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Daily Flash Report

Report Number: Report Date: 28th March 2024


LTEH/IOCRHCU/KOR/18202/FR/03
Client: LARSEN &TOUBRO LIMITED, L&T OWNER: Indian Oil Corporation Limited (IOCL)
Energy- Hydrocarbon
PMC: Engineers India Limited (EIL) Project Name: EPCC- 1 Residual Hydro Cracker Unit of
PMC Job No: - Panipat Refinery Expansion Project (P25) of IOCL, IOCL
Panipat Refinery, Haryana, India
NOI/E-Mail Ref: RHCUIOCP/NOI/1903 -R0
Suppiler/ Sub- Supplier: KORTING HANNOVER Date of Visit: 28th March 2024
GmbH
Suppiler/ Sub- Supplier P.O. Number: Place of Inspection: Hannover, Germany
Refinery/78000-18202/ARP
Inspected by: Tejas Chauhan

Stage(s) of Inspection: Material Identification


1. Details of Inspection Carried out:
1.1. Inspected Items:

Static & Rotary Equipments:


Sr. No. / Qty.
Qty
PO Item Offered
ITEM DESCRIPTION TAG No./SR. No. As per
No. for
P.O.
Inspection
1 Ejectors for Vacuum Package 402-J-102 A/B/C 3 3
2 Ejectors for Vacuum Package 402-J-102 A/B/C 3 3
3 Ejectors for Catalyst Vacuum Package 404-LZ-03 1 1
4 Mandatory Spares 402-J-101 A/B/C & 402-J-102 A/B/C 1 1
5 Commissioning Spares 402-J-101 A/B/C & 402-J-102 A/B/C 1 1
6 Mandatory Spares 404-LZ-03 1 1
7 Commissioning Spares 404-LZ-03 1 1
Note: Inspection items for specific commodity to be provided as above

1.2 Reference Documents


Document No. Rev Title Approval Document
Status approved
by
Refinery/78000-18202/ARP 0 Purchase Order Not Applicable Not
Applicable
B269-RHCU-LT-402-MES- 03 Inspection & Test Plan - 1st Stage Ejectors Approved LTEH
QD-KHGH (1)-13-007 (402-J-01 A/B/C)
B269-RHCU-LT-402-MES- 03 Inspection & Test Plan – 2nd Stage Approved LTEH
QD-KHGH (1)-13-008 Ejectors (402-J-02 A/B/C)
B269-RHCU-LT-404-MES- 03 Inspection & Test Plan - Catalyst Vacuum Approved LTEH
QD-KHGH (1)-13-028 Ejector (404-LZ-03-J-01)
B269-RHCU-LT-402-MES- 06 General Arrangement Drawing 1st Stage Approved LTEH

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GA-KHGH (1)-13-003 Ejector A/B/C Tag no. 402-J-01 A/B/C
B269-RHCU-LT-402-MES- 07 General Arrangement Drawing 2nd Stage Approved LTEH
GA-KHGH (1)-13-004 Ejector A/B/C Tag no. 402-J-02 A/B/C
B269-RHCU-LT-402-MES- 07 General Arrangement Drawing Catalyst Approved LTEH
GA-KHGH (1)-13-026 Vacuum Ejector Tag no. 404-LZ-03-J-01

1.3. Inspection, Measuring and Test Equipment:


Description ID No Make Type Range Calibration Traceability
Validity to
NABL/NPL
Vernier Caliper 01001255 Mahr - 150 mm 02.06.2025 N.A.

2. TPL Identification Details:


1. Material checked as per vendor provided Material List for Plate, T- Pieces, Elbow and Pipes.
2. Material traceability was verified.
3. MTC were stamped & signed by inspector as per provided Material List.
3. Inspection Activity Narrative Summation:
Inspection was carried out at KORTING HANNOVER GmbH on Dtd.28th March 2024 at the request of
LTEH as per NOI RHCUIOCP/NOI/1903 -R0 and mentioned activities. The details of the Inspection carried
out as per email and discussions held were as follows.
Attendees:
1. Tejas Chauhan (TPI Inspector obo LTEH)
2. Mr. Lukas Kampioni (Project Manager from Koerting Hannover Ltd.)

1. Material list offered from Vendor:


Material Description Quantity Tag no. Heat no.
Plate 35x2500x3000 1 piece 402-J-101 A/B/C 27803
Plate 35x2500x3000 1 piece 402-J-101 A/B/C 89953
T – Pieces B16.9 90ºS 160 NPS 4 NPS 3 3 pieces 404-LZ-03-J-01 428902 80637
Elbow B16.9 90º LR XS NPS 6 3 pieces 402-J-101 A/B/C 782903
Elbow B16.9 90º LR S 160 NPS 2 6 pieces 404-LZ-03-J-01 944357
Pipe Ø 168.3x10.97 L=7000 11.55 m 402-J-101 A/B/C 2307837
Pipe Ø 48.3x5.08 L=8500 12 m 402-J-101 A/B/C R59063
2. Visual Check
The Materials were checked visually according to vendor provided material list. Heat no. and material
traceability was checked.
Materials dimension, material grade and heat no. were found on materials.
Materials found to clean, and there are not found any cracks, scratches, or defects.
3. Dimensional Check
Thickness and diameter checked of all offered materials. Pipe length was checked.
Vernier calliper used for thickness measurement and calibration validity checked.
Please check section 1.3 for calibration data.
4. MTC Review
Material certificates reviewed of all offered materials as per material list. MTC was signed and found
satisfactory.
5. Ejector Tag no. was verified with PO Refinery/78000-18202/ARP Rev. 0 & Material List.
Tag no. as per PO - 402-J-101 A/B/C & 404-LZ-03.
Tag no. as per Material List - 402-J-01 A/B/C & 404-LZ-03-J-01.
Results were satisfactory.

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4. Observations/Areas of Concern: N/A

INSPECTION PHOTOGRAPHS

Description: checked Elbow Visually Description: checked marking of Elbow

Description: checked T-Pieces visually Description: checked marking of T-Pieces

Description: checked Elbow Visually Description: checked marking of Elbow

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Description: checked marking of Plate Description: checked marking of Plate

Description: Overview of Material Description: checked Plate thickness

Description: checked Pipe thickness Description: checked Pipe visually

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Description: checked Pipe length Description: checked Pipe marking

Description: checked vernier caliper calibration date Description: checked vernier caliper of identification no.

Vendor/Sub Vendor Tata Projects Ltd

Signature & date: Signature & date: 28th March 2024


Name Of Inspector: Name Of Inspector: Tejas Chauhan
Liability: Client/vendor/supplier/manufacturer shall note that this inspection report is issued without prejudice
to contractual obligations of the vendor/supplier/manufacturer and does not relieve him from the guarantee and
obligations set forth in the purchase order and other contractual documents. It should also be noted that in all
cases where the test certificate/inspection reports issued by the vendor/supplier/laboratory are reviewed by the
surveyor for conformity to the requirements of the standard/specification, the responsibility for the accuracy
and validity of the inspection/test results lies with the issuer of the said certificate/report.

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