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Ata 32 Landing Gear
Ata 32 Landing Gear
Page 1
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
FlightSafety Boeing Training International, Inc.
Landing Gear
FS003
Chapter
TABLE OF CONTENTS Section
Subject Subject Page
NLG EXTENSION AND RETRACTION - INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . 32-33-CC. . . 54
NOSE LANDING GEAR ACTUATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
LOCK MECHANISM AND LOCK ACTUATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
TRANSFER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
MODULAR PACKAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
FUNCTIONAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Page 2
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
LANDING GEAR - INTRODUCTION
THIS PAGE INTENTIONALLY LEFT BLANK
32-00-CC-001 Rev 1 09/05/1999
EFFECTIVITY
FS003 32-00-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
LANDING GEAR - INTRODUCTION
General outbd - outboard
P - pressure
These are the landing gear systems (ATA chapter 32): PSI - pounds per square inch
RTO - rejected takeoff
- Landing gear - general
- Air/ground sol - solenoid
- Wheels and brakes sw - switch
- Landing gear position and warning system. vlv - valve
A/B - autobrake
AC - alternating current
accum - accumulator
alt - alternate
bat - battery
BMS - Boeing material specification
BMV - brake metering valve
DC - direct current
fwd - forward
gnd - ground
hyd - hydraulic
inbd - inboard
inop - inoperative
32-00-CC-001 Rev 1 09/05/1999
LG - landing gear
MLG - main landing gear
max - maximum
NLG - nose landing gear
norm - normal
NWS - nose wheel steering
EFFECTIVITY
FS003 32-00-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
EFFECTIVITY
FS003 32-00-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
EFFECTIVITY
FS003 32-00-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
DOWNLOCK
PIN HOLE
DOWNLOCK
STRUT
UPPER
SIDE
STRUT
LOWER
SIDE
STRUT
FWD
EFFECTIVITY
FS003 32-00-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
FORWARD
LOCK LINK
NLG
DOWNLOCK
PIN HOLE
FWD FWD
32-00-CC-004 Rev 0 07/16/1998
AFT
LOCK LINK
Each main landing gear has two wheels. The side strut There are no wheel well doors. The outboard surface of
holds the main landing gear in the extended position. the outboard wheels operate as aerodynamic covers for
The side strut has an upper and a lower part. The drag the main gear wheel well when the main landing gear
strut also has an upper and a lower part. A downlock retracts. The wheel well seal system supplies an
strut moves to an over-center position to lock the main aerodynamic seal around the outboard tire.
landing gear in the down position.
Main Landing Gear Wheel Well Seal System
Each main landing gear has these components:
There are blade-type seals around the openings in the
- Shock strut bottom of the main landing gear wheel well (not shown).
- Torsion links They make an aerodynamic seal around the outboard tire
- Side strut when the main landing gear retracts.
- Drag strut
- Reaction link
- Downlock strut.
These are the three doors for each main landing gear:
EFFECTIVITY
FS003 32-10-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
GAS
CHARGING
VALVE
TRUNNION
LINK SHOCK STRUT
OUTER DOOR
(NOT SHOWN) REACTION
LINK
CENTER
DOOR
INNER
DOOR
DOWNLOCK
STRUT
UPPER SIDE
STRUT
LOWER SIDE
UPPER DRAG STRUT
STRUT
LOWER DRAG
OUTBOARD WHEEL STRUT
(INBOARD NOT
32-10-CC-001 Rev 0 07/23/1998
SHOWN)
BRAKE FLANGE
Make sure you use the jack pad, not the oil charging
valve, when you use a jack on the bottom of the strut.
Obey this warning when you remove the air valve body on
the shock strut:
EFFECTIVITY
FS003 32-10-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
INNER
CYLINDER
CHECK VALVE
ASSEMBLY
MAIN LANDING GEAR AND DOORS - SHOCK STRUT - TRAINING INFORMATION POINT - 1
EFFECTIVITY
FS003 32-10-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
MAIN LANDING GEAR AND DOORS - SHOCK STRUT - TRAINING INFORMATION POINT - 2
General CAUTION: DO NOT DEFLATE THE SHOCK STRUTS IF YOU DO A
GEAR RETRACTION TEST. THE SHOCK STRUTS MUST BE
The servicing chart is on the inside of the right wing FILLED CORRECTLY AND NOT INFLATED ABOVE THE
to body fairing in the main landing gear wheel well. CORRECT PRESSURE. IF YOU DO NOT OBEY THESE
INSTRUCTIONS, DAMAGE TO THE WHEEL WELL AND THE
Use BMS 3-32 landing gear shock strut fluid when you SHOCK STRUTS WILL OCCUR.
add fluid to the shock strut. BMS 3-32 fluid is a
mixture of MIL-H-5606 hydraulic fluid and additives.
Release all air from the shock strut before you add
shock strut fluid.
EFFECTIVITY
FS003 32-10-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
DIMENSION "X"
A. NITROGEN SERVICING
1600 NOTE:
(11032) IF THE STRUT HAS BEEN COMPLETELY DEFLATED FOR
INFLATION PRESSURE - PSI (KILOPASCALS)
1400 DIM "X" 1. SERVICE WITH OIL PER SECTION 12-15-31 OF THE
(9653) FULLY COMPRESSED STRUT .90 (2.3 CM) MAINTENANCE MANUAL.
FULLY EXTENDED STRUT 14.80 (37.6 CM)
2. SERVICE WITH AIR OR NITROGEN PER STEPS 1, 2 AND
FULLY EXTENDED PRESSURE 250 P.S.I. (1724 kPa)
1200 3 ABOVE.
(8274) (NOMINAL)
3. AFTER SEVERAL LANDINGS. RE-SERVICE WITH AIR OR
NITROGEN PER STEPS 1, 2 AND 3 ABOVE. THE WIDE
1000 TOLERANCE "OPERATION BAND" DOES NOT ELIMINATE
(6895) THE REQUIREMENT FOR TWO SEPARATE CHARGING
"SERVICING BAND" OPERATIONS TO THE "SERVICING BAND".
(4137)
400
(2758)
200
(1074)
1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 11.0 12.0 13.0 14.0 14.8
(2.5) (5.1) (7.6) (10.2) (12.7) (15.2) (17.8) (20.3) (22.9) (25.4) (27.9) (30.5) (33.0) (35.6) (37.6)
DIMENSIONS "X" INCHES (CENTIMETERS)
MAIN LANDING GEAR AND DOORS - SHOCK STRUT - TRAINING INFORMATION POINT - 2
EFFECTIVITY
FS003 32-10-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
MAIN LANDING GEAR AND DOORS - MAIN GEAR DAMPER
Purpose Training Information Point
The main gear damper prevents too much vibration Use the three bleed plugs on the main gear damper to
between the inner and outer cylinders during high speed remove air inside when you install a new damper.
taxi and heavy brake use.
Location
Functional Description
30-70 psi.
EFFECTIVITY
FS003 32-10-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
75 PSI RELIEF
VALVE (2)
3000 PSI
RELIEF VALVE
BLEED
LEFT MAIN FWD PLUG (3)
LANDING GEAR
DAMPING
ORIFICE
(TYP)
PISTON
32-10-CC-007 Rev 0 07/23/1998
The nose landing gear doors open to permit gear Two doors aerodynamically seal the nose landing gear
operation. They close to aerodynamically seal the nose wheel well to decrease drag. The doors attach to the
landing gear wheel well. outboard edges of the nose landing gear wheel well. The
doors connect to the shock strut and move mechanically
Nose Landing Gear when the nose landing gear extends or retracts.
The nose landing gear is a conventional two wheel gear. Training Information Point
A drag strut holds the nose gear in the extended or
retracted position. The drag strut has a upper and Obey this caution when you operate the nose gear
lower part. A lock link moves to an over-center steering:
position to lock the drag strut in both up and down
positions. CAUTION: THE NOSE GEAR SHOCK STRUT MUST BE COMPRESSED
AT LEAST 2.1 INCHES BEFORE YOU OPERATE THE
These are the nose landing gear components: NOSE WHEEL STEERING. IF THE SHOCK STRUT IS NOT
COMPRESSED, THE CENTERING CAMS CAN BE
- Shock strut DAMAGED.
- Drag strut
- Lock link
- Torsion links.
32-20-CC-001 Rev 0 08/07/1998
EFFECTIVITY
FS003 32-20-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
UPPER
DRAG
STRUT DOOR
LINKAGE
(2)
LOCK
LINK
LOWER
TORSION DRAG
LINKS SHOCK
STRUT STRUT
NOSE WHEEL
TOW DOOR (2)
FITTING
32-20-CC-001 Rev 0 08/07/1998
FWD
OIL
CHARGING
JACK PAD VALVE 1
Make sure you use the jack pad, not the oil charging
valve, when you use a jack on the bottom of the strut.
Obey this warning when you remove the air valve body on
the shock strut:
EFFECTIVITY
FS003 32-20-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
GAS
CHARGING
VALVE
FWD
FWD
TOWING
LUG (REF)
32-20-CC-004 Rev 0 07/23/1998
JACK PAD
OIL
CHARGING
VALVE FWD
NOSE LANDING GEAR AND DOORS - SHOCK STRUT - TRAINING INFORMATION POINT - 1
EFFECTIVITY
FS003 32-20-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
NOSE LANDING GEAR AND DOORS - SHOCK STRUT - TRAINING INFORMATION POINT - 2
General
Use BMS 3-32 landing gear shock strut fluid when you
add fluid to the shock strut. BMS 3-32 fluid is a
mixture of MIL-H-5606 hydraulic fluid and additives.
Release all air from the shock strut before you add
shock strut fluid.
EFFECTIVITY
FS003 32-20-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
NOTE:
NOSE LANDING GEAR 10000
WHEEL WELL IF THE STRUT HAS BEEN COMPLETELY DEFLATED
FOR ANY REASON, PROCEED AS FOLLOWS:
9000
1.SERVICE WITH OIL PER SECTION 12-15-41 OF
THE BOEING COMPANY MAINTENANCE MANUAL.
MANUAL.
4000
3000
NOSE LANDING GEAR AND DOORS - SHOCK STRUT - TRAINING INFORMATION POINT - 2
EFFECTIVITY
FS003 32-20-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
LANDING GEAR EXTENSION AND RETRACTION - INTRODUCTION
General
EFFECTIVITY
FS003 32-30-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
LANDING GEAR
EXTENSION AND RETRACTION
EFFECTIVITY
FS003 32-31-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
LANDING GEAR
LOGIC SHELF
LANDING GEAR
TRANSFER VALVE
32-31-CC-001 Rev 0 07/29/1998
NOSE WHEEL
LEGEND STEERING
PRESSURE
LANDING GEAR CONTROL SYSTEM - INTRODUCTION
EFFECTIVITY
FS003 32-31-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
LANDING GEAR CONTROL SYSTEM - LEVER ASSEMBLY
Purpose The control lever assembly has a lever lock mechanism
operated by a lever lock solenoid. The lever lock
The landing gear control lever assembly operates the prevents accidental movement of the landing gear lever
landing gear selector valve through the landing gear to the up position when the airplane is on the ground.
control cables. When the airplane takes off, the solenoid gets
electrical power and retracts. This turns the lever
Physical Description lock mechanism to the unlocked position.
