Electrical Conductors and Lighting Specs

TECHNICAL
SECTION 8 In this Section
TECHNICAL SPECIFICATIONS Electronic Ballasts ..................501-514

Non Dimmable T8 Lamp ................................501-502
Non Dimmable T5 Lamp ................................503-504
1-10V Controllable T8 Lamp ..........................505-506
1-10V Controllable T5 Lamp ..........................507-508
DALI T5 Lamp ................................................509-510
240V Dimmable T8 Lamp ..............................511-512
Lamp Compatibility Chart................................513-514
Portable Lighting ....................515-524

NB3 Series ......................................................515-518
Versalite Series ..............................................519-522
TNB7 Series ....................................................523-524
Hazardous Area Lighting ..........525-540

Classification of Hazardous Areas ..........................525
Types Of Protection and Explosion Techniques ......526-527
Class 1 Zone 1 Ex d FLP1 Series ....................528-529
Class 1 Zone 1 Ex d FLP2 Series ....................530-531
Class 1 Zone 1 Ex e OD5 Series......................532-533
Class 1 Zone 2 Ex n/DIP OD5 Series ......................534
Class 1 Zone 1 Ex e OD5 Series ME ......................535
Class 1 Zone 2 Ex n/DIP OD5 Series ME................535
Class 1 Zone 1 Ex e WPT Series ............................536
Class 1 Zone 2 Ex n/DIP WPT Series ....................536
Class 1 Zone 1 Ex e WPT Series ME ......................537
Class 1 Zone 2 Ex n/DIP WPT Series ME ..............537
Class 1 Zone 2 Ex n/DIP PP Series ........................538
Class 1 Zone 1 Ex d SLA Series & Transformer ....539
Class 1 Zone 1 Ex d Well Glass WG Series ............540
Air Movement & Ventilation ......541-552

Pedestal & Wall Fans 635mm (25")........................541
Pedestal & Wall Fans 458mm (18")........................542
Fan Selection Chart ................................................543
What Affects Fan Performance ..............................544
Fan Performance Curves 100mm ..........................545
Fan Performance Curves 120-150mm....................546
Fan Performance Curves 230-300mm....................547
Fan Performance In-line Hyper & Roof ..................548
Mixed Flow Fans ....................................................549
Centrifugal In-Line Fans ........................................550
Heat & Vent ............................................................551
Chimes, Bell Pushes, Wirefree and Transformers ..552
Cable Accessories ..................553-567

Non Metric Cable Conversion Tables ......................553
Fittings for Bare Overhead Conductors ..................554
88
Australian Standard Metric Conductors ..........555-558
A.C.S.R. Conductor Sizes ......................................559
Stranded Hard Drawn Copper Conductor Sizes......559
Cable Cross Sections..............................................560
Overhead Conductors ............................................561
Tool & Die Selection ..............................................562
Nominal Cable Dimensions ....................................563
Termination Theory & Practices ............................564
Utilux Metric Coding System..................................565
Application Tooling Design Features ......................566
Metric Description ..................................................567
REPELEC Ph: 1300 555 586 Fax: 1300 666 066 www.repelec.com.au 500
TECHNICAL
HELVAR Electronic Ballasts
For Tubular Flourescent Lamps Range EL-HF

Energy savings (20-30%) Covers EMC requirements
Flickerless light Very low magnetic field
Low noise Low harmonics
Warm start High power factor
Switches off deactivated lamps Designed for use with standard T-lamps
Stand-by is reset automatically when lamps are changed Stabilised output
TECHNICAL DATA
Lamp Total Circuit Mains Power Power
Wattage Power Current in lamp Frequency Losses
Type (W) (W) (A) (W) (kHz) (W) Dimensions Wiring
EL 1x18 HF 1x18 19 0.10 16 ca. 26 ca. 3 1 1
230-240 V 50-60 Hz
EL 1x36 HF 1x36 36 0 16 32 ca. 26 ca. 4 1 1
230-240 V 50-60 Hz
EL 1x58 HF 1x58 56 0.24 50 ca. 27 ca. 6 1 1
230-240 V 50-60 Hz
EL 1x70 HF 1x70 66 0.29 60 ca. 27 ca. 6 1 1
230-240 V 50-60 Hz
EL 2x18 HF 2x18 36 0.16 16 ca. 27 ca. 4 2 2
230-240 V 50-60 Hz
EL 2x36 HF 2x36 70 0.31 32 ca. 27 ca. 6 2 2
230-240 V 50-60 Hz
EL 2x58 HF 2x58 110 0.51 50 ca. 27 ca. 10 2 2
230-240 V 50-60 Hz
EL 2x70 HF 2x70 133 0.54 60 ca. 27 ca. 13 2 2
230-240 V 50-60 Hz
EL 3x18 HF 3x18 55 0.25 16 ca. 30 ca. 7 3 3
220-240 V 50-60 Hz
EL 4x18 HF 4x18 74 0.32 16 ca. 30 ca. 10 3 4
220-240 V 50-60 Hz
BALLAST DIMENSIONS
8 Dimensions 1 2 3
A (mm) 270 350 415
B (mm) 280 360 430
C (mm) 30 30 30
D (mm) 28 28 28
Weight (g) 270 340 400
501 REPELEC Ph: 1300 555 586 Fax: 1300 666 066 www.repelec.com.au
TECHNICAL
For Tubular Flourescent Lamps Range EL-HF
Note: All wiring to the connectors marked with a black dot; (hot wires) should be as short as possible
CHARACTERISTICS
Maximum allowed Temperature at Test Point 80 °C Life time 90 000 h, 60 °C at test point
Ambient Temperature Range 0 . . .+50 °C Mains voltage tolerance Un ±10 %
Maximum Relative Humidity No Condensation Mains quality; all data is based on a pure sinusoidal mains
supply, see Helvar document AL 702006
Storage Temperature Range –40 . . .+80 °C
Can be used on DC, acc. to VDE 0108
Vibration Test EN 60068-2-64 Test Fh
DC range; 180 - 300 VDC
Bump test EN 60068-2-29 Test Eb
Fulfils generic immunity standard EN 50082-1
Warm Start, Cathode Pre-Heat acc. to EN 60929*)
Emission according to
Standard (EN 60081) Fluorescent Lamps Used
Mains current harmonics EN 61000-3-2
Lamp Life according to EN 60081, 3 h cycle
Radio frequency interference EN 55015
Lamp Lumen Output is the same as with
Over Voltage Duration 320 VAC, 1 h
conventional Ballasts
Power Factor 0.98
Fulfils the Standards:
Earth Leakage Current < 0.5 mA
General & Safety Requirements EN 60928
Performance requirements EN 60929*)
*EL3x18HF and EL4x18HF. Warm start acc. to Helvar standard
High number of starts per lamp ca. 20 000 (not acc. to EN 60929).
“STAND-BY” STATE
"Stand-by" is an internal safety circuit in the ballast. The ballast goes into the "Stand-by"-state and the ballast switches the lamps
off when a lamp becomes deactivated.
8
If the supply is on during relamping, disconnect both lamps simultaneously for 1 second, then the ballast will start automatically.
If there are no lamps connected, the ballast will not start at all and will not go to "Stand-by"- state either.
LAYOUT RECOMMENDATION
In order to minimise radio interference problems we recommend that the mains wiring and the lamp wiring are kept as far as
possible from each other. In no case must they be bunched together for long distances. They can however cross each other. The
ballast shall be installed in the same fixture with the lamps. The wires from the ballast to a lamp may not be longer than 2 m. Solid
Core Conductor -type 0.5 - 1.5 mm2 is to be used as connecting wire.
TECHNICAL
HELVAR Slim Electronic Ballasts
For T5 Lamps Range EL-SHF, 220-240v, 50-60Hz
Optimum Cathode Control Fulfils EMC requirements

Standard & Side mounting Very low magnetic field
Slim (21mm) casing Silent
Extremely low energy consumption Low harmonics
Flickerless light with no stroboscopic effect High power factor
Stabilised 100% light output with all lamps User-friendly, quick release connectors
TECHNICAL DATA
Lamp Total Circuit Mains Power Operating Power
Wattage Power Current in lamp Frequency Losses Connection
Type (W) (W) (A) (W) (kHz) (W) Dimensions Diagram EEI
EL 1x14-35 s 1x14 16 0.08 14 46 2 1 1 A2
1x21 23 0.11 21 46 2 1 1 A2
1x28 30.5 0.14 28 46 2.5 1 1 A2
1x35 38 0.18 35 46 3 1 1 A2
EL 1x24 s 1x24 25 0.11 22.5 59 2.5 1 1 A2
EL 1x39 s 1x39 42 0.19 39 53 3 1 1 A2
EL 1x49 s 1x49 53 0.24 49 27 4 1 1 A2
EL 1x54 s 1x54 58 0.26 54 42 4 1 1 A2
EL 1x80 s 1x80 85 0.37 80 45 5 1 1 A2
EL 2x14-35 s 2x14 31 0.14 14 46 3 2 2 A2
2x21 45 0.20 21 46 3 2 2 A2
2x28 60 0.27 28 46 4 2 2 A2
2x35 76 0.34 35 46 6 2 2 A2
EL 2x24 s 2x24 49 0.22 22.5 59 4 2 2 A2
EL 2x39 s 2x39 84 0.37 39 53 6 2 2 A2
EL 2x49 s 2x49 105 0.46 49 27 7 2 2 A2
EL 2x54 s 2x54 116 0.51 54 42 8 2 2 A2
EL 3/4x14 s 3x14 47 0.22 14 46 5 2 3 A2
4x14 62 0.29 14 46 6 2 4 A2
BALLAST DIMENSIONS
Dimensions 1 2
A (mm) 270 350
8 B (mm) 280 360
C (mm) 30 30
D (mm) 21 21
Weight (g) 215 285
TECHNICAL
HELVAR Slim Electronic Ballasts
For T5 Lamps Range EL-SHF, 220-240v, 50-60Hz
Wire Preparation: 7.5mm +_ 1mm
CHARACTERISTICS
Maximum allowed temperature at test point 80 °C Life time 90 000 h, 60 °C at test point
Ambient temperature range Suitable for Class II fittings
EL 1x14-35 s, EL2x14-35 s & Over voltage duration 320 VAC, 1 h
EL3/4x14 s -20...+50 °C Mains voltage tolerance Un ±10 %
Others 0...+50 °C Can be used on DC, EN 60598-2-22
Thermal protection class EN 60928 B.5e
Maximum relative humidity no condensation
Maximum working voltage U-OUT = 400 V
Storage temperature range -40...+80 °C
Fulfils immunity standard EN 61547
Vibration test EN 60068-2-64 test Fh
Bump test EN 60068-2-29 test Eb
Warm start, acc. to EN 60929 Mains current harmonics EN 61000-3-2
Starting time <1.5 sec. Radio frequency interference EN 55015
General and safety requirements EN 60928 Typical earth leakage current 0.2-0.4 mA
Performance requirements EN 60929 Typical lamp current crest factor 1.45
High number of starts per lamp > 50 000 Typical power factor 0.98
"Stand-by" is an internal safety circuit in the ballast. The ballast goes into the "Stand-by"-state and the ballast switches the lamps
off when the lamps become defective.
If the supply is on during relamping, the ballast will start automatically. If there are no lamps connected, the ballast will not start
at all and not go to "Stand-by"-state either.
8
possible from each other. In no case must they be bunched together for long distances. They can however cross each other.
If a metal plate is positioned closer than 10mm to the lamp the metal plate must be electrically connected to the ballast case. Even
with longer distances this electrical connection is recommended.
The wires from the ballast to a lamp may not be longer than 2 m. The ballast is designed as a "built-in" product and should be
installed in the same fixture as the lamps it operates.
Master-Slave operation is not advised.
Solid Core Conductor -type 0.5 - 1.5 mm2 is to be used as connecting wire.
Safety: Lampholders must be rated up to 500 V.
TECHNICAL
For Flourescent Lamps Range EL-HFC
Control voltage 1-10 VDC Covers EMC/LV requirements

Control range 5 - 100 % Very low magnetic field
Energy savings 15 - 30 % Very low mains current harmonics
Flickerless light High power factor
Warm start at the whole dimming range Designed for use with standard T8-krypton lamps
Switches off deactivated lamps Stabilised output
Stand-by is reset automatically when lamps are changed ENEC - approved
No blinking or noise during start-up
TECHNICAL DATA
Lamp Total Circuit Mains Power Power
Wattage Power Current in lamp Frequency Losses
Type (W) (W) (A) (W) (kHz) (W) Dimensions Wiring
EL 1x18 HFC 1x18 20 0 0.11 16 32-70 4 1 1
230-240 V 50-60 Hz
EL 1x36 HFC 1x36 38 0.17 32 40-70 6 1 1
230-240 V 50-60 Hz
EL 1x58 HFC 1x58 58 0.26 50 40-70 8 1 1
230-240 V 50-60 Hz
EL 2x18 HFC 2x18 38 0.18 16 34-62 6 2 2
230-240 V 50-60 Hz
EL 2x36 HFC 2x36 72 0.32 32 30-60 8 2 2
230-240 V 50-60 Hz
EL 2x58 HFC 2x58 116 0.50 50 30-60 16 2 2
230-240 V 50-60 Hz
BALLAST DIMENSIONS
Dimensions 1 2
A (mm) 270 350
B (mm) 280 360
C (mm) 30 30
D (mm) 21 21
8 Weight (g) 215 285
TECHNICAL
For Flourescent Lamps Range EL-HFC
CHARACTERISTICS
Maximum allowed temperature at test point 75/80 °C Mains quality;all data is based on a pure sinusoidal mains
Ambient temperature range 0...+50 °C supply, see Helvar document AL 702006
Maximum relative humidity no condensation Can be used on DC, acc. to VDE 0108
Storage temperature range -40...+80 °C DC range; 180 - 300 VDC
Warm start, cathode pre-heat acc. to EN 60929 Fulfils generic immunity standard EN 50082-1
Standard (IEC 81) fluorescent lamps used Emission according to
Lamp life according to EN 60081, 3 h cycle Mains current harmonics EN 61000-3-2
Fulfils the standards: Radio frequency interference EN 55015
General and safety requirements EN 60928 Over voltage endurance 300 VAC
Performance requirements EN 60929 Power factor 0.98
High number of starts per lamp ca. 20 000 Earth leakage current < 0.5 mA
Life time 90 000 h, 50 °C at test point Control bus (1-10V DC) acc. to EN 60929
Mains voltage tolerance Un ±10 % Control current <1.0 mA/Ballast
"Stand-by" is an internal safety circuit in the ballast. When a lamp becomes deactivated, the ballast goes into the "Stand-by"-state
and the ballast switches the lamps off when the lamps become defective.
If the supply is on during relamping, the ballast will start automatically. If there are no lamps connected, the ballast will go into
the "Stand-by"-state.
In order to minimise radio interference problems we recommend that the mains, control and the lamp wiring are kept as far as
possible from each other. In no case must they be bunched together for long distances. They can however cross each other. The 8
ballast shall be installed in the same fixture with the lamps.
The wires from the ballast to a lamp may not be longer than 2 m. Solid Core Conductor - type 0.5 - 1.5 mm2 is to be used as
connecting wire. Do not use multistranded wires. Control wires must have an insulation rating greater or equal to mains supply
wires. The minimum recommended distance between these wires is 1 cm inside the fitting.
TECHNICAL
HELVAR Slim Controllable Electronic Ballasts
For T5 Lamps Range EL-SHFC, 220-240v, 50-60Hz
Optimum Cathode Control Stabilised output

