BRAKE
VALVE (2) CONTROL MODULE AUGMENTOR
(2)
ALTERNATE
AUTOBRAKE BRAKE
SHUTTLE LEFT METERING RIGHT
VALVE (2) VALVES
LEFT LEFT RIGHT RIGHT RIGHT
INBOARD LEFT
OUTBOARD INBOARD OUTBOARD

PARKING BRAKE
32-41-CC-013 Rev 0 08/01/1998

SHUTOFF VALVE
NORMAL
LEGEND ANTISKID ALTERNATE
VALVE (4) ANTISKID
RETURN VALVE (2)
PRESSURE FUSE (6)
(SYSTEM)
PRESSURE LEFT RIGHT BRAKE
(METERED) BRAKES BRAKES SHUTTLE
GAS VALVE (4)
HYDRAULIC BRAKE SYSTEM - FUNCTIONAL DESCRIPTION
EFFECTIVITY
FS003 32-41-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
PARKING BRAKE SYSTEM - INTRODUCTION
Purpose

The parking brake system uses the normal hydraulic


brake system to keep the main landing gear brakes
applied when you park the airplane.

Parking Brake System Indication

A red parking brake light adjacent to the parking brake


lever shows the condition of the parking brake system.

A light on the external power panel also shows the


condition of the parking brake system.

Training Information Point

CAUTION: PARKING BRAKES SHOULD NOT BE SET FOLLOWING A


HIGH ENERGY STOP. HIGH ENERGY STOPS ARE
DEFINED AS A REFUSED TAKE OFF OR ANY STOP
OTHER THAN NORMAL. UNDER STATIC PRESSURE, HOT
BRAKE SURFACES TEND TO FUSE TOGETHER.
THEREFORE, AFTER A HIGH ENERGY STOP, OR
FOLLOWING TOUCH AND GO STOPS, A COOLING PERIOD
OF 40 TO 60 MINUTES SHOULD BE ALLOWED BEFORE
THE PARKING BRAKE IS SET.
32-44-CC-001 Rev 0 08/07/1998

EFFECTIVITY
FS003 32-44-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL

EXTERNAL
POWER INTERPHONE

PARKING
BRAKE LEVER COMM FLIGHT PARK BRAKE
SET
PARKING
BRAKE LIGHT NOSE
32-44-CC-001 Rev 0 08/07/1998

PILOT WHEEL WELL


ON
NORM
NOT CALL LIGHT
IN USE

P10 CONTROL STAND P19 EXTERNAL POWER PANEL

PARKING BRAKE SYSTEM - INTRODUCTION


EFFECTIVITY
FS003 32-44-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
PARKING BRAKE SYSTEM - GENERAL DESCRIPTION
Components A fully charged (3000 psi) brake accumulator keeps the
brakes pressurized at least eight hours. Use chocks
These are the parking brake system components: around both outboard main landing gear wheels when you
park the airplane more than eight hours.
- Parking brake lever
- Parking brake linkage To release the parking brake, push the brake pedals
- Parking brake switch until the parking brake lever moves down, then release
- Parking brake light the brake pedals. This sends brake metered pressure to
- Parking brake repeater light the hydraulic system return through the brake metering
- Parking brake close sense relay valves.
- Parking brake shutoff valve.

General Description

When you push the brake pedals and pull the parking
brake lever, the linkage latches the brake pedals in
the brakes-applied position. This operates the brake
metering valves, which supply pressure to the brakes.

The parking brake switch sends a signal to close the


parking brake shutoff valve.

The parking brake shutoff valve does not let brake


pressure leak from the return of the normal antiskid
valves.
32-44-CC-002 Rev 0 08/06/1998

The parking brake shutoff valve sends a signal to


operate the parking brake light. The valve also sends a
signal to the antiskid control unit.

The parking brake shutoff valve also sends a signal to


the parking brake repeater light on the external power
panel.

