INSPECTION REPORT
www.applus.com
Client: Heavy Equipment Maintenance & Trading LLC
Vendor: Integrated Manufacturing & Oil Services LLC
End User: Occidental of Oman INC
Project: Desalter Project at Khamila Station OXY Sub-Vendor: -NA-
PO No.: HEMT/2024/PO/000359 Dtd:13-03-24 Location: IMOS, Rusayl Industrial Estate
Client Reference: RFI:01 rev0 Dtd: 09-07-2024 Assign No.: -NA- Report No.: 01
Client Contact: Mrs Warda Abdullatef SO No.: -NA- Date of Visit: 10-07-24
Work Order No.: TPL-2024-175 Vendor Ref.: -NA- Next Visit Date: TBA
MATERIAL INSPECTED THIS VISIT
Tag No., Batch
PO Item No. Quantity Description No., Serial No.,
Cast, Heat No.
Internal FBE Coating for Spools, Fitings, Bends
As per vendor Spool size : Various sizes
1 -NA-
reports Phenolic Primer: Resicoat Primer Corvel EP -10
FBE Powder: Resicoat Powder HMH09QF Corvel 10-8158
RESULTS OF
Accepted Non Compliant ORDER STATUS: Complete Incomplete
INSPECTION:
1.0 INSPECTION SUMMARY / AREAS OF CONCERN:
Inspection visit was made at IMOS shop, Rusayl Industrial Area, to witness internal surface FBE coating inspection activities of
piping spools as per approved Inspection & Test Plan:IMOS/QC/IFBE-BSF/HEMT-OXY/ITP-001 Rev 01 aginst the Approved
RFI:01 rev0 Dtd: 09-07-2024
Internal surface FBE Powder coating Inspection Resicoat Primer Corvel EP -10 (Phenolic primer) & Resicoat
Powder HMH09QF Corvel 10-8158 ( FBE Powder) :
Review of documents blasting/coating process, Review and witnessed final inspection activities as per approved ITP - Result;
found satisfactory.
Partial Balance Full PO Signed
ATTACHMENTS: NCR Punchlist
Release Release Release ITP/QCP
RECORD OF HOURS
Vendor / Report Hours: 01Manday Travelling Hours: NA Distance Travelled: NA
Inspecting Engineer: Reviewed by: H S Bal Agreed Expenses: Yes No
Narayana Raju
Date: 10-07-2024 Issue Date: 11-07-2024 Page: 1 of 7
This Certificate/Report shall not be reproduced except in full without the approval of the Inspection Body and the client.
L5-FMT-046 Rev. 06 7-Oct-2019
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Client: Heavy Equipment Maintenance & Trading LLC PO No.: HEMT/2024/PO/000359 Page 2 of 7
Report Headings: 2.Persons Present 3.Documentation Used /Approval Status 4.Inspection Carried Out 5.HSE Feedback on
the Vendor 6.Results/Conclusions 7.Overall Order Status 8.Next Visit/Exit Call 9.Attachments/Photos
2.0 PERSONS PRESENT:
Name Company Title/Position
Mr. Narayana Raju M/s. ApplusVelosi, Oman. OQ TPI
Mr. Mukesh Wariya M/s. IMOS QA/QC Manager
Mr. Prashant M/s. IMOS Lab Head
Mr. Darshan Kumar M/s. IMOS QC Inspector
3.0 DOCUMENTATION USED / APPROVAL STATUS:
Doc. N°: Document Name: Revision: Rev. Date: Approval Status:
IMOS/QC/IFBE-BSF/HEMT-OXY/ITP-001 Inspection & test Plan 01 30-06-24 Approved
IMOS/QC/IFBE-BSF/HEMT-OXY/IP-09 Procedure 0 15-04-24 Approved
4.0 INSPECTION CARRIED OUT (reference ITP clause if applicable):
ITP Notification
Inspection Activity Description Result ITP Signed
Clause N°
Visual Inspection:
Visual inspection of coated Spools Found to be
Free from any cracks, runs, drips, sags, fisheyes (dimples),
blisters, pinholes, chipping, contamination, or abrupt Changes
in the color of the coating.
7.1 RFI-01 Satisfactory Yes No
Coating Found to be uniform in Color & Gloss.
Following Spools Offered for Visual Inspection:
SP# 0018,0093,0097,0054,0101,0099,0055,
0066,0027,0060,0004 & 0100
Adhesion Test:
Witnessed cross cut (X-cut) adhesion test on External surface
7.2 RFI-01 Satisfactory Yes No
coated area of pipe spool, found no adhesive failure between
coating and substrate intersection.
Dry Film Thickness:
Witnessed final DFT measurement as per SSPS PA 2- found
within range of 11.81- 39.37 Mils
Satisfactory
Following Spools Offered for DFT Check:
7.3 RFI-01 (Except Yes No
SP# 0018,0093,0097,0054,0101,0099,0055,
SP#0100)
0066,0027,0060,0004 & 0100
Note:
Sp# 0100 Rejected Due to Low DFT
Holiday Detection:
Witnessed holiday test @ 2700 Volts- found no holidays
7.4 RFI-01 Satisfactory Yes No
Following Spools Offered for Holiday Check:
SP# 0018,0093,0097,0054,0101,0099,0055,
0066,0027,0060 & 0004
This Certificate/Report shall not be reproduced except in full without the approval of the Inspection Body and the client.