The control lever assembly has these components: The landing gear control lever assembly has a control
lever position switch. The position switch sends a
- Control lever signal when the lever moves to the down position. The
- Position switch position switch sends a signal to the landing gear
- Lock mechanism position indication and warning system. The position
- Lever lock solenoid. indication system uses these signals to operate the red
landing gear position lights.
Location
Training Information Point
The landing gear control lever is on the P2 center
forward panel in the flight compartment. If the lever lock solenoid fails in the locked
position, you can move the landing gear control lever
Functional Description to the up position with the lever lock override
trigger. The trigger retracts the forward part of the
The landing gear control lever has these three control lever so it clears the lever lock mechanism.
positions with detents:
- UP
32-31-CC-002 Rev 0 07/23/1998
- OFF
- DOWN.
You must first pull the control lever out before you
can move the lever. The lever operates the control
cables.
EFFECTIVITY
FS003 32-31-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
LANDING GEAR
CONTROL CABLES
NOSE
GEAR r
NOSE
GEAR g
LANDING GEAR LEFT RIGHT
GEAR r GEAR r
SELECTOR VALVE LEFT RIGHT
AND QUADRANT GEAR g GEAR g
CONTROL LEVER
POSITION SWITCH CONTROL LANDING GEAR
LIMIT (IAS)
CABLES
32-31-CC-002 Rev 0 07/23/1998
OPERATING
LEVER LOCK EXTEND 270-.82M
RETRACT 235K
SOLENOID LEVER LOCK EXTENDED 320K-.82M
Location
Physical Description
EFFECTIVITY
FS003 32-31-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
SELECTOR
VALVE
QUADRANT
CONTROL
ROD
FWD
FWD
MAIN LANDING GEAR WHEEL WELL
The landing gear transfer valve changes the pressure The landing gear transfer valve gets signals from the
supply for landing gear retraction from hydraulic landing gear logic shelf.
system A to hydraulic system B.
The position switch on the landing gear transfer valve
The landing gear transfer valve moves to the alternate sends a signal to the landing gear logic shelf when the
position when all of these conditions occur: valve moves to the alternate position.
Location
EFFECTIVITY
FS003 32-31-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
SYSTEM A
EMDP
ELECTRICAL POSITION
CONNECTOR SWITCH
SOLENOID
FWD VALVE
32-31-CC-004 Rev 0 07/29/1998
FWD KEEL
MAIN LANDING GEAR WHEEL WELL BEAM
The bypass valve is in the main landing gear wheel well - Nose air/ground sensing in the air
on the upper bulkhead. - Autoslat command
- PTU (power transfer unit) control valve open or
Physical Description landing gear transfer valve in alternate position.
Functional Description
EFFECTIVITY
FS003 32-31-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
VALVE
BODY
ELECTRICAL
CONNECTOR
POSITION
INDICATOR/MANUAL
OVERRIDE LEVER
LANDING GEAR
TRANSFER VALVE
MOTOR
FWD
32-31-CC-006 Rev 0 07/29/1998
LANDING GEAR
FWD SELECTOR VALVE
MAIN LANDING GEAR WHEEL WELL
EFFECTIVITY
FS003 32-31-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
28V DC
BAT BUS
LANDING GEAR
LEVER LATCH
AND PRESS WARN
M241 LEVER
LOCK SOLENOID
28V DC AIR
BAT BUS TEST
LANDING GEAR S1 AIR
AIR/GRD RELAY SENSING
AND LIGHTS R276 AIR
SENSE RELAY TEST SWITCH S78 LANDING GEAR
P6-3 CB PANEL LEVER DOWN SWITCH
AIR
GND
M991 AIR
S106 AIR SENSING
SAFETY SENSOR SQUAT SWITCH
32-31-CC-008 Rev 1 10/19/2000
M241
LEVER LOCK
LANDING GEAR LOGIC SHELF (E11) SOLENOID
LANDING GEAR CONTROL
LEVER ASSEMBLY
EFFECTIVITY
FS003 32-32-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
UPLOCK
MECHANISM
HYDRAULIC HYDRAULIC MAIN LANDING
SYSTEM A SYSTEM B GEAR ACTUATOR UPLOCK
ACTUATOR
DOWNLOCK
ACTUATOR
LANDING GEAR
TRANSFER VALVE
LANDING GEAR
SELECTOR VALVE
NLG EXTENSION
AND RETRACTION
LEFT MAIN LANDING GEAR
(LOOKING FORWARD)
32-32-CC-001 Rev 1 07/25/2000
Location
Functional Description
EFFECTIVITY
FS003 32-32-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
WALKING
BEAM
MAIN
LANDING MAIN
GEAR LANDING
ACTUATOR GEAR
ACTUATOR
FWD
SHOCK
STRUT
UP DOWN
PRESSURE PRESSURE
32-32-CC-003 Rev 0 07/29/1998
FWD
RIGHT MAIN LANDING GEAR MAIN LANDING GEAR ACTUATOR
Location
There are two MLG uplock mechanisms, one for each MLG,
on the ceiling on the outboard edges of the main
landing gear wheel well.
EFFECTIVITY
FS003 32-32-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
UPLOCK
ACTUATOR
UPLOCK
ACTUATOR
REACTION
LINK
UPLOCK
UPPER HOOK
SIDE STRUT
32-32-CC-004 Rev 0 07/29/1998
FWD REACTION
LINK
RIGHT MAIN LANDING GEAR
FWD
UPLOCK MECHANISM
MLG EXTENSION AND RETRACTION - UPLOCK MECHANISM AND ACTUATOR - COMPONENT LOCATION
EFFECTIVITY
FS003 32-32-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
MLG EXTENSION AND RETRACTION - DOWNLOCK SPRINGS AND ACTUATOR
General
Downlock Springs
Downlock Actuator
EFFECTIVITY
FS003 32-32-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
DOWNLOCK
ACTUATOR
DOWNLOCK
SPRING (2)
REACTION
LINK
FWD
RIGHT MAIN LANDING GEAR
UP DOWN
PRESSURE PRESSURE DOWNLOCK
MECHANISM
UPPER
32-32-CC-006 Rev 0 07/29/1998
SIDE STRUT
FWD
MLG SIDE STRUT DOWN LOCK
DOWNLOCK ACTUATOR
MLG EXTENSION AND RETRACTION - DOWNLOCK SPRINGS AND ACTUATOR
EFFECTIVITY
FS003 32-32-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
MLG EXTENSION AND RETRACTION - TRANSFER CYLINDER
Purpose
Location
Physical Description
EFFECTIVITY
FS003 32-32-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
TRANSFER
CYLINDER
FROM LANDING
GEAR SELECTOR
VALVE
UP DOWN
PRESSURE PRESSURE
32-32-CC-007 Rev 0 07/29/1998
TRANSFER MODULAR
CYLINDER FWD PACKAGE
(REF)
LEFT WING REAR SPAR
TO MAIN LANDING
GEAR ACTUATOR
The modular package is on the rear spar of the left and A restrictor in the up pressure line to the downlock
right wings. actuator reduces the force the downlock actuator
applies to unlock the downlock mechanism.
Physical Description
A flow limiter controls the return flow from the uplock
The modular package has these components: actuator. The flow limiter limits flow to 0.08 gpm (0.3
lpm).
- Flow limiter (4)
- Pressure relief valve (2) A flow limiter controls the return flow from the
- One-way restrictor (2). downlock actuator. The flow limiter limits flow to 0.57
gpm (2.2 lpm).
The one-way restrictors are installed externally on the
lock actuator ports of the modular package. Two pressure relief valves release unwanted high
pressure in the return fluid from each lock actuator.
Functional Description The valves open at 3550 psi.
EFFECTIVITY
FS003 32-32-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
TRANSFER
CYLINDER
(REF)
DOWN UP
PRESSURE PRESSURE
FLOW
LIMITER
(4)
PRESSURE
TO MAIN RELIEF
32-32-CC-010 Rev 0 07/29/1998
EFFECTIVITY
FS003 32-32-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
MLG EXTENSION AND RETRACTION - FUNCTIONAL DESCRIPTION
General Down pressure goes to retract the downlock actuator.
The downlock actuator moves the downlock strut to the
The extension and retraction sequence is the same for locked position as the main landing gear extends.
the left and the right main landing gear.
Retraction
The MLG extension and retraction system includes these
hydraulic components: The landing gear selector valve supplies up pressure
when the landing gear lever moves to the up position.
- Main landing gear actuator
- Downlock actuator Up pressure goes to the transfer cylinder. This sets
- Uplock actuator the piston in the transfer cylinder to move to the down
- Transfer cylinder side. This gives a time delay to let the downlock
- Modular package. actuator extend to unlock the downlock mechanism.
When the transfer cylinder piston comes to the end of Return fluid from the landing gear transfer valve
the up side, down pressure goes to the down side of the supplies hydraulic fluid to the main gear damper.
gear actuator. The gear actuator applies an extension
force on the main landing gear and moves it down.
EFFECTIVITY
FS003 32-32-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
MLG EXTENSION AND RETRACTION - FUNCTIONAL DESCRIPTION
Up pressure also goes to the alternate brake system.
This stops wheel rotation during main landing gear
retraction.
EFFECTIVITY
FS003 32-32-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
LANDING GEAR
TRANSFER VALVE
PRESSURE RETURN
LANDING GEAR
SELECTOR VALVE
MAIN GEAR
TRANSFER DAMPER
CYLINDER
MODULAR
PACKAGE
32-32-CC-008 Rev 0 07/29/1998
- Nose landing gear actuator The modular package controls hydraulic flow to the
- Lock actuator actuators.
- Lock mechanism
- Bungee spring WARNING: MAKE SURE ALL PERSONS AND EQUIPMENT ARE CLEAR
- Modular package OF THE NOSE LANDING GEAR. FAST MOVEMENT OF THE
- Transfer cylinder NOSE LANDING GEAR CAN CAUSE INJURIES TO
- Fuse. PERSONS AND DAMAGE TO EQUIPMENT.
General Description CAUTION: DO NOT TURN THE STEERING WHEEL WHEN THE SHOCK
STRUT OF THE NOSE LANDING GEAR IS FULLY
Hydraulic system A normally supplies pressure to extend EXTENDED. YOU CAN CAUSE DAMAGE TO THE
and retract the nose landing gear. Hydraulic system B CENTERING CAMS IN THE SHOCK STRUT IF YOU DO
supplies alternate pressure for retraction only. The THIS.
landing gear transfer valve controls the pressure
source of hydraulic system A or hydraulic system B to
supply the nose landing gear.