Standard & Side mounting Fulfils EMC requirements
Slim (21mm) casing Very low magnetic field
Dimming range 1% - 100% Silent
Switch-control input (AC voltage) Low harmonics
Microprocessor controlled High power factor
Extremely low energy consumption User-friendly, quick release connectors
Flickerless light with no stroboscopic effect
TECHNICAL DATA
Lamp Total Circuit Mains Power Operating Power
Wattage Power Current in lamp Frequency Losses Connection
Type (W) (W) (A) (W) (kHz) (W) Dimensions Diagram EEI
EL 1x14 sc 1x14 16 0.07-0.06 14 43-100 2 1 1 A1
EL 1x21 sc 1x21 24 0.11-0.10 21 43-100 3 1 1 A1
EL 1x24 sc 1x24 27 0.13-0.12 24 43-100 3 1 1 A1
EL 1x28 sc 1x28 31 0.15-0.14 28 43-100 3 1 1 A1
EL 1x35 sc 1x35 39 0.18-0.17 35 43-100 4 1 1 A1
EL 1x39 sc 1x39 43 0.20-0.18 39 43-100 4 1 1 A1
EL 1x49 sc 1x49 54 0.25-0.23 49 43-100 5 1 1 A1
EL 1x54 sc 1x54 60 0.28-0.26 54 43-100 6 1 1 A1
EL 1x80 sc 1x80 88 0.41-0.38 80 43-100 8 1 1 A1
EL 2x14 sc 2x14 31 0.15-0.14 14 43-100 3 2 2 A1
EL 2x21 sc 2x21 47 0.22-0.20 21 43-100 5 2 2 A1
EL 2x24 sc 2x24 53 0.24-0.20 24 43-100 5 2 2 A1
EL 2x28 sc 2x28 62 0.30-0.28 28 43-100 6 2 2 A1
EL 2x35 sc 2x35 78 0.36-0.34 35 43-100 8 2 2 A1
EL 2x39 sc 2x39 86 0.40-0.36 39 43-100 8 2 2 A1
EL 2x49 sc 2x49 107 0.50-0.46 49 43-100 9 2 2 A1
EL 2x54 sc 2x54 118 0.56-0.52 54 43-100 10 2 2 A1
BALLAST DIMENSIONS
Dimensions 1 2
A (mm) 350 420
B (mm) 360 430
8
C (mm) 30 30
D (mm) 21 21
Weight (g) 285 365
TECHNICAL
HELVAR Slim Controllable Electronic Ballasts
For T5 Lamps Range EL-SHFC, 220-240v, 50-60Hz
CONNECTION DIAGRAMS
SWITCH-CONTROL CONNECTION
The switch used should be of the automatic return variety. The connection of the switch should be between the 'switch-control'
input and the Neutral (or Live) connection. Switch-Control should only be connected to ballasts on the same mains phase.
Notes: Mains voltage is still present at the mains input terminals if the lamps are switched off via the switch-control. The switch
should be mains rated. Max. length of switch-control wiring = 50 meters.
CHARACTERISTICS
Maximum allowed temperature at test point 80 °C Mains voltage tolerance Un ±10 %
Ambient temperature range +10...+50 °C Can be used on DC, DC range; 200 - 300 VDC
Thermal protection class EN 60928 B.5e Maximum working voltage: U-OUT = 400 V
Maximum relative humidity no condensation Fulfils immunity standard EN 61547
Warm start, acc. to EN 60929
Typical earth leakage current 0.2-0.4 mA
Starting time <1.5 sec.
Typical lamp current crest factor 1.45
General and safety requirements EN 61347-2-3
Performance requirements EN 60929 Typical power factor 0.98
High number of starts per lamp > 50 000 Control bus,
Life time 90 000 h, 60 °C at test point C1/C0 (1-10V DC) acc. to EN 60929
Over voltage duration 320 VAC, 1 h Control current <1.0 mA/Ballast
"Stand-by" is an internal safety circuit in the ballast. The ballast switches the lamps off and goes into the "Stand-by" state when a
lamp becomes defective.
If the supply is on during relamping, the ballast will start automatically.
Stand-by can be activated from the switch-control. The ballast will go to stand-by if the mains voltage drops to a low level.
8
To minimise RFI problems the mains wiring and lamp wiring must be kept as far as possible from each other. They should not be
bunched together for long distances. They can however cross each other. If a metal plate is positioned closer than 10mm to the
lamp the plate must be electrically connected to the ballast case. Even with longer distances we recommend this connection.
In order to ensure reliable dimming at low levels, and minimise electro-magnetic interference, pairs of lamp wires (one pair is
connected to one lamp cathode) should be run seperately from each other.
The wires from the ballast to a lamp may not be longer than 2 m. The ballast is designed as a "built-in" product and should be
installed in the same fixture as the lamps it operates. Master-Slave operation is not advised. Solid Core Conductor -type 0.5 - 1.5
mm2 is to be used as connecting wire.
TECHNICAL
HELVAR DALI Electronic Ballasts
For Flourescent T5 Lamps Range EL-SHFIT5
DALI Protocol Microprocessor controlled

Addressable Stand-by is reset automatically when lamps are changed
Scene Storage
Covers EMC requirements
Information feedback from ballast
Very low magnetic field
Digital / Analogue (1-10V) Inputs
Low harmonics
Incorporates Power Supply
High power factor
Warm start
Designed for use with fluorescent T5-lamps
Flickerless light
Low noise
Stabilised output
Switches off deactivated lamps
Dimming range 3% - 100%
TECHNICAL DATA
Type Lamp Total Circuit Mains Power Power
Wattage Power Current In Lamp Frequency Losses
(w) (w) (A) (w) (kHz) (w) Dimensions Wiring
EL 1x14SHFIT5 1 x 14 17 0.07-0.06 14 40-100 2 1 1
EL 1x21SHFITS 1 x 21 24 0.1 1-0.10 21 40-100 3 1 1
EL 1x24SHFITS 1 x 24 28 0.13-0.12 22.5 50-80 3 1 1
EL 1x28SHFIT5 1 x 28 31 0.15-0.14 28 50-80 3 1 1
EL 1x35SHFITS 1 x 35 39 0.1 B-0.17 35 40-100 4 1 1
EL 1x39SHFITS 1 x 39 44 0.20-0.1B 38 60-100 4 1 4
EL 1x49SHFIT5 1 x 49 54 0.25-0.23 49 50-90 5 1 1
EL 1x54SHFITS 1 x 54 61 0.28-0.26 54 40-100 6 1 1
EL 1x80SHFIT5 1 x 80 88 0.41-0.38 80 30-100 8 1 1
EL 2x145HFlT5 2 x 14 31 0.14-0.13 14 40-100 3 2 2
EL 2x21SHFlT5 2 x 21 47 0.22-0.20 21 40-100 5 2 2
EL 2x24SHFIT5 2 x 24 53 0.24-0.20 22.5 40-100 5 2 2
EL 2x28SHFlT5 2 x 28 62 0.28-0.26 28 40-100 0 2 2
EL 2x35SHFlT5 2 x 35 78 0.36-0.34 35 40-100 8 2 2
EL 2x39SHFlT5 2 x 39 86 0.40-0.36 38 40-100 8 2 2
EL 2x49SHFlT5 2 x 49 105 0.50-0.46 49 50-90 9 2 2
EL 2x54SHFlT5 2 x 54 117 0.53-0.49 54 40-100 10 2 2
BALLAST DIMENSIONS
1.
8
Dimensions 1 2
A (mm) 350 420
B (mm) 360 430
2.
C (mm) 30 30
D (mm) 21 21
Weight (g) 285 365
TECHNICAL
HELVAR DALI Electronic Ballasts
For Flourescent T5 Lamps Range EL-SHFIT5
CONNECTION DIAGRAMS
CHARACTERISTICS
Maximum allowed temperature at tc point 80 °C Mains voltage tolerance Un ±10 %
Ambient temperature range +10...+50 °C Mains quality; all data is based on a pure sinusoidal
mains supply, see Helvar document AL 702006
Maximum relative humidity no condensation
Can be used on DC, acc. to VDE 0108
Fulfils immunity standard EN 61547
Warm start, cathode pre-heat acc. to EN 60929
For fluorescent T5 lamps, with G5 base
Fulfils the standards:
Typical power factor 0.98
General and safety requirements EN 60928
Typical earth leakage current 0.3-0.4 mA
Performance requirements EN 60929
Typical lamp current crest factor 1.45
High number of starts per lamp > 20 000
Maximum working voltage Uout=500V
Life time 90 000 h, 60 °C at test point
Over voltage duration 320 VAC for 1 hour
"Stand-by" is an internal safety circuit in the ballast. The ballast switches the lamps off and goes into the "Stand-by" state when a
lamp becomes defective.
If the supply is on during relamping, the ballast will re-start automatically.
8
possible from each other. In no case must they be bunched together for long distances. They can however cross each other. The
wires from the ballast to a lamp may not be longer than 2 m. The ballast is designed as a "built-in" product and should be installed
in the same fixture as the lamps it operates.
Master-Slave operation is not advised. Earthing of the ballast is required for proper operation. Solid Core Conductor -type 0.5 -
1.5 mm2 is to be used as connecting wire. Control wires must have an insulation rating greater or equal to mains supply wires.
TECHNICAL
For Flourescent Tubes, Dimming Applications Range EL-FD

Designed for standard ø 26 mm (T8) tubes Very low magnetic field
Dimming range 10-100 % Low profile (28 x 42 mm)
Low starting level Patented
Optimum efficiency over the whole dimming range No starting aids as earthed metal surface or strips on the
lamps needed
Flickerless light, striation effect eliminated
No extra components (e.g. pre-heat transformers) needed
Two-wire installation
Also suitable for DC-use
High number of tubes per dimmer
High power factor 1) 1) In continuous use minimum 20%
TECHNICAL DATA
Lamp Total Circuit Mains Power Lamp Starting Power “Stand-by” Wiring
Wattage Power Current in lamp Current Frequency Level Losses Power Diagram
Type (W) (W) (A) (W) (A) (kHz) (%) (W) (max.) (W) Dimensions
EL 1x18 FD 230V, 50Hz 1x18 21 0.10 18 0.29 ca.45 10 3 1.8 1 1
240V, 50Hz 1x20 21 0.09 18 0.29 ca.48 10 3 1.9 1 1
EL 1x36 / 2x18 FD 1x36 37 0.17 32 0.28 ca.35 10 2) 5 2.6 3a 1
230V, 50Hz 1x40 37 0.17 32 0.28 ca.35 10 2) 5 2.6 3a 1
240V, 50Hz 2x18 37 0.16 32 0.28 ca.35 10 2) 5 2.7 3b 1
2x20 37 0.16 32 0.28 ca.35 10 2) 5 2.7 3b 1
EL 1x58 FD 230V, 50Hz 1x58 58 0.26 51 0.44 ca.29 10 7 2.7 1 1
240V, 50Hz 1x65 58 0.25 51 0.45 ca.30 10 7 2.7 1 1
EL 2x36 FD 230V, 50Hz 2x36 73 0.35 32 0.29 ca.46 10 9 2.3 2 2
240V, 50Hz 2x40 73 0.32 32 0.29 ca.53 10 9 2.3 2 2
EL 2x58 FD 230V, 50Hz 2x58 113 0.55 51 0.44 ca.45 10 11 2.7 2 2
240V, 50Hz 2x65 113 0.50 51 0.43 ca.49 10 11 3.0 2 2
2) With two 18W or 20W tubes minimum starting level is 20%
BALLAST DIMENSIONS
Dimensions 1 2
A (mm) 180 220
B (mm) 190 230
C (mm) 73 140
D (mm) 85 150
Weight (g) Electronic Unit 270 325
Weight (g) Filter Choke Pc. 340 610
TECHNICAL
For Flourescent Tubes, Dimming Applications Range EL-FD
CHARACTERISTICS
(These characteristics are only valid when FD-ballast is used without a dimmer)
Maximum allowed operational temperature Mains voltage tolerance 230/240 VAC ±10 %
(measured at specified (tc) spot on the case) 80 °C
Mains quality; all data is based on pure sinusoidal mains
Minimum ambient temperature 15 °C supply, see Helvar document AL 702006
Maximum relative humidity no condensation Power factor 0.95
Storage temperature range –40 ...+85 °C Leakage current <0.5 mA acc. to IEC 928
Vibration test IEC 68-2-6 test Fc Mains current harmonics IEC 1000-3-2
Standard (IEC 81) tubes used Radio frequency interference; EN 55015
Lamp life is same as with conventional ballasts Mains transient suppression; 6 kV/10 µs/40 ms
(test IEC 81, 3h cycle) with 2 Ws energy
Lamp lumen output at full level is same as with Can also be used on DC (additional information available)
conventional ballasts
Not to be used without filter chokes
Lamp switching cycles 10 000 (at 10 % starting level)
The ballast switches the lamps off, when a lamp becomes deactivated. After changing the faulty lamp, the ballast can be restarted by
switching the mains off, for minimum 10 seconds. The ballast might also go into "stand-by"-state if the lamp circuit is disrupted or if the
mains voltage rises too high. If there is no lamp connected or the cathodes are broken, the ballast will not start at all. In this case the
ballast may restart without a 10 seconds reset period. The electronic ballast is equipped with a thermal protector which switches the
ballast into the "stand-by"-state in case of overheating. After cooling down it can be restarted by switching the mains off for 10 seconds.
In order to minimise radio interference problems we recommend When operated at high frequency the tube will start and dim
that the mains wiring and the lamp wiring are kept as far as smoothly also with a too weak pre-heat current (in conventional
possible from each other. In no case must they be bunched 50 Hz pre-heat operation a strong flicker will be visible in this
together for long distances. They can however cross each other. case). A weak pre-heat current can be caused by bad contacts
in the pre-heat circuit (ballast terminals, lamp holder terminals
To assure good dimming the ballast unit should be installed in
or lamp pin connections) and will result in severe end
the fitting with as short a lamp wiring as possible. If single lamp
blackening and thus pre-mature failures of the lamps. To
fittings are installed in a row, two fittings can be connected to
prevent this from happening, special care should be taken to
one two-lamp ballast, if the distance between the lamps does
ensure good contacts in above mentioned points.
not exceed 0.5 meter.
8
DIMMER CONNECTIONS
TECHNICAL
Lamp Compatibility Chart
HF/CHF/HFT5 HFC/CHFC FD
NON DIMMING 0-10V CONTROLLABLE 240V DIMMING
EMC Compliant 1 - 10v control Patented 2 wire system
Warm Start 5 to 100% dimming range Suits standard T8 lamps
Energy Saving EMC Compliant Suits some PL lamps
Flickerless Light Warm start 3 to 100% dimming range
Low Noise & Harmonics Energy Saving Low Starting Level
High Power Factor Flickerless Light High Power Factor
Long Lamp Service Life Low Noise & Harmonics EMC Compliant
High Power Factor Incl. Filter Chokes
Lamp Comment ILCOS Watt Capacity
TL LAMP_26 mm diameter FD-E
18 G13 EL 1x18 HF EL 1x18 HFC EL 1x18FD
EL 2x18 HF EL 2x18 HFC EL 1 x36/2x18 FD
EL 3x18 HF
EL 4x18 HF
36 G13 EL 1x36 HF EL 1x36 HFC EL 1 x36/2 x18 FD
EL 2x36 HF EL 2x36 HFC EL 2x36 FD
58 G13 EL 1x58 HF EL 1x58 HFC EL 1x58 FD
70 G13 EL 1x70 HF EL 1x70 HFC EL 1x70 FD
TL LAMP_38 mm diameter FD-E
20 G13 EL 1x18 FD
EL 1x36/2x18 FD
40 G13 EL 1x36/2x18 FD
EL 2x36 FD
65 G13 EL 1x58 HF EL 1x58 FD
EL 2x58 FD
TL LAMP_26mm diameter FD-E
L=450mm 15 G13 EL 1x18 HF
L=720mm 16 G13
L=970mm 23 G13
L=1047mm 42 G13
L=894mm 30 G13 EL 1x36 HF EL 1x36 HFC EL 1x36/2x18FD
EL 2x36 HF EL 2x36 HFC EL 2x36x FD
L=970mm 36 G13 EL 2x36 HF EL 1x36/2x18FD
EL 2x36 FD
EL 2x58 FD
L=1047mm 38 G13 EL 1x36 HF EL 1x36 HFC EL 1x58 FD
T5 LAMP_14mm diameter FD-H
14 G5 EL 1X14-35 SHF T5 EL 1x14 SHFC T5
EL 2X14-35 SHF T5 EL 2x14 SHFC T5
CIRCLINE FD-E
22 G10q EL 1x24 FD 2 F
32 G10q EL 1x36/2x18 FD
EL 2x36 FD
40 G10q EL 1x36/2 x18 FD
8 EL 2x36 FD
MOD-U-LINE FU-E
40 G13 EL 1x36 HF EL 1x36/2x18 FD
EL 2x36 FD
TC-L 2 Finger 17.5mm diameter FSD-E
18 2G11 EL 1x18/24 CHF- L/F EL 1x18 CHFC - L/F EL 1x18 FD 2 F
EL 2x18/24 CHF- L/F EL 2x18 CHFC - L/F EL 1x36/2 x18FD 2F
24 2G11 EL 1x18/24 CHF- L/F EL 1x24 CHFC- L/F EL 1x24 FD 2 F
EL 2x18/24 CHF- L/F EL 2x24 CHFC - L/F EL 2x24 FD 2 F
34 2G11 EL 1x36 HF
EL 2x36 HF 2F
36 2G11 EL1x36 HF EL 1x36 HFC 2F EL 1x36/2x18FD 2F
EL 2x36 HF 2F EL 2x36 HFC 2F EL 2x36 FD 2F
40 2G11 EL 1x36 HF
EL 2x36 HF 2F
TECHNICAL
Lamp Compatibility Chart
HF/CHF/HFT5 HFC/CHFC FD
NON DIMMING 0-10V CONTROLLABLE 240V DIMMING
EMC Compliant 1 - 10v control Patented 2 wire system
Warm Start 5 to 100% dimming range Suits standard T8 lamps
Energy Saving EMC Compliant Suits some PL lamps
Flickerless Light Warm start 3 to 100% dimming range
Low Noise & Harmonics Energy Saving Low Starting Level
High Power Factor Flickerless Light High Power Factor
Long Lamp Service Life Low Noise & Harmonics EMC Compliant
High Power Factor Incl. Filter Chokes
Lamp Comment ILCOS Watt Capacity
TC-L 2 Finger 17.5mm diameter FSD-E