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Client: Heavy Equipment Maintenance & Trading LLC PO No.: HEMT/2024/PO/000359 Page 3 of 7
Report Headings: 2.Persons Present 3.Documentation Used /Approval Status 4.Inspection Carried Out 5.HSE Feedback on
the Vendor 6.Results/Conclusions 7.Overall Order Status 8.Next Visit/Exit Call 9.Attachments/Photos
DSC Analysis(Cure Test)
Difference in glass Transition temparatures found to be
within the requirement of -2°C &+3°C
Reidual Enthalpy Reported & Found Satisfactory. Client to
8.0 RFI-01 Yes No
Note: Advice
Cure Test Witness point as per the Approved Inspection &
test Plan, First RFI raised for 10-07-24.
Hence all previous reports(starting from 07-07-24) Reviewed.
Documentation:
9.0 RFI-01 Coating & lab Reports Reviewed & Found Satisfactory. Satisfactory Yes No
( Find-Attached)
CALIBRATION OF INSTRUMENTATION USED: Calibration Status of All the Instruments used for inspection found to be valid.
Type of Equipment Manufacturer Serial N° Date Last Current Calibration
Calibrated Calibration Certificate N°
Expiry Date
5.0 HSE FEEDBACK ON VENDOR:
Safety Induction Provided PPE Worn by All Personnel
Cleanliness/Tidiness Safety Procedures Available
Trip Hazards Competency
6.0 RESULTS / CONCLUSIONS: Stage wise inspection FBE coating of Piping Spools found to be satisfactory.
7.0 OVERALL ORDER STATUS: on going
DELIVERY: -NA-
PO Delivery Date Current Scheduled Delivery Point Comments
Delivery
NON-CONFORMANCES: None Observed During this Visit
NCR No Description Date Raised Date Closed
8.0 NEXT VISIT / EXIT CALL: As per vendor, next Visit Scheduled on 15-07-24
9.0 ATTACHMENTS: Stage Inspection & lab test reports
This Certificate/Report shall not be reproduced except in full without the approval of the Inspection Body and the client.
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Client: Heavy Equipment Maintenance & Trading LLC PO No.: HEMT/2024/PO/000359 Page 4 of 7
Report Headings: 2.Persons Present 3.Documentation Used /Approval Status 4.Inspection Carried Out 5.HSE Feedback on
the Vendor 6.Results/Conclusions 7.Overall Order Status 8.Next Visit/Exit Call 9.Attachments/Photos
10.0 PHOTOGRAPHS (Min 4-6 photos in 200 dpi)
1. FBE Coated Spools 2. FBE Coated Spools
3. Visual Inspection 4.Calibration
5.Calibration 6. DFT Check
This Certificate/Report shall not be reproduced except in full without the approval of the Inspection Body and the client.
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Inspection Report
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Client: Heavy Equipment Maintenance & Trading LLC PO No.: HEMT/2024/PO/000359 Page 5 of 7
Report Headings: 2.Persons Present 3.Documentation Used /Approval Status 4.Inspection Carried Out 5.HSE Feedback on
the Vendor 6.Results/Conclusions 7.Overall Order Status 8.Next Visit/Exit Call 9.Attachments/Photos
7. DFT Check 8. DFT Check
9. DFT Check 10.Spool ID
11.Voltage Setting 12.Calibration
This Certificate/Report shall not be reproduced except in full without the approval of the Inspection Body and the client.
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Inspection Report
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Client: Heavy Equipment Maintenance & Trading LLC PO No.: HEMT/2024/PO/000359 Page 6 of 7
Report Headings: 2.Persons Present 3.Documentation Used /Approval Status 4.Inspection Carried Out 5.HSE Feedback on
the Vendor 6.Results/Conclusions 7.Overall Order Status 8.Next Visit/Exit Call 9.Attachments/Photos
13. Holiday Check 14. Holiday Check
15. Holiday Check 16. Holiday Check
17.DFT Check 18.. Sp# 0100 Rejected Due to Low DFT
This Certificate/Report shall not be reproduced except in full without the approval of the Inspection Body and the client.
L5-FMT-046 Rev. 06 7-Oct-2019
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Inspection Report
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Client: Heavy Equipment Maintenance & Trading LLC PO No.: HEMT/2024/PO/000359 Page 7 of 7
Report Headings: 2.Persons Present 3.Documentation Used /Approval Status 4.Inspection Carried Out 5.HSE Feedback on
the Vendor 6.Results/Conclusions 7.Overall Order Status 8.Next Visit/Exit Call 9.Attachments/Photos
19. Adhesion Test 20. Adhesion Test
- End of Report -
This Certificate/Report shall not be reproduced except in full without the approval of the Inspection Body and the client.
L5-FMT-046 Rev. 06 7-Oct-2019