32-33-CC-001 Rev 1 07/29/1998
EFFECTIVITY
FS003 32-33-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
BUNGEE
SPRING
LOCK
ACTUATOR
HYDRAULIC HYDRAULIC
SYSTEM A SYSTEM B
LOCK
MECHANISM
LANDING GEAR
TRANSFER VALVE NOSE LANDING
GEAR ACTUATOR
FWD
LANDING GEAR
SELECTOR VALVE
NOSE LANDING GEAR
32-33-CC-001 Rev 1 07/13/2000
FUSE
(UP ONLY)
Physical Description
Location
Functional Description
EFFECTIVITY
FS003 32-33-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
UPPER
DRAG BRACE
NOSE LANDING
GEAR ACTUATOR
FWD
FWD
UP DOWN
PRESSURE PRESSURE
32-33-CC-003 Rev 0 07/29/1998
Lock Actuator Hydraulic pressure stays on the extend side of the NLG
lock actuator while the gear moves down.
The NLG lock actuator unlocks the NLG lock mechanism at
the start of an extension or retraction sequence. The The NLG lock actuator moves the NLG lock mechanism to
lock actuator also locks the lock mechanism when the the lock position when the NLG moves to the extended
NLG moves to the fully extended or retracted positions. position.
The NLG lock actuator is a two-position hydraulic The bungee springs hold the lock links in the over-
actuator. center locked position. This holds the NLG in the
extended position.
Retraction
32-33-CC-004 Rev 0 07/29/1998
EFFECTIVITY
FS003 32-33-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
UPPER
DRAG BRACE
BUNGEE
SPRINGS
AFT LOCK
LINK
LOWER
DRAG
BRACE
FORWARD
LOCK LINK LOCK
ACTUATOR
UP
PRESSURE IN TRANSIT
32-33-CC-004 Rev 0 07/29/1998
DOWN
PRESSURE
LOCK ACTUATOR
UP AND LOCKED
Location
Physical Description
EFFECTIVITY
FS003 32-33-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
TRANSFER
CYLINDER
FROM LANDING
GEAR SELECTOR
UP VALVE DOWN
PRESSURE PRESSURE
TRANSFER
CYLINDER
TO NOSE LANDING
GEAR ACTUATOR
32-33-CC-006 Rev 0 08/01/1998
Functional Description
EFFECTIVITY
FS003 32-33-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
FWD
FWD
DOWN UP MODULAR PACKAGE
PRESSURE PRESSURE
RESTRICTOR
(2)
FLOW
LIMITER
NOSE LANDING GEAR (2)
32-33-CC-005 Rev 0 08/01/1998
PRESSURE
TO NOSE RELIEF
GEAR VALVE (2)
ACTUATOR
MODULAR
PACKAGE
TO LOCK
ACTUATOR
NLG EXTENSION AND RETRACTION - MODULAR PACKAGE
EFFECTIVITY
FS003 32-33-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
NLG EXTENSION AND RETRACTION - FUNCTIONAL DESCRIPTION
General Retraction
The NLG extension and retraction system includes these The landing gear selector valve supplies up pressure
hydraulic components: when the landing gear lever is in the up position. A
volume fuse in the up pressure line closes when the
- Gear actuator hydraulic flow increases to 100-140 cubic inches (1.6-
- Lock actuator 2.3 liters). This prevents hydraulic fluid loss if
- Transfer cylinder there is a leak in the system.
- Modular package.
Up pressure goes to the transfer cylinder. This sets
Extension the piston in the transfer cylinder to move to the down
side. This gives a time delay to let the lock actuator
The landing gear selector valve supplies down pressure unlock the lock mechanism.
when the landing gear lever is in the down position.
Up pressure also goes to the lock actuator. The lock
Down pressure goes to the transfer cylinder. This sets actuator retracts to unlock the lock mechanism.
the piston in the transfer cylinder to move to the up
side. This gives a time delay to let the lock actuator When the transfer cylinder piston comes to the end of
unlock the lock mechanism. the down side, up pressure goes to the up side of the
gear actuator. The gear actuator applies a retraction
Down pressure also goes to the lock actuator. The lock force on the nose landing gear and moves it up.
actuator extends to unlock the lock mechanism.
As the nose landing gear moves to the up and locked
When the transfer cylinder piston comes to the end of position, the lock actuator again retracts. This occurs
the up side, down pressure goes to the down side of the with up pressure to lock the lock mechanism.
gear actuator. The gear actuator applies an extension
32-33-CC-007 Rev 0 08/01/1998
force on the nose landing gear and moves it down. Nose Wheel Steering
As the nose landing gear moves to the down and locked The nose wheel steering system receives pressure when
position, the lock actuator again extends with down the landing gear selector valve moves to the down
pressure to lock the lock mechanism. position.
EFFECTIVITY
FS003 32-33-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
LANDING GEAR
SELECTOR VALVE
DOWN UP
PRESSURE PRESSURE
TRANSFER
CYLINDER NOSE WHEEL
STEERING SYSTEM
MODULAR
PACKAGE
32-33-CC-007 Rev 0 08/01/1998
Components
- Control mechanism
- Linkage
- Control cables (not shown).
General Description
EFFECTIVITY
FS003 32-34-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
ACCESS DOOR
MAIN GEAR
MANUAL
EXTENSION
HANDLES
FWD
Location
Physical Description
Operation
EFFECTIVITY
FS003 32-34-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
MAIN GEAR
MAIN LANDING GEAR MANUAL
MANUAL EXTENSION EXTENSION
CONTROL CABLES HANDLES
FLIGHT
COMPARTMENT
FLOOR
CABLE
QUADRANTS
FWD
32-34-CC-002 Rev 0 08/07/1998
ACCESS
DOOR
MLG MANUAL EXTENSION SYSTEM - CONTROL MECHANISM
EFFECTIVITY
FS003 32-34-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
MLG MANUAL EXTENSION SYSTEM - EXTENSION LINKAGE
Purpose When you release the manual extension handle, the
return spring moves the extension linkage to the normal
The MLG manual extension linkage moves the uplock position.
mechanism to the unlocked position. This permits the
MLG to extend by gravity during manual extension.
Location
Physical Description
- Quadrant
- Return spring
- Control rod
- Lever.
EFFECTIVITY
FS003 32-34-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
CONTROL
CABLE
INBD RETURN
FWD SPRING
LEVER
UPLOCK QUADRANT
ACTUATOR
CONTROL
CONTROL ROD
CABLE CONTROL
CABLE
LEFT MLG
UPLOCK
ACTUATOR ROLLER
ROLLER UPLOCK RETURN
RETURN HOOK SPRING
SPRING
MLG MANUAL EXTENSION LINKAGE
(MLG UP AND LOCKED) LEVER QUADRANT
ACTUATOR CONTROL
ROLLER ROD
QUADRANT
32-34-CC-003 Rev 0 08/01/1998
UPLOCK
ACTUATOR
CONTROL
ROD
INBD UPLOCK UPLOCK
LEVER FWD HOOK ROLLER
MLG MANUAL EXTENSION LINKAGE
MLG MANUAL EXTENSION LINKAGE (MLG RELEASED FROM UP AND LOCKED)
MLG MANUAL EXTENSION SYSTEM - EXTENSION LINKAGE
EFFECTIVITY
FS003 32-34-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
MLG MANUAL EXTENSION SYSTEM - DOWNLOCK VIEWER
Purpose gear is in the down and locked position when the red
stripe on the downlock mechanism aligns with the red
The MLG downlock viewer lets the flight crew see if the stripes on the lower side strut.
main landing gear is in the down and locked position.
Training Information Point
Location
Lights in the main landing gear wheel well help you see
The MLG downlock viewer is above the main landing gear the red stripes on the gear. The lights come on when
wheel well, between the passenger compartment floor and you put the WHEEL WELL light switch on the P5 forward
the wheel well ceiling. overhead panel in the flight compartment to the ON
position.
To find the viewer, walk in the passenger compartment
three windows aft from the overwing emergency exit. Keep the windows, mirrors, red stripes, and wheel well
Pull up the floor carpet to get access to the viewer lights clean so that the red stripes can be viewed
cover in the floor. easily.
Physical Description
- Cover
- Mirror (2)
- Window.
EFFECTIVITY
FS003 32-34-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
EMERGENCY
EXIT
RED
COVER STRIPE
COVER HINGE
HANDLE FWD
PASSENGER
COMPARTMENT FWD
FLOOR PANEL DOWNLOCK
MECHANISM
LEFT MAIN LANDING GEAR
UPPER
SIDE
MIRROR STRUT
(2)
32-34-CC-005 Rev 0 08/07/1998
MAIN GEAR
WHEEL WELL
CEILING
LOWER
RED SIDE
FWD STRIPE STRUT
FWD
Location
Physical Description
- Quadrant
- Release roller
- Return spring.
32-35-CC-002 Rev 0 08/07/1998
EFFECTIVITY
FS003 32-35-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
UPPER
DRAG RETURN RELEASE
BRACE SPRING ROLLER
RELEASE
RETURN ROLLER
SPRING FWD
QUADRANT
32-35-CC-002 Rev 0 08/07/1998
QUADRANT
LOCK
FWD MECHANISM
LOWER
DRAG BRACE
The NLG downlock viewer lets the flight crew see if the A light in the nose landing gear wheel well helps you
nose landing gear is in the down and locked position. see the red arrows on the gear. The light comes on when
you move the WHEEL WELL light switch on the P5 forward
Location overhead panel in the flight compartment to the ON
position.
The NLG downlock viewer is above the nose landing gear
wheel well, between the flight compartment floor and Keep the window, red arrows, and wheel well light clean
the wheel well ceiling. so that the red arrows can be viewed easily.
Physical Description
- Cover
- Tube assembly
- Window.
EFFECTIVITY
FS003 32-35-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
FORWARD
LOCK LINK
COVER
HANDLE RED ARROWS
FWD
COVER
AFT LOCK
LINK
FLIGHT
COMPARTMENT LOCK MECHANISM
FLOOR
PANEL
TUBE
ASSEMBLY
32-35-CC-004 Rev 0 08/07/1998
NOSE WHEEL
WELL CEILING
WINDOW
FWD
FWD
VIEW THROUGH VIEWER
NOSE LANDING GEAR DOWNLOCK VIEWER (LOOKING DOWN)
NLG MANUAL EXTENSION SYSTEM - DOWNLOCK VIEWER
EFFECTIVITY
FS003 32-35-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
NOSE WHEEL STEERING SYSTEM - INTRODUCTION
Purpose The landing gear transfer valve changes the pressure
supply of nose wheel steering from hydraulic system A
The nose wheel steering system supplies the directional to hydraulic system B. You manually control the landing
control of the airplane on the ground. gear transfer valve with the alternate nose wheel
steering switch in the flight compartment.
Inputs
These conditions cause the manual operation of the
Steering inputs are from the steering wheel or the landing gear transfer valve:
rudder pedals. When you move the steering wheel full
travel, the nose wheels turn a maximum of 78 degrees in - Alternate nose wheel steering switch to the
the left or right direction. When you move the rudder alternate position
pedals full travel on the ground, the nose wheels turn - Normal quantity in system B reservoir
a maximum of 7 degrees in the left or right direction. - Nose ground sensing in the ground mode.