EFFECTIVITY
FS003 32-44-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

HYDRAULIC
SYSTEM B

BRAKE BRAKE
PEDALS ACCUMULATOR
PARKING PARKING
BRAKE LEVER BRAKE LIGHT
PARKING BRAKE NORMAL BRAKE
LINKAGE METERING VALVE (2)

PARKING BRAKE
SWITCH
PARKING
BRAKE
SHUTOFF
VALVE
NORMAL ANTISKID
VALVE (4)

PARKING BRAKE ANTISKID


REPEATER LIGHT CONTROL UNIT
32-44-CC-002 Rev 0 08/06/1998

BRAKES
LEGEND
RETURN
PRESSURE (SYSTEM)
PRESSURE (METERED)

PARKING BRAKE SYSTEM - GENERAL DESCRIPTION


EFFECTIVITY
FS003 32-44-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
PARKING BRAKE SYSTEM - PARKING BRAKE SHUTOFF VALVE
Purpose

The parking brake shutoff valve closes to prevent brake


accumulator pressure leakage through the normal
antiskid valve return.

Location

The parking brake shutoff valve is on the aft bulkhead


of the main landing gear wheel well.

Physical Description

The valve is a 28v dc motor-operated valve. It has a


manual override lever which shows the position of the
valve and lets you move the valve manually. The
nameplate on the motor shows the position of the manual
override lever. The lever is in the open position when
the lever is near the POSITION 1 or OPEN position on
the nameplate. The lever is in the closed position when
the lever is near the POSITION 2 or CLOSED position on
the nameplate.

Functional Description

When the parking brake shutoff valve closes, it closes


32-44-CC-004 Rev 0 08/01/1998

the return lines from the normal antiskid valves. This


prevents brake system pressure loss caused by internal
leakage in the normal antiskid valves.

An internal position switch in the valve sends a valve


position signal to the antiskid control unit.

EFFECTIVITY
FS003 32-44-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

MANUAL OVERRIDE LEVER/


POSITION INDICATOR VALVE
(SHOWN IN OPEN POSITION) BODY

NAMEPLATE

ELECTRIC
MOTOR

ELECTRICAL
CONNECTOR
32-44-CC-004 Rev 0 08/01/1998

FWD

PARKING BRAKE SHUTOFF VALVE


MAIN LANDING GEAR WHEEL WELL
(LOOKING AFT)

PARKING BRAKE SYSTEM - PARKING BRAKE SHUTOFF VALVE


EFFECTIVITY
FS003 32-44-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
ANTISKID/AUTOBRAKE SYSTEM - INTRODUCTION
Purpose

The antiskid system controls the brake system to


prevent wheel skids during brake application.

The antiskid system monitors wheel deceleration and


controls the brake metered pressure to prevent skid
conditions. The antiskid functions include:

- Skid control
- Locked wheel protection
- Touchdown protection
- Gear retract inhibit.

The autobrake system supplies metered brake pressure to


stop the airplane after the airplane lands or if a
rejected takeoff (RTO) occurs.
32-42-CC-001 Rev 0 08/07/1998

EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

ANTISKID SYSTEM AUTOBRAKE SYSTEM

LOCKED WHEEL PROTECTION LANDING BRAKE CONTROL

SKID CONTROL REJECTED TAKEOFF (RT0)

TOUCHDOWN PROTECTION

GEAR RETRACT INHIBIT


32-42-CC-001 Rev 0 08/07/1998

ANTISKID/AUTOBRAKE SYSTEM - INTRODUCTION


EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
ANTISKID/AUTOBRAKE SYSTEM - ANTISKID GENERAL DESCRIPTION
THIS PAGE INTENTIONALLY LEFT BLANK
32-42-CC-002 Rev 0 08/01/1998

EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
ANTISKID/AUTOBRAKE SYSTEM - ANTISKID GENERAL DESCRIPTION
Purpose Landing Gear Lever Up Switch

The antiskid system controls the metered brake pressure The landing gear lever up switch sends the position of
from the hydraulic brake system or the autobrake the landing gear lever to the ACU.
pressure from the autobrake system to prevent wheel
skid. This gives maximum brake force to stop the Alternate Brake Pressure Switch
airplane during any runway condition.
The alternate brake pressure switch shows that the
These are the antiskid components: alternate hydraulic brake system has pressure.