55 2G11 EL 1x55 HF 2F EL 1x55 HFC 2F
EL 2x55 HF 2F EL 2x55 HFC 2F
2D Lamp GR8 Magnetic Ballast Only / GR10q EL or Mag Ballast with external switch
16 GR8, GR10q
21 GR8, GR10q EL 1x18 HF
28 GR8, GR10q EL1x24 FD 2F
38 GR8, GR10q EL 1x36 HF EL 1x36/2x18 FD
EL 1x36 FD 2F
55 GR8, GR10q
TC-F Flat 4 Finger FSS-E
18 2G10 EL 1x18 HF EL 1x18 CHFC - L/F
EL1x18/24 CHF - L/F EL 2x18 CHFC - L/F
E 2x18/24 CHF - L/F
24 2G10 EL 1x18/24 CHF - L/F EL 1x24 CHFC - L/F
EL 2x18/24 CHF - L/F EL 2x24 CHFC - L/F
36 2G10 EL 1x36 HF EL 1x36/2x18 FD
EL 2x36 HF EL 2x36 FD
EL 2x36 HF 2F
TC 2 Finger with Starter FSD-1
5 G23
7 G23
9 G23
11 G23
TC-E 2 Finger without starter FSD-E
5 2G7
7 2G7
9 2G7
11 2G7
TC-D 4 Finger with Starter FSQ-1
8 G24d-1
10 G24d-1
13 G24d-1
18 G24d-2
26 G24d-3
TC-DE 4 Finger without Starter FSQ-E
10 G24q-1 EL 1x10/13 CHF EL 1x10/13 CHFC
EL 2x10/13 CHF EL 2x10/13 CHFC
13 G24q-1 EL 1x10/13 CHF EL 1x10/13 CHFC
EL 2x10/13 CHF EL 2x10/13 CHFC
18 G24q-2 EL1x18 CHF EL1x18 CHFC
EL2x18 CHF EL2x18 CHFC
26 G24q-3 EL1x26 CHF EL1x26 CHFC EL 1x24 FD 2F
EL2x26 CHF EL2x26 CHFC EL 2x24 FD 2F
TC-T 6 Finger with Starter FSM-1
8
18 GX24d-2
26 GX24d-3
TC-TE 6 Finger without Starter FSM-E
13 GX24q-1 EL1x10/13 CHF EL1x10/13 CHFC
EL2x10/13 CHF EL2x10/13 CHFC
18 GX24q-2 EL 1 x18 CHF EL 1x18 CHFC
EL 2x18 CHF EL 2x18 CHFC
26 GX24q-3 EL 1 x26 CHF EL 1 x26 CHFC
EL 2x26 CHF EL 2x26 CHFC
EL2x32 CHF EL2x32 CHFC
EL2x42 CHF
TECHNICAL
BURN-BRITE NB3 Hand-e-Lite 240/110 Volt AC Handlamps
FEATURES
Strong, clear, impact resistant outer case Available with 10W, 15W, 18W & 36W lamps
Impact absorbing and anti-roll ‘finned’ endcaps 6.4m cable fitted with moulded plug
Integral low-loss ballast Double-insulated construction
Oil and petrol resistant EMC compliant
Uses standard T8 fluorescent lamps 18 - 240V - Blister packed
240 VAC and 110 VAC models available in 50Hz (standard) and 60Hz
SPECIFICATIONS
240 Volt AC
Wattage 240 Volt AC
Description Voltage Current
NB3 10 Watt 10W 240 VAC 0.24A
NB3 15 Watt 15W 240 VAC 0.345A
NB3 18 Watt 18W 240 VAC 0.36A
NB3 36 Watt 36W 240 VAC 0.41A
NB3 58 Watt 58W 240 VAC 0.67A
110 Volt AC
8 Wattage 110 Volt AC
Description Voltage Current
NB3 10 Watt 10W 110 VAC 0.24A
NB3 15 Watt 15W 110 VAC 0.34A
NB3 18 Watt 18W 110 VAC 0.36A
NB3 36 Watt 36W 110 VAC 0.41A
TECHNICAL
BURN-BRITE NB3 Hand-e-Lite 240 Volt AC Handlamps
20
COMPONENT IDENTIFICATION
Part No. for Part No. for Part No. for Part No. for Part No. for
ITEM DESCRIPTION 10 Watt 15 Watt 18 Watt 36 Watt 58 Watt
1 Outer Case BBL10079 BBL10080 BBL10081 BBL10087 BBL10088
2 Endcap, Open, Red BBL11068 BBL11068 BBL11068 BBL11068 BBL11068
3 Endcap, Closed, Red BBL11067 BBL11067 BBL11067 BBL11067 BBL11067
4 Cord Grip, Red BBL13040 BBL13040 BBL13040 BBL13040 BBL13040
5 Circlip BBL18006 BBL18006 BBL18006 BBL18006 BBL18006
6 Hanging Hook BBL37007 BBL37007 BBL37007 BBL37007 BBL37007
7 Lead, Red with 3 Pin Plug BBL41097 BBL41097 BBL41097 BBL41097 BBL41097
8 Chassis Assy Complete BBL51011 BBL51013 BBL51014 BBL51016 BBL51019
9 Ballast 240VAC BBL1041 BBL1051 BBL1307 BBL1308 BBL1089
10 Starter BBL30001 BBL30001 BBL30001 BBL30002 BBL30002
11 Lamp BBL33004 BBL33005 BBL33020 BBL33025 BBL33030
12 Starter Holder BBL20027 BBL20027 BBL20027 BBL20027 BBL20027
13 Lampholder, Fixed BBL20035 BBL20035 BBL20035 BBL20035 BBL20035
14 Lampholder, Moveable BBL20036 BBL20036 BBL20036 BBL20036 BBL20036
15 Starter Cover BBL22034 BBL22034 BBL22034 BBL22034 BBL22034
16 Terminal Block BBL34051 BBL34051 BBL34051 BBL34051 BBL34051
17 Chassis BBL6183 BBL6184 BBL6185 BBL6187 BBL6189
18 Ballast Cover BBL7499 BBL7499 BBL7499 BBL7499 BBL7866
19 Label BBL21412 BBL21006 BBL21008 BBL21010 BBL21382
20 Length 610mm 720mm 870mm 1495mm 1920mm
TECHNICAL
BURN-BRITE NB3 Hand-e-Lite 32/24 Volt AC Handlamps
FEATURES
Strong, Clear, Impact Resistant outer Case 6.4m Cable fitted with moulded T-pin plug
Impact Absorbing and Anti-Roll ‘finned’ Endcaps Double-Insulated construction
Integral Low-Loss Ballast EMC compliant
Oil and Petrol Resistant 18W 32V - Blister packed
Uses Standard T8 fluorescent lamps 32 VAC and 24 VAC Models available in 50Hz
(standard) and 60Hz
Available with 10W, 15W, 18W & 36W lamps
SPECIFICATIONS
32 Volt AC
Description Wattage Voltage Voltage Current
Range
NB3 10 watt 10W 32V AC 29-35V 0.24A
NB3 15 watt 15W 32V AC 29-35V 1.2A
NB3 18 watt 18W 32V AC 29-35V 1.3A
NB3 36 watt 36W 32V AC 29-35V 1.5A
24 Volt AC
Description Wattage Voltage Voltage Current
Range
8
NB3 10 watt 10W 24V AC 21-26V 1.3A
NB3 15 watt 15W 24V AC 21-26V 1.3A
NB3 18 watt 18W 24V AC 21-26V 1.5A
NB3 36 watt 36W 24V AC 21-26V 2.4A
TECHNICAL
BURN-BRITE NB3 Hand-e-Lite 32 Volt AC Handlamps
20
ITEM DESCRIPTION Part No. for Part No. for Part No. for Part No. for
10 Watt 15 Watt 18 Watt 36 Watt
1 Outer Case BBL10079 BBL10080 BBL10081 BBL10082

2 Endcap, Open, Yellow BBL11104 BBL11104 BBL11104 BBL11104
3 Endcap, Closed, Yellow BBL11105 BBL11105 BBL11105 BBL11105
4 Cord Grip, Yellow BBL13041 BBL13041 BBL13041 BBL13041
5 Circlip BBL18006 BBL18006 BBL18006 BBL18006
6 Hanging Hook BBL37007 BBL37007 BBL37007 BBL37007
7 Lead, Yellow with T-pin plug BBL41096 BBL41096 BBL41096 BBL41096
8 Chassis Assy Complete BBL51170 BBL51171 BBL51014 BBL51817
9 Ballast 32V AC BBL1037 BBL1047 BBL1059 BBL16193
10 Starter BBL30001 BBL30001 BBL30001 N/A
11 Lamp BBL33004 BBL33005 BBL33020 BBL33025
12 Starter Holder BBL20027 BBL20027 BBL20027 N/A
13 Lampholder, Fixed BBL20035 BBL20035 BBL20035 BBL20035
14 Lampholder, Moveable BBL20036 BBL20036 BBL20036 BBL20036
15 Starter Cover BBL22034 BBL22034 BBL22034 N/A
16 Terminal Block BBL34051 BBL34051 BBL34051 BBL34051
8
17 Chassis BBL6183 BBL6184 BBL6185 BBL6188
18 Ballast Cover BBL7499 BBL7499 BBL7499 BBL7516
19 Label BBL21429 BBL21038 BBL21039 BBL211267
20 Length 610mm 720mm 870mm 1550mm
TECHNICAL
BURN-BRITE Versa-Lite Compact Fluorescent Handlamps
Features & Specifications
FEATURES
Strong, clear, impact resistant outer case Double-insulated construction
Impact absorbing and anti-roll ‘finned’ handle EMC compliant
Integral electronic ballasts and inverters Cigarette plug and in-line switch for 12 Volt model.
(depending upon voltage) Battery adapter available.
Oil and petrol resistant Removable hanging hook
Uses Compact 11 watt fluorescent lamps (2 Pin for 12 Volt, Optional Universal Magnamount, magnet mount for
4 Pin for 24, 32 & 240 Volt) metal surfaces
Colour coded handles 240 & 32 VAC Models available in 50Hz/60Hz
Red: 240 Volt, Yellow: 32 Volt, 24 Volt & Black: 12 Volt 12 & 24 VDC Model for Battery/DC operation
6.4m Cable fitted with moulded plug All models Blister packed
SPECIFICATIONS
Versa-Lite
Voltage
Description Voltage Range Current
Versalite 11 Watt 12 VDC 9-15V 1A
Versalite 11 Watt 32 VAC 24-38V 0.5A
Versalite 11 Watt In-line Transformer 240/32 VAC 220-250V 0.1A
8 Versalite 11 Watt, Electronic Ballast 240 VAC 220-250V 0.085A
TECHNICAL
Component Identification 240 Volt AC Electronic & Plug Pack Ballast

240 VOLT AC ELECTRONIC
402mm
ITEM Part No. Description ITEM Part No. Description
1 BBL37086 Mount, PL11 Lamp 8 BBL1368 Ballast, 11 Watt 240V Electronic
2 BBL33070 Lamp, Fluorescent 11 Watt 4 pin 9 BBL13036 Lead Retainer, Black
3 BBL10378 Lens, Versalite 10 BBL13038 Cable Bush, Round
4 BBL211020 Label, Versalite 240 E VAC 11 BBL41932 Lead, 6.4m Red with Plug
5 BBL20053 Lampholder, PL-S 4 pin 12 BBL37077 Versalite End Protector
6 BBL11169 Barrier, Versalite Handle 13 BBL37007 Hanging Hook
7 BBL14015 Handle, Red
240 VOLT AC PLUG PACK BALLAST*
355mm
* Superceded by 240 volt AC Electronic
8
1 BBL37086 Mount, PL11 Lamp 8 BBL13036 Lead Retainer, Black
2 BBL33034 Lamp, Fluorescent 11 watt 2 pin 9 BBL13038 Cable Bush, Round
3 BBL10378 Lens, Versalite 10 BBL41687 Lead, 8.4m Black
4 BBL21212 Label, Versalite 240 VAC 11 BBL1227 Ballast, Plug Pack
5 BBL20062 Lampholder PL-S 2 pin 12 BBL37077 Versalite End Protector
6 BBL14020 Handle, Red 13 BBL37007 Hanging Hook
7 BBL18087 Cable Tie, 4.8m
TECHNICAL
TECHNICAL
Component Identification 12 Volt DC
12 VOLT DC
402mm
1 BBL37086 Mount, PL11 Lamp 8 BBL14017 Handle, Black
2 BBL33034 Lamp, Fluorescent 11 Watt 2 Pin 9 BBL13036 Lead Retainer, Black
3 BBL10378 Lens, Versalite 10 BBL13037 Cable Bush, Figure 8
4 BBL21213 Label, Versalite 12 VDC 11 BBL41764 Lead Assy with cig. Plug & Switch
5 BBL37087 Lamp Support Base 12 BBL37077 Versalite End Protector
6 BBL20042 Lampholder 13 BBL37007 Hanging Hook
7 BBL16092 Inverter, PL11-12 VDC
TECHNICAL
BURN-BRITE TNB7 Transistorised Hand-e-Lite HANDLAMPS
Features & Specifications 12 & 24 Volt DC
FEATURES
Strong, clear, impact resistant outer case Uses standard T8 fluorescent lamps
Impact absorbing and anti-roll Available with 6W, 10W, 15W, 18W & 36W lamps
‘finned’ endcaps
6.4m Cable fitted with battery clips
Integral high frequency inverter
12 VDC and 24 VDC models available
Oil and petrol resistant
18W 12VDC + 24VDC blister packed
SPECIFICATIONS
12 Volt
Operation
Description Voltage Range Current Frequency
TNB7 6 Watt 9-15 VDC only 0.7A 30kHz
24 Volt
Operation
Description Voltage Range Current Frequency
8 TNB7 6 Watt 19-30 VDC only 0.35A 27kHz
TECHNICAL
BURN-BRITE TNB7 Transistorised Hand-e-Lite HANDLAMPS
Component Identification 12 & 24 Volt DC
19
ITEM DESCRIPTION Part No. for Part No. for Part No. for Part No. for Part No. for Part No. for
6 Watt 10 Watt 15 Watt 18 Watt 36 Watt/24 Volt 36 Watt/12 Volt
1 Outer Case BBL10150 BBL10079 BBL10080 BBL10081 BBL10087 BBL10850
2 Endcap, Open, Black BBL11106 BBL11106 BBL11106 BBL11106 BBL11106 BBL11106
3 Endcap, Closed, Black BBL11107 BBL11107 BBL11107 BBL11107 BBL11107 BBL11107
4 Cord Grip, Black BBL13035 BBL13035 BBL13035 BBL13035 BBL13035 BBL13035
5 Circlip BBL18006 BBL18006 BBL18006 BBL18006 BBL18006 BBL18006
6 Hanging Hook BBL37007 BBL37007 BBL37007 BBL37007 BBL37007 BBL37007
7 Lead, Black with Battery Clips BBL41245 BBL41245 BBL41245 BBL41245 BBL41245 BBL41245
8 Chassis Assy Complete, 12 Volt BBL51280 BBL51268 BBL51372 BBL51270 - BBL51789
8a Chassis Assy Complete, 24 Volt - BBL51269 - BBL51271 BBL51272 -
9 12 Volt Inverter BBL16047 BBL16041 BBL16039 BBL16039 - BBL16006
9a 24 Volt Inverter - BBL16042 BBL16040 BBL16040 BBL16043 -
10 Lamp BBL33002 BBL33004 BBL33005 BBL33020 BBL33025 BBL33025
11 Crocodile Clip, Red BBL9101 BBL9101 BBL9101 BBL9101 BBL9101 BBL9101
12 Crocodile Clip, Black BBL9102 BBL9102 BBL9102 BBL9102 BBL9102 BBL9102
13 Lampholder, Fixed 142/FAU BBL20029 BBL20035 BBL20035 BBL20035 BBL20035 BBL20035
14 Lampholder, Moveable 142/MAU BBL20029 BBL20036 BBL20036 BBL20036 BBL20036 BBL20036
15 Terminal Block BBL34051 BBL34051 BBL34051 BBL34051 BBL34051 BBL34051
16 Chassis BBL6190 BBL6051 BBL6204 BBL6202 BBL6086 BBL6269
17 Ballast Cover BBL7499 BBL7499 BBL7499 BBL7499 BBL7499 BBL7762
18 Label, 12 Volt BBL21273 BBL21274 BBL21275 BBL21276 - BBL21180 8
18a Label, 24 Volt - BBL21279 BBL21280 BBL21281 BBL21282 -
19 Length 500mm 610mm 720mm 870mm 1495mm 1505mm
TECHNICAL
Classification of Hazardous Areas
Class I
Explosive gas atmospheres AS2380 Part 1
Class II
Areas which are hazardous because of the presence of combustible dust, fibres or flyings AS2430
Class I Zone 0
Classification Definition Areas in which an explosive gas/air mixture is continuously present for long periods
Type of Protection Ex i Intrinsically Safe
Products in Class No BBL products in this classification
Class I Zone 1
Classification Definition Areas in which an explosive gas/air mixture exists intermittently or periodically under
normal operating conditions and areas in which an explosive gas/air mixture may
exist frequently because of leakage.
Type of Protection Ex d Flameproof
Ex e Increased Safety
Products in Class FLP1, FLP2, Portable FLP, FLP/DIP-WG, Exe OD, Exe WPT,
SLA, FLP PI-NME, FLP2, ME, Exe OD ME, Exe WPT ME
Class I Zone 2
Classification Definition Areas in which an explosive gas/air mixture is not likely to occur and
if it occurs will only exist for a short time.
Type of Protection Ex n Non-Sparking
Products in Class Exn-OD, Exn-WPT, PP, FLP/DIP-WG, Exn-OD ME, Exn-WPT ME
Class II
Classification Definition Areas in which a mixture of combustible dust, fibres or filings with air under atmospheric
conditions are present. For this class, portable equipment must be Ex d.
Type of Protection DIP Dust excluding and ignition protected. Minimum IP65.
Products in Class DIP-OD, PP, DIP-WPT, DIP-OD ME, PP-PINME, FLP/DIP-WG, DIP-WPT ME
Unlike the gas or vapour zones, dust zones cannot be divided into normal and abnormal conditions dependent upon time, as dust
is not self-correcting by ventilation over a stipulated period. In fact the opposite occurs as accelerated ventilation may lead to dust
clouds therefore creating greater, not lesser, hazardous conditions (See also AS/NZS & IEC 61241 Series).
8
NOTE: Always check compatibility of gas, vapour and cleansers with polycarbonate outercases when recommending any of this
equipment. Glass is available as an option in many instances.
TECHNICAL
Types of Protection & Explosion Techniques
TYPES OF PROTECTION & EXPLOSION TECHNIQUES