Steering inputs from the steering wheel or rudder
pedals go to the metering valve through a cable loop. The steering metering valve supplies right turn or left
turn pressure to the steering actuators.
CAUTION: DO NOT OPERATE THE STEERING WHEEL WITH THE
SHOCK STRUT FULLY EXTENDED AND THE TORSION The rotary actuator disconnects the rudder pedal input
LINKS CONNECTED. DAMAGE TO THE CENTERING CAMS in the air.
OF THE SHOCK STRUT CAN OCCUR. IF IT IS
NECESSARY TO OPERATE THE STEERING SYSTEM,
MAKE SURE THAT YOU COMPRESS THE SHOCK STRUT TO
2.10 INCHES OR MORE. MAKE SURE THAT THE
DISTANCE BETWEEN THE BOTTOM SURFACE OF THE
LOWER STEERING PLATE AND THE TOP SURFACE OF
THE TOWING LUG IS LESS THAN 21.90 INCHES.
32-51-CC-001 Rev 0 08/22/1998
Hydraulic Supply
EFFECTIVITY
FS003 32-51-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
STEERING
WHEEL RUDDER PEDALS
HYDRAULIC HYDRAULIC
SYSTEM A SYSTEM B
CABLE
LOOP
RUDDER
INTERCONNECT LANDING GEAR
MECHANISM TRANSFER VALVE
ROTARY
ACTUATOR
STEERING
ACTUATORS
ALTERNATE NOSE
32-51-CC-001 Rev 0 08/22/1998
Location
EFFECTIVITY
FS003 32-51-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
CONTROL
CABLES
STEERING
WHEEL
A
N SUMMING
O MECHANISM
L
T
R STEERING
M WHEEL NOSE WHEEL
STEERING STEERING
ALTERNATE NOSE WHEEL METERING COLLAR
STEERING SWITCH (P1) VALVE MODULE
STEERING
ACTUATOR (2)
EFFECTIVITY
FS003 32-51-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
NOSE WHEEL STEERING SYSTEM - SUMMING MECHANISM AND STEERING METERING VALVE MODULE
General Steering Metering Valve Module
The nose wheel steering summing mechanism mixes The steering metering valve module has these
steering wheel input and nose gear position feedback to components:
control the nose wheel steering metering valve.
- Metering valve
The steering metering valve module controls the flow of - Bypass/relief valve (not shown)
hydraulic pressure to the steering actuators. - Compensator
- Swivel valve (2).
Location
The metering valve controls hydraulic flow to the
The summing mechanism is above the upper steering plate steering actuators.
on the front of the nose landing gear. A protective
cover (not shown) is on the summing mechanism. The compensator keeps backpressure in the steering
metering valve. The backpressure supplies a force to
The steering metering valve is on the upper steering dampen shimmy, and fluid for the actuators when the
plate on the front of the nose landing gear. nose wheel steering system does not have hydraulic
system pressure.
Summing Mechanism
The swivel valves control hydraulic flow to the two
The summing mechanism has these components: sides of the steering actuators.
The pulleys connect to each side of the summing lever. input to the steering metering valve module which sends
The control cable winds around each pulley. pressure to the nose wheel steering actuators. The nose
wheel steering actuators turn the nose landing gear
The summing mechanism pivots about its center. The wheels.
input rod connects the summing mechanism to the
steering metering valve. The movement of the nose gear wheels moves the summing
mechanism back towards the neutral position. When the
EFFECTIVITY
FS003 32-51-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
NOSE WHEEL STEERING SYSTEM - SUMMING MECHANISM AND STEERING METERING VALVE MODULE
nose landing gear wheel position is the same as the
steering wheel or rudder pedal position, the summing
mechanism moves the metering valve to the neutral
position. This stops the flow to the nose wheel
steering actuators.
EFFECTIVITY
FS003 32-51-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
CONTROL
UPPER CABLES
STEERING
PLATE
STEERING
METERING
VALVE
MODULE
STEERING
COLLAR
LOWER
STEERING STEERING
32-51-CC-005 Rev 0 08/22/1998
PLATE ACTUATOR
(2) TORSION
PUSH
BUTTON LINKS
PIN
HOLE
FWD
STEERING DEPRESSURIZATION VALVE
NOSE WHEEL STEERING SYSTEM - SUMMING MECHANISM AND STEERING METERING VALVE MODULE
EFFECTIVITY
FS003 32-51-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
NOSE WHEEL STEERING SYSTEM - TRAINING INFORMATION POINT - TOWING
THIS PAGE INTENTIONALLY LEFT BLANK
32-51-CC-009 Rev 0 08/22/1998
EFFECTIVITY
FS003 32-51-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
NOSE WHEEL STEERING SYSTEM - TRAINING INFORMATION POINT - TOWING
General Obey these warnings and cautions when you tow the
airplane.
The steering depressurization valve lets you
depressurize the nose wheel steering system. Because of WARNING: WHEN YOU TOW THE AIRPLANE, ALL PERSONS MUST
this, you do not have to depressurize hydraulic system STAY OUT OF THE DANGEROUS AREAS AROUND THE TOW
A to tow the airplane. VEHICLE, TOW BAR, NOSE WHEELS AND MAIN WHEELS.
PERSONS ON THE GROUND MUST KNOW IF IS POSSIBLE
The steering depressurization valve is on the right, TO BE RUN OVER BY THE NOSE WHEELS, MAIN WHEELS
forward side of the nose landing gear shock strut. AND THE TOW VEHICLE. THIS IS BECAUSE THE
AIRPLANE WILL CHANGE POSITION DURING PUSHBACK
You can use towbarless equipment to push or pull the AND TOWING. MAKE SURE YOU KEEP A MINIMUM OF 10
airplane. FEET (3 METERS) SEPARATION BETWEEN PERSONS ON
THE GROUND AND EQUIPMENT THAT MOVES. IF YOU DO
Operation NOT KEEP THE MINIMUM DISTANCE, A FATAL INJURY
CAN OCCUR.
The steering depressurization valve is spring-loaded to
the off position. Push the push-button in to the tow WARNING: IF HYDRAULIC SYSTEM A IS PRESSURIZED, STAY
position. Insert a pin in the pin hole in the valve to CLEAR OF THE NOSE LANDING GEAR. DO THIS WHEN
hold the push button in the towing position. THE STEERING LOCKOUT PIN IS REMOVED FROM THE
TOW LEVER. IF YOU DO NOT OBEY THIS WARNING,
If you tow the airplane and turn the nose wheels more INJURY TO PERSONS CAN OCCUR.
than 78 degrees, you must disconnect the torsion links.
Support the lower torsion link on the ground when it is WARNING: IF THE NOSE GEAR STEERING LOCKOUT PIN IS NOT
disconnected so it does not drag on the ground. INSTALLED, MAKE SURE THAN THE PRESSURE IN
HYDRAULIC SYSTEM A IS COMPLETELY REMOVED
A red stripe on the outside of each nose landing gear BEFORE TOWING THE AIRPLANE. IF YOU DO NOT OBEY
32-51-CC-009 Rev 0 08/22/1998
door shows when the wheels are at 78 degrees. When the THIS WARNING, YOU CAN CAUSE INJURY TO PERSONS
tow bar aligns with the red stripe, the wheels are at AND DAMAGE TO THE STEERING COMPONENTS.
78 degrees.
CAUTION: MOVE THE AIRPLANE FORWARD BEFORE YOU START
If you tow the airplane and turn the nose wheels more SHARP TURNS. MAKE SURE THERE ARE NO SUDDEN
than 90 degrees, you must disconnect the taxi light STARTS AND STOPS. IF YOU TOW THE PLANE UNDER
wire bundle. HIGH LOAD CONDITIONS, SUCH AS TOWING WITH BOTH
EFFECTIVITY
FS003 32-51-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
NOSE WHEEL STEERING SYSTEM - TRAINING INFORMATION POINT - TOWING
TIRES FLAT ON ONE MAIN GEAR, TOWING ON SOFT NOTE: If it is possible, with two flat tires on one
TERRAIN, TOWING UP INCLINES MORE THAN 5 main gear, you should replace one of the flat
DEGREES, OR OTHER ABNORMAL LOADS, REFER TO THE tires with a serviceable tire before you tow to
TOW AIRPLANE UNDER ABNORMAL LOADS TASK. IF YOU prevent damage to the tires and wheels.
DO NOT OBEY THIS CAUTION, THE NOSE GEAR TOWING
STRESS CAN BE MORE THAN THE SPECIFICATIONS
PERMIT.
CAUTION: IF YOU USE A TOW BAR, YOU CAN CAUSE THE SHEAR
PINS TO SHEAR IF YOU USE THE AIRPLANE BRAKES
WHILE YOU TOW THE AIRPLANE. MOST TOWBARLESS
TOW VEHICLES DO NOT HAVE A SHEAR PIN TO LIMIT
THE LOADS IF AIRPLANE BRAKES ARE USED DURING
TOWING. IF AIRPLANE BRAKES ARE USED WHILE
TOWING WITH A TOWBARLESS TOW VEHICLE ATTACHED
TO THE NOSE LANDING GEAR, DO THE HARD LANDING
OR HIGH DRAG/SIDE LOAD LANDING INSPECTION FOR
THE NOSE LANDING GEAR AREAS.
EFFECTIVITY
FS003 32-51-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
STEERING
DEPRESSURIZATION
VALVE
NOSE LANDING
GEAR STRUT
PUSH
BUTTON
PIN
HOLE
TORSION RED
32-51-CC-009 Rev 0 08/22/1998
LINKS STRIPE
FWD
Page 1
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
AIR/GROUND SYSTEM - INTRODUCTION
THIS PAGE INTENTIONALLY LEFT BLANK
32-09-CC-001 Rev 0 07/16/1998
EFFECTIVITY
FS003 32-09-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
AIR/GROUND SYSTEM - INTRODUCTION
Purpose DC - direct current
fwd - forward
The air/ground system supplies air mode and ground mode gnd - ground
signals to airplane systems.
I/O - input/output
Components LGTV - landing gear transfer valve
MLG - main landing gear
These are the air/ground system components: NLG - nose landing gear
NWS - nose wheel steering
- Main landing gear ground safety sensor SBRK - speedbrake
- Main landing gear air safety sensor
sys - system
- Nose landing gear air safety sensor
- Proximity switch cards (3) sw - switch
- Air/ground relays. T/O - takeoff
General Description
bat - battery
config - configuration
EFFECTIVITY
FS003 32-09-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
Two main landing gear safety sensors supply right main - Right main landing gear strut compresses
landing gear shock strut position signals to the - Upper torsion link rotates up
air/ground system. - Torsion link pushes push-pull cable
- Push-pull cable pushes on bellcrank
Location - Bellcrank rotates ground target near ground safety
sensor
The main landing gear safety sensors are in the right, - Bellcrank rotates air target away from air safety
forward, upper area of the main landing gear wheel sensor.
well, outboard of the system B hydraulic reservoir.