- Antiskid valves (6) Antiskid Control Unit


- Transducers (4)
- Landing gear lever up switch The antiskid control unit controls antiskid operation
- Alternate brake pressure switch and monitors the system for faults.
- Antiskid control unit (ACU)
- Antiskid switch Antiskid Switch
- Antiskid inoperative amber light.
The antiskid switch controls power to the antiskid
Antiskid Valves system.

Four antiskid valves in the normal hydraulic brake Antiskid Inoperative Amber Light
system control brake pressure to each wheel brake. Two
antiskid valves in the alternate hydraulic brake system The ANTISKID INOP amber light comes on if there is a
control brake pressure to the wheel brakes on each main fault in the antiskid system.
landing gear.
General Description
32-42-CC-002 Rev 0 08/01/1998

Transducer
The ACU gets wheel speed data from the transducers. The
A transducer in each main landing gear wheel axle parking brake system supplies a signal when there is a
supplies wheel speed data to the ACU. disagreement between the parking brake valve and the
parking brake switch.

EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
ANTISKID/AUTOBRAKE SYSTEM - ANTISKID GENERAL DESCRIPTION
When a wheel skids, the ACU sends signals to the
antiskid valves. If the normal brake system has
pressure, the antiskid valve in the normal hydraulic
brake system releases pressure for that wheel. This
permits wheel speed to increase and stop the skid
condition.

The normal antiskid valve releases unwanted brake


pressure through the parking brake valve. The antiskid
system monitors the correct operation of the parking
brake valve to make sure the unwanted brake pressure
can be released.

If the alternate hydraulic brake system has pressure,


the antiskid system operates almost the same as the
normal system. If a wheel on one main landing gear
skids, the antiskid valve in the alternate hydraulic
brake system releases the brake pressure to the two
brakes on that main landing gear.

The ACU sends signals to the auto speedbrake module


when each wheel speed is more than 60 knots. The auto
speedbrake module uses the wheel speed input to operate
the auto speedbrake actuator.

See the parking brake system section for more


32-42-CC-002 Rev 0 08/01/1998

information about the parking brake system.

See the speedbrake control system section for more


information about the auto speedbrake system.

EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
28V DC
NORMAL/ ALTERNATE
AUTOBRAKE/ METERED
ANTISKID ANTISKID WHEEL SPEED ACCUMULATOR PRESSURE/
SWITCH POWER > 60 KNOTS METERED LG UP
PRESSURE ALTERNATE PRESSURE
BRAKE PRESS
AUTO SWITCH
SPEEDBRAKE
ANTI SKID ANTISKID MODULE
INOP FAULT
a
P2
ALTERNATE
VALVE
AIR/GROUND AIR/ COMMANDS
SYSTEM GROUND ALTERNATE
ANTISKID LEFT RIGHT
VALVES
GEAR RETRACT NORMAL
LG LEVER INHIBIT/ VALVE
UP SWITCH ALT FAULT COMMANDS
MONITOR
NORMAL LEFT LEFT RIGHT RIGHT
ALTERNATE ANTISKID OUTBOARD INBOARD INBOARD OUTBOARD
BRAKE PRESS VALVES
SWITCH
BRAKE
SHUTTLE
PARKING VALVES
PARKING BRAKE BRAKE
SYSTEM FAULT
32-42-CC-002 Rev 0 08/01/1998

TRANSDUCER
WHEEL
SPEED LEFT RIGHT
BRAKES BRAKES
ANTISKID CONTROL UNIT

ANTISKID/AUTOBRAKE SYSTEM - ANTISKID GENERAL DESCRIPTION


EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
ANTISKID/AUTOBRAKE SYSTEM - AUTOBRAKE GENERAL DESCRIPTION
Purpose Autobrake Pressure Control Module

The autobrake system applies the brakes to stop the The autobrake pressure control module sends autobrake
airplane after it lands or during a rejected takeoff. pressure through the autobrake shuttle valves to the
normal brake system. Hydraulic system B supplies
The antiskide control unit controls autobrake pressure to the autobrake pressure control module.
operation. Other autobrake components include these:
Autobrake Shuttle Valve
- Autobrake select switch
- Autobrake pressure control module The autobrake shuttle valve sends autobrake pressure to
- Autobrake shuttle valves (2) the normal brake system. It does this when normal
- Autobrake disarm light. metered pressure is less than autobrake pressure. The
metered pressure switch on the autobrake shuttle valve
The autobrake system does not operate with the sends signals to the antiskid control unit when the
alternate hydraulic brake system. normal brake metering valves supply pressure.