A technique of explosion protection which is applied to an apparatus or part of an apparatus to provide an assurance of safety.
IP Rating
Classification of degrees of ingress protection as defined by AS1939 1990. The degree of protection
provided by an enclosure is indicated by the IP code in the following way.
IP 2 3 C H
Code Letters (International Protection)

First Characteristic Numeral (numerals 0 to 6 or letter X)
Second characteristic numeral (numerals 0 to 8 or letter X)
Additional letter (optional) (letters A, B, C, D)
Supplementary letter (optional) (letters H, M, S, W)
First Characteristic Numeral

Numeral Description
0 non-protected
1 protected against solid foreign objects of 50mm diameter and greater
2 protected against solid foreign objects of 12.5mm diameter and greater
5 dust protected
6 dust-tight
Second Characteristic Numeral

Numeral Description
0 non-protected
1 protected against vertically falling water drops 8
2 protected against vertically falling drops when enclosure is tilted up to 15o
3 protected against spraying water
4 protected against splashing water
5 protected against water jets
6 protected against powerful jets
7 protected against the effects of temporary total immersion in water
8 protected against the effects of continuous immersion in water
TECHNICAL
Types of Protection & Explosion Techniques
A technique of explosion protection which is applied to an apparatus or

part of an apparatus to provide an assurance of safety.
Intrinsic Safety - (Ex i) AS2380 Part 7 -1987

A circuit or part of a circuit is intrinsically safe when any sparking produced normally, or by specified fault conditions, is incapable
of causing ignition of a prescribed gas or vapour.
Flameproof Enclosure - (Ex d) AS2380-Part 2 -1991

An enclosure for electrical equipment which is designed to withstand an internal explosion, (should it occur) without damage. The
length and gap of the flamepaths are the mechanism by which the explosion spark or flame is quenched to a lesser temperature than
will ignite the surrounding hazard in the atmosphere, for which the equipment has been designed, ie Group I, IIA, B and C gases.
A flameproof enclosure will not necessarily be weatherproof or dustproof
Increased Safety Protection - (Ex e) AS2380 Part 6 -1988

A method of protection by which additional measures are applied to electrical equipment so as to provide increased security
against the possibility of excessive temperatures and of the occurrence of arcs and sparks. It applies only to electrical equipment
of which no parts produce arcs or sparks or exceed the limiting temperature in normal service.
Non Sparking Equipment - (Ex n) AS2380 Part 9 -1991

A type of protection applied to electrical apparatus that will not ignite surrounding explosive atmosphere in normal operation and
in which a fault capable of causing ignition is not likely to occur.
Dust Excluding Ignition Proof - (DIP) AS/NZS & IEC 61241 Series
An enclosure which excludes dust and will not permit arcs, sparks or heat otherwise generated or liberated inside the enclosure
to cause ignition of exterior accumulations or atmospheric suspensions of a specified dust on or in the vicinity of the enclosure.
This standard recognises the T1 to T6 temperature classification in lieu of two groups 80 and 120 degrees C.
Note: A dust excluding ignition proof enclosure as defined above will not be flameproof unless constructed in accordance with
AS2380 Part 2 1991.
Ignition Temperatures
Maximum surface temperatures of equipment referenced to 40 degrees C ambient operating at fault condition.
T1 - 450 degrees T4 - 135 degrees
Accordingly, hazardous materials are also classified into the minimum temperature ranges required to ignite or cause
self-sustained combustion. See Table 5.1 AS1076 Part 1 1977.
Hazards
Grouped according to explosive characteristics
8
Gas group I Methane, underground mining
Gas group IIA & B Above ground gases and vapours
Gas group IIC Hydrogen and acetylene
See table 5.1 of AS 1076 part 1 1977.

These groups determine the flamepath dimensions of the Ex d equipment.
TECHNICAL
FLP1 Series Single Lamp Luminaire
Ex d Explosion Proof Luminaire

CATEGORY
Class I Zone 1 Ex d IIB T5 IP66/68
CERTIFICATE NO.
AUS Ex 424
FLP1 Series
Low profile, single or double compact fluorescent fittings with wide light distribution encased in UV stabilised polycarbonate, or
optional toughened glass outcases sealed by a composite nut and boss assembly, moulded from flame retardant reinforced nylon
6 material. Suitable for hazardous, flameproof and weatherproof locations, for example, spray booths, chemical plants, refineries,
flammable liquid stores, petrol and gas dispensers and fume cupboards.
Available in a variety of AC or DC operating voltages.
Please note that the polycarbonate outercases for the FLP series are not interchangeable with the PP range of outercases. They
are of different construction and will compromise the integrity of the unit if used incorrectly.
STANDARD FEATURES AVAILABLE OPTIONS

UV stabilised high impact polycarbonate outer case Compact fluorescent lamps
Moulded reinforced enclosure nut Glass lens
Reinforced nylon boss Glands & cable
3 off 20mm cable entries Exit Sign
Plug in in-line ballast / lamp / starter assembly Stainless Steel Reflector
Wire Guard
Suitable for: Inflammable stores, spray booths, chemical plants, ammunition plants,
refineries, above and below ground mining.
PHOTOMETRIC DATA DIMENSIONS

The following curve is based upon a 36 watt luminaire. All length dimension (A) given here are indicative only and may
Light Output Ratio 64.0% be subject to variation
TECHNICAL
FLP1 Series
PHOTOMETRIC DATA
The following curve is based upon a 36 Watt luminaire.
Light Output Ratio is 44%
DIMENSIONS
All length dimensions (A) and (B) given here are
indicative only and may be subject to variation
Model A B Model A B
10 LPF 687mm 636mm 10 HPF 757mm 708mm
15 LPF 794mm 743mm 15 HPF 863mm 815mm
18 LPF 947mm 893mm 18 HPF 1015mm 965mm
8 36 LPF 1556mm 1503mm 36 HPF 1626mm 1575mm
58LPF 1993mm 1943mm 58 HPF 2064mm 2015mm
TECHNICAL
FLP2 Series Lamp Luminaire

CATEGORY
Class I Zone 1 Ex d IIB T5 IP66
CERTIFICATE NO.
AUS Ex 229
FLP2 Series
Single or Twin tube fluorescent fitting with an anodised cast aluminium junction box with 3 x M20 cable entries as standard. Low
profile, single or double fluorescent fittings with wide light distribution encased in UV stabilised polycarbonate, or optional toughened
glass outercases sealed by a composite nut, moulded from flame retardent reinforced nylon 6 material.
Zinc junction boxes for mining applications available on request.
Available in a variety of AC or DC operating voltages
Please note that the polycarbonate outercases for the FLP series are not interchangeable with the PP range of outercases. They

UV Stablilised High Impact Polycarbonate Outer Case Exit Sign
Moulded Reinforced Enclosure Nut Glass Lens
Cast Aluminium box Stainless Steel Reflector
2 x 20mm Cable Entries Wire Guard
Plug in in-line lamp/starter assembly ME Pack
Suitable for: Flammable stores, spray booths, chemical plants, ammunition plants, refineries,
above and below ground mining.
TECHNICAL
FLP2 Series Lamp Luminaire
PHOTOMETRIC DATA
The following curve is based upon a 36 watt luminaire.
Light Output Ratio 64.0%
FLP2 - Single FLP2 - Twin

LEGEND: Co - Solid, C45 - Dashed, C90 - Grey LEGEND: Co - Solid, C45 - Dashed, C90 - Grey
(Cd/klm) (Cd/klm)
DIMENSIONS
All length dimensions (A) and (B) given here are indicative only and may be subject to variation
Model A B
2x18 Watt 1030mm 775mm
2x36 Watt 1640mm 1385mm
2x58 Watt 1940mm 1685mm
TECHNICAL
OD5 Series Twin Lamp Luminaire
OD Product Overview & Exe OD5SP Series (for single pin lamps)
OD5 Series
Corrosion resistant enclosure. Heavy duty moulded reinforced nylon end caps.
Slide out chassis for easy maintenance. Hinged down mounting.
High impact resistant, UV stabilised 2 x M20 cable entries.
polycarbonate outercase
Internal double "O" ring seal.
Ex e OD5SP Series
(for single pin lamps)
Category
Class I Zone 1 Ex e llC T4 lP66
Certificate No
Aus Ex 572
Increased safety twin tube circular unit with internal disconnect plug and socket. This series uses single pin (Fa6) TLX lamps, a
polycarbonate case with two M20 cable entry, hinge down batten or optional pipe mounting. Double cable entry is standard. Has
a 304 Stainless steel internal reflector and chassis.
Note: This unit uses single pin TLX lamps which are being phased out. For Ex e applications use BBL Ex e Bipin models.
Description Wattage Voltage Length mm

Exe OD5SP-2x20-240 2x20 240 VAC 820
Exe OD5SP-2x40-240 2x40 240 VAC 1425
Note: Lamps are not included with these luminaires.
Accessories
Description
PIPE MOUNT, 1.25"
PIPE MOUNT, 1.5" 8
PIPE MOUNT, 2"
Model A B
20 Watt 816mm 612mm
40 Watt 1426mm 1222mm
65 Watt 1726mm 1522mm
TECHNICAL
Ex e OD5BP Series (for bi-pin lamps)

Ex e OD5BP Series
(for bi-pin lamps)
Category
Class I Zone 1 Ex e llC T5 lP66
Certificate No
Aus Ex 3684
Increased safety twin tube circular unit using conventional bi-pin fluorescent lamps in a Burn-Brite designed and manufactured
lampholder. Polycarbonate outercase with two M20 Cable entries, hinge down batten or optional pipe mounting with internal self-
disconnecting plug and socket. Double cable entry standard. 304 stainless steel internal reflector and chassis. Standard unit uses
iron cored ballasts for long life at elevated temperatures.
AVAILABLE OPTIONS
Double Entry (DE) Pipe mounting
Glands and cable Pre-painted mild steel components
Single channel electronic ballast Other AC & DC voltages
Earth continuity strap
Standard
Ex e OD5BPE2X18-240V 2x18 240 AC 887
Ex e OD5BPE2X36-240V 2x36 240 AC 1497
Ex e OD5BPE2X58-240V 2x58 240 AC 1797
Stainless Steel
Ex e OD5BPE2X18-240V 2x18 240 AC 887
Ex e OD5BPE2X36-240V 2x36 240 AC 1497
Ex e OD5BPE2X58-240V 2x58 240 AC 1797
DIMENSIONS
Model A B
18w 887mm 627mm
36w 1497mm 1237mm
8 58w 1798mm 1538mm
TECHNICAL
Ex n OD5EC Series
Ex n OD5EC Series
Category
Class I Zone 2 Class II Ex n llC T5 lP66
Certificate No
Aus Ex 3079
A universal weatherproof, low maintenance, twin tube hazardous location luminaire. This series is designed for easy installation
with 2 x M20 cable entries, prepainted mild steel internal metalware, hinge down batten mount (optional pipe mounting) and
internal disconnect plug and socket.
AVAILABLE OPTIONS
Double Entry (DE) Earth continuity strap
Stainless steel components High efficiency compact fluorescent lamps
Glands and cable Pipe mounting
Single channel electronic ballast Other AC & DC voltages
Accessories
Description Wattage Voltage Length mm Description
Exn OD5EC2X18240V 2x18 240 AC 816 PIPE MOUNT, 1.25"
Exn OD5EC2X36240V 2x36 240 AC 1426 PIPE MOUNT, 1.5"
Exn OD5EC2X58240V 2x58 240 AC 1726 PIPE MOUNT, 2"
Note: Lamps are not included with EC models.
DIMENSIONS
Model ‘L’ ‘X’

Exn OD5EC-2X18 835mm 620mm
TECHNICAL
Ex e OD5 Series (for Bi-Pin Lamps)

OD5 ME Series
Maintained emergency fittings include an integral emergency pack consisting of a solid state inverter, battery charger, high
temperature Nicad battery pack and change-over circuit. In a twin luminaire, both tubes will be illuminated during normal supply
under control of the switched active supply. When the monitored supply (unswitched) fails, one of the tubes operates at 10 watt
illumination for 2 hours, after 16 hours recharge from fully discharged. This luminaire requires an unswitched active supply for
battery charging and supply monitoring and a switched active for normal operation. The emergency pack requires 10VA for supply
monitoring and battery charging. A red LED provides indication of the operation of the battery charger and the readiness of the
emergency pack. Photometric classification is Co C50 & C90 B50.
Ex e Series (bi-pin lamp) Accessories

Description Wattage Voltage Description
Exe OD5BPI-2x18-240 ME 2x18 240 AC PIPE MOUNT, 1.25"
Exe OD5BPI-2x36-240 ME 2x36 240 AC PIPE MOUNT, 1.5"
PIPE MOUNT, 2"
Ex e Series (single pin lamp) EXIT Sign
EXIT Sign with Left Arrow
Description Wattage Voltage
EXIT Sign with Right Arrow
Exe OD5SP-2x20-240 ME 2x20 240 AC
EXIT Sign with Left & Right Arrow
Exe OD5SP-2x40-240 ME 2x40 240 AC
Ex n Series
Description Wattage Voltage Length
Exn OD5EC-2x18-240 ME 2x18 240 AC 1126 mm
Exn OD5EC-2x36-240 ME 2x36 240 AC 1426 mm
Note: Lamps are not included with EC models.
Electrical Data
The following data is applicable for twin lamp luminaires with a power factor
correction capacitor fitted to produce a power factor not less than 0.9.
Lamp Watts Voltage Current [Run] Current [Start]

