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About Us

Japan Air Filter (JAF), Founded in 1960, has provided extensive Air Purification Products &
Solutions across the world. JAF is firmly committed towards the mission of being one of the
leading air filtration companies by supplying genuine products that can contribute to preserve
global environment and demonstrate the Best Performance in the Air Purification Industry. JAF
Emphasis on Continuous Improvement in its product line through the qualified Research &
Development Team to have the available technologies updated to contemporary requirements.
JAF offers the Best Air Purification Products & Services to the customers with highest satisfaction
guarantee.

Chemical Contamination Removal Systems:


Chemical Pollutants are contaminants at molecular levels (10-9m to 10-10m), that are not visible
to naked eyes, even to microscopes. Only it’s effects can be known, odours (or) smell, corrosion
of metal surfaces and unwanted results in some controlled & mission critical requirements,
sometimes, even toxic & chronic effects.

To effectively filter & protect the users from chemical pollutants and to have the desired operations
uninterrupted, we, JAPAN AIR FILTER (JAF), have appropriate and optimum Gas Phase filtration
solutions for all the diversified requirements in the filtration industry.

The entire range of Gas Phase Filtration can be grouped as below:


❖ Commercial HVAC for Indoor Air Quality (IAQ) requirements such as odour control, kitchen
exhaust purification, offices, hospitals and others.
❖ Semiconductor, Microelectronics & Pharmaceutical cleanrooms.
❖ Industrial Laboratories, gas storage areas & other emergency scrubbing requirements.
❖ Industrial HVAC & Data Centres for corrosion control requirements to comply as per ISA
standards of Control Room designs.
❖ Odour control in Sewage, Waste Water Treatment Plants & Water Treatment Plants.
❖ Toxic gas purifications such as Military & Radio Active (Nuclear power plants) gases.

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GAS PHASE SERIES

TerraCarb
Air Purification Media

❖ Coal Based Virgin Activated Carbon.


❖ Utilizes Adsorption Technique to remove Target
Impurities.
❖ Can Remove Wide Spectrum of Impurities.
❖ Can Simultaneously Handle Multiple Impurities.
❖ Best Media for all Indoor Air Quality (IAQ)
Requirements.
❖ Totally Safe & Non-Toxic Fresh (Virgin) Media.
❖ Suitable for all types of Installations, such as
Deep Filtration Beds, Cassette & Canister
Module equipment systems.
❖ Easy to Install & Replace.

JAF TerraCarb, are derived from Superior Quality, Coal Based, Virgin Activated Carbon, with No-Binders,
Formed in Extruded Cylindrical, Porous Pellets. TerraCarb shall have Tested & Approved high removal
efficiencies & capacities for wide spectrum of pollutants by Adsorption Technique, especially, when supplied
with JAF, positive sealing, Air Filtration Systems.

Quality Control

Each Purchase of TerraCarb shall ensure proper testing before shipment of media from JAF per the quality
procedures defined on JAF ISO 9001 Quality Manuals.

Each Media lot shall have tested the following, however, not limited to only this:
Pellet Size, Hardness, Moisture Content, Bulk Density & Butane Activity.

Please note that the Technical Data / Product Specifications mentioned in this catalogue are based on our
sample media analysis and may subject vary during the time of actual installation, to the range of tolerance
levels mentioned in this catalogue.

Packing Details

For Easy Handling & Installation of TerraCarb media, supplied as 1ft3 cardboard boxes (30 LBS), individually
packed.

Also, can be supplied as 500 LBS & 1000 LBS big bags (Generally, not recommended as big bags to avoid
unwanted wastage of media due to abrasion during transportation).

TerraCarb media can also be designed and supplied as Deep Filtration Beds, Cassettes & Canister modules
suitable for retrofit and as new, JAF, positive sealing, Air Filtration Systems.

Installation, Handling & Disposal

Best Recommended to Install and Handle all JAF Gas Phase Filter Media using appropriate Personal
Protective Equipment (PPE), such as, face masks, safety boots, rubber gloves and other relevant accessories
as per customer’s site requirements.

JAF Gas Phase Team, shall work with the equipment owner to periodically secure media samples for life time
testing reports through JAF Analytical Laboratory.

Best Recommended to adhere to local, state and federal guidelines to dispose the used JAF Gas Phase
Media.

Please feel free to consult our JAF Chemical Filter Sales Personnel for further information.