Autobrake Select Switch General Description

The autobrake select switch lets the pilot select a You select an autobrake landing rate of deceleration or
rate of deceleration to the antiskid control unit for RTO braking with the autobrake select switch.
landing autobrake or rejected takeoff (RTO) braking
operation. When all conditions for arming and application are
correct, the antiskid control unit controls the
Antiskid Control Unit Inputs autobrake pressure control module. The autobrake
pressure control module sends autobrake pressure to the
The antiskid control unit gets inputs from these brakes through the normal hydraulic brake system.
32-42-CC-102 Rev 0 08/07/1998

sources:

- Speed brake arming switch


- Thrust lever position switch
- Air/ground system
- Transducers.

EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

AUTOBRAKE HYDRAULIC
28V DC SYSTEM B
POWER

AUTO BRAKE DISPLAY


DISARM a TEST VALVE
COMMANDS AUTOBRAKE
PRESSURE
FAULT CONTROL
MONITORING MODULE
AUTOBRAKE DECELERATION NORMAL BRAKE
SELECT SELECTION METERING
SWITCH VALVE (2) LEFT RIGHT

AUTOBRAKE
AUTOBRAKE SHUTTLE
DISARM DISARM VALVE (2)
RELAY
METERED
PRESSURE
SWITCH (2)
SPEEDBRAKE AUTO
SPEEDBRAKE PILOT
ARMING SW BRAKE
ARMED
PRESSURE
NORMAL
THROTTLE THRUST ANTISKID
SWITCHES LEVER VALVE (4) LEFT LEFT RIGHT RIGHT
POSITION OUTBOARD INBOARD INBOARD OUTBOARD

TRANSDUCER
32-42-CC-102 Rev 0 08/07/1998

AIR/GROUND
SYSTEM AIR/GROUND

LEFT RIGHT
WHEEL BRAKES BRAKES
SPEED

ANTISKID CONTROL UNIT


ANTISKID/AUTOBRAKE SYSTEM - AUTOBRAKE GENERAL DESCRIPTION
EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
ANTISKID/AUTOBRAKE SYSTEM - TRANSDUCER
Purpose Obey these cautions when you remove and install the
transducer.
The antiskid transducers supply wheel speed data to the
antiskid control unit to get wheel deceleration data. CAUTION: DO NOT TWIST THE WIRE BUNDLE WHEN YOU REMOVE
This data also goes to the antiskid control unit for OR INSTALL THE TRANSDUCER. EQUIPMENT DAMAGE
autobrake operation. CAN OCCUR.

Location CAUTION: MAKE SURE THAT THE SLOT IN THE TRANSDUCER


HOUSING IS ALIGNED WITH THE RIVET IN THE
There are four antiskid transducers. Each main landing ADAPTER. IF THE SLOT AND RIVET ARE NOT
gear wheel has a transducer in the axle. ALIGNED, THE TRANSDUCER HOUSING CAN BIND IN
THE ADAPTER. THIS CAN CAUSE DAMAGE TO THE
Physical Description TRANSDUCER OR THE TRANSDUCER SHAFT WHEN YOU
REMOVE THE TRANSDUCER.
When the transducer shaft turns, it provides wheel
speed input to the transducer. The hubcap shaft on the CAUTION: WHEN YOU TURN THE ANTISKID TRANSDUCER, DO NOT
inside of the hubcap turns the transducer shaft when ATTACH A METAL FITTING DIRECTLY ON THE
the wheel turns. TRANSDUCER. DAMAGE TO THE EQUIPMENT CAN
OCCUR. IF YOU USE A METAL FITTING, PUT A
Slots on the transducer align with rivets in the PROTECTIVE COVER ON THE ANTISKID TRANSDUCER.
adapter assembly. This prevents rotation of the
transducer in the adapter assembly.

