NAWARA GAS TREATMENT PLANT (NAWGTP)

OMV (TUNESIEN) GMBH DATE :12/09/2017

TRA N. 1280
TASK RISK ASSESSMENT FORM

Description of the work to be undertaken Risk Assessment Team

MSAADI SLAH
Pneumatic test of pipes 24” in the pipe rack
MOHAMED TRABLECI
Method Statement / Work Procedure etc. Ref. No (If applicable)
Safe work practices
PTW N°976

Initial Further recommendations Residual Risk

Actioned
Major Steps Hazards Identified Existing Control Measures Risk (Mitigation measures)
person
L S R L S R
Manual Handling Wear adequate PPE
- Sharp material Apply the safe posture
Apply the correct handling techniques B 3 B3 The involved personnel should be trained
- Hands Injury C 1 C1 Job Supervisor
about the manual handling hazards.
- Low back pain and Worker
FIXING COMPRESSOR
AND ITS ACCESSORIES Hand tools Wear mandatory PPE Permanent supervision and advice
- cut Use proper tools Do not use force and do not exert Job Supervisor +
- sprain Inspection of tools before using it B 3 B3 excessive pressure on the tools A 1 A1 Worker
- wound Safety wipe check should be installed for Reduce number of persons involved
each hose connection
 Initial Further recommendations Residual Risk
Actioned
Major Steps Hazards Identified Existing Control Measures Risk (Mitigation measures)
person
L S R L S R
PNEUMATIC TESTING Failure of Pressure Mandatory PTW
Machine during Inspect Pressure machineries by a competent
pressurizing the line: person for its fitness prior to use. Ensure barrication of the point where the
Pressure Machine is positioned.
- serious personnel Ensure Fitness of safety device & fittings such Display No entry / Do not enter signage
injury as Emergency drain valve, connectors & Follow standard work procedure for
- material damage Pressure gauge prior to use. Hydro testing.
Supervision and advise
Use calibrated pressure gauges to avoid over Reduce the number of person
pressurizing of pipelines to be tested. HSE area inspection
Never tamper with or tighten any fittings
Take care during replacement of the (I,e, connections, bolts, hoses) while Job Supervisor +
Pressure Machine to ensure Safe & complete C 4 C4 component is under any pressure A 2 A2 Worker+ HSE
removal of pressurized air. Never tighten connections that area under SPV
Do not allow any person to carry out the pressure.
maintenance of the Pressure machine till the Wear hearing protection
pressure is released safely from the total
system.
Train worker about the emergency response
to be taken in case of emergency.
If the pressurizing machine is electrically
operated then
Ensure inbuilt emergency switch .
Follow the RA of Portable Power operated
Tools.
Pressurized Pipelines. Maintain pressure within the limit as per the C 4 C4 Ensure barrication of the point where the A 2 A2 Job Supervisor +
Injury to person, specification & Design. Pressure Machine is positioned. Worker+ HSE
Fracture/Damage to Identify all the pressurized lines with Red Display No entry / Do not enter signage SPV
property Tag or signage system. Supervision and advise
Display information signage for the other Reduce the number of person
workers not to disturb the pressurized HSE area inspection
pipelines. Suspend a test when the testing personnel
During the period of pressure testing close or equipment are not working in a safe
supervision should be taken to ensure for un- manner
usual leakages & cracks in joints. The piping should be inspected to
Avoid heating of pressurized lines. determine if the inside surfaces area
Attain leak only after releasing the pressure contaminated with a combustible or
flammable material
 Initial Further recommendations Residual Risk
Actioned
Major Steps Hazards Identified Existing Control Measures Risk (Mitigation measures)
person
L S R L S R
Unsafe & Unplanned Do proper planning for release of pressurized
release of pressurized air. Supervision and advise
- Material damage & Identify a designated place for the release of Reduce the number of person Job Supervisor +
Injury due to slip pressurized air as per the site condition. C 3 C3 Remove all the materiel and tools A 1 A1 Worker+ HSE
trip Barrication area HSE area inspection SPV
Safety sign to be posted

Note:
L Likelihood A – E (as per HSE Risk Assessment Matrix)
S Severity 1 – 5 (as per HSE Risk Assessment Matrix)
R Risk = L S Very Low - Low - Medium - High (as per HSE Risk Assessment Matrix) Prepared by __________________________
For additional information please refer to document NAWGTP-ABB-NGTP-000-HS-PLA-00018 - Task Risk Assessment Procedure Signature ____________________