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com

SERVICE MANUAL
&
PARTS LIST

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CE10
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TABLE OF CONTENTS

MECHANICAL ADJUSTMENT
Changing External Parts (1) Face Cover ................................................................. 1
Changing External Parts (2) Belt Cover ..................................................................... 2
Changing External Parts (3) Base Cover ................................................................... 3
Changing External Parts (4) Bed Cover/ Base Cap ................................................... 4
Changing External Parts (5) Base Unit ...................................................................... 5
Changing External Parts (6) Front Cover ................................................................... 6
Changing External Parts (7) Rear Cover .................................................................. 7
Adjusting Needle Drop Position ................................................................................. 8
Adjusting Hook Timing ............................................................................................... 9
Adjusting Needle Bar Height ..................................................................................... 10
Adjusting Clearance between Needle and Hook ...................................................... 11
Adjusting Backlash between Hook Drive Gear and Lower Shaft Gear ..................... 12
Adjusting Upper Shaft Shield Plate Position ............................................................. 13
Adjusting Nedle Thread Tension ............................................................................... 14
Adjusting Tension Release Mechanism for Knee Lifter ............................................. 15
Changing Thread Tension Unit .................................................................................. 16
Replacing Threader Plate and Adjustment ............................................................... 17
Adjusting Height of Embroidery Foot P ..................................................................... 18

ADJUSTMENT FOR ELECTRICAL COMPONENTS

Connector Connection Diagram ................................................................................ 19
Replacing Printed Circuit Board ................................................................................ 20
Replacing Touch Panel ............................................................................................. 21
Replacing Printed Circuit Board F ............................................................................ 22
Adjusting Slide Volume ............................................................................................. 23
Replacing DC Motor and Motor Belt Tension Adjustment ......................................... 24
Replacing Carriage Plate (Unit) ................................................................................ 25
Adjusting X and Y Sensors ....................................................................................... 26
Adjusting X and Y Sensors (Instant Adjustment) ...................................................... 27
Adjusting X Motor Gear ............................................................................................ 28
Replacing Switching Power Supply ........................................................................... 29
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Changing External Parts (1) Face Cover

3
Replacing the face cover
To remove:
1. Remove the Cap 1 and Screw (A) 2 and remove
the Face Cover 3 .
1 Cap
2 Screw (A)
3 Face cover

To attach:
2. Attach the Face Cover 3 and tighten Screw (A) 2 ,
then attach the Cap 1 .

1
2

1
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Changing External Parts (2) Belt Cover

Replacing the belt cover

To remove:
1. Remove the Cap 1 and Screw (A) 2 .
2. Loosen Screw (B) 3 and remove Screw (C) 4 and
D 5 .
3. Turn the machine to the back and remove Screws C 4
and D 5 , then remove the Belt cover 6 .

1 Cap
6 2 Screw (A)
3 Screw (B)
4 Screw (C)
5 Screw (D)
6 Belt cover
2

3 To attach:
4. Attach the Belt Cover with Screws (A - D) 2 - 5 .
5. Attach the Cap 1 .

2
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Changing External Parts (3) Base Cover

Replacing the base cover

To remove:

1 Remove Screws 1 (4 pieces) to remove the base

cover 2 .

1 Screw
2 Base cover

1 2 1

To attach:

2 Follow the above procedure in reverse.

1 1

3
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Changing External Parts (4) Bed Cover / Base Cap

Replacing the bed cover

To remove:
1 Remove the base cover.
2 Remove Screw (A) 1 (2 pcs.), and remove the Base
Lid 2 .
3 Remove Screw (B) 3 (2 pcs.), and remove the Bed
cover 4 .

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1 Screw (A)
2 Base lid
3 Screw (B)

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4 Bed cover
4 3
1
2 To attach:
4 Follow the above procedure in reverse.
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Replacing base cap

To remove:

1 Remove Screws 1 (4 pieces), and remove the

1 Lid (2) 2 .
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1 Setscrew
2 Base lid (2)
all

To attach:
2 Follow the above procedure in reverse.