Training Information Point

The transducer is an LRU.


32-42-CC-003 Rev 0 08/07/1998

Remove the hubcap to get access to the transducer.


Remove the transducer from the adapter assembly after
you remove the retainer nut. You use a special tool to
remove the retainer nut. It is not necessary to remove
the axle nut or the adapter assembly.

EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

WHEEL

WIRE
ADAPTER BUNDLE
ASSEMBLY
AXLE NUT
RETAINER
NUT

FWD
LEFT MAIN LANDING GEAR

SLOT TRANSDUCER
(TYP)
TRANSDUCER
SHAFT
32-42-CC-003 Rev 0 08/07/1998

ELECTRICAL
CONNECTOR
HUBCAP
SHAFT
HUBCAP
ANTISKID TRANSDUCER TRANSDUCER INSTALLATION

ANTISKID/AUTOBRAKE SYSTEM - TRANSDUCER


EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
ANTISKID/AUTOBRAKE SYSTEM - ANTISKID CONTROL UNIT
Purpose

The antiskid control unit (ACU) contains circuit cards


for the antiskid and autobrake systems and for the
related BITE functions.

Location

The antiskid control unit is on the E3-2 shelf in the


electronic equipment compartment.

General Description

The antiskid control unit sends brake release inputs to


the antiskid valves and brake application inputs to the
autobrake pressure control module.

The antiskid control unit also monitors the antiskid


and autobrake systems for faults and does the built-in
test functions.

Physical Description

Built-in test functions on the BITE panel of the


antiskid control unit lets you show faults and do tests
on the antiskid and autobrake systems.
32-42-CC-004 Rev 0 08/01/1998

EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

ABS

RED AMBER RED

GREEN GREEN GREEN

A
R1 R0 L L
L1 R T
L0 PB
OFF OFF

WHEEL SELECT

VALVE XDCR

LW SKID
32-42-CC-004 Rev 0 08/01/1998

ELECTRONIC EQUIPMENT COMPARTMENT

ABS

ANTISKID CONTROL UNIT


(E3-2)

ANTISKID/AUTOBRAKE SYSTEM - ANTISKID CONTROL UNIT


EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
ANTISKID/AUTOBRAKE SYSTEM - ANTISKID VALVE - COMPONENT LOCATION
Purpose

The antiskid valves release brake pressure to prevent


wheel skids.

Four antiskid valves in the normal hydraulic brake


system give protection to each wheel during normal
brake operation. Two antiskid valves in the alternate
hydraulic brake system each give protection to both
wheels on a main landing gear during alternate brake
operation.

Location

The antiskid valves for the normal brake system are on


the aft bulkhead of the main landing gear wheel well.

The antiskid valves for the alternate brake system are


on the outboard sides of the ceiling of the main
landing gear wheel well.
32-42-CC-005 Rev 0 08/07/1998

EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

LEFT
ALTERNATE
ANTISKID
VALVE

RIGHT
ALTERNATE
ANTISKID
VALVE

MAIN LANDING GEAR WHEEL WELL


(LOOKING AFT)
32-42-CC-005 Rev 0 08/07/1998

RIGHT NORMAL ANTISKID VALVES


(LEFT SIMILAR)
ANTISKID VALVE

ANTISKID/AUTOBRAKE SYSTEM - ANTISKID VALVE - COMPONENT LOCATION


EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
ANTISKID/AUTOBRAKE SYSTEM - LANDING GEAR LEVER UP SWITCH
Purpose

The landing gear lever up switch disables the alternate


antiskid system during landing gear retract braking by
removal of an alternate antiskid signal and a failure
warning signal to the antiskid system.

Physical Description

The landing gear lever up switch is a two-pole switch


that operates by a cam connected to the landing gear
control cable.

Location

The landing gear lever up switch is in the lower nose


section, forward of the nose wheel well.

Functional Description

When the landing gear lever is in the up position, the


landing gear lever up switch (S303) opens a circuit to
the antiskid control unit. One pole disables the
alternate antiskid signal from the alternate brake
selector valve switch to prevent skid sensing signals
for brake release. The other pole opens the circuit for
32-42-CC-112 Rev 0 09/05/1999

the alternate brake system indication to prevent a


false inoperative indication.

EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

LANDING GEAR
SELECTOR VALVE
LANDING
GEAR
CONTROL
LEVER

LANDING FORWARD
GEAR LEVER BULKHEAD
UP SWITCH LOWER NOSE
(S303) COMPARTMENT

LANDING GEAR
CONTROL CABLE
LGVA
32-42-CC-112 Rev 0 09/05/1999

(PLASTIC COVER OVER WIRE NOT SHOWN)

ANTISKID/AUTOBRAKE SYSTEM - LANDING GEAR LEVER UP SWITCH


EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
ANTISKID/AUTOBRAKE SYSTEM - AUTOBRAKE PRESSURE CONTROL MODULE - GENERAL DESCRIPTION
Purpose CAUTION: WHEN YOU REMOVE THE SOLENOID VALVE FROM THE
MODULE, MAKE SURE THE VALVE IS KEPT IN A
The autobrake pressure control module uses input from VERTICAL POSITION. IF THE VALVE IS NOT KEPT IN
the antiskid control unit to meter hydraulic system B A VERTICAL POSITION, DAMAGE TO THE CONNECTOR
pressure to the normal brake system during autobrake PINS CAN OCCUR.
operation.
CAUTION: WHEN YOU REMOVE THE SOLENOID VALVE AND THE
Components SEAL PLATE, MAKE SURE NO CONTAMINANTS GO INTO
THE OPEN PORTS ON THE MODULE. DAMAGE TO THE
The autobrake pressure control module is an LRU and VALVE CAN OCCUR IF CONTAMINANTS GO INTO THE
contains these LRUs: PORTS.

- Filter
- Control valve pressure switch
- Solenoid valve pressure switch
- Control valve
- Solenoid valve.

Location

The autobrake pressure control module is on the ceiling


of the main landing gear wheel well.

Training Information Point

Obey these cautions when you remove and install LRUs on


32-42-CC-103 Rev 0 08/01/1998

the module:

CAUTION: DO NOT LET DIRT OR CONTAMINANTS GO INTO THE


PORT OF THE FILTER. MALFUNCTION CAN OCCUR.

EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

CONTROL
VALVE
PRESSURE
FILTER SWITCH

MAIN LANDING GEAR WHEEL WELL


(LOOKING AFT)
SOLENOID
VALVE
PRESSURE
SWITCH

CONTROL
VALVE
32-42-CC-103 Rev 0 08/01/1998

SOLENOID
SHUTOFF
VALVE FWD

AUTOBRAKE PRESSURE CONTROL MODULE

ANTISKID/AUTOBRAKE SYSTEM - AUTOBRAKE PRESSURE CONTROL MODULE - GENERAL DESCRIPTION


EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
ANTISKID/AUTOBRAKE SYSTEM - AUTOBRAKE SHUTTLE VALVES
Purpose

Two autobrake shuttle valves select the highest of


autobrake or normal metered pressures and send it to
the brakes.

Location

The autobrake shuttle valves are on the aft bulkhead of


the main landing gear wheel well.

Physical Description

The valves are unbiased shuttle valves with detents.


The valves are interchangeable.

The metered pressure switch sends signals to the


antiskid control unit when the pressure from the normal
brake metering valve increases to more than 750 psi.
The antiskid control unit uses this signal to disarm
the operation of the autobrakes.
32-42-CC-105 Rev 0 08/01/1998

EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
AUTOBRAKE
SHUTTLE
VALVES

MAIN LANDING GEAR WHEEL WELL


(LOOKING AFT)

NORMAL BRAKE AUTOBRAKE PRESSURE METERED PRESSURE


METERING VALVE CONTROL MODULE SWITCHES

ANTISKID
CONTROL
UNIT
32-42-CC-105 Rev 0 08/01/1998

> 75O PSI


METERED
PRESSURE
SWITCH

AUTOBRAKE SHUTTLE VALVE


NORMAL
BRAKES
ANTISKID/AUTOBRAKE SYSTEM - AUTOBRAKE SHUTTLE VALVES
EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
ANTISKID/AUTOBRAKE SYSTEM - CONTROLS AND INDICATIONS
Purpose Functional Description - Autobrake