The air safety sensor sends a signal to the air sensing
The sensor identification placards on the sensor proximity switch in the landing gear logic shelf when
bracket show the sensor number. the right main landing gear is in the air.
Functional Description The ground safety sensor sends a signal to the ground
sensing proximity switch in the landing gear logic
A push-pull cable goes from the upper torsion link on shelf when the right main landing gear is on the
the right main landing gear to the bellcrank in the ground.
main gear wheel well. The bellcrank moves targets which
operate the safety sensors. The push-pull cable also operates the ground spoiler
bypass valve. The valve closes when the right main
These things happen when the airplane is in the air: landing gear shock strut compresses. See the spoilers
and speedbrakes section for more information about the
- Right main landing gear strut extends ground spoiler bypass valve.
- Upper torsion link rotates down
32-09-CC-002 Rev 0 07/22/1998
EFFECTIVITY
FS003 32-09-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
AIR SAFETY
AIR SENSOR PUSH-PULL
TARGET (S106) CABLE
PUSH-PULL
CABLE
FWD
AIR
SAFETY
RIGHT MAIN LANDING GEAR SENSOR
(S106) GROUND
TARGET
BELLCRANK
GROUND
PUSH-PULL SAFETY
CABLE SENSOR
(S105)
32-09-CC-002 Rev 0 07/22/1998
GROUND FWD
SAFETY
SENSOR
(S105)
GROUND
SPOILER
BYPASS FWD
VALVE
Location
Functional Description
The target moves near the sensor when the nose landing
gear shock strut extends. This sends a signal to the
nose ground sensing proximity switch card in the
landing gear logic shelf when the airplane is in the
air.
32-09-CC-003 Rev 0 07/22/1998
EFFECTIVITY
FS003 32-09-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
NOSE AIR
SAFETY UPPER
SENSOR TORSION
(S805) LINK
NOSE AIR
SAFETY
SENSOR
(S805)
TARGET
SHOCK
STRUT
FWD
STRUT EXTENDED
FWD
TARGET
NOSE LANDING GEAR
SENSOR
UPPER TARGET
32-09-CC-003 Rev 0 07/22/1998
TORSION
LINK
SHOCK
STRUT FWD
- Monitors the landing gear safety sensors The sensing proximity switch cards in the landing gear
- Operates the air/ground relays. logic shelf process signals from the safety sensors and
send air/ground signals to air/ground relays.
Location
The landing gear logic shelf also does these functions:
The landing gear logic shelf is in the forward
equipment compartment. Access to this compartment is - Landing gear position indication
through the access door on the bottom on the airplane, - Landing gear transfer valve control
forward of the nose landing gear wheel well. - Landing gear not down warning
- Takeoff (aural) warning.
Physical Description
See the landing gear position indicating and warning
The landing gear logic shelf has these components: system section for more information.
- Circuit cards See the landing gear control system section for more
- Air/ground relays information about the landing gear transfer valve.
- Other relays
- Test switches and indications. See the takeoff warning system section for more
information about takeoff warning.
The circuit cards control different functions for the
landing gear. The air/ground relays send air/ground
32-09-CC-004 Rev 0 07/22/1998
EFFECTIVITY
FS003 32-09-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
RIGHT GEAR UP
LEFT GEAR UP
AIR SENSING
AND LOCK SW
AND LOCK SW
AND LOCK SW
AND LOCK SW
NOSE GEAR
MAIN GEAR
SQUAT SW
SQUAT SW
PROX SW
DOWN SW
PROX SW
RED LT
ESD GROUND
STRAP JACK
M1110
M1112
M1190
M1214
M1215
M991
M990
M989
M981
M982
M988
M987
M983
M986
LOGIC SHELF COVER
(INSIDE VIEW)
CAUTION
LANDING GEAR
TRANSFER VALVE
TEST SWITCHES/ TRANSFER VALVE
ACTUATED INDICATOR ACTUATED TEST 1 TEST 2
32-09-CC-004 Rev 0 07/22/1998
PARK/GND
GROUND
GROUND
R283
R274
R275
R279
RED LIGHT (3)
R276
R280
R343
AIR
NOSE SENS
NOSE GND
SENSING
SENSING
SENSING
AIR/GROUND TEST
R344
R277
R281
R278
R282
R320
R321
AIR GROUND NOSE
SWITCH (3) SENSING
EFFECTIVITY
FS003 32-09-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
AIR/GROUND SYSTEM - FUNCTIONAL DESCRIPTION
Purpose - Target moves far from the air safety sensor
- Air sensing proximity switch card sends electrical
The air/ground system supplies air/ground signals to ground to air sense relays
airplane systems. - Air sense relays energize
- Air sensing in air red comes on.
Functional Description - Nose Sensing
The opposite of the above happens when the airplane is
The nose air safety sensor sends target position on the ground.
signals to the nose air sensing proximity switch card.
The proximity switch card operates nose ground sense Functional Description - Ground Sensing
relays.
The ground safety sensor sends target position signals
This is the sequence for the nose air sensing when the to the ground sensing proximity switch card. The
airplane is on the ground: proximity switch card operates ground sense relays.
- Target moves far from the nose air safety sensor This is the sequence for the ground sensing when the
- Nose air sensing proximity switch card sends airplane is on the ground:
electrical ground to nose ground sense relays
- Nose ground sense relays energize. - Target moves near the ground safety sensor
- Ground sensing proximity switch card sends
The opposite of the above happens when the airplane is electrical ground to ground sense relays
in the air. The nose sensing in air red light comes on - Ground sense relays energize.
when the nose air sensing is in the air mode.
The opposite of the above happens when the airplane is
Functional Description - Air Sensing in the air. The ground sensing in air red light comes
on when the ground sensing is in the air mode.
32-09-CC-005 Rev 0 07/22/1998
EFFECTIVITY
FS003 32-09-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
AIR/GROUND SYSTEM - FUNCTIONAL DESCRIPTION
- Voice Recorder
- ARINC Communications Addressing and Reporting
Systems (ACARS).
EFFECTIVITY
FS003 32-09-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
28V DC R NOSE SENSING
BUS 2
IN AIR LIGHT
LANDING GEAR
NOSE GEAR TARGET
AIR/GND FAR ON
S805 NOSE AIR GROUND
SAFETY SENSOR AIR
S3 NOSE AIR M1110 NOSE AIR GROUND
SENSING SENSING PROXIMITY NOSE GROUND
TEST SWITCH SWITCH CARD SENSE RELAYS
28V DC R AIR SENSING
BAT BUS
IN AIR LIGHT
LANDING GEAR
AIR/GND TARGET
RELAY & LTS FAR IN
S106 AIR AIR
SAFETY SENSOR AIR
M991 AIR AIR AIRPLANE
SENSING PROXIMITY AIR SYSTEMS
28V DC SWITCH CARD SENSE RELAYS
BAT BUS
LANDING GEAR
LATCH AND M241 LG LEVER S1 AIR SENSING
PRESS WARN LOCK SOLENOID TEST SWITCH R GND SENSING
IN AIR LIGHT
TARGET
NEAR ON
S105 GROUND GROUND
SAFETY SENSOR AIR
32-09-CC-005 Rev 0 07/22/1998
The landing gear position indicating and warning system When the landing gear extends to the down and locked
uses these proximity sensors to supply landing gear position, three green landing gear position lights come
position data to the landing gear logic shelf: on.
General Description
EFFECTIVITY
FS003 32-61-CC
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737-300/400/500 MAINTENANCE TRAINING MANUAL
NOSE
GEAR r
NOSE
GEAR g
LEFT RIGHT
GEAR r GEAR r
LEFT RIGHT
GEAR g GEAR g
CONTROL LEVER
POSITION SWITCH
Location
The MLG up and locked sensor numbers are S72 for the
left and S74 for the right.
Functional Description
EFFECTIVITY
FS003 32-61-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
UPLOCK
HOOK
SENSOR
WIRE
CONDUIT
MLG UP AND
LOCKED SENSOR
(L: S72, R: S74)
TARGET
FWD
FWD
LEFT SENSOR
WHEEL WELL ELECTRICAL
RIGHT SENSOR CEILING CONNECTOR UPLOCK MECHANISM
WHEEL WELL
ELECTRICAL CEILING (MLG DOWN AND LOCKED)
CONNECTOR
TARGET
UPLOCK
HOOK
32-61-CC-003 Rev 0 08/22/1998
FWD FWD
LEFT NORMAL MLG UP AND
FLAP BYPASS ANTISKID VALVES UPLOCK
VALVE (REF) LOCKED SENSOR
(REF) ROLLER
MAIN LANDING GEAR WHEEL WELL MAIN LANDING GEAR WHEEL WELL UPLOCK MECHANISM
(MLG UP AND LOCKED)
LG POSITION INDICATING AND WARNING SYSTEM - MAIN GEAR UP AND LOCKED SENSOR
EFFECTIVITY
FS003 32-61-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
LG POSITION INDICATING AND WARNING SYSTEM - MAIN GEAR DOWNLOCK SENSOR
Purpose
Location
The MLG downlock sensor numbers are S71 for the left
and S73 for the right.
Functional Description
EFFECTIVITY
FS003 32-61-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
SENSOR
WIRE
CONDUIT
MLG DOWNLOCK
SENSOR
(L: S71,
R: S73)
TARGET
FWD FWD
DOWNLOCK MECHANISM
LEFT SENSOR (MLG DOWN AND LOCKED)
WHEEL WELL WHEEL WELL ELECTRICAL
CEILING CEILING CONNECTOR
RIGHT SENSOR
ELECTRICAL TARGET
CONNECTOR
32-61-CC-004 Rev 0 08/22/1998
MLG DOWNLOCK
SENSOR
FWD
DOWNLOCK MECHANISM
MAIN LANDING GEAR WHEEL WELL FWD MAIN LANDING GEAR WHEEL WELL (MLG DOWN AND LOCKED)
LG POSITION INDICATING AND WARNING SYSTEM - MAIN GEAR DOWNLOCK SENSOR
EFFECTIVITY
FS003 32-61-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
LG POSITION INDICATING AND WARNING SYSTEM - NOSE GEAR LOCK SENSOR
Purpose
Location
The sensor and target are on the top of the aft lock
link.
Functional Description
The target moves near the sensor when the lock link
moves to the locked position. The lock link moves to
the locked position when the nose landing gear is down
and locked and when it is up and locked. This sends
signals to the position indicating system in the
landing gear logic shelf when the nose landing gear is
locked.
well.
EFFECTIVITY
FS003 32-61-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
LOCK
SENSOR
(S846)
AFT
FORWARD LOCK
LOCK LINK LINK
SENSOR
WIRE
CONDUIT FWD
LOCK
TARGET SENSOR
FWD
32-61-CC-005 Rev 0 08/22/1998
Location
The nose gear down sensor is above the left shock strut
bearing in the nose landing gear wheel well.
Functional Description
The target moves near the sensor when the nose landing
gear moves to the down position. This sends signals to
the position indicating system in the landing gear
logic shelf when the nose landing gear is in the down
position.