1
2

4
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Changing External Parts (5) Base Unit

Base
1
To remove:
1 Remove the Belt cover. (See page 2)

2 Remove Setscrew (A) 1 (4 pcs.), and remove

the base unit .
3 Remove the X Motor 2 , Y Motor Connectors 3
from the printed circuit board (A).

1 Screw (A)
2 X-motor connector (Blue)
3 Y- motor connector (White)
1
4 Connecting Bushing
5 Extension table (Accessory)
3 6 Screw (B)
2

To attach:

4 Attach the X, Y - Motor Connectors 2 , 3 into

the printed circuit board (A)

5 Insert the X, Y - Motor Cords between the printed

4 cuircuit board (A) and Arm without touching the jointing
points between arm and base, then tighten Screws
(4 pieces) 1 temporarily.

5
6 Attach the Extension (Accessory) table 5 .

7 Tighten Screws (B) 6 while aligning the extension

table, base unit and free Arm.

8 Tighten Screws 1 while aligning the extension table.

9 Attach the belt cover.

5
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Changing External Parts (6) Front Cover

Front cover
To remove:
1 Remove the face cover, belt cover, base cover and bed
2 cover. (See page 1 - 4).
2 Remove Screw (A) 1 and remove the Arm
thread guide (lower) 2 .
1 6
3 Remove Screw (B) 3 .
4 Loosen Screw (C) 4 , (D) 5 .

5 Disconnect the each connector and remove the front

cover.

Note: Disconnect the Hooks while removing the Front

cover.

1 Screw (A)
2 Arm thread guide (Lower)
4 3 Screw (B)
4 Screw (C)
5 Screw (D)
3 6 Hooks (4 spots)

To attach:
6 Follow the above procedure in reverse.

Note: See page 21 (Diagram) for Connectors

Connection.

6
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Changing External Parts (7) Rear Cover

Rear cover

To remove:
1 Remove the face cover and belt cover.
2 Loosen Screw (A) 1 , and (B) 2 .
3 Raise the handle and remove Screw (C) 4 , and
Cap 6 , then remove Screw (D) 7 .
Remove the Rear cover 5 .

1 Screw (A)
2 Screw (B)
1 3 Carriage
4 Screw (C)
5 Rear cover
6 Cap
7 Screw (D)

3 2

To attach:
3 Follow the above procedure in reverse.

4 5 6

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Adjusting Needle Drop Position

When the straight stitch is selected on the touch panel, the needle should be positioned at
the center of the needle plate hole.

1 Select the pattern No. 1 (Straight stitch) and lower

1 the needle to its lowest position by turning the
handwheel.
2 Remove the face cover and loosen Screw 1 ,
move the Needle bar supporter 2 to the right or
left until the needle 3 comes to the center of the
Needle plate hole 4 .

2 3 Tighten the Screw 1 .

4 Attach the face cover.

1 Screw
3 2 Needle bar supporter
3 Needle
4 4 Nedle plate hole

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Adjusting Hook Timing

The hook timing is that amount of ascending travel of the needle bar from its lowest position
where the tip of the rotary hook meets the right side of the needle should be 3.1 to 3.7 mm.

1 Remove the belt cover, bed cover, base cover, base

1
lid (1) and base lid (2).

2 Remove the needle, presser foot, Needle plate (A) 1

2

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and Bobbin holder (B) 2 .

3 Lower the needle bar at its lowest position by turning

the handwheel toward you.

3
.co 4 Raise the needle bar further 3.1 to 3.7 mm 8 from
the lowest position.

5 Loosen the screws of lower shaft gear, turn the Lower

shaft gear 4 until the tip of rotary hook meets with
es
the right side of the Needle 5 .
Tighten Screw (2 pieces) 3 of the lower shaft gear.
6 Attach the Bobbin holder 2 , Needle plate 1 ,
presser foot and Needle 5 .
7 Attach the base lid (2), base lid (1) base cover, bed
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cover and belt cover.