The ANTISKID INOP amber light comes on if there is a When the autobrake selector is in the 1, 2, 3, or MAX
fault in the antiskid system. position, the AUTO BRAKE DISARM amber light comes on
for these conditions:
The antiskid switch controls power to the antiskid
system. - Landing disarm logic true
- RTO turn on self check
The AUTO BRAKE DISARM amber light shows that there is a - RTO disarm logic true when RTO autobrakes have
disarm condition in the autobrake system. been applied
- Within 2 minutes after touchdown if the selector
The autobrake selector lets the pilots select a landing was in the RTO position since takeoff
autobrake deceleration rate, or autobrake operation if - RTO autobrake commanded to apply and the autobrake
a rejected takeoff occurs. solenoid valve pressure is low.

Location The AUTO BRAKE DISARM light also comes on when the
autobrake selector is in the OFF position and the
The antiskid and autobrake system controls and solenoid valve pressure increases more than 1000 psi.
indications are on the P2 center instrument panel,
inboard from the landing gear control lever. The autobrake selector is a six-position selector
switch.
Functional Description - Antiskid
Positions 1 through MAX command the rate of
The ANTISKID INOP amber light comes on for these deceleration for autobrake operation after an airplane
conditions: lands. You must pull on the selector to move it to the
MAX position.
32-42-CC-106 Rev 0 08/07/1998

- Antiskid switch off or power loss


- Fault in antiskid system The RTO position commands maximum brake pressure when
- Parking brake system disagree the pilot does a rejected takeoff.
- Parking brake set in air.

The antiskid switch supplies power to the antiskid


system when the switch is in the ON position.

EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

ANTISKID
FAULT
LIGHT ANTISKID
ANTISKID
INOP a

ANTISKID
SWITCH ON

OFF

AUTOBRAKE
DISARM AUTO BRAKE
LIGHT
AUTO BRAKE
DISARM a
2
AUTOBRAKE
SELECTOR 1 3

OFF MAX
32-42-CC-106 Rev 0 08/07/1998

RTO

AUTOBRAKE/ANTISKID PANEL
(P2)
ANTISKID/AUTOBRAKE SYSTEM - CONTROLS AND INDICATIONS
EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
ANTISKID/AUTOBRAKE SYSTEM - TRAINING INFORMATION POINT - ACU BITE
THIS PAGE INTENTIONALLY LEFT BLANK
32-42-CC-010 Rev 1 08/01/1998

EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
ANTISKID/AUTOBRAKE SYSTEM - TRAINING INFORMATION POINT - ACU BITE
General To start the test, hold the XDCR test switch. If the
right green indication light comes on, the valve is
These are some of the tests you can do with the BITE of good.
the antiskid control unit:
Skid Protection Test
- Antiskid valve test
- Transducer test Move the select switch to the LO, LI, RI, or RO
- Skid protection test position to do a test of the skid protection input to
- Locked wheel protection test the normal antiskid valves. Move the select switch to
- Skid response test the L ALT or R ALT positions to do a test of the
- Autobrake system test. alternate antiskid valves. To start the test, hold the
VALVE test switch, then push the SKID test switch. The
The rotary select switch lets you select which antiskid test passes when the left green indication light comes
valve or transducer for test. Push the test switches on momentarily then the center green light comes on.
one at a time, or two together to start the tests. The
indication lights show the results of the tests. Locked Wheel Protection Test