2x18 240 AC 220mA 260mA
2x36 240 AC 380mA 640mA
2x58 240 AC 620mA 1140mA
PHOTOMETRIC DATA
The following curve is based upon a 2x36 Watt luminaire.
TECHNICAL
WPT Series Twin Lamp Luminaire
WPT Series
304 stainless steel body Simple end of fitting mounting system
Toughened glass lens Slide out stainless steel chassis for easy
maintenance
Extra heavy duty moulded reinforced
nylon end caps
Ex e WPT Series
Category
Class I Zone 1 Ex e IIC T5 IP66
Certificate No.
AUS Ex 3954
Increased safety twin tube troffer type unit, with toughened glass lens and 304 stainless steel
body with nylon end caps and M20 cable entry.
Ex e Series Bi Pin Accessories

Exe WPT-2x18-240 2x18 240 AC EXIT Sign
Exe WPT-2x36-240 2x36 240 AC
Exe WPT-2x58-240 2x58 240 AC
Ex e Series Single Pin

Exe WPT-2x20-240 2x20 240 AC
Exe WPT-2x40-240 2x40 240 AC
Note: Lamps are not included.
Exn WPT Series

Category
Class 1 Zone 2 Ex n IIC T5 IP66
Certificate No. 8
AUS Ex 236
Twin tube 304 stainless steel troffer body with dust excluding weatherproof light fitting and
toughened glass lens. Suitable for surface mounting.
Ex n Series
Exn WPT-2x18-240 2x18 240 AC
Exn WPT-2x36-240 2x36 240 AC
Exn WPT-2x58-240 2x58 240 AC
TECHNICAL
WPT Series Maintained Emergency Twin Lamp Luminaire
Ex e WPT ME Series
Maintained emergency fittings include an emergency pack consisting of a solid-state inverter, battery charger, high temperature
Nicad battery and change-over circuit. In a twin luminaire, both tubes will be illuminated during normal supply under control of
the switched active supply. When the monitored supply (unswitched) fails, one of the tubes operates at 10 Watt illumination for
2 hours, after 16 hours recharge from fully disharged. This luminaire requires an unswitched active supply for battery charging
and supply monitoring and a switched active for normal operation. The emergency pack requires 10VA for supply monitoring and
battery charging. A red LED provides indication of the operation of the battery charger and the readiness of the emergency pack.
Ex e Series Single Pin Accessories

Exe WPT-2x20-240 ME 2x20 240 EXIT Sign
Exe WPT-2x40-240 ME 2x40 240
Note: Lamps are not included.
Ex n Series
Description Wattage Voltage Length (mm)
Exn WPT-2x18-240 ME 2x18 240 1126
Exn WPT-2x36-240 ME 2x36 240 1426
Ex e Series Bi Pin
Exe WPT-2x18-240ME 2x18 240 AC
Exe WPT-2x36-240ME 2x36 240 AC
Electrical Data
The following data is applicable for twin lamp luminaires with a power factor
correction capacitor fitted to produce a power factor not less than 0.9.
Lamp Watts Voltage Current [Run] Current [Start]
2x18 240 220mA 260mA
2x36 240 380mA 640mA
2x58 240 620mA 1140mA
PHOTOMETRIC DATA
The following curve is based upon a 2x36 Watt luminaire.
LEGEND: Co - Solid, C45 - Dashed, C90 - Grey
(Cd/klm)
8
TECHNICAL
PP Series Luminaire
Ex n Explosion Proof Luminaire
Category
Class I Zone 2 Ex n llC T5 lP66
Certificate No.
AUS Ex 235
PP Series
Low profile, single or double fluorescent fittings with wide light distribution encased in UV stabilised polycarbonate, or optional
toughened glass outercases. They are sealed by a composite nut and boss assembly and moulded from flame retardant reinforced
nylon 6 material. Suitable for weatherproof locations, for example fume cupboards, wheat silos and grain handling facilities. Also
suited to hazardous areas such as paper manufacturers.
Available in a variety of AC or DC operating voltages.
Please note that the polycarbonate outercases for the PP series are not interchangeable with the FLP range of outercases. They

UV stablilised high impact polycarbonate outer case Exit sign
Moulded reinforced enclosure nut Glass outer case
Reinforced nylon boss Stainless steel reflector
3 x 20mm cable entries Wire guard
Plug in in-line ballast/lamp
Suitable for: Weatherproof locations, fume cupboards, wheat silos and grain handling facilities.
Accessories
Description Wattage Voltage Length mm Description
DIPP18240VCCP 18 240 AC 965 Reflector, Stainless Steel
DIPP18240VGA 18 240 AC 965 Reflector, Stainless Steel & Wire Guard
DIPP36240VCCP 36 240 AC 1575 Exit Sign
DIPP36240VGA 36 240 AC 1575
DIPP58240VCCP 58 240 AC 2015
DIPP58240VGA 58 240 AC 2015
TECHNICAL
SLA Series Portable Single Lamp Luminaire
Ex d Explosion Proof Portable Luminaire
Category
Class I Zone 1 Ex d IIB T6 IP66
Certificate No.
AUS Ex 406
SLA Series
Compact, slim, light weight Optional Ex d junction boxes with
a range of step-down transformers
Oil and petrol resistant protective outer
sleeve and glass lamp enclosure Double-insulated construction
Moulded rubber handle and end cap
SLA Portable
Single compact fluorescent lamp encased in an impact resistant outer case and further protected by a petrol and oil resistant
plastic outersleeve, held by a rubberised handle. An appropriate low voltage power supply, either 12VDC or 32VAC is available.
Single M20 cable entry as standard. (Cable gland and hazardous location flexible cable is optional).

High impact outercase Bi-pin fluorescent lamps
Cast aluminium enclosure nut Glands & cable
Polycarbonate outer case Flameproof transformer
1 of 20mm cable entry Non-hazardous area transformer
Rubber coated handle Glass outer case
Rubber endcap
In-line inverter/lamp
8 chemical plants, ammunition plants, refineries,

Suitable for: Inflammable stores, spray booths,
8 above and below ground mining, fuel tank maintenance.
Flameproof Power Supply

Description Wattage Voltage Length mm Description Power Voltage
FLP-SLA-PL11-32 VAC 11 32 VAC 525 FLP—TRF-240-32 50VA 50VA 240/32
FLP-SLA-PL11-12 VDC 11 12 VDC 525 FLP—TRF-240-32 100VA 100VA 240/32
FLP-SLA-PL18-32 VAC 18 32 VAC 540 FLP—TRF-240-32 200VA 200VA 240/32
FLP-SLA-PL24 32 VAC 24 32 VAC 630 FLP—TRF-240-12 VDC 50 W 240/12VDC
FLP-SLA-PL36 32 VAC 36 32 VAC 730
TECHNICAL
WG-100 Series Well-glass Luminaries

CATEGORY
Class 1 Zone 1 Ex d IIB and DIP TX IP66
CERTIFICATE NO.
AUS Ex 678
WG Series
Corrosion resistant anodised and powder coated Coloured, high impact UV stabilised polycarbonate
marine grade cast aluminium base. Internal 'O' lens, clear polysulphone or toughened glass lens
ring seal
Optional rotating beacon or xenon flash
2 x M20 cable entries
Suitable for use with a wide range of lamps
Screw in lens
FLP/DIP WG Series
Custom designed light fitting with choice of base, light source, voltage and lens. Add components
to create the fitting required for your specific requirements. Double cable entry standard. Also
approved for underground use (zinc base only). T rating is dependant on light source.
BASES
Description
WELL GLASS BASE, Aluminium
WELL GLASS BASE, Zinc
LENSES
Description Max. Watts
WELL GLASS LENS, GLASS 150W
WELL GLASS LENS, POLYSULPHONE CLEAR 100W
WELL GLASS LENS, POLYCARBONATE RED 60W
WELL GLASS LENS, POLYCARBONATE AMBER 60W
WELL GLASS LENS, POLYCARBONATE GREEN 60W
8
WELL GLASS LENS, POLYCARBONATE BLUE 60W
Light Source Voltage

Incandescent lamp up to 150 Watt To suit the light source
Compact fluorescent PL & PLC up to 13 Watts, PLeU 18Watts
HID (self ballasted) up to 160 Watts
Rotary beacon up to 30 Watts (not suitable for glass lens)
Xenon (strobe) up to 160kCd
TECHNICAL
Pedestal & Wall Fans
635mm – 25" Industrial Pedestal & Wall Fan

Extremely cost
Extremely cost effective
effectiveand
andefficient
efficientmethod
methodofofrapidly
rapidly
cooling
cooling
people,
people,
mechinery
mechinery
andand
workwork
areas.
areas.
• Each fan is of heavy duty Industrial construction, utilising a 25"

(635mm) aluminium blade and a high quality guard.
• 3 speed, 240V electric motor, approved by the Queensland
Electricity Commission of Australia (CS/810/Q).
• Cool air is delivered where it is most needed, a controllable
oscillation mode (0-90˚).
• The Pedestal Fan motor can be adjusted from 15˚ angle
downwards to 60˚ upwards.
• The sturdy heavy-duty cast iron base ensures excellent fan
stability.
REV303MG
TECHNICAL DATA SPEED SETTING

WEIGHT 24.20 KG 14.80 KG 1 2 3
PEDESTAL WALL
REV301MG FAN SPEED (RPM) 1120 1280 1400
AIR DELIVERY (CFM) 5500 6300 7000
AIR DELIVERY (M3/MIN) 156 178 198
NOISE LEVEL (Dba) 54.5 58.8 68
POWER INPUT (WATTS) 135 150 175
CURRENT MEASURE (AMPS) 0.56 0.60 0.80
DIMENSION A B MIN B MAX C D E F G H I

MM 689 1710 2100 369 662 785 445 231 114 115
TECHNICAL
Pedestal & Wall Fans
458mm – 18" Industrial Pedestal & Wall Fan

MOTOR - Capacitor start self-lubricating motor.
VOLTAGE - 220V / 240V 50Hz.
SPEED - 3 speed control.
BLADE - Metallic blade.
GUARD - Epoxy painted guard with safety locking clips.
ADJUSTMENT - Adjustable angle. Pedestal 15˚ downwards to 45˚ upwards.
Wall mounted 45˚ downwards to 15˚ upwards.
SWIVEL - Swivel angle from 0˚ to 90˚.
PEDESTAL FAN - Full adjustable height to 1.35m.
WALL FAN - Fixed safety wall mount kit.
WARRANTY - 12 months.
TECHNICAL DATA SPEED SETTING

1 2 3
FAN SPEED (RPM) 1050 1260 1400
AIR DELIVERY (CFM) 3500 3700 4000
AIR DELIVERY (M3/MIN) 99 104 112
NOISE LEVEL (Dba) 52 54 56
POWER INPUT (WATTS) 85 95 105
CURRENT MEASURE (AMPS) 0.39 0.42 0.50
DIMENSION A B MIN B MAX C D E F G H I J

MM 508 1310 1960 310 512 558 520 160 130 100 9
REV201MG REV203MG
8
543
Small Med / Large W/C Small Med / Large Small Med / Large Duct Diam. Recommended Fan Manuf. Preformance Important
APPLICATIONS
Bathroom Bathroom Laundry Laundry Kitchen Kitchen (mm) Max. Duct Length Order Codes Model (no ducting) (see notes)
120mm 400mm (supplied) MRXP120S FAN0080 36l/s,130m3/hr

Thru Wall
Fan KIt 150mm 400mm (supplied) MRXP150S FAN0135 64l/s, 230m3/hr
TECHNICAL
250mm 400mm (supplied) MRXPS230MP FAN0347 208l/s,750m3/hr

100mm n/a MRXF4 FAN0021 23l/s, 85m3/hr
Selection Chart
Window Fan 150mm n/a MRWF150MP FAN0110 64l/s, 230m3/hr

230mm n/a MRWF230MP FAN0147 208l/s 750m3/hr
Ducted 100mm 4m (supplied) MRSF120S FAN0064 36l/s, 130m3/hr
Thru Ceiling
with Soffit Exhaust
120mm 12m (3m supplied) MRSFCFD200S FAN0328 30l/s, 108m3/hr
(In Line Fan Kit) 150mm 5m MRSF6S FAN0101 64l/s, 230m3/hr
100mm 4m MRXF120S FAN0072 36l/s,130m3/hr
Ducted
Thru Ceiling 120mm 12m MRCF168 FAN0038 52l/s, 187m3/hr
with Soffit Exhaust
150mm 5m MRXF150S FAN0120 64l/s,2303/hr
(Ceiling Mount Fan Only)
250mm 6m MRXFS230S FAN0374 208l/s, 750m3/hr
100mm 6m MRCFD200S FAN0326 31l/s, 110m3/hr
120mm 4m MRID120S FAN0012 36l/s, 130m3/hr
Thru Roof
100mm 20m MRRK100M FAN0361 50l/s, 180m3/hr
Exhaust
(In Duct Fan Only) 150mm 5m MRID6S FAN0090 64l/s, 30m3/hr
150mm 15m MRA60 FAN0085 90l/s,324m3/hr
150mm 25m MRRK150M FAN0330 120l/s, 430m3/hr
Thru Roof 120mm 4m MRXF120S FAN0072 36l/s, 1303/hr

Exhaust 150mm 5m MRXF150S FAN0120 64l/s, 230m3/hr
(Ceiling Mount Fan Only)
100mm 12m MRCF168 FAN0038 52l/s, 187m3/hr
PART NUMBERS REPRESENTED WITH THIS TABLE ARE FOR FANS ONLY. ILLUSTRATIONS ARE FOR THE SOLE PURPOSE OF DEPICTING INSTALLATION EXAMPLES. ALL FAN ACCESSORIES ARE SOLD SEPARATELY
NOTES TIMERS HOW TO USE THE FAN SELECTION CHART

Most fans models are available with in-built timers which can keep 1. Find your most suitable 'Application' on the left hand column
Window, thru wall, ceiling fans mounted directly over bath
the fan running after you leave the room (1-20mins). Alternatively as (eg. Thru Wall)
or shower tray must be LOW -VOLTAGE type. accessory timer (FAN0372) can be fitted into the light switch or at
Refer section 5 for Wall/Ceiling types. Ask supplier for the fan, is available. Timers are highlly recommended to maximise 2. Choose the 'Recommended Usages' for the room you wish to
REPELEC Ph: 1300 555 586 Fax: 1300 666 066 www.repelec.com.au
LOW-Voltage Window fans if required. fan efficiency. ventilate (eg. Bathroom), decide whether small, medium or large 0.
Fan only. Purchase duct and grille/s separately. Note "Duct Diam" PULLCORD 3. Follow that line across to identify the suggested fan 'Order Code'.
and select duct size (adaptor may be required) and grille size Integral pullcord switch on fan. Most fan models are available in a The 'Refer to Section' column indicates where you will find further
accordingly from Accessory Components' section. pullcord option. product information relating to the fan eg. 'thru Wall'- 'Small
bathroom' - 'FAN0080' - 'Section 2 XP Models' check 'Important
These products supplied in "Kit" form with ducting/grilles/fan. BATHROOM SIZES Notes' and 'Switching Options' for specific consideration.
Small Bathroom: Up to 4 square metres floor ares
Requires circular hole cut in window. Hole diameters: (eg.2metres x 2 metres).
WF100-120mm, WF230-260mm. Glazier cutting recommended. Medium Bathroom: Up to 8 square metres floor area.
Large Bathroom: Above 8 square metres floor area.
Recommended Usages ( )
TECHNICAL
Air Movement Details
WHAT AFFECTS FAN PERFORMANCE?
TYPE of FAN
Centrifugal Flow V’s Axial Flow

Pressure developing fans which achieve good flow against Suitable for wall, window and roof applications where they
the resistance created in a ducted system. can extract directly to the outside. Short duct runs are an
option but the length of duct should be limited.
Particularly useful in venting areas like internal bathrooms /
laundries, multi room extraction systems, heat transfer e.g. 100mm dia: up to 3m length
systems etc. 120mm dia: up to 4m length
150mm dia: up to 5m length
250mm dia: up to 6m length
THE EFFECTS OF DUCTING

Smaller Ducts = Greater Resistance to Airflow
Tight Bends = Greater Resistance to Airflow
The Longer the Duct and more Bends = Greater Resistance to Airflow
Wrinkled Ducting = Greater Resistance to Airflow
Smoother, Extended Ducting = Smooth, Increased Airflow
LOCATION OF THE FAN

Careful location of an extraction fan will ensure maximum airflow through the room. Air extracted from a bathroom, for example,
can be replaced with dry air drawn from adjacent bedroom or hallway, which is in turn drawn from an open window or door. This
ensures that fresh air is being drawn into the entire house at regular periods.
CIRCULATION
8
Poor Medium Best
TECHNICAL
MANROSE Fan Performance Curves
MANROSE FAN PERFORMANCE CURVES
100mm Fans
PERFORMANCE GRAPH PERFORMANCE GRAPH