1 Needle plare (1)

2 Bobbin holder (B)
4 3 3 Screw (C)
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4 Lower shaft gear

5 Needle #14
6 Match the tip of rotary hook and the right side of
the needle.
5 6
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7 3.1 to 3.7 mm
8 Lowest position
7

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Adjusting Needle Bar Height

The standard distance between the upper edge of the needle eye and the tip of the rotary
hook should be in the range of 1.6 - 2.0 mm when the rotary hook meets the right side of the
needle in ascending travel of needle from its lowest position.

1 1 Remove the needle, presser foot, Needle plate (A) 1

and Bobbin holder (B) 2 .

2 Remove the face cover.

2
3 Rotary hook meets the Right side of the needle 7
in ascending travel of needle from its lowest position
by turning the handwheel toward you.

4 Loosen Screw 3 as shown.

5 Move the Needle bar 4 up or down to adjust the

needle bar height.

3
6 Place the Needle bar groove 5 in front of you and
tighten Screw 6 .

4 7 Attach the Bobbin holder (B) 2 , Needle plate (A) 1 ,

presser foot and needle.

8 Attach the face cover.

1 Needle plate (A)

2 Bobbin holder (B)
5
3 Screw
4 Needle bar
5 Groove
6 Needle # 14
7 Matching point
8 Surface of hook race
9 1.6 - 2.0 mm
7
10 Rotary hook race
8
6 9 11 Top of needle hole

11
10

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Adjusting Clearance between Needle and Hook

The clearance between needle and rotary hook should be -0.10 to + 0.05 mm.

1 Remove the needle plate, bobbin holder, base cover

and bed cover (See page 3 - 4), and attach the Test
1 2
pin 5 .

2 Loosen Screw (A) 1 , (B) 4 , (C) 2 and tighten

Screw (C) 2 temporarily.

3 Turn the handwheel toward you and adjust the

clearance between the Test pin 5 and the Tip of
rotary hook 7 position to - 0.10 to + 0.05 mm 6 by
moving the rotary hook set plate 3 up or down.
3 4
4 Tighten the screws (A) 1 ,(B) 4 , (C) 2 firmly.

5 Check the rotary hook driver gear and the lower shaft
gear backlash.
If gears mesh or engage tightly or loosely, check
“Adjusting Backlash between Hook Drive and Lower
Shaft Gear”. (See page 12 )
5

7 6 Reattach the bed cover, base cover, base lid, needle

6 plate and bobbin holder.

1 Screw (A)
2 Screw (C)
3 Rotary hook set plate
4 Screw (B)
5 Test pin
6 - 0.10 to +0.05 mm
7 Tip of rotary hook

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Adjusting Backlash between Hook Drive Gear and Lower

Shaft Gear

The backlash of gears should be 0.8 mm or less when the tip of the rotary hook is within the
width of the feed dog as shown below.
Adjust the backlash after the adjustment of the clearance between needle and rotary hook.
2
1 Remove the base cover, base lid and bed cover. (See
page 3 - 4)
2 Loosen the Hexagonal socket screw 1 .

3 (A) If the backlash is too big or too large,

B turn the lower shaft bushing 2 in the direction of A.
(B) If the backlash is too little,
turn the lower shaft bushing 2 in the direction of B.
A

4 Tighten the Hexagonal socket screw 1 .

1
5 Reattach the bed cover, base cover, and base lid.

1 Lower shaft bushing

2 Hexagonal socket screw
3 Backlash should be 0.8 mm or less.

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Adjusting Upper Shaft Shield Plate Position

The standard height of needle stop position should be 14.2 mm above the needle plate
surface when the machine is topped.

1 Remove the front cover unit. (See page 6)

2 (A) If the needle is higher than 14.2 mm, loosen

Screw 1 and turn the Upper shaft shield plate 2
5 in the direction of (A).
(B) If the needle stops lower than the 14.2 mm 3 ,
loosen Screw 1 and turn the Upper shaft
shield plate 2 in the direction of (B).
3

3 Place the right hand of the Upper shaft shield plate

2 at the center position of the Upper shaft sensor 4
and tighten Setcrew 1 .

4 Turn the handwheel toward you to check the needle

1
2 position again, then attach the front cover.