32-61-CC-006 Rev 0 08/22/1998
EFFECTIVITY
FS003 32-61-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
WIRE SPLICE DOWN SENSOR
BEHIND SENSOR WIRE
PRESSURE (S845) CONDUIT
SEAL
TARGET
SENSOR
PLACARD
DOWN
SENSOR S845
POSITION
SENSOR
LEFT BULKHEAD
The landing gear position indicating and warning system Two red landing gear position lights, one for each MLG,
operates lights in the flight compartment to show come on for these conditions:
indications for these MLG conditions:
- Control lever/landing gear position disagree:
- Down and locked lever not down, gear not up and locked (gear
- Lever/gear position disagree retraction)
- Gear not down warning. - Control lever/landing gear position disagree:
lever down, gear not down (gear extension)
Inputs - Gear not down warning.
The landing gear position indicating and warning system The red light comes on for the gear not down warning
gets inputs from four sensors on the main landing gear. when both of these conditions are true:
Two sensors are for the down and locked indication, and
two sensors are for the up and locked indication. - Left or right thrust lever less than advanced
position
The control lever position switch supplies lever - Landing gear not down and locked.
position data.
EFFECTIVITY
FS003 32-61-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
The landing gear position indicating and warning system A red landing gear position light comes on for these
operates lights in the flight compartment to show conditions:
indications for these NLG conditions:
- Control lever/landing gear position disagree:
- Down and locked lever not down and gear not up and locked (gear
- Lever/gear position disagree retraction)
- Gear not down warning. - Control lever/landing gear position disagree:
lever down and gear not down (gear extension)
Inputs - Gear not down warning.
The landing gear position indicating and warning system The red light comes on for the gear not down warning
gets inputs from two sensors on the nose landing gear. when all of these conditions are true:
One sensor is for the down indication and one sensor is
for the locked indication. - Left or right thrust lever less than advanced
position
The control lever position switch supplies lever - Landing gear not down and locked.
position data.
EFFECTIVITY
FS003 32-61-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
28V DC
BAT BUS
LANDING GEAR
AIR/GND RELAY
& LIGHTS
NOSE LANDING GEAR
P6 CB PANEL NOT UP AND LOCKED RETRACTION
LEVER NOT DOWN
S846 NOSE GEAR (UP OR OFF)
LOCK SENSOR M1215 NOSE GEAR
LOCK
PROX SW CARD NOSE LANDING GEAR
NOT DOWN & LOCKED EXTENSION NOSE
GEAR r
DOWN LEVER DOWN RED
S78 CONTROL LEVER LIGHT
POSITION SWITCH
ADVANCED M983 NOSE GEAR RED LIGHT & TAKEOFF WARNING CARD
NOSE LANDING GEAR
32-61-CC-008 Rev 0 08/22/1998
EFFECTIVITY
FS003 32-61-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
25
HORN CUTOUT
SWITCH
HORN
EFFECTIVITY
FS003 32-61-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
LG POSITION INDICATING AND WARNING SYSTEM - AURAL WARNING - FUNCTIONAL DESCRIPTION
General Aural Warning
The landing gear position indicating and warning system The landing gear logic shelf sends a landing gear not
uses the aural warning system to give a landing gear down aural warning signal to the aural warning module.
not down aural warning to the pilots. This causes the steady horn to sound.
Inputs The aural warning has two types of warnings, one that
you can not stop with the horn reset switch and one
The landing gear position sensors send landing gear that you can stop with the horn reset switch.
down and lock position information to the landing gear
logic shelf. The aural warning operates different for each of these
trailing edge (TE) flap conditions:
The landing gear control lever position switch sends a
down position signal to the landing gear logic shelf. - Up through 10 units
- 15 units (2 conditions)
These switches give trailing edge flap position to the - More than 15 units.
landing gear logic shelf:
TE Flap Position Up Through 10 Units
- Flaps up limit switch
- TE flap landing warning switch This type of aural warning operates when one or more
- Flap takeoff warning switch. landing gear is not in the down and locked position and
both of these conditions are true:
The engine switch modules supply signals when the
thrust levers are at the idle position. - Trailing edge flap position up through 10 units
- One or both thrust levers at idle.
The horn reset switch lets you stop the aural warning
32-61-CC-009 Rev 0 08/22/1998
during some of the conditions that cause a landing gear The horn can be stopped with the horn reset switch for
not down aural warning. the above conditions.
EFFECTIVITY
FS003 32-61-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
LG POSITION INDICATING AND WARNING SYSTEM - AURAL WARNING - FUNCTIONAL DESCRIPTION
TE Flap Position 15 Units, Condition 1
EFFECTIVITY
FS003 32-61-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
28V DC
BAT BUS
ALL LANDING GEAR NOT DOWN AND LOCKED LANDING GEAR
AURAL WARNING
LANDING GEAR
POSITION SENSORS
TE FLAPS 0 THROUGH 10 UNITS 28V DC
BAT BUS
ANTISKID FAIL
FLAPS UP ONE OR BOTH THRUST LEVERS AT IDLE WARNING AND
1
PARK BRAKE
S245 FLAPS UP P6 CB PANEL
LIMIT SWITCH
TE FLAPS 15 UNITS
> 10 UNITS
Page 1
FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
WHEELS AND BRAKES - INTRODUCTION
THIS PAGE INTENTIONALLY LEFT BLANK
32-40-CC-001 Rev 0 08/01/1998
EFFECTIVITY
FS003 32-40-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
WHEELS AND BRAKES - INTRODUCTION
General microsw - microswitch
MLG - main landing gear
The wheels and brakes include these systems: max - maximum
NLG - nose landing gear
- Tires and wheels
- Hydraulic brake system norm - normal
- Parking brake system NWS - nose wheel steering
- Antiskid/autobrake system. outbd - outboard
P - pressure
Abbreviations and Acronyms PSI - pounds per square inch
R - right
ACU - antiskid control unit
RTO - rejected takeoff
A/B - autobrake
sec - seconds
AC - alternating current
sol - solenoid
accum - accumulator
sw - switch
alt - alternate
vlv - valve
bat - battery
BMV - brake metering valve
cont - control
DC - direct current
fwd - forward
gnd - ground
hyd - hydraulic
inbd - inboard
32-40-CC-001 Rev 0 08/01/1998
ind - indicator
inop - inoperative
kts - knots
KPA - kilopascals
L - left
LG - landing gear
EFFECTIVITY
FS003 32-40-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
ANTISKID/AUTOBRAKE SYSTEM
Nose Landing Gear WARNING: DEFLATE THE TIRE BEFORE YOU REMOVE THE TIE
BOLTS. AN EXPLOSIVE SEPARATION OF THE WHEEL
The nose landing gear has two tire and wheel HALVES COULD CAUSE INJURY OR DAMAGE.
assemblies.
WARNING: YOU MUST INITIALLY INFLATE THE TIRE WITH
Nose Wheel Spin Brake NITROGEN. IF THE TIRE WAS INITIALLY INFLATED
WITH AIR, THE GASES (IN A TIRE THAT HAS BECOME
Nose wheel spin brakes stop nose wheel rotation during TOO HOT) COULD HAVE AN EXPLOSIVE MIXTURE WITH
retraction when the nose wheels enter the wheel well. THE OXYGEN (IN THE AIR THAT WAS PUT IN THE
TIRES). A TIRE EXPLOSION CAN CAUSE DAMAGE TO
Training Information Point THE AIRPLANE AND/OR INJURY TO PERSONS.
Obey these warnings and cautions when you do CAUTION: MAKE SURE THE DIRECT READING GAGE IS CORRECTLY
maintenance on the tires and wheels. CALIBRATED AND HAS AN APPROVED DIAL. IF THE
GAGE IS NOT ACCURATE, YOU CAN INFLATE THE
WARNING: YOU MUST DEFLATE THE TIRE BEFORE YOU REMOVE TIRES TO AN INCORRECT PRESSURE. THIS CAN CAUSE
THE WHEEL AND TIRE ASSY. A DEFECTIVE WHEEL AND DAMAGE TO THE TIRES.
TIRE CAN EXPLODE IF YOU DO NOT DEFLATE THE
TIRE BEFORE YOU REMOVE THE ASSEMBLY. INJURY TO CAUTION: DO NOT APPLY GREASE TO THE AREA BETWEEN THE
PERSONS OR DAMAGE TO EQUIPMENT CAN OCCUR. AXLE BEARINGS. HIGH TEMPERATURES IN THIS AREA
DURING A LANDING CAN CAUSE ALL GREASE IN THIS
32-45-CC-001 Rev 0 08/22/1998
WARNING: MAKE SURE ALL PERSONS ARE CLEAR OF THE AREA TO BURN. THIS CAN CAUSE DAMAGE TO WHEELS,
INFLATION VALVE PATH. IF THE VALVE BLOWS OFF TIRES, AND BRAKES.
WHILE YOU REMOVE IT, INJURY TO PERSONS CAN
OCCUR.
EFFECTIVITY
FS003 32-45-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
NOSE WHEEL
SPIN BRAKE
(2)
FWD
Two nose wheel spin brakes use friction with the nose
tires to stop nose wheel rotation after the nose
landing gear retracts into the wheel well.
Physical Description
EFFECTIVITY
FS003 32-45-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
The hydraulic brake system controls hydraulic pressure If hydraulic system B supplies pressure, the normal
to the main landing gear brakes. brake system uses hydraulic system B pressure to
operate the brakes.
Brake hydraulic source selection uses the alternate
brake selector valve and the accumulator isolation Alternate Brakes
valve to control different pressure sources to supply
pressure to these brake functions: The alternate brake system uses hydraulic system A
pressure to operate the brakes when hydraulic system B
- Normal brakes does not supply pressure.
- Alternate brakes
- Accumulator brakes. Accumulator Brakes
The brake pedals control the normal and the alternate When the hydraulic systems A and B do not supply
brake systems. pressure, the brake accumulator supplies pressure to
the normal brake system.
These are the hydraulic brake system components:
Gear Retract Brakes
- Alternate brake selector valve
- Accumulator isolation valve During landing gear retraction, the alternate brake
- Brake pedal bus mechanism system gets pressure to operate the brakes. This stops
- Control cables (8) wheel rotation before the landing gear retracts.