XF/XP/WF 100 SERIES CR200 & CFD200
3
85m /hr, 23 litres per second 110m3/hr, 31 litres per second
Performance SF/ID 100

Up to 85m3/hr, 23 litres per second. Maximum fan performance
stated, this can vary depending on the length of ducting used.
PERFORMANCE GRAPH
PERFORMANCE GRAPH
EXTRACT-A-LITE
MULTIVENT SERIES CF234
64M3/hr, 18 litres per second
Note: 1,2,3 refer to speed settings controlled by internal switch

(not consumer adjuster)
TECHNICAL
120mm & 150mm Fans

XF/XP/WF 120 SERIES FRAME FAN
130m3/hr, 36 litres per second 3
158m /hr, 44 litres per second


XF/XP/WF 150 SERIES HYPER 150
313m3/hr, 87 litres per second 3
320m /hr, 89 litres per second

TECHNICAL
230mm & 300mm Fans

XF/XPS/WF 230 SERIES COM230 WINDOW FAN SERIES
550m3/hr, 152 litres per second 500m3/hr, 140 litres per second

XFS/XPS/WF 300 SERIES COM300 WINDOW FAN SERIES
1100m3/hr, 306 litres per second 900m3/hr, 250 litres per second
TECHNICAL
Frame, Hyper & Roof Fans

RVK100 & 120 SERIES RVK150 SERIES

RVK200 & 250 SERIES RVK315 SERIES
TECHNICAL
Mixed Flow fans

XF/XP/WF 100 SERIES XF/XP/WF 100 SERIES
85M3/hr, 23 litres per second 85M3/hr, 23 litres per second

TECHNICAL
MANROSE Comfort Zone Series
Centrifugal Inline Fans


TECHNICAL
Heat & Vent
TECHNICAL DATA
Heat ‘n’ Vent 2_MRFAN0537

380mm
Voltage : 220-240V
Wattage : 630W
Switch Plate : 3 sw.
No. Heat Lamps : 2
195mm
Lighting Wattage : 60W
Performance : 35 l/s,
126m3/hr
(tested with 3 metres of duct & one bend -
normal installation)
250mm
400mm
Heat ‘n’ Vent 4_MRFAN0538
Voltage : 220-240V
Wattage : 1200W
Switch Plate : 4 sw.
No. Heat Lamps : 4
Lighting Wattage : 60W
Performance : 41 l/s,
255mm 148m3/hr
(tested with 3 metres of duct & one bend -
normal installation)
350mm
square
8
365mm
square
TECHNICAL
Chimes, Bell Pushes, Wirefree and Transformers
Technical Information Reference Chart
Chimes, Bells, Buzzers & Kits

Part No. Description Voltage Signal 1 Signal 2 Batteries Friedland Max Sound Level Sound Frequency
Transformer Power db@1m max Note 1 Note 2
VA/W Hz Hz
D105 Fiesta 8V AC 2 Note 753 or 780 8 VA 75 1480 1174
D107 Facet 6V DC/8V AC 2 Note 4x"C"cell 753 or 780 6W 80 740 587
D108 Carnival 8V AC 2 Note 753 or 780 8 VA 75 1480 1174
D113 Surf 6V DC/8V AC 2 Note 4x"C"cell 753 or 780 6W 80 740 587
D117 Ding Dong 6V DC/8V AC 2 Note 4x"C"cell 753 or 780 6W 80 740 587
D126 Festival 6 V DC/8V AC 2 Note 4x"C"cell 753 or 780 6W 80 740 587
D128 Hockey 6 V DC/8V AC 2 Note 4x"C"cell 753 or 780 6W 80 740 587
D209 Maestro 8V AC 2 Note 1 Note 753 or 780 8 VA 75 1480 1174
D230 Big Ben 6V DC/8V AC 2 Note 1 Note 4x"C"cell 753 or 780 6W 80 740 587
D238 Shield 6V DC/8V AC 2 Note 1 Note 4x"C"cell 753 or 780 6W 80 740 587
D239 Bandera 6V DC/8V AC 2 Note 1 Note 4x"C"cell 753 or 780 6W 80 740 587
D404 York Tube Chime 6V DC/8V AC 2 Note 4x"D"cell 753 or 780 6W 90
D426 Festival 6V DC/8V AC Warbling 1 Note 4x"C"cell 753 or 780 6W 80 740 587
D430 Chevron 6V DC/8V AC Warbling 2 Note 4x"C"cell 753 or 780 6W 87 740 587
D454 Warbler 6V DC/8V AC Warbling 2 Note 4x"C"cell 753 or 780 6W 87 740 587
DE821 Quartet 6V DC/8V AC 4 Note 2 Note 4x"AA"cell 753 or 780 1.2 W 80 660/550 440/370
D833E Harmony 3V DC/8V AC 25 Tunes 2x"AA"cell 753 or 780 0.5 W 78
D852E Chorus 6V DC/8V AC 29 Tunes 1 Note 4x"AA"cell 753 or 780 1.8 W 83
D182 Minibuzzer 8V AC Buzzer 743 or 770 90
D422 Surf Kit 6V DC/8V AC 2 Note 4x"C"cell 753 or 780 80
D424 Facet Kit 6V DC/8V AC 2 Note 4x"C"cell 753 or 780 80 740 587
D792 Underdome 8V AC Bell 743 or 770 85
D902 Bell-in-One 3V DC Bell 2x"D"cell 80
D973 Bell Kit 3V DC Bell 2x"D"cell 80
Libra
Part No. Description Colour Signal 1 Signal 2 Batteries Average Sound Sound Sound
Battery Life** Level Frequency Frequency
dB @ 1m** Signal 1 Signal 2
D338 50mChime & Bell Push Grey 2 Note 4 Note Chime:2x"AA" 18 months 82 740/587Hz 740/587
cell 5 years 660/440Hz
D339 50 m Chime & Bell Push White 2 Note 4 Note Chime:2x"AA" 18 months 740/587Hz 740/587
D344 100m Chime & Bell Push * Grey 2 Note 4 Note Chime: 2x "AA" 18 months 82 740/587Hz 740/587
D346 200m Chime with Light & Bell Push* Grey 2 Note 4 Note plus 3 Chime:2x"C" Cell 1 Year 87 740/587Hz 740/587
additional 2 notes 5 years 660/440Hz
Pushes Transformers
Part No. Description Lighted Spare Lamp Finish Part No. Description Switch Mounting Type Primary Secondary
8
D534 Lightspot Yes D70 D770 Transformer No DIN/Surface 220-240V 50Hz 8V 0.5A
D611 Gem D780 Transformer No DIN/ Surface 220-240V 50Hz 8V 1A
D620 Elite 16mm hole req. Brass D765 Transformer No DIN/Surface 220-240V 50Hz 12V 1A
D624 Halo Yes 1114 Brass
D639 Mesa 16mm hole req. Yes 1114
D642 Button 16mm hole req.
D663 Florian 16mm hole req. Yes 1114 Brass
D667 Benton 16mm hole req. Yes 1114 Brass
D723 Pushlite Yes D70
D814 Sesame
D824 Dimex
TECHNICAL
NON METRIC CABLE CONVERSION TABLES
BRITISH METRIC AMERICAN METRIC AMERICAN METRIC

STANDARD EQUIVALENT WIRE GUAGE EQUIVALENT WIRE GUAGE EQUIVALENT
WIRE GUAGE SWG (sqmm) AWG (sqmm) AWG (sqmm)
33 0.0507 30 0.0507 250 MCM 127
32 0.0591 29 0.0645 300 MCM 152
31 0.0682 28 0.0806 350 MCM 177
30 0.0779 27 0.102 400 MCM 203
29 0.0937 26 0.128 450 MCM 228
28 0.0111 25 0.163 500 MCM 253
27 0.0136 24 0.205 550 MCM 279
26 0.0164 23 0.259 600 MCM 304
25 0.0203 22 0.324 650 MCM 329
24 0.0245 21 0.412 700 MCM 355
23 0.0292 20 0.519 750 MCM 380
22 0.0397 19 0.652 800 MCM 405
21 0.0519 18 0.826 850 MCM 431
20 0.0657 17 1.04 900 MCM 456
19 0.81 16 1.31 950 MCM 481
18 1.17 15 1.65 1000 MCM 507
17 1.59 14 2.08 1100 MCM 557
16 2.08 13 2.63 1200 MCM 608
15 2.63 12 3.31 1300 MCM 659
14 3.24 11 4.17 1400 MCM 709
13 4.29 10 5.26 1500 MCM 760
12 5.48 9 6.63 1600 MCM 811
10 8.30 8 8.37 1700 MCM 861
7 10.6 1800 MCM 912
6 13.3 1900 MCM 963
IMPERIAL METRIC 5 16.8 2000 MCM 1010
(sqIN) EQUIVALENT 4 21.2
(sqmm) 3 26.7
0.001 0.657 2 33.6
0.0015 0.981 1 42.4
0.002 1.28 0 53.5
0.003 1.97 2/0 67
0.0032 2.08 3/0 85
0.0045 2.98 4/0 107
0.007 4.60
0.01 6.81
0.0145 9.59
0.0225 14.5
0.03 18.6
0.04 26.0
0.06 39.4
0.075 49.9
0.1 66.3
0.12 76.8
8 0.15 97.2
0.2 129
0.25 162
0.3 199
0.4 267
0.5 328
0.6 399
0.75 489
0.85 557
1.0 683
1.25 807
1.5 1050
TECHNICAL
USEFUL REFERENCE TABLES - APPENDIX A
FITTINGS FOR BARE OVERHEAD ALL ALUMINIUM CONDUCTORS (AAC)
CODE NON TENSION FULL TENSION JUMPER ALUMINIUM LUG ALUMINIUM LUG TERM. ADAPTOR BI-METAL LUG
STRAND
NAME SLEEVE DIE SLEEVE DIE SLEEVE DIE 1 HOLE DIE 2 HOLE DIE TYPE DIE DIE
Gemini 7/1.75 NT36 38-132AL FT36A 38-132AL JS36R 38-132AL SL36 38-132AL AL36 38-132AL BA36 38-132AL H15304 38-90AL
Jupitor 7/2.25 NT36 38-140AL FT36A 38-140AL JS36R 38-140AL SL36 38-140AL AL36 38-140AL BA36 38-140AL H15306 38-90AL
Leo 7/2.50 NT36 38-140AL FT36A 38-140AL JS36R 38-140AL SL36 38-140AL AL36 38-140AL BA36 38-140AL H15308 38-90AL
Leondis 7/2.75 NT44 38-173AL FT44A 38-173AL JS44R 38-173AL SL44 38-173AL AL44 38-173AL H15308 38-90AL
Libra 7/3.00 NT44 38-180AL FT44A 38-180AL JS44R 38-180AL SL44 38-180AL AL44 38-180AL H15311 38-132AL
Mars 7/3.75 NT50 38-180AL FT50A 38-180AL JS50R 38-180AL SL50 38-180AL AL50 38-180AL BA50 38-180AL H15317 38-173AL
Mercury 7/4.50 NT58 38-190AL FT58A 38-190AL JS58R 38-190AL SL58 38-190AL AL58 38-190AL BA58 38-190AL H15320 38-173AL
Mercury 7/4.50 NT61 38-220AL FT61A 38-220AL JS61R 38-220AL SL61 38-220AL AL61 38-220AL BA61 38-220AL H15320 38-173AL
Moon 7/4.75 NT61 38-220AL FT61A 38-220AL JS61R 38-220AL SL61 38-220AL AL61 38-220AL BA61 38-220AL H15320 38-173AL
Neptune 19/3.25 NT68 38-220AL FT68A 38-220AL JS68R 38-220AL SL68 38-220AL AL68 38-220AL BA68 38-220AL H15323 38-220AL
Orion 19/3.50 NT80 38-250AL FT80A 38-250AL JS80R 38-250AL SL80 38-250AL AL80 38-250AL BA80 38-250AL H15326 38-220AL
Pluto 19/3.75 NT80 38-262AL FT80A 38-262AL JS80R 38-262AL SL80 38-262AL AL80 38-262AL BA80 38-262AL H15329 38-284AL
Saturn 37/3.00 NT94 38-284AL FT94A 38-284AL JS94R 38-284AL SL94 38-284AL AL94 38-284AL H15332 38-284AL
Sirius 37/3.25 NT94 38-284AL FT94A 38-284AL JS94R 38-284AL SL94 38-284AL AL94 38-284AL H15332 38-284AL
Taurus 19/4.75 NT94 38-303AL FT94A 38-303AL JS94R 38-303AL SL94 38-303AL AL94 38-303AL H15334 38-390AL
Triton 37/3.75 NT114 40-432AL FT114A 40-432AL
FITTINGS FOR BARE OVERHEAD ALUMINIUM CONDUCTORS STEEL REINFORCED (ACSR)
CODE NON TENSION FULL TENSION JUMPER ALUMINIUM LUG ALUMINIUM LUG TERM. ADAPTOR BI-METAL LUG
STRAND
NAME SLEEVE DIE SLEEVE DIE SLEEVE DIE 1 HOLE DIE 2 HOLE DIE TYPE DIE DIE
Quince 3/4/1.75 NT36 38-132AL JS36R 38-132AL SL36 38-132AL AL36 38-132AL BA36 38-132AL H15304 38-90AL
Almond 6/1/2.50 NT36 38-140AL JS36R 38-140AL SL36 38-140AL AL36 38-140AL BA36 38-140AL H15308 38-90AL
Raisin 3/4/2.50 NT36 38-140AL JS36R 38-140AL SL36 38-140AL AL36 38-140AL BA36 38-140AL H15308 38-90AL
Apricot 6/1/2.75 NT44 38-173AL FT44R 38-173AL JS44R 38-173AL SL44 38-173AL AL44 38-173AL BA44 38-173AL H15308 38-90AL
Apple 6/1/3.00 NT44 38-173AL FT44R 38-173AL JS44R 38-173AL SL44 38-173AL AL44 38-173AL BA44 38-173AL H15311 38-132AL
Sultana 4/3/3.00 NT44 38-180AL JS44R 38-180AL SL44 38-180AL AL44 38-180AL BA44 38-180AL H15311 38-132AL
Banana 6/1/3.75 NT50 38-180AL FT50R 38-180AL JS50R 38-180AL SL50 38-180AL AL50 38-180AL BA50 38-180AL H15317 38-173AL
Walnut 4/3/3.75 NT50 38-180AL JS50R 38-180AL SL50 38-180AL AL50 38-180AL BA50 38-180AL H15317 38-173AL
6/4.75
Cherry NT61 38-220AL FT61R 38-220AL JS61R 38-220AL SL61 38-220AL AL61 38-220AL BA61 38-220AL H15320 38-173AL
7/1.60
Grape 30/7/2.50 NT80 38-250AL JS80R 38-250AL SL80 38-250AL AL80 38-250AL H15326 38-220AL
Fig 18/1/3.50 NT80 38-250AL JS80R 38-250AL SL80 38-250AL AL80 38-250AL H15326 38-220AL
Lemon 30/7/3.00 NT94 38-284AL
TECHNICAL
USEFUL REFERENCE TABLES
AUSTRALIAN STANDARD METRIC CONDUCTORS
ACSR/AC – ALUMINIUM CONDUCTOR (ALUMINIUM CLAD) STEEL REINFORCED. AUST. STANDARD – AS1220 PART 3
STRANDS/ OVERALL CALCULATED CALCULATED APPROXIMATE
CODE WIRE DIAMETER EQUIVALENT SECTIONAL MINIMUM MASS
NAME DIAMETER (APPROX) ALUMINIUM AREA BREAKING PER KM
mm mm AREA mm2 mm2 LOAD kN kg
Angling 6/1/2.50 7.50 30.7 34.36 10.7 113
Archery 6/1/3.00 9.00 44.1 49.48 15.0 163
Baseball 6/1/3.75 11.3 68.9 77.31 22.4 255
Bowls 6/4.75+7/1.60 14.3 109 120.4 32.6 385
Cricket 30/7/2.50 17.5 155 181.6 64.6 635
Darts 30/7/3.00 21.0 224 261.5 91.3 913
Diving 30/7/3.50 24.5 305 356.0 121 1240
Golf 54/7/3.00 27.0 390 431.2 119 1380
Gymnastics 54/7/3.25 29.3 457 506.0 138 1620
Hurdles 54/7/3.50 31.5 530 586.9 159 1880
Lacrosse 54/3.75+19/2.25 33.8 608 671.7 181 2150
Rugby 54/4.75+19/2.85 42.8 976 1078 287 3450
EXTRA HIGH STRENGTH
Skating 3/4/1.75 5.25 10.4 16.84 12.3 83.5
Soccer 3/4/2.50 7.50 21.2 34.36 24.9 170
Swimming 4/3/3.00 9.00 35.2 49.48 28.8 217
Tennis 4/3/3.75 11.3 54.9 77.31 42.8 339
TECHNICAL
AAC – ALL ALUMINIUM CONDUCTOR Aust. Standard – AS1531 PART 1