1 Screw
(A)
2 Upper shaft shield plate
3 14.2 mm
4 Upper shaft sensor
5 Needle #11
(B)

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Adjusting Needle Thread Tension

The standard of upper thread tension should be 51 g to 59g when pulling the thread
(cotton thread #50) in the direction of A when

1 Set the Thread tension dial at “3”.

2 Lower the presser foot.
(B)

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3 Remove the front cover unit and adjust the thread
tension.
(A)
(A) If the thread tension is 59g or more

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.................turn the screw in the direction of “B”.
(B) If the thread tension is 51 g or less
...............turn the screw in the direction of “A”

1 Pull the #50 cotton thread in the direction

of the arrow. (Pulling speed 110 mm/ Sec.)
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Adjusting Tension Release Mechanism for Knee Lifter

When the presser foot lofter is raised, the tension release mechanism should work
correctly. If not, adjust as follows.
1
1 Remove the front cover unit. (see page 6)
2 Lower the presser foot lifter, set the thread tension dial
at “9” and loosen the Screw (A) 1 .

3 Adjust the play approximately 0.3 - 0.5 mm between

the tension release rod (2) 3 and the spring
holder 4 and tighten the Screw (A) 1 .
4 Raise the presser foot lifter, turn the thread tension
dial from “9” to “0”, make sure the clearance
between the tension discs 5 should be 1.0 mm 6 .

5 Reattach the front cover unit.

1 Screw (A)
2 Tension release rod (2)
2 3 Play (0.3 - 0.5 mm)
4 Spring holder
5 Tension discs
6 Clearance (approximately 1.0 mm)
3

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Changing Thread Tension Unit

Replacing the thread tension unit

To remove:

1 Remove the front cover unit. (See page 6)

2 Remove Setscrew (A) 1 , (B) 2 , and remove
the thread tension dial.

To attach:

3 Follow the above procedure in reverse.

Note: After the replacement, adjust “Thread Tension
Release Machanism” and Adjustment of
Solenoid”.
1
1 Screw (A)
2 Screw (B)

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Replacing Threader Plate and Adjustment

If the hook on the threader plate is damaged, replace it by following the instructions below.

DRAWING 1 Replacing threader plate

1. Remove the presser foot.

2. Push down the Threader supporter plate (A) 1 to

remove from the Pin (B) 2 . (Drawing 1.)

3. To attach the threader supporter plate, match the groove

of the Threader supporter 2 with the pin 1 , and
then push it up to insert.

1 Threader supporter (A)

3
2 Pin (B)
3 Hook
2

DRAWING 2
Adjusting threader plate position
2
1 When the hook is slightly touching the nedle eye,
(X) loosen Screw (C) 1 and adjust the Threader plate
2 as shown.

If the hook position is too high or too low

(X) View 1 1 Remove the face cover.
2 If the hook is too high, loosen the screw (D) 3 and
lower the Setting position plate 4 .
DRAWING 3 If the hook is too low, loosen Screw (D) 3 to
slide up the Setting position plate 4 .
4
1 Screw (C)
2 Threader plate
3 Screw (D)
4 Setting position plate
5 Needle bar
3
5

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Adjusting Height of Embroidery Foot P

Attach the Foot (P), and the space between the needle plate and the bottom surface of the
Foot (P) should be 1.0 to 1.6 mm, when the needle bar is at its lowest position.

1 Remove the front cover unit. (See page 6)

2 Lower the needle bar and lower the presser foot lifter.
3

3 Insert the 1.2 mm Thickness gauge 1 between

the Embroidery Foot (P) 2 and the needle plate.

4 While pressing the Pressure bar actuator 3 down

against the upper shaft cam, and tighten Screw (A)
4 again.

5 Reattach the rear cover.

4
1 Thickness gauge
2 Embroidery foot (P)
3 Pressure bar Actuator
4 Screw (A)
5 Needle
6 Needle plate
2

6
5

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Connector Connection Diagarm

Please see the following connector connection diagram for the printed circuit board A.