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GAS PHASE SERIES

Technical Data

Specification:

Apparent bulk density to ASTM D2854 (dry): 500 [g/l] ± 10%


Pellet diameter: 3.5 – 4.5 [mm]
Moisture content (wt.%) to ASTM D2867 (as packed): < 4 [wt. %]
Total ash content to ASTM D2866 (as packed): < 12 [wt. %]
Hardness to ASTM D3802 (as packed): > 95 [%]
BET –rating, active area to DIN 66162 > 1100 [m²/g]
Ignition temperature to ASTM D3466: > 425 [°C]
Pore volume to DIN 66132 > 1.32 [cm3/g]
CTC rating (wt.%) > 60 [wt.%] [Equivalent per ASTM D5742 of Butane Activity]

*other special media specifications available upon request, based on application of usage*

Removal Capacities:

Toluene: 33 wt. % minimum*


Chlorine: 10 wt. % minimum*
Trichloroethane: 20 wt. % minimum*

*For Example, 100 LBS of TerraCarb media can remove 33 LBS of Toluene.

Application Guidelines:

Operating Temperature Range: -20°C to 51°C (-4°F to 125°F)


Relative Humidity: 10 to 95%
Recommend Air Velocity: 0.30 to 2.54m/s (60 to 500FPM)
Performance Efficiency: 99.5% (minimum) Initial Removal Efficiencies in JAF equipment.

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GAS PHASE SERIES

TerraCarb Acid
Air Purification Media

❖ Coal Based Impregnated Activated Carbon.


❖ Specifically Targets Acid Gas Impurities.
❖ Utilizes Chemisorption method to remove Target
Pollutants.
❖ Can Remove Wide Spectrum of Impurities.
❖ Can Simultaneously Handle Multiple Impurities.
❖ Ideal Media to use in typical carbon based
systems.
❖ Totally Safe & Non-Toxic Fresh (New) Media.
❖ Suitable for all types of Installations, such as
Deep Filtration Beds, Cassette & Canister
Module equipment systems.
❖ Easy to Install & Replace.

JAF TerraCarb Acid, are derived from Superior Quality, Coal Based, Activated Carbon, with No-Binders,
Formed in Extruded Cylindrical, Porous Pellets suitably impregnated to target all type of Acid Gas Pollutants.
TerraCarb Acid shall have Tested & Approved high removal efficiencies & capacities for wide spectrum of
specific pollutants by Chemisorption method to remove pollutants by adsorption, absorption & chemical
reaction, especially, when supplied with JAF, positive sealing, Air Filtration Systems.

Quality Control

Each Purchase of TerraCarb Acid shall ensure proper testing before shipment of media from JAF per the
quality procedures defined on JAF ISO 9001 Quality Manuals.

Each Media lot shall have tested the following, however, not limited to only this:
Pellet Size, Hardness, Moisture Content, Bulk Density & H2S Gas Capacity.

Please note that the Technical Data / Product Specifications mentioned in this catalogue are based on our
sample media analysis and may subject vary during the time of actual installation, to the range of tolerance
levels mentioned in this catalogue.

Packing Details

For Easy Handling & Installation of TerraCarb Acid media, supplied as 1ft3 cardboard boxes (40 LBS),
individually packed.

Also, can be supplied as 500 LBS & 1000 LBS big bags (Generally, not recommended as big bags to avoid
unwanted wastage of media due to abrasion during transportation).

TerraCarb Acid media can also be designed and supplied as Deep Filtration Beds, Cassettes & Canister
modules suitable for retrofit and as new, JAF, positive sealing, Air Filtration Systems.

Installation, Handling & Disposal

Best Recommended to Install and Handle all JAF Gas Phase Filter Media using appropriate Personal
Protective Equipment (PPE), such as, face masks, safety boots, rubber gloves and other relevant accessories
as per customer’s site requirements.
JAF Gas Phase Team shall work with the equipment owner to periodically secure media samples for life time
testing reports through JAF Analytical Laboratory.
Best Recommended to adhere to local, state and federal guidelines to dispose the used JAF Gas Phase
Media.
Please feel free to consult our JAF Chemical Filter Sales Personnel for further information.

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GAS PHASE SERIES

Technical Data

Specification:

Apparent bulk density to ASTM D2854 (dry): 600 [g/l] ±10%


Pellet diameter: 3.5 – 4.5 [mm]
Moisture content (wt.%) to ASTM D2867 (as packed): < 25 [wt. %]
Hardness to ASTM D3802 (as packed): > 70 [%]
Abrasion: < 1%
H2S Gas Capacity (ASTM D6646) 0.12 – 0.16 g/cc
CTC rating (wt.%) (Carbon Substrate) > 60 [wt.%] [Equivalent per ASTM D5742 of Butane Activity]
Impregnants 5 - 10% KOH

*other special media specifications available upon request, based on application of usage*

Removal Capacities:

Hydrogen Sulphide (H2S): 17 wt. % minimum*


Sulphur Dioxide (SO2): 5 wt. % minimum*
Chlorine (Cl2): 8 wt. % minimum*

*For Example, 100 LBS of TerraCarb Acid media can remove 17 LBS of H2S.