- Brake metering valve (4)
- Brake feel augmentor (2)
- Fuse (6)
32-41-CC-001 Rev 0 08/07/1998
EFFECTIVITY
FS003 32-41-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
BRAKE PEDALS
HYDRAULIC
SYSTEM A
ALTERNATE BRAKE
HYDRAULIC SELECTOR VALVE
SYSTEM B
FUSE (6)
BRAKE METERING
VALVES (4)
ACCUMULATOR
ISOLATION VALVE
32-41-CC-001 Rev 0 08/07/1998
BRAKE
ACCUMULATOR
Brake Cables
EFFECTIVITY
FS003 32-41-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
DUAL
BRAKE
CABLES
3
HYD BRAKE
PRESS DUAL
4 BRAKE
2 FWD CABLES
32-41-CC-002 Rev 0 08/01/1998
0
PSI X 1000
1
BRAKE PEDAL BUS MECHANISM
location
EFFECTIVITY
FS003 32-41-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
FWD
ALTERNATE BRAKE
METERING VALVE
32-41-CC-005 Rev 0 08/01/1998
Location
Physical Description
EFFECTIVITY
FS003 32-41-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
FWD
PRESSURE
SWITCH
32-41-CC-007 Rev 0 08/01/1998
Physical Description Obey this warning when you operate the inflation valve:
32-41-CC-009 Rev 0 08/01/1998
The accumulator is a gas charged unit with a floating WARNING: LOOSEN THE SWIVEL NUT ONLY. DO NOT LOOSEN THE
piston that separates the gas and the fluid. It has a VALVE. PRESSURE IN THE VALVE CAN BLOW THE
precharge of 1000 psi and a volume of 200 cubic inches VALVE OFF AND CAUSE INJURY TO PERSONS OR
(3.3 liters). Hydraulic system B supplies pressure to DAMAGE TO EQUIPMENT.
the accumulator.
EFFECTIVITY
FS003 32-41-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
PRESSURE INFLATION
TRANSMITTER VALVE
FWD
CHARGING INSTRUCTIONS -
HYDRAULIC ACCUMULATOR
WITH SYSTEM DEPRESSURIZED
CHARGE WITH DRY NITROGEN BRAKE SYSTEM
TO APPLICABLE PRESSURE PER RELIEF VALVE
CHART BELOW +50 PSI (345 KPa)
BRAKE
ACCUMULATOR
PRESSURE
GAUGE
FWD SERVICING
32-41-CC-009 Rev 0 08/01/1998
INSTRUCTIONS
PLACARD
BRAKE ACCUMULATOR COMPONENTS
Brake hydraulic fuses prevent hydraulic fluid loss if Training Information Point
there is an external leak downstream of the fuses.
Hold the reset lever in the reset position while you
Four hydraulic fuses in the normal brake lines protect bleed the brakes so the fuse does not set.
each brake during normal brake operation. Two hydraulic
fuses in the alternate brake lines each protect both
brakes on a main landing gear during alternate brake
operation.
Location
Functional Description
EFFECTIVITY
FS003 32-41-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
RIGHT ALTERNATE
BRAKE HYDRAULIC
FUSE
LEFT ALTERNATE
BRAKE HYDRAULIC
FUSE
LEFT NORMAL
BRAKE HYDRAULIC
FUSES RESET
LEVER
RIGHT NORMAL
BRAKE HYDRAULIC
FUSES
Each main landing gear wheel brake has these CAUTION: BLEED THE BRAKE SYSTEM CORRECTLY. AIR IN THE
components: SYSTEM CAN MAKE THE BRAKES UNSERVICEABLE.
BRAKES WHICH ARE UNSERVICEABLE CAN HAVE A
- Stators FAILURE DURING OPERATION.
- Rotors
- Pressure plate CAUTION: MAKE SURE TO KEEP YOUR FINGERS AWAY FROM THE
- Piston (6) PARTS OF THE BRAKE THAT CAN MOVE DURING THE
- Adjusters (4) BLEED OPERATION. INJURIES TO PERSONS CAN
- Mount flange OCCUR.
- Wear indicator pins (2)
- Brake hose connection/hydraulic bleed port. CAUTION: DO NOT LET THE BRAKE UNIT WEAR UNTIL THE
RELINE INDICATOR PIN IS BELOW THE SURFACE.
Physical Description DAMAGE TO EQUIPMENT CAN OCCUR.
EFFECTIVITY
FS003 32-41-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
PRESSURE
PLATE
AXLE BRAKE HOSE ROTOR (4)
MOUNT CONNECTION/
FLANGE HYDRAULIC STATOR (5)
BLEED PORT
PISTON
(6)
BRAKE
BOLT (10) WEAR
GASKET INDICATOR
HOSE
COUPLING
BRAKE
MOUNT
BRAKE FLANGE
COUPLING
WEAR REMAINING
(BRAKES APPLIED)
WEAR
BRAKE INDICATOR
32-41-CC-012 Rev 0 08/07/1998
EFFECTIVITY
FS003 32-41-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
HYDRAULIC BRAKE SYSTEM - FUNCTIONAL DESCRIPTION
General metered hydraulic system B pressure from the normal
brake metering valves.
The source selection operation supplies pressure for
these different brake modes: Hydraulic system B pressure also charges the brake
accumulator and moves the accumulator isolation valve.
- Normal brakes
- Alternate brakes Alternate Brakes
- Accumulator brakes
- Gear retract brakes. When hydraulic system B pressure does not supply
pressure, hydraulic system A pressure moves the
When the pressure in one hydraulic brake source alternate brake selector valve. The alternate brake
decreases, the alternate brake selector valve changes selector valve sends hydraulic system A pressure to the
position to set the next available source. This alternate brake system. The brakes can then get metered
pressure goes to the normal or alternate brake metering hydraulic system A pressure from the alternate brake
valves. The accumulator isolation valve closes to hold metering valves.
pressure in the brake accumulator during alternate
brake operation. The accumulator isolation valve opens Pressure in the alternate brake system moves the
to send accumulator pressure to the normal brake accumulator isolation valve to isolate accumulator
metering valves when hydraulic system A and B do not pressure.
supply pressure.
Accumulator Brakes
Brake pedal input goes through the brake pedal bus
mechanism and cables to the left and right brake When neither hydraulic system A nor B supplies
metering valves. The metering valves use this pressure, accumulator pressure moves the accumulator
mechanical input to control the pressure source and isolation valve. The brakes then get brake accumulator
pressurize the brakes. pressure from the normal brake metering valves.
32-41-CC-013 Rev 0 08/01/1998
Normal Brakes The brake system relief valve starts to open at 3500
psi to protect the accumulator when the accumulator
When hydraulic system B supplies pressure, the pressure increases to more than normal.
alternate brake selector valve moves to stop pressure
to the alternate brake system. The brakes then get
EFFECTIVITY
FS003 32-41-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
HYDRAULIC BRAKE SYSTEM - FUNCTIONAL DESCRIPTION
Gear Retract Brakes
EFFECTIVITY
FS003 32-41-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
HYDRAULIC HYDRAULIC
SYSTEM B SYSTEM A
PRESS
GAUGE BRAKE
ACCUMULATOR LANDING GEAR
TRANSFER VALVE
ACCUMULATOR ALTERNATE
ISOLATION VALVE BRAKE
BRAKE LANDING GEAR
HYD BRAKE SYSTEM SELECTOR SELECTOR VALVE
PRESS IND RELIEF VALVE
VALVE GEAR UP PRESS
ALTERNATE
BRAKE
PRESSURE
NORMAL BRAKE SWITCH
METERING AUTOBRAKE PRESS BRAKE
VALVE (2) CONTROL MODULE AUGMENTOR
(2)
ALTERNATE
AUTOBRAKE BRAKE
SHUTTLE LEFT METERING RIGHT
VALVE (2) VALVES
LEFT LEFT RIGHT RIGHT RIGHT
INBOARD LEFT
OUTBOARD INBOARD OUTBOARD
PARKING BRAKE
32-41-CC-013 Rev 0 08/01/1998
SHUTOFF VALVE
NORMAL
LEGEND ANTISKID ALTERNATE
VALVE (4) ANTISKID
RETURN VALVE (2)
PRESSURE FUSE (6)
(SYSTEM)
PRESSURE LEFT RIGHT BRAKE
(METERED) BRAKES BRAKES SHUTTLE
GAS VALVE (4)
HYDRAULIC BRAKE SYSTEM - FUNCTIONAL DESCRIPTION
EFFECTIVITY
FS003 32-41-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
PARKING BRAKE SYSTEM - INTRODUCTION
Purpose
EFFECTIVITY
FS003 32-44-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
EXTERNAL
POWER INTERPHONE
PARKING
BRAKE LEVER COMM FLIGHT PARK BRAKE
SET
PARKING
BRAKE LIGHT NOSE
32-44-CC-001 Rev 0 08/07/1998
General Description
When you push the brake pedals and pull the parking
brake lever, the linkage latches the brake pedals in
the brakes-applied position. This operates the brake
metering valves, which supply pressure to the brakes.
EFFECTIVITY
FS003 32-44-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
HYDRAULIC
SYSTEM B
BRAKE BRAKE
PEDALS ACCUMULATOR
PARKING PARKING
BRAKE LEVER BRAKE LIGHT
PARKING BRAKE NORMAL BRAKE
LINKAGE METERING VALVE (2)
PARKING BRAKE
SWITCH
PARKING
BRAKE
SHUTOFF
VALVE
NORMAL ANTISKID
VALVE (4)
BRAKES
LEGEND
RETURN
PRESSURE (SYSTEM)
PRESSURE (METERED)
Location
Physical Description
Functional Description
EFFECTIVITY
FS003 32-44-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
NAMEPLATE
ELECTRIC
MOTOR
ELECTRICAL
CONNECTOR
32-44-CC-004 Rev 0 08/01/1998
FWD
- Skid control
- Locked wheel protection
- Touchdown protection
- Gear retract inhibit.
EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
TOUCHDOWN PROTECTION
EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
ANTISKID/AUTOBRAKE SYSTEM - ANTISKID GENERAL DESCRIPTION
Purpose Landing Gear Lever Up Switch
The antiskid system controls the metered brake pressure The landing gear lever up switch sends the position of
from the hydraulic brake system or the autobrake the landing gear lever to the ACU.
pressure from the autobrake system to prevent wheel
skid. This gives maximum brake force to stop the Alternate Brake Pressure Switch
airplane during any runway condition.
The alternate brake pressure switch shows that the
These are the antiskid components: alternate hydraulic brake system has pressure.
Four antiskid valves in the normal hydraulic brake Antiskid Inoperative Amber Light
system control brake pressure to each wheel brake. Two
antiskid valves in the alternate hydraulic brake system The ANTISKID INOP amber light comes on if there is a
control brake pressure to the wheel brakes on each main fault in the antiskid system.
landing gear.
General Description
32-42-CC-002 Rev 0 08/01/1998
Transducer
The ACU gets wheel speed data from the transducers. The
A transducer in each main landing gear wheel axle parking brake system supplies a signal when there is a
supplies wheel speed data to the ACU. disagreement between the parking brake valve and the
parking brake switch.
EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
ANTISKID/AUTOBRAKE SYSTEM - ANTISKID GENERAL DESCRIPTION
When a wheel skids, the ACU sends signals to the
antiskid valves. If the normal brake system has
pressure, the antiskid valve in the normal hydraulic
brake system releases pressure for that wheel. This
permits wheel speed to increase and stop the skid
condition.
EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
28V DC
NORMAL/ ALTERNATE
AUTOBRAKE/ METERED
ANTISKID ANTISKID WHEEL SPEED ACCUMULATOR PRESSURE/
SWITCH POWER > 60 KNOTS METERED LG UP
PRESSURE ALTERNATE PRESSURE
BRAKE PRESS
AUTO SWITCH
SPEEDBRAKE
ANTI SKID ANTISKID MODULE
INOP FAULT
a
P2
ALTERNATE
VALVE
AIR/GROUND AIR/ COMMANDS
SYSTEM GROUND ALTERNATE
ANTISKID LEFT RIGHT
VALVES
GEAR RETRACT NORMAL
LG LEVER INHIBIT/ VALVE
UP SWITCH ALT FAULT COMMANDS
MONITOR
NORMAL LEFT LEFT RIGHT RIGHT
ALTERNATE ANTISKID OUTBOARD INBOARD INBOARD OUTBOARD
BRAKE PRESS VALVES
SWITCH
BRAKE
SHUTTLE
PARKING VALVES
PARKING BRAKE BRAKE
SYSTEM FAULT
32-42-CC-002 Rev 0 08/01/1998
TRANSDUCER
WHEEL
SPEED LEFT RIGHT
BRAKES BRAKES
ANTISKID CONTROL UNIT
The autobrake system applies the brakes to stop the The autobrake pressure control module sends autobrake
airplane after it lands or during a rejected takeoff. pressure through the autobrake shuttle valves to the
normal brake system. Hydraulic system B supplies
The antiskide control unit controls autobrake pressure to the autobrake pressure control module.
operation. Other autobrake components include these:
Autobrake Shuttle Valve
- Autobrake select switch
- Autobrake pressure control module The autobrake shuttle valve sends autobrake pressure to
- Autobrake shuttle valves (2) the normal brake system. It does this when normal
- Autobrake disarm light. metered pressure is less than autobrake pressure. The
metered pressure switch on the autobrake shuttle valve
The autobrake system does not operate with the sends signals to the antiskid control unit when the
alternate hydraulic brake system. normal brake metering valves supply pressure.
The autobrake select switch lets the pilot select a You select an autobrake landing rate of deceleration or
rate of deceleration to the antiskid control unit for RTO braking with the autobrake select switch.
landing autobrake or rejected takeoff (RTO) braking
operation. When all conditions for arming and application are
correct, the antiskid control unit controls the
Antiskid Control Unit Inputs autobrake pressure control module. The autobrake
pressure control module sends autobrake pressure to the
The antiskid control unit gets inputs from these brakes through the normal hydraulic brake system.
32-42-CC-102 Rev 0 08/07/1998
sources:
EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
AUTOBRAKE HYDRAULIC
28V DC SYSTEM B
POWER
AUTOBRAKE
AUTOBRAKE SHUTTLE
DISARM DISARM VALVE (2)
RELAY
METERED
PRESSURE
SWITCH (2)
SPEEDBRAKE AUTO
SPEEDBRAKE PILOT
ARMING SW BRAKE
ARMED
PRESSURE
NORMAL
THROTTLE THRUST ANTISKID
SWITCHES LEVER VALVE (4) LEFT LEFT RIGHT RIGHT
POSITION OUTBOARD INBOARD INBOARD OUTBOARD
TRANSDUCER
32-42-CC-102 Rev 0 08/07/1998
AIR/GROUND
SYSTEM AIR/GROUND
LEFT RIGHT
WHEEL BRAKES BRAKES
SPEED
EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
WHEEL
WIRE
ADAPTER BUNDLE
ASSEMBLY
AXLE NUT
RETAINER
NUT
FWD
LEFT MAIN LANDING GEAR
SLOT TRANSDUCER
(TYP)
TRANSDUCER
SHAFT
32-42-CC-003 Rev 0 08/07/1998
ELECTRICAL
CONNECTOR
HUBCAP
SHAFT
HUBCAP
ANTISKID TRANSDUCER TRANSDUCER INSTALLATION
Location
General Description
Physical Description
EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
ABS
A
R1 R0 L L
L1 R T
L0 PB
OFF OFF
WHEEL SELECT
VALVE XDCR
LW SKID
32-42-CC-004 Rev 0 08/01/1998
ABS
Location
EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
LEFT
ALTERNATE
ANTISKID
VALVE
RIGHT
ALTERNATE
ANTISKID
VALVE
Physical Description
Location
Functional Description
EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
LANDING GEAR
SELECTOR VALVE
LANDING
GEAR
CONTROL
LEVER
LANDING FORWARD
GEAR LEVER BULKHEAD
UP SWITCH LOWER NOSE
(S303) COMPARTMENT
LANDING GEAR
CONTROL CABLE
LGVA
32-42-CC-112 Rev 0 09/05/1999
- Filter
- Control valve pressure switch
- Solenoid valve pressure switch
- Control valve
- Solenoid valve.
Location
the module:
EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
CONTROL
VALVE
PRESSURE
FILTER SWITCH
CONTROL
VALVE
32-42-CC-103 Rev 0 08/01/1998
SOLENOID
SHUTOFF
VALVE FWD
Location
Physical Description
EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
AUTOBRAKE
SHUTTLE
VALVES
ANTISKID
CONTROL
UNIT
32-42-CC-105 Rev 0 08/01/1998
The ANTISKID INOP amber light comes on if there is a When the autobrake selector is in the 1, 2, 3, or MAX
fault in the antiskid system. position, the AUTO BRAKE DISARM amber light comes on
for these conditions:
The antiskid switch controls power to the antiskid
system. - Landing disarm logic true
- RTO turn on self check
The AUTO BRAKE DISARM amber light shows that there is a - RTO disarm logic true when RTO autobrakes have
disarm condition in the autobrake system. been applied
- Within 2 minutes after touchdown if the selector
The autobrake selector lets the pilots select a landing was in the RTO position since takeoff
autobrake deceleration rate, or autobrake operation if - RTO autobrake commanded to apply and the autobrake
a rejected takeoff occurs. solenoid valve pressure is low.
Location The AUTO BRAKE DISARM light also comes on when the
autobrake selector is in the OFF position and the
The antiskid and autobrake system controls and solenoid valve pressure increases more than 1000 psi.
indications are on the P2 center instrument panel,
inboard from the landing gear control lever. The autobrake selector is a six-position selector
switch.
Functional Description - Antiskid
Positions 1 through MAX command the rate of
The ANTISKID INOP amber light comes on for these deceleration for autobrake operation after an airplane
conditions: lands. You must pull on the selector to move it to the
MAX position.
32-42-CC-106 Rev 0 08/07/1998
EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
ANTISKID
FAULT
LIGHT ANTISKID
ANTISKID
INOP a
ANTISKID
SWITCH ON
OFF
AUTOBRAKE
DISARM AUTO BRAKE
LIGHT
AUTO BRAKE
DISARM a
2
AUTOBRAKE
SELECTOR 1 3
OFF MAX
32-42-CC-106 Rev 0 08/07/1998
RTO
AUTOBRAKE/ANTISKID PANEL
(P2)
ANTISKID/AUTOBRAKE SYSTEM - CONTROLS AND INDICATIONS
EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
ANTISKID/AUTOBRAKE SYSTEM - TRAINING INFORMATION POINT - ACU BITE
THIS PAGE INTENTIONALLY LEFT BLANK
32-42-CC-010 Rev 1 08/01/1998
EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
ANTISKID/AUTOBRAKE SYSTEM - TRAINING INFORMATION POINT - ACU BITE
General To start the test, hold the XDCR test switch. If the
right green indication light comes on, the valve is
These are some of the tests you can do with the BITE of good.
the antiskid control unit:
Skid Protection Test
- Antiskid valve test
- Transducer test Move the select switch to the LO, LI, RI, or RO
- Skid protection test position to do a test of the skid protection input to
- Locked wheel protection test the normal antiskid valves. Move the select switch to
- Skid response test the L ALT or R ALT positions to do a test of the
- Autobrake system test. alternate antiskid valves. To start the test, hold the
VALVE test switch, then push the SKID test switch. The
The rotary select switch lets you select which antiskid test passes when the left green indication light comes
valve or transducer for test. Push the test switches on momentarily then the center green light comes on.
one at a time, or two together to start the tests. The
indication lights show the results of the tests. Locked Wheel Protection Test
Follow the instructions in the Airplane Maintenance Move the select switch to the LO, LI, RI, or RO
Manual when you do these tests. position to do a test of the locked wheel protection
input to the normal antiskid valves. Move the select
Antiskid Valve Test switch to the L ALT or R ALT position to do a test of
the alternate antiskid valves. To start the test, hold
Move the select switch to the LO, LI, RI, or RO the VALVE test switch, then push the LW test switch.
position to do a test of the normal antiskid valves. The test passes when the right green indication light
Move the select switch to the L ALT or R ALT position comes on.
to do a test of the alternate antiskid valves. To start
32-42-CC-010 Rev 1 08/01/1998
the test, hold the VALVE test switch. If the center Skid Response Test
green indication light comes on, the valve is good.
The skid response test operates the antiskid valves.
Transducer Test Hydraulic system B supplies pressure and the brake
pedals are held in the applied position during the
Move the select switch to the LO, LI, RI, or RO test. Move the select switch to the LO, LI, RI, or RO
position to do a test of the wheel speed transducers. position to do a test of the skid response to the
EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
ANTISKID/AUTOBRAKE SYSTEM - TRAINING INFORMATION POINT - ACU BITE
normal antiskid valves. To start the test, hold the the Airplane Maintenance Manual to see which fault
SKID test switch, then push the LW test switch. The occurred.
outboard brakes release and then apply again when you
do a test in the LO and RO positions. The inboard
brakes release and then apply again when you do a test
in the LI and RI positions.
EFFECTIVITY
FS003 32-42-CC
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FLIGHTSAFETYBOEING PROPRIETARY(c) All rights reserved - See title page for details
737-300/400/500 MAINTENANCE TRAINING MANUAL
SELECT SWITCH TO LO, LI, RI, AND RO SELECT SWITCH TO L ALT AND R ALT
A
R1 R0 L
L 1. VALVE ONLY:
LI R T - CENTER GREEN
L0 PB SHORT OPEN
OFF OFF MONITORS VALVE SKID 2. VALVE & SKID:
- LEFT GREEN MOMENTARY,
XDCR TRANSDUCER AND PROTECTION THEN CENTER GREEN
CIRCUIT GOOD SKID TEST 3. RELEASE SKID:
- RIGHT GREEN,
THEN CENTER GREEN
IN 12-18 SECONDS
1. VALVE ONLY:
- CENTER GREEN
WHEEL SELECT LOW HIGH
VALVE SKID 2. VALVE & SKID:
- LEFT GREEN MOMENTARY,
VALVE LOCKED
AND PROTECTION THEN CENTER GREEN AND WHEEL
SKID TEST 3. RELEASE SKID: LW TEST GOOD
- RIGHT GREEN,
THEN CENTER GREEN
IN 12-1822 SECONDS
VALVE XDCR
LOW HIGH
VALVE LOCKED SELECT SWITCH TO PB
AND WHEEL
LW SKID LW TEST GOOD TEST TEST INDICATION
32-42-CC-010 Rev 1 07/25/2000