Gemini 7/1.75 5.25 16.6 16.84 3.01 46.1
Jupiter 7/2.25 6.75 27.5 27.83 4.76 75.9
Leo 7/2.50 7.50 33.9 34.36 5.75 94.3
Libra 7/3.00 9.00 48.8 49.48 7.91 135
Mars 7/3.75 11.3 76.3 77.31 11.9 212
Mercury 7/4.50 13.5 110 111.3 16.8 305
Moon 7/4.75 14.3 122 124.0 18.8 340
Neptune 19/3.25 16.3 155 157.6 24.7 433
Pluto 19/3.75 18.8 206 209.8 32.3 578
Saturn 37/3.00 21.0 256 261.5 41.8 721
Taurus 19/4.75 23.8 331 336.7 50.9 926
Triton 37/3.75 26.3 400 408.7 62.9 1130
Uranus 61/3.25 29.3 493 506.0 75.2 1400
Venus 61/3.75 33.8 659 673.7 98.3 1860
Virgo 91/4.50 49.5 1410 1447 207 4010
AAAC – ALL ALUMINIUM ALLOY CONDUCTOR Aust. Standard – AS1531 PART 2

Agate 7/1.75 5.25 14.3 16.84 4.71 46.1
Amethyst 7/2.25 6.75 23.7 27.83 7.78 75.9
Diamond 7/2.50 7.50 29.3 34.36 9.64 94.3
Emerald 7/3.00 9.00 42.1 49.48 13.9 135
Garnet 7/3.75 11.3 65.8 77.31 21.7 211
Jade 7/4.50 13.5 94.8 111.3 31.2 304
Jasper 7/4.75 14.3 106 124.0 34.8 339
Opal 19/3.25 16.3 134 157.6 44.2 433
Pearl 19/3.75 18.8 178 209.8 58.8 576
Ruby 37/3.00 21.0 221 261.5 73.5 721
Rutile 19/4.75 23.8 285 336.7 94.4 924
8
Sapphire 37/3.75 26.3 345 408.7 115 1120
Spinel 61/3.25 29.3 426 506.0 135 1400
Topaz 61/3.75 33.8 568 673.7 179 1860
Zircon 91/4.50 49.5 1220 1447 384 4000
TECHNICAL

SC/GZ – STEEL CONDUCTOR/GALVANISED Aust. Standard – AS1222 PART 1
STRANDS/WIRE OVERALL DIAMETER CALCULATED EQUIV. SECTIONAL CALCULATED MIN. APPROXIMATE

DIAMETER /mm (APPROX) mm ALUMINIUM AREA mm2 AREA mm2 BREAKING LOAD kN MASS PER Km kg
3/2.00 4.31 1.56 9.425 11.7 75.5
3/2.75 5.93 2.95 17.82 22.2 139
7/2.00 6.00 3.62 21.99 27.4 177
7/2.75 8.25 6.85 41.58 51.8 326
7/3.25 9.75 9.56 58.07 72.3 460
7/3.75 11.3 12.7 77.31 96.2 609
19/2.00 10.0 9.79 59.69 74.4 483
19/2.75 13.8 18.5 112.9 141.0 888
19/3.25 16.3 25.8 157.6 196.0 1250
SC/AC – STEEL CONDUCTOR/ALUMINIUM CLAD Aust. Standard – AS1222 PART 2

3/2.75 5.93 5.91 17.82 22.7 118
3/3.00 6.47 7.03 21.21 27.0 141
3/3.25 7.00 8.26 24.89 31.6 165
3/3.75 8.08 11.0 33.13 40.0 220
7/2.75 8.25 13.7 41.58 50.1 277
7/3.00 9.00 16.3 49.48 59.7 330
7/3.25 9.75 19.2 58.07 69.8 387
7/3.75 11.3 25.5 77.31 88.3 515
7/4.25 12.8 32.8 99.3 106 662
19/2.75 13.8 37.1 112.9 136 755
19/3.00 15.0 44.1 134.3 162 899
19/3.25 16.3 51.8 157.6 189 1060
19/3.75 18.8 68.9 209.8 240 1410
19/4.25 21.3 88.6 269.5 289 1800
HDC – HARD DRAWN COPPER CONDUCTOR Aust. Standard – AS1746 1975

7/1.00 3.00 8.68 5.498 2.31 49.3
7/1.25 3.75 13.6 8.589 3.61 76.9
7/1.75 5.25 26.6 16.84 6.89 151
7/2.00 6.00 34.7 21.99 9.02 197
7/2.75 8.25 65.3 41.58 16.7 375
8 7/3.50 10.5 106 67.35 26.6 607
19/1.75 8.75 71.7 45.70 18.3 413
19/2.00 10.0 93.7 59.69 23.9 538
19/2.75 13.8 177 112.9 44.5 1020
19/3.00 15.0 211 134.3 52.8 1210
37/1.75 12.3 139 89.0 35.6 806
37/2.50 17.5 284 181.6 72.9 1640
37/2.75 19.3 344 219.8 86.6 1990
37.3.00 21.0 409 261.5 103 2370
61/2.75 24.8 566 362.3 143 3280
TECHNICAL
Fast Cable Fixing

ACSR/GZ – ALUMINIUM CONDUCTOR (GALVANISED) STEEL REINFORCED. Aust. Standard – AS1220 PART 1

NAME DIAMETER (APPROX) ALUMINIUM AREA mm2 BREAKING PER KM
mm mm AREA mm2 LOAD kN kg
Almond 6/1/2.50 7.50 29.0 34.36 10.5 119
Apple 6/1/3.00 9.00 41.8 49.48 14.9 171
Banana 6/1/3.75 11.3 65.2 77.31 22.8 268
Cherry 6/4.75 + 7/1.60 14.3 105 120.4 33.2 404
Grape 30/7/2.50 17.5 144 181.6 63.7 675
Lemon 30/7/3.00 21.0 207 261.5 90.1 973
Lime 30/7/3.50 24.5 282 356.0 121 1320
Mango 54/7/3.00 27.0 373 431.2 118 1440
Orange 54/7/3.25 29.3 438 506.0 137 1690
Olive 54/7/3.50 31.5 508 586.9 159 1960
Paw Paw 54/3.75 + 19/2.25 33.8 583 671.7 179 2250
Peach 54/4.75 + 19/2.85 42.8 936 1078 284 3600
EXTRA HIGH STRENGTH
Quince 3/4/1.75 5.25 8.77 16.84 12.7 95.9
Raisin 3/4/2.50 7.50 17.9 34.36 24.4 193
Sultana 4/3/3.00 9.00 31.6 49.48 28.3 242
Walnut 4/3/3.75 11.3 49.4 77.31 43.9 379
ACSR/AZ – ALUMINIUM CONDUCTOR (ALUMINISED) STEEL REINFORCED. Aust. Standard – AS1220 PART 2

NAME DIAMETER (APPROX) ALUMINIUM AREA mm2 BREAKING PER KM
mm mm AREA mm2 LOAD kN kg
Barley 6/1/2.50 7.50 29.0 34.36 10.3 119
Bean 6/1/3.00 9.00 41.8 49.48 14.5 171
Cabbage 6/1/3/75 11.3 65.2 77.31 21.5 268
Carrot 6/4.75 + 7/1.60 14.3 105 120.4 31.9 404
Corn 30/7/2.50 17.5 144 181.6 61.6 675
Garlic 30/7/3.00 21.0 207 261.5 87.2 973
Millet 30/7/3.50 24.5 282 356.0 116 1320
Oats 54/7/3.00 27.0 373 431.2 115 1140
Onion 54/7/3.25 29.3 438 506.0 132 1690
Parsnip 54/7/3.50 31.5 508 586.9 153 1960
Potato 54/3.75 + 19/2.25 33.8 583 671.7 177 2250
Rice 54/4.75 + 19/2.85 42.8 936 1078 277 3600
8
TECHNICAL
A.C.S.R. CONDUCTOR SIZES

METRIC IMPERIAL
CONDUCTOR O.D. O.D.
CODE NAME STRANDING CODE NAME STRANDING
mm inches inches
Almond 6/2.50 + 1/2.50 7.50 .295 Gopher 6/1/093 .279
Apple 6/3.00 + 1/3.00 9.00 .354 Ferret 6/1/118 .354
Banana 6/3.75 + 1/3.75 11.3 .445 Mink 6/1/144 .432
Cherry 6/4.75 + 7/1.60 14.3 .563 Dog 6/186 + 7/062 .558
Grape 30/2.50 + 7/2.50 17.5 .689 Wolf 30/7/102 .714
Lemon 30/3.00 + 7/3.00 21.0 .827 Panther 30/7/118 .826
Lime 30/3.50 + 7/3.50 24.5 .965 Bear 30/7/132 .924
Mango 54/3.00 + 7/3.00 27.0 1.063 Bison 54/7/118 1.062
Orange 54/3.25 + 7/3.25 29.3 1.154 Brolga 54/7/129 1.162
Olive 54/3.50 + 7/3.50 31.5 1.240 Moose 54/7/139 1.251
Paw Paw 54/3.75 + 19/2.25 33.8 1.331 Finch 54/143 + 19/086 1.293
STRANDED HARD DRAWN COPPER CONDUCTOR SIZES

METRIC IMPERIAL
CONDUCTOR O.D. CONDUCTOR O.D.
CODE NAME CODE NAME
mm inches mm inches
7/1.00 3.00 .118 7/036 2.7 .108
7/1.25 3.75 .148 7/048 3.7 .144
7/1.75 5.25 .207 7/064 4.9 .192
7/2.0 6.00 .236 7/080 6.1 .240
7/2.75 8.25 .325 19/064 8.1 .320
19/1.75 8.75 .345 7/118 9.0 .354
19/2.0 10.0 .394 7/136 10.3 .408
7/3.50 10.5 .413 19/083 10.5 .415
37/1.75 12.25 .484 37/072 12.8 .504
19/2.75 13.75 .541 – – –
19/3.00 15.0 .591 19/116 14.7 .580
37/2.50 17.5 .689 37/093 16.5 .651
37/2.75 19.25 .758 37/103 18.3 .721
37/3.00 21.0 .827 37/118 21.0 .826
61/2.75 24.75 .974 91/093 26.0 1.023
TECHNICAL
Fast Cable Fixing
CABLE CROSS SECTIONS

ANNEALED ALUMINIUM AND COPPER STRANDED CONDUCTORS
METRIC IMPERIAL
NOMINAL NUMBER AND NOMINAL NOMINAL NOMINAL
NOMINAL NUMBER AND
CROSS NOMINAL CROSS CROSS DIA. OF
DIA. OF NOMINAL DIA.
SECTIONAL DIA. OF SECTIONAL SECTIONAL CONDUCTOR
CONDUCTOR DIA. OF WIRES
AREA WIRES AREA AREA
mm2 mm mm mm2 inches mm inches2 mm
1 1/1.13 1.13 .97 1/.044 1/1.12 .0015 1.12
– – – 1.25 3/.029 3/.737 .0019 1.59
1.5 1/1.38 1.38 – – – – –
– – – 1.93 3/.036 3/.914 .003 1.97
2.5 7/0.67 2.01 – – – – –
– – – 2.93 7/.029 7/.737 .0045 2.21
4 7/0.85 2.55 – – – – –
– – – 4.52 7/.036 7/.914 .007 2.74
6 7/1.04 3.12 – – – – –
– – – 6.75 7/.044 7/1.12 .010 3.35
– – – 9.43 7/.052 7/1.32 .0146 3.96
10 7/1.35 4.05 – – – – –
– – – 14.28 7/.064 7/1.63 .0025 4.88
16 7/1.70 5.10 – – – – –
– – – 18.29 19/.044 19/1.12 .03 5.59
25 7/2.14 6.75 25.5 19/.052 19/1.32 .04 6.60
35 19/1.53 7.65 – – – – –
– – – 38.7 19/.064 19/1.63 .06 8.13
50 19/1.78 8.90 – – – – –
– – – 65.1 19/.083 19/2.11 .10 10.5
70 19/2.14 10.70 – – – – –
– – – 75.3 37/.064 37/1.63 .12 11.4
95 19/2.52 12.60 95.3 37/.072 37/1.83 .15 12.8
120 37/2.03 14.21 126.7 37/.083 37/2.11 .20 14.8
150 37/2.25 15.75 – – – – –
– – – 159.1 37/.093 37/2.36 .25 16.5
185 37/2.52 17.64 – – – – –
– – – 195.1 37/.103 37/2.62 .30 18.3
240 61/2.25 20.25 – – – – –
– – – 262.2 61/.093 61/2.36 .40 21.3
300 61/2.52 22.68 – – – – –
8
– – – 321.6 61/.103 61/2.62 .50 23.5
– – – 391.1 91/.093 91/2.36 .60 26.0
400 61/2.85 25.65 – – – – –
– – – 479.7 91/.103 91/2.62 .75 28.8
500 61/3.20 28.80 – – – – –
630 127/2.52 32.76 – – – – –
– – – 669.4 127/.103 127/2.62 1.00 34.0
800 127/2.85 37.05 800.00 127/.112 127/2.84 1.24 36.92
1000 127/3.20 41.60 1000.0 127/.125 127/3.18 1.50 41.34
TECHNICAL
Fast Cable Fixing
OVERHEAD CONDUCTORS
AAC AAAC (1120) AAAC (6201A) ACSR
STRAND O.D. AREA STRAND O.D. AREA STRAND O.D. AREA STRAND O.D. AREA
CODE AL mm mm2 CODE AL mm mm2 CODE AL mm mm2 CODE AL mm mm2
Gemini 7/1.75 5.25 16.8 Argon 7/1.75 5.25 16.8 Agate 7/1.75 5.25 16.8 Quince* 3/4/1.75 5.25 16.8
Jupiter 7/2.25 6.75 27.8 Boron 7/2.25 6.75 27.8 Amethyst 7/2.25 6.75 27.8
Leo 7/2.50 7.50 34.4 Chlorine 7/2.50 7.50 34.4 Diamond 7/2.50 7.50 34.4 Almond 6/1/2.50 7.50 34.4
Raisin* 3/4/2.50 7.50 34.4
Leonids 7/2.75 8.25 41.6 Chronium 7/2.75 8.25 41.6 Dolomite 7/2.75 8.25 41.6
Libra 7/3.00 9.00 49.5 Fluorine 7/3.00 9.00 49.5 Emerald 7/3.00 9.00 49.5 Apple 6/1/3.00 9.00 49.5
Sultana* 4/3/3.00 9.00 49.5
Mars 7/3.75 11.25 77.3 Helium 7/3.75 11.25 77.3 Garnet 7/3.75 11.25 77.3 Banana 6/1/3.75 11.25 77.3
Walnut* 4/3/3.75 11.25 77.3
Mercury 7/4.50 13.50 111.3 Hydrogen 7/4.50 13.50 111.3 Jade 7/4.50 13.50 111.3
Moon 7/4.75 14.25 124.0 Iodine 7/4.75 14.25 124.0 Jasper 7/4.75 14.25 124.0
Cherry 6/4.75 14.30 120.4
7/1.60
Neptune 19/3.25 16.25 157.6 Krypton 19/3.25 16.25 157.6 Opal 19/3.25 16.25 157.6
Orion 19/3.50 17.50 182.8 Lutetium 19/3.50 17.50 182.50 Patronite 19/3.50 17.50 182.50 Grape 30/7/2.50 17.50 181.6
Pluto 19/3.75 18.75 209.8 Neon 19/3.75 18.75 209.8 Pearl 19/3.75 18.75 209.8
Saturn 37/3.00 21.00 261.5 Nitrogen 37/3.00 21.00 261.5 Ruby 37/3.00 21.00 261.5 Lemon 30/7/3.00 21.00 261.5
Sirius 37/3.25 22.75 306.9 Nobelium 37/3.25 22.75 306.9 Ruthenium 37/3.25 22.75 306.9
Taurus 19/4.75 23.75 336.7 Oxygen 19/4.75 23.75 336.7 Rutile 19/4.75 23.75 336.7
Lime 30/7/3.50 24.50 356.0
Triton 37/3.75 26.25 408.6 Phosphorus 37/3.75 26.25 408.6 Sapphire 37/3.75 26.25 408.6
Mango 54/7/3.00 27.00 431.2
Uranus 61/3.25 29.25 506.4 Selenium 61/3.25 29.25 506.4 Spinel 61/3.25 29.5 506.4 Orange 54/7/3.25 29.25 506.4
Ursula 61/3.50 31.50 586.9 Silicon 61/3.50 31.50 586.9 Tantalum 61/3.50 31.50 586.9 Olive 54/7/3.50 31.50 586.9
Venus 61/3.75 33.75 673.7 Sulphur 61/3.75 33.75 673.7 Topaz 61/3.75 33.75 673.7 Paw Paw 54/3.75 33.75 672.0
19/2.25
Peach 54/4.75 42.75 1078.0
19/2.85
Virgo 91/4.50 49.50 1447.0 Xenon 91/4.50 49.50 1447.0 Zircon 91/4.50 49.50 1447.0
TECHNICAL
Fast Cable Fixing
TOOL AND DIE SELECTION
STANDARD COPPER LUGS, LINKS, STALKS ETC.
HYDRAULIC TOOLS – HEXAGONAL DIES
CONDUCTOR DIE 12 TONNE
HAND 5 TONNE 22 TONNE 60 TONNE
SIZE A/F #38A #98
CRIMPERS #111 #66H #40B
mm2 mm #41AH #98H
1.5 –
2.5 –
#00 #102U
4 –
6 4.4 38-44CU
#16/1
10 5.7 111-5763CU 38-57CU