Follow the instructions in the Airplane Maintenance Move the select switch to the LO, LI, RI, or RO
Manual when you do these tests. position to do a test of the locked wheel protection
input to the normal antiskid valves. Move the select
Antiskid Valve Test switch to the L ALT or R ALT position to do a test of
the alternate antiskid valves. To start the test, hold
Move the select switch to the LO, LI, RI, or RO the VALVE test switch, then push the LW test switch.
position to do a test of the normal antiskid valves. The test passes when the right green indication light
Move the select switch to the L ALT or R ALT position comes on.
to do a test of the alternate antiskid valves. To start
32-42-CC-010 Rev 1 08/01/1998

the test, hold the VALVE test switch. If the center Skid Response Test
green indication light comes on, the valve is good.
The skid response test operates the antiskid valves.
Transducer Test Hydraulic system B supplies pressure and the brake
pedals are held in the applied position during the
Move the select switch to the LO, LI, RI, or RO test. Move the select switch to the LO, LI, RI, or RO
position to do a test of the wheel speed transducers. position to do a test of the skid response to the

EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
ANTISKID/AUTOBRAKE SYSTEM - TRAINING INFORMATION POINT - ACU BITE
normal antiskid valves. To start the test, hold the the Airplane Maintenance Manual to see which fault
SKID test switch, then push the LW test switch. The occurred.
outboard brakes release and then apply again when you
do a test in the LO and RO positions. The inboard
brakes release and then apply again when you do a test
in the LI and RI positions.

To do a test of the alternate antiskid valves,


hydraulic system B does not supply pressure, but system
A does. The brake pedals are held in the applied
position. Move the select switch to the L ALT or R ALT
positions to do a test of the skid response to the
alternate antiskid valves. To start the test, hold the
VALVE test switch, then push the SKID test switch. The
left brakes release and then apply again when you do a
test in the L ALT position. The right brakes release
and then apply again when you do a test in the R ALT
position.

Autobrake System Test

Use the ABS test switch to start the autobrake system


test. During the test, you move the speedbrake lever
and thrust levers. Use a stopwatch to measure the time
from when you move the thrust lever to idle and the ABS
amber light on the antiskid control unit comes on. The
32-42-CC-010 Rev 1 08/01/1998

AUTO BRAKE DISARM light on the P2 panel also comes on


when the ABS light comes on.

When both lights flash after 57 seconds, the test


passed. If both lights come on and do not flash, stop
the stopwatch. The test found a fault. Use the table in

EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL

SELECT SWITCH TO LO, LI, RI, AND RO SELECT SWITCH TO L ALT AND R ALT

TEST TEST INDICATION TEST TEST INDICATION


SWITCHES DESCRIPTION LIGHTS SWITCHES DESCRIPTION LIGHTS
ABS

RED AMBER RED MONITORS OPEN MONITORS OPEN

VALVE ANTISKID VALVE ANTISKID


VALVE VALVE
GREEN GREEN GREEN SIGNAL LOW GOOD HIGH SIGNAL LOW GOOD HIGH

A
R1 R0 L
L 1. VALVE ONLY:
LI R T - CENTER GREEN
L0 PB SHORT OPEN
OFF OFF MONITORS VALVE SKID 2. VALVE & SKID:
- LEFT GREEN MOMENTARY,
XDCR TRANSDUCER AND PROTECTION THEN CENTER GREEN
CIRCUIT GOOD SKID TEST 3. RELEASE SKID:
- RIGHT GREEN,
THEN CENTER GREEN
IN 12-18 SECONDS

1. VALVE ONLY:
- CENTER GREEN
WHEEL SELECT LOW HIGH
VALVE SKID 2. VALVE & SKID:
- LEFT GREEN MOMENTARY,
VALVE LOCKED
AND PROTECTION THEN CENTER GREEN AND WHEEL
SKID TEST 3. RELEASE SKID: LW TEST GOOD
- RIGHT GREEN,
THEN CENTER GREEN
IN 12-1822 SECONDS
VALVE XDCR

LOW HIGH
VALVE LOCKED SELECT SWITCH TO PB
AND WHEEL
LW SKID LW TEST GOOD TEST TEST INDICATION
32-42-CC-010 Rev 1 07/25/2000

SWITCHES DESCRIPTION LIGHTS

ABS SKID MONITORS HIGH


SKID RESPONSE: PARKING
ANTISKID CONTROL UNIT AND OPERATES VALVE BRAKE
(E3-2) LW ANTISKID VALVE GOOD
VALVES

ANTISKID/AUTOBRAKE SYSTEM - TRAINING INFORMATION POINT - ACU BITE


EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details

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