1 2 3 4 5

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14
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12 11 10 9

1 Touch panel 8 Switching power supply ( White )

2 LCD Harness 9 X- Motor ( Blue )
3 Printed circuit board F( Black ) 10 Y- Motor ( White )
4 Bobbin winder sensor ( Blue ) 11 Solenoid for thread tension ( Red )
5 Upper shaft sensor ( White ) 12 Lamp ( White )
6 Thread detectionsensor ( Red ) 13 Inverter ( White )
7 Presser foot lifter sensor ( Red ) 14 DC Motoe ( White )

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Replacing Printed Circuit Board

To replace the printed circuit board A, follow the instructions below.

To remove:
1 Remove the front cover. (See page 6)

2 Pull out the connectors of printed circuit board F

1 2 1
LCD Harness, Inverter and Touch panel.
3 Remove screws (5 pieces) 1 and the Printed
circuit board A 2 .

To attach:

4 Follow the above procedure in reverse.

1 Screws (5 pieces)
2 Printed circuit board (A)
3 Card guide

3 1 1

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Replacing Touch Panel

To replace the touch panel, follow the instructions below.
Touch panel
1 To remove:
(F)
2
2
1 Remove the front cover. (See page 6)
(C) (B)
2 Pull out the Connectors of printed circuit board
F 6 , LCD Harness 5 and Inverter 8 and
(G) Touch panel connector 4 .

(A) 3 Pull out the Touch panel connector 4 from the

Inverter 8 .
(E)

4 Remove Screws 2 (4 pieces) and remove the touch

2 2
panel 7 .
(D)

3
To attach:
4

5 While butting the LCD to the ribs (A), (B), (C) spots,
butt the (D) and (E) of the LCD fixing plate
(bottom) 3 to the LCD and tighten screws 2 .

6 While butting the (F) and (G) of LCD fixing plate

(Top) 1 to the LCD, tighten the screws.
5
1 Fixing plate (Top)
2 Screw
3 Fixing plate (Bottom)
6 4 Touch panel connector
5 LCD Harness
6 Printed circuit board F
7 7 Touch panel
8 Inverter

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Replacing Printed Circuit Board F

To replace the printed circuit board F, follow the instructions below.

2 Printed circuit board F

To remove:

1 Remove the front cover. (See page 6)

2 Pull out the connectors from the printed circuit
board A.
3 Remove Screws 1 (2 pieces) and remove
the Printed circuit board F 2 .

To attach:
4 Follow the above procedure in reverse.

1 Screws (2 pieces)
2 Printed circuit board F

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Adjusting Slide Volume

To adjust the solenoid, follow the instructions below.

1. Remove the front cover. (See page 6)

2. Loosen Screws 1 (2 pieces).

3. Lower the presser foot lifter and adjust the Clearance

3 between the Discs 2 while the discs are closed.
4. Tighten Screws 1 .

1
1 Screw (A)
2 Discs
3 Clearance (aproximately 1.6 mm)
4 Plunger
5 Slide to the right side.
4
5

2
3

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Replacing DC Motor and Motor Belt Tension Adjustment

Replacing DC Motor
To remove:
1 Remove the belt cover. (See page 2)

2 Remove the motor belt.

3 Remove the Motor connector 1 from the printed

m
1
circuit board A.

4 Remove Screws (A) 3 (2 pieces) and replace the

.co
motor.

To attach:
5 Tighten Screws (A) 3 (2 pieces) temporarily and
attach the motor.
6 Adjust the motor belt tension and tighten screws (A)
es
3 (2 pieces) firmly.

2 3
Adjusting motor belt tension
uid

1. Tighten screws (B) 4 (2 pieces) temporarily.

2. Adjust the Belt deflection to about 5.0 mm 6 by
pressing the middle of the motor belt with your
finger with approximately 200 grams 5 of pressure.
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5 1 Motor belt
2 Motor connector
6 3 Screws (A)
4 Screws (B)
all

5 Pressure 200 grams

6 Deflection 5 mm

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Replacing Carriage Plate (Unit)

Replace the carriage plate

2 To remove:
1 3
1 Turn the Power “ON” and select the stitch
pattern No.1.
2 Turn the Power “OFF” and remove the Cover
cap 1 . (Unlock the hook from the inside.)

3 Turn the Power “ON” and return the carriage to

the home position.

4 Remove Screws 4 (3 pieces) and remove the

carriage plate.