#18/1
16 6.3 111-5763CU 38-63CU

25 7.7 111-7792CU 38-77CU USE USE ADAPTOR
35 9.2 111-7792CU 38-92CU STANDARD 40-DH AND

#21/1
50 10.4 111-104115CU 38-104CU COPPER STANDARD 12

70 11.5 111-104115CU 38-115CU DIES TONNE DIES
#20/1
95 14.2 111-142165CU 38-142CU

#22/1
120 16.5 111-142165CU 38-160CU

150 18.3 38-183CU
185 20.0 38-200CU
240 23.1 38-231CU
300 26.0 38-260CU
400 28.1 66-281CU 40-281CU
500 31.0 66-310CU 40-310CU
630 37.0 40-370CU
800 43.2 40-432CU
100 48.0 40-489CU
STANDARD ALUMINIUM AND BI-METAL

HYDRAULIC TOOLS – HEXAGONAL DIES
CONDUCTOR DIE 12 TONNE
60 TONNE
SIZE A/F #38A #98A
#40B
mm2 mm #41AH #98H
1.5 –
2.5 –
4 –
6 9.0 38-90AL
10 9.0 38-90AL
16 9.0 38-90AL
25 9.0 38-90AL
35 9.0 38-90AL USE ADAPTOR 40DH
50 13.2 38-132AL AND STANDARD
12 TONNE DIES 8
70 13.2 38-132AL
95 17.3 38-173AL
120 17.3 38-173AL
150 22.0 38-220AL
185 22.0 38-220AL
240 28.4 38-284AL
300 28.4 38-284AL
400 39.0 40-390AL
500 39.0 40-390AL
630 43.2 40-432AL
800 43.2 40-525AL
TECHNICAL
NOMINAL CABLE DIMENSIONS

O.D. OF O.D. OF
CROSS STRAND O.D. P.V.C. P.V.C. INS. O.D. OF TWO THREE FOUR
SECTION NO./WIRE OF SINGLE SINGLE SINGLE TWO CORE + CORE + CORE +
AREA2 DIA. CONDUCT CORE CORE CORE CORE EARTH EARTH EARTH
mm XLPE/PVC
CABLE SHEATHED
1/1.13 1.13
1 7/0.40 1.20 2.8 4.1
1/1.38 1.38
1.5 3.2 4.4 9.4
7/0.50 1.5
2.5 7/0.67 2.01 3.7 5.1 10.8
4 7/0.85 2.55 4.6 6.0 12.2
6 7/1.04 3.12 5.2 6.6 13.4
10 7/1.35 4.05 6.1 8.1 16.6 18.1 20.0
16 7/1.70 5.10 7.2 9.3 18.6 20.4 22.6
25 19/1.35 6.75 8.9 11.4 22.1 23.8 26.5
35 19/1.53 7.65 10.1 12.6 24.4 26.5 29.5
50 19/1.78 8.9 11.9 14.1 28.0 30.6 34.3
70 19/2.14 10.70 13.5 16.0 31.5 34.8 39.0
95 37/1.78 12.46 15.9 18.2 39.6 44.6
120 37/2.03 14.21 17.4 20.0 43.3 48.8
150 37/2.25 15.75 19.5 22.2 48.4 54.6
185 37/2.52 17.64 24.4 53.7 60.7
240 61/2.25 20.25 27.4 61.0 69.1
300 61/2.52 22.68 30.3 67.6 76.6
400 61/2.85 25.65 33.8
500 61/3.20 28.80 35.7
630 127/2.52 32.76 40.2
NOMINAL DATA AS SPECIFIED IN AS/NZS 5000 -1 & 2
TECHNICAL
TERMINATION THEORY AND PRACTICES
COMPRESSION TERMINATION THEORY

Utilux crimp lugs, links and stalk lugs are designed to be compatible with Utilux indent tools and hydraulic tools with
hexagonal or indent dies. Through this exact matching the resultant terminations achieve a consistently precise
compression – neither over stressed nor understressed – to produce the correct indent or hexagonal force.
The crimp is designed to bring all conductors and the connector itself into intimate contact. At the same time, the
crimp is designed to avoid any reduction in the cross sectional area of the conductor, with an increased contact area.
BASIC COMPRESSION TERMINATION PRACTICES

1. Strip the cable insulation to the recommended length. Recommended stripping lengths of conductors should
correspond to the barrel lengths shown in this catalogue.
2. With non plated copper conductors, scratch brushing may be carried out on the bare copper conductor. On
aluminium conductors however, scratch brushing must be carried out. Terminating should be completed as soon
as possible after stripping of the insulation.
3. To ensure a reliable termination, the correct connector for a given cable size must be selected. Moreover, the
recommended indent tool or hexagon tool and die must also be used. See the various data tables in this catalogue
for tooling recommendations.
4. Fit the connector over the stripped conductor and place the connector into the hand or hydraulic tool. Apply the
recommended pressure. With hand tools, the crimp is not complete until the jaws meet or the ratchet releases. With
hex dies in hydraulic tools, the faces of the die must meet.
5. The number of crimps per connector can vary. Some lugs have markings for crimps, if you require more information
please contact Repelec.
TERMINATION RECOMMENDATIONS
The palm contact areas of Utilux lugs are designed to give more than that the surface of lugs are used upon has
corresponding contact area. Excessive drilling out of palm holes must be avoided, to ensure that adequate palm
contact, heavy gauge washers are recommended. in relation to stalk lugs and consistent with the above, care must be
taken to adequately match the stalk diameter of the tunnel or mounting connector, to ensure maximum surface contact
area. Bolting torques are listed in the following table.
Bolt Size Material Tightening Torque

3/8” Aluminium 20 Newton Metres 8
1/2” Aluminium 40 Newton Metres
M10 Aluminium 20 Newton Metres
M6 Steel 16 Newton Metres
TECHNICAL
UTILUX METRIC CODING SYSTEM
FLEXIBLE CABLE CRIMPING

The crimping of connectors onto flexible conductors is problematic due to the large amount of air gaps between conductor
strands. This results in a large physical size for a relatively small conductor cross section. Thus the standard size lug for a
given area of flexible conductor is usually too small. If a larger size lug is used instead, the standard die for that size lug will
not achieve the desired compression.
Indent crimping is not recommended, as the indent may damage the very fine strands of a flexible conductor which may
in turn cause connector failure.
Adopting the Utilux “Half Hex” crimping method solves the problem.
This method employs a crimping shape in the form of one half of the standard hexagon shape. The dies used comprise a
normal hexagon crimp die, along with a special flat die to give the half hexagon shape. The hexagon die is sufficiently large
to close around the lug completely, giving adequate compression.
Normally the conductor’s area will be known or can be located on the chart below. However if not known, it has to be
established. To do this we require the amount of strands and individual strand diameter. Counting the amount of strands is
not as daunting a task as it appears. The lay of the conductor will generally be a series of bundled strands, with each bundle
having the same lay as a regular laid conductor, eg 7, 19, 37 strands etc. Having established the amount of strands to a
bundle, count the amount of bundles and multiply. For example for a 95mm2 the conductor may be 259/0.7 with a nominal
diameter of 13.8mm, from this the true area is 99.7mm2. The diameter is too large for a 95mm2 barrel but will fit a 120mm2
barrel. It can then be crimped using the half hex method.
Rule of thumb for matching conductor to lug, providing conductor diameter allows, is whatever the area of the conductor,
choose the next size larger lug.
CSA mm2 NO & DIA OF WIRES OD OF CONDUCTOR CALCULATED CSA

mm2
16 128/0.4
540/0.2 5.8 15.8
25 209/0.4
770/0.2 7.5 24.2
35 285/0.4
1083/0.2 8.6 34.0
50 380/0.4
1558/0.2 10.5 49.0
70 203/0.67
2204/0.2 11.6 69.3
95 259/0.67
2983/0.2 14.8 93.7
120 336/0.67
3810/0.2 15.9 119.7
8 150 427/0.67
4773/0.2 18.6 150.0
185 528/0.67
5881/0.2 184.8
5920/0.21 18.8 205.1
240 672/0.67
7400/0.21 23.7 256.3
73630/0.2 239.7
300 8911/0.2 280.0
9102/0.21 26.6 315.3
400 11970/0.2 376.1
12672/0.21 30.8 438.9
TECHNICAL
APPLICATION TOOLING DESIGN FEATURES
UTILUX CRIMP LUG FLEXIBLE CONDUCTOR SIZE (mm2) UTILUX HALF HEX UTILUX HALF HEX RECOMMENDED
PART NUMBER SET PART NUMBER DIE SET CONSISTS OF UTILUX TOOLING
NOMINAL RANGE
MIN MAX
H1415A M6
H1415 M8 Half 38-98CU
H1416 M10 16 15 19.3 38-98HHEX17/1 plus
H1416A M11 38-FLAT17
H1416B M12
H1365 M6
Half 38-98CU
H1366 M8
25 23.5 30.5 38-122HHEX17/1 plus
H1368 M10
38-FLAT17
H1369 M12
H1419 M6 Half 38-130CU
H1420 M8 35 27.5 35 38-130HHEX17/1 plus #38A
H1421 M10 38-FLAT17
#38ROBO
H1422B M6
H1422A M8 Half 38-153CU #41A
H1422 M10 50 47.5 58 38-153HHEX17/1 plus
#42A
H1423 M12 38-FLAT17
H1423A M16 #66H
H1424B M6 #98
H1424C M8
H1424 M10 HAlf 38-183CU #98H
70 66.5 82 38-183HHEX14/1 plus
H1425 M12 #98ROBO
38-FLAT14
H1440 M16
H1438 M20
H1381 M10
Half 38-220CU
H1382 M12
95 89.5 112.5 38-220HHEX14/1 plus
H1383 M16
38-FLAT14
H1382B M20
H1384A M10
Half 38-245CU
H1384 M12
120 113.5 141.5 38-245HHEX14/1 plus
H1385 M16
38-FLAT14
H1386 M20
H1387A M10
Half 40-260CU
H1387 M12
150 131 162.5 40-260HHEX25/1 plus
H1388 M16
40-FLAT25
H1389 M20
H1390 MB
H1390D M10 Half 40-310CU
H1390A M12 185 174.5 219.5 40-310HHEX25/1 plus
H1390B M16 40-FLAT25
H1390C M20 #40B
H1391 MB Half 40-340CU
H1391A M16 240 226.5 283.5 40-340HHEX25/1 plus #40BH
H1391B M20 40-FLAT25
H1448A M16 300 266 330.5 40-370HHEX25/1 plus
H1448B M20 40-FLAT25 8
H1449A M16 400 381.5 460 40-410HHEX25/1 plus
H1449B M20 40-FLAT25
Notes:
1. Refer to pages 2 & 3 for copper lug descriptive part numbers
2. To calculate cross sectional area of cable, use following formula;
CSA = Nxd2xπ
4
3. Cable chart is for single core double insulated flexible cables 0.6/1kV V90.
TECHNICAL
METRIC DESCRIPTION
For simplicity in identifying connectors in this catalogue, we have designated certain products with metric coding.
This coding can be used to identify a product if the Utilux catalogue number is unknown.
The following coding applies:
A = Aluminium K = Link
B = Bi-Metal S = Sector
C = Copper M = Palm Hole in mm
G = Lug MB = Blank Palm
AGS = Aluminium Lug Sector
AKS = Aluminium Link Sector
BGS = Bi-Metal Lug Sector
BKS = Bi-Metal Link Sector
AG = Aluminium Lug AK = Aluminium Link
BG= Bi-Metal Lug BK = Bi-Metal Link
BS = Bi-Metal Stalk CG= Copper Lug
CK = Copper Link
The cable area in sqmm and the palm hole is included to complete the description, eg:
(a) BKS70/50 is a Bi-Metal Link Sector, 70mm2 solid aluminium to 50mm2 stranded copper.
(b) AGS300/M16 is an Aluminium Lug Sector Cable 300mm2 solid 16mm palm hole.
(c) AKS240 is an Aluminium Link Sector Cable 240mm2 solid.
Note: This guide covers a wide, but not exhaustive, range of our products. If you have a special requirement it may be available
in our extensive non standard range or, through our Utilux Express service. Please discuss with your Repelec representative.

Electrical Conductors and Lighting Specs

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TECHNICAL

SECTION 8 In this Section

TECHNICAL SPECIFICATIONS Electronic Ballasts ..................501-514

Portable Lighting ....................515-524

Hazardous Area Lighting ..........525-540

Air Movement & Ventilation ......541-552

Cable Accessories ..................553-567

For Tubular Flourescent Lamps Range EL-HF

For Tubular Flourescent Lamps Range EL-HF

For T5 Lamps Range EL-SHF, 220-240v, 50-60Hz

Optimum Cathode Control Fulfils EMC requirements

For T5 Lamps Range EL-SHF, 220-240v, 50-60Hz

For Flourescent Lamps Range EL-HFC

Control voltage 1-10 VDC Covers EMC/LV requirements

For Flourescent Lamps Range EL-HFC

Optimum Cathode Control Stabilised output

DALI Protocol Microprocessor controlled

For Flourescent Tubes, Dimming Applications Range EL-FD

TC-L 2 Finger 17.5mm diameter FSD-E

1 Outer Case BBL10079 BBL10080 BBL10081 BBL10082

Features & Specifications

Component Identification 240 Volt AC Electronic & Plug Pack Ballast

240 VOLT AC PLUG PACK BALLAST*

Component Identification 12 Volt DC

Features & Specifications 12 & 24 Volt DC

Component Identification 12 & 24 Volt DC

TYPES OF PROTECTION & EXPLOSION TECHNIQUES

Code Letters (International Protection)

First Characteristic Numeral

Second Characteristic Numeral

A technique of explosion protection which is applied to an apparatus or

Intrinsic Safety - (Ex i) AS2380 Part 7 -1987

Flameproof Enclosure - (Ex d) AS2380-Part 2 -1991

Increased Safety Protection - (Ex e) AS2380 Part 6 -1988

Non Sparking Equipment - (Ex n) AS2380 Part 9 -1991

See table 5.1 of AS 1076 part 1 1977.

Ex d Explosion Proof Luminaire

STANDARD FEATURES AVAILABLE OPTIONS

PHOTOMETRIC DATA DIMENSIONS

Ex d Explosion Proof Luminaire

Ex d Explosion Proof Luminaire

STANDARD FEATURES AVAILABLE OPTIONS

Ex d Explosion Proof Luminaire

FLP2 - Single FLP2 - Twin

Description Wattage Voltage Length mm

Ex e OD5BP Series (for bi-pin lamps)

Model ‘L’ ‘X’

Ex e OD5 Series (for Bi-Pin Lamps)

Ex e Series (bi-pin lamp) Accessories

Lamp Watts Voltage Current [Run] Current [Start]

Ex e Series Bi Pin Accessories

Ex e Series Single Pin

Exn WPT Series

Ex e Series Single Pin Accessories

Ex n Explosion Proof Luminaire

STANDARD FEATURES AVAILABLE OPTIONS

Ex d Explosion Proof Portable Luminaire

STANDARD FEATURES AVAILABLE OPTIONS

8 chemical plants, ammunition plants, refineries,

Flameproof Power Supply

Ex d Explosion Proof Luminaire

Light Source Voltage

635mm – 25" Industrial Pedestal & Wall Fan