Application Guidelines:

Operating Temperature Range: -20°C to 51°C (-4°F to 125°F)


Relative Humidity: 10 to 95%
Recommend Air Velocity: 0.30 to 2.54m/s (60 to 500FPM)
Performance Efficiency: 99.5% (minimum) Initial Removal Efficiencies in JAF equipment.

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GAS PHASE SERIES

JAF Cassette Modules


Air Purification Modules

❖ Standard Plastic (HIPS Extrusion) modules.


❖ Designed Universally to suit any type of Retrofit.
❖ Specially Designed for Energy Saving.
❖ Available in 12” & 18” standard depths.
❖ Suitable to work up to 500FPM (2.54m/s)
❖ Suitable for Low PPM to PPB levels of
contaminants.
❖ Available with all choices of JAF Chemical
Media.
❖ Supplied (New) with JAF Positive Sealing Tracks.

JAF 12CS and 18CS CASSETTE MODULES, are designed duly considering all the contemporary
nuances required in the industry to have the Best Energy Saving without compromising performance
and removal efficiency. Also, Designed Universally to suit any type of Retrofit in almost all types of Track
Arrangements.

Each Individual Cassette Modules’ Track arrangements shall be suitable to fit the standard dimension filter
sections in the Air Handlers, suitable for easy installations with standard HVAC equipment tools and fasteners.
● Specially Designed Inlet Screens helps to have “MAXIMUM” AIR – CHEMICAL MEDIA CONTACT.
● MORE OPEN AREA combined with TAPERED INLET MESH helps in achieving low pressure drop,
meaning, “HIGH ENERGY SAVING POTENTIAL”.
● JAF POSITIVE SEAL TRACKS helps to achieve “ZERO BY-PASS” from the Cassette Module system.
● “NO-ADHESIVE” Design will ensure “PRACTICALLY & THEORETICALLY ZERO OFF-GASSING”.
● “IDEALLY LOCATED SAMPLE PORT” helps to have “ACCURATE MEDIA LIFE ANALYSIS”
● “BEST AMONG THE CONTEMPORARY”

Media Choices
JAF Cassette Modules can be supplied with all the available choices of JAF Chemical Media, TerraCarb,
TerraCarb Acid, TerraCarb Base, TerraOxi, TerraOxi Blend and other gas specific special media and customized
blends. Please refer to JAF Chemical Media Brochure for more details.

Each Cassette shall be Vibration filled to ensure uniformity in the media packing and shall be with individual
polythene bags and carton packed.

JAF Recommendation
Please install sufficient pre-filtration prior to Cassette Modules to avoid any dust loading into the chemical
media in the cassettes. This shall ensure proper removal efficiency performance of the chemical media, also,
helps to have full media life utilization. This can be ensured by observing cassette modules not showing any
increase in pressure drop from the time installed to changeover.

The Pre-Filters can be Mini-Pleated or V-type or conventional bag filters based on space availability in the Air
Handlers. Recommended to have a minimum F8 Class as per EN779 standards prior to the Cassette Modules.

Installation, Handling & Disposal


Best Recommended to Install and Handle all JAF Gas Phase Filter Modules using appropriate Personal
Protective Equipment (PPE), such as, face masks, safety boots, rubber gloves and other relevant accessories
as per customer’s site requirements.

JAF Gas Phase Team shall provide start-up supervision of the equipment supplied (upon request).

Also, shall work with the equipment owner to periodically secure media samples for life time testing reports
through JAF Analytical Laboratory.

Best Recommended to adhere to local, state and federal guidelines to dispose the used JAF Gas Phase
Media.
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GAS PHASE SERIES

Side Access Purifier (SAP)


Air Purification Equipment

❖ Single & Double Wall Constructions.


❖ Space Saving Side Access Design.
❖ Available in various sheet metal options, like,
Aluminium, Painted Steel, Galvanized Steel &
Stainless Steel (AISI 304, 316, 316L & other
grades)
❖ More than 50 Standard Size Housings utilizing
standard filter size components.
❖ Customized Design available to suit both
Commercial and Industrial Requirements.
❖ Options available to include in-built Fan housing,
base frame U-channels, lifting lugs, weather
proofing, Intake Louvers & Rain Louvers.