To attach:

5 Attach the carriage plate (unit) with tightening screws

temporarily.

4 6 After the top surface of the carriage plate and the

4
Arm surface 5 are parallel and the same level,
securely tighten Screws 4 .

7 Attach the cover cap 1 .

5

1 Cover cap
2 Hook
3 Drop plate
4 Screws
5 Arm surface

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Adjusting X and Y Sensors

To adjust X and Y sensors:

1 Turn the Power “ON” to return the carriage to the

home position.

5 2 Turn the Power “OFF” and then remove the base

unit.

6
3 Loosen Screw A 1 to adjust dimension Y 2 to
moving the Y sensor attachinr plate 3 .
4
4 Loosen screw B 4 to adjust Dimension X-1 5 to
69.0 mm and Dimension X-2 6 to 2.25 mm by
7 moving the X shield plate 7 .

5 Tighten Screw 4 .

6. Attach the base.

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Adjusting X and Y Sensors (Instant Adjustment)

To adjust X and Y sensor (without removing the base unit):

1 Remove the base cover.

3
2 Remove the presser foot holder and attach the
Embroidery foop (A) 1 .
1
3 Turn the Power “ON” and select the Embroidery
Mode, then press pattern No.1.

4 Turn the handwheel by hand to check that the

Needle 4 drops into the Starting position 5 on
the Template 2 .
2
5 5 Turn the Power “OFF”.
4

6 6 If the needle position shifts in Y direction, loosen Screw

(A) 9 and move the Y sensor fixing plate 10 to
adjust the needle drop position.
7 If the needle position shifts in X direction, loosen Screw
“B” 6 through the sheet cover fixing plate hole and
adjust the X shield plate possition 7 .

7 8 Turn the Power “ON” and select pattern No.1 on the

6
Embroidery Mode, then check the Start position 5 .

9 Return the carriage to the home position and turn the

Power “OFF”.

10. Remove the Template 2 and the Embroidery hoop

1 , then reattach the base cover.
8

1 Embroidery hoop (A)

2 Template
3 Marks
4 Needle
5 Start position
6 Screw (B)
7 X-shield plate
8 Sheet cover fixing hole
9 Screw (A)
9 10 10 Y-Sensor fixing plate

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Adjusting X Motor Gear

If the X-motor gear sound is noisy when sewing the embroidery stitches, follow the
instructions below.
1 Remove the base unit (See page 5).
2 Remove Screw (A) 1 and Nylon clip 2 .

3 Attach the X and Y motor connectors to printed

cirboard A.

3 4 Turn the power “ON” and select Monogramming

in the Embroidery Mode.
(Select large “A” in Gothic style and memorize it
3 times.)

5 Lower the presser foot after the carriage movement.

6 Insert a Piece of paper 3 between the thread

5 4 tension discs as shown so that the needle thread
6 sensor will not work.

7 Run the machine and loosen Screws (B) 4

(2 pieces) and move the X-motor 5 to detect
the quiest position, while the carriage is moving
in lateral direction then tighten Screws 4 .
8 Return the carriage to the home position and turn
the power “OFF”.
9 Pull the X and Y motor connectors and secure the
nylon clip with screw (A) 1 .

10 Reattach the base unit.

1 Screw A
2 Insert a piece of paper
2 1
3 Screw B
4 X- motor
5 Nylon clip
6 Carriage moving in lateral direction

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Replacing Switching Power Supply

Replacement of Switching Power Supply

To remove:
1 Remove face cover, belt cover, front cover and rear
1 cover
2 Remove Screws (A) 1 ,(B) 2 and remove the
machine socket and fixing plate.
3 Pull out the Machine socket unit connector 6 .

m
4 Remove screw (C) 3 and remove the Idler.
5 Remove Screws (D) 4 (2 pieces) and Switching
4
power supply 6 to the handwheel side.

5
.co To attach:
6 Follow the above procedurte in reverse.

1 Screw (A)
es
2 Screw (B)
3 Screw (C)
4 Screw (D)
5 Idler
6 Machine socket unit connector (primary circuit)
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7 Switching power supply unit

3 2

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