JAF Side Access Purifier, SAP, are designed to control & eliminate both particulate and chemical
pollutants from air stream, typically, low to medium concentration levels suitably for IAQ, Corrosion Control &
other similar pollutant removal applications.

Construction
SAP shall have positive sealing design with high uniformity particulate and chemical filter tracks in Extruded
Aluminium. The system shall ensure the highest available levels of contaminant removal by eliminating intake
air by-pass and leakage from the equipment. Hinged access doors shall be provided on the filter sections to
allow ease of access to, and installation and removal of, particulate and chemical filters. Access doors shall be
supplied on one side of the unit for small size units (up to 4 feet wide x high) and can be supplied on both sides
of the unit for large size units. Access doors shall have the same construction as the enclosure panels of the
equipment. Also, shall be supplied with gaskets for sealing the access doors against air leakage.
The access doors shall be equipped with corrosion resistant “twist and clamp” style locking handles that
clamp and hold the door securely in position after the door has been latched. Gaskets shall be supplied on
the internal surface of the door panels to seal against the filters and prevent by-pass of air around the filters.

Customized Design
SAP systems are flexible to accommodate customized design for specific requirements based on project site
conditions.

System Efficiency
With the advantage of the positive sealing design, the JAF SAP system shall have highest level of particulate
and chemical pollutant removal efficiency.

Choice of Chemical Media


SAP can be offered with entire range of JAF particulate and Gas Phase filter modules, duly, complying to the
project requirements of customers. Please refer to our individual product catalogue of particulate and Gas
Phase Filter modules for further details.

Maintenance & Replacement


JAF Gas Phase Team shall work with the equipment owner to periodically secure media samples for life time
testing reports through JAF Analytical Laboratory.

Warranty
All JAF SAP System offered shall be fabricated in accordance with applicable codes and industry relevant
standards to fully comply the desired requirements, and all the offered goods shall be free from defects in
design, material or workmanship.
Please feel free to consult our JAF Chemical Filter Sales Personnel for further information.

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GAS PHASE SERIES

Nomenclature & Selection Data

Size Nominal Airflow (CFM) Legend Description


Legend Height Width 18CS 12CS SAP Side Access Purifier
0102 1 Feet 2 Feet 1,000 500 A VBS Vertical Bed Scrubber
0104 1 Feet 4 Feet 2,000 1,000 VBA Vertical Bed Absorber
0202 2 Feet 2 Feet 2,000 1,000 B Size HxW (Nominal Size in Feet)
0204 2 Feet 4 Feet 4,000 2,000 2PF (Filter Depth) Pre-Filter
0206 2 Feet 6 Feet 6,000 3,000 2FF (Filter Depth) Final Filter
0302 3 Feet 2 Feet 3,000 1,500 CS (Depth) Cassette Module
C
0304 3 Feet 4 Feet 6,000 3,000 CT (Depth) Canister Module
0306 3 Feet 6 Feet 9,000 4,500 TG (Depth) TerraGrid
0402 4 Feet 2 Feet 4,000 2,000 12VB (Depth) Vertical Bed
0404 4 Feet 4 Feet 8,000 4,000 Options / Specials
0406 4 Feet 6 Feet 12,000 6,000 F Fan Section (Single)
0408 4 Feet 8 Feet 16,000 8,000 F-F Fan Section (Redundant)
D
0410 4 Feet 10 Feet 20,000 10,000 DV DeaVane Housing
0504 5 Feet 4 Feet 10,000 5,000 WR Weather Roof
0506 5 Feet 6 Feet 15,000 7,500 IL Intake (Rain) Louver
0508 5 Feet 8 Feet 20,000 10,000 SG Single Skin Galvanized Steel
0510 5 Feet 10 Feet 25,000 12,500 Double Skin Galvanized
DG
Steel
0604 6 Feet 4 Feet 12,000 6,000
Double Skin Galvanized
0606 6 Feet 6 Feet 18,000 9,000 DGC
Steel Coated
0608 6 Feet 8 Feet 24,000 12,000 E DA Double Skin Aluminium
0610 6 Feet 10 Feet 30,000 15,000 Double Skin Stainless Steel
D304
304
0708 7 Feet 8 Feet 28,000 14,000
Double Skin Stainless Steel
0808 8 Feet 8 Feet 32,000 16,000 D316
316
0810 8 Feet 10 Feet 40,000 20,000 SC Other Special Construction
1010 10 Feet 10 Feet 50,000 25,000

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