NAWARA GAS TREATMENT PLANT (NAWGTP)

OMV (TUNESIEN) GMBH DATE:07/08/2018

Description of the work to be undertaken TASK RISK ASSESSMENT FORM TRA N. 404 Risk Assessment Team
Welding and grinding, pipe prefabrication and installation in unit 220/590 Med Trabelsi
ABDERRAZZEK BOUABDELLI
Method Statement / Work Procedure etc. Ref. No (If applicable)
SAFE WORKING PRACTICES NAWGTP-ABB-NGTP-000-HS-PLA-00017
TASK RISK ASSESSMENT PROCEDURE NAWGTP-ABB-NGTP-000-HS-PLA-00018
PTW: 2892

Initial Further recommendations

Residual Risk Actioned
Major Steps Hazards Identified Existing Control Measures Risk (Mitigation measures)
L S R person
L S R
Supervision and advice
- Fall from height Ensure safe access way to platform
- Contact with sharp TBT before commencing of activities
parts Reduce number of persons involved
1. Access to work Staff provided with mandatory PPE Ensure work platform are inspected Technicians +
platform Staff trained for working at height and tagged accordingly Job
Certified safety harness B 3 B3 Identification and cover of all sharp B 1 B1 Supervisor
parts
Maintain always three points contact
when climbing to platform
Safety harness to be worn (if require)
anchored to fixed strong point
 Initial Further recommendations
Residual Risk Actioned
Major Steps Hazards Identified Existing Control Measures Risk (Mitigation measures)
L S R person
L S R
Supervision and advice
Barrication
PTW to be issue and available in work
location
Daily visual inspection of tolls and
equipment
Use only inspected and color coded tolls
and equipment
Ensure that safety guard protection is
installed for each tools
Use grinding disk according to speed
Staff provided with mandatory PPE rotation of grinding machine
Specific PPE available Staff to weak additional PPE (face
- Personnel injury Trained staff shield, mechanical gloves, apron…) Technicians,
- Fire Quarterly inspection of tools Hold tools with both hands Job
C 4 C4 C 2 C2
- Electrocution Fire extinguisher available Do not use force and do not exert Supervisor,
2. Preparation of - Slips/trips excessive pressure on the tool HSE SPV
welding joint Fire watch man stand by in work area
Remove all combustible materials
Protect all flammable parts by fire
retardant blanket
Earthing of electrical equipment’s
Protect electrical cables
Reduce number of person involved
Housekeeping and materials
arrangement
Proper cable management
HSE area inspection
Safe distance to rotating tools parts to
be maintained at all time”.
Involved team to wear ear protection
Technicians,
Information all neighboring staff
- Noise B 2 B2 B 1 B1 Job
Ear protection available Reduce exposure time
Supervisor
Reduce number of person involved
 Initial Further recommendations
Residual Risk Actioned
Major Steps Hazards Identified Existing Control Measures Risk (Mitigation measures)
L S R person
L S R
Supervision and advice
Daily visual inspection of tolls and
equipment
Staff to weak additional PPE (welding
- Personnel injury shield, welding gloves, apron…)
- Exposure to Staff provided with mandatory PPE Fire watch man stand by in work area
Welders,
ultraviolet radiation Specific PPE available Remove all combustible materials
3. Welding activities Job
- Burns Trained staff B 4 B4 Protect all flammable parts by fire B 2 B2
Supervisor,
- Fire Quarterly inspection of tools retardant blanket
HSE SPV
- Exposure to welding Fire extinguisher available Protection of power cables
fume Ventilation of welding area
Reduce number of person involved
Rotate persons involved
Regular health surveillance
HSE area inspection
Supervision and advice
- Personnel injury Daily visual inspection of tread machine
- Electrocution Only qualified and trained person is
- Slips/trips authorized to use this machine
Do not wear loose clothes
Do not exert a force higher than
capacity of tread machine
Staff provided with mandatory PPE Earthing of tread machine Fabricator,
4. Cutting / fitting pipe Staff trained for using treading machine Protection of electrical cables Job
by threading Quarterly inspection of equipment C 4 C4 Prohibit access to work area for C 2 C2 Supervisor,
machine unauthorized person HSE SPV
Housekeeping and materials
arrangement in work area
Safety device of machine must be
available and operational
Reduce number of persons involved
HSE area inspection
safe distance to rotating tools parts to
be maintained at all time”.
 Initial Further recommendations
Residual Risk Actioned
Major Steps Hazards Identified Existing Control Measures Risk (Mitigation measures)
L S R person
L S R
Supervision and advice
Ensure safe access to trailer
Second person to hold the ladder
Install ladder only on level and stable
5. Rigging of pipes and - Fall form height ground Rigger,
Staff provided with mandatory PPE
accessories on trailer - Struck between B 3 B3 Do not work close to extremities of A 1 A1 Job
Staff trained for rigging
- Personnel injuries trailer Supervisor
Never put hands between pipes and/or
supports
Daily inspection of lifting accessories
Reduce number of persons involved
- Personnel injury Supervision and advice
- Fall of load Daily visual inspection of lifting
- Collision with equipment’s and accessories
obstacles Barrication of lifting area
Nobody enter under suspended load
Safety distance to be maintained to
obstacles
Reduce number of persons involved
Staff provided with mandatory PPE Assessment of load weight before to Operator,
Qualified crane operator proceed Job
6. Lifting of pipe and Certified lifting equipment’s Do not exceed maximum load capacity Supervisor,
accessories Tag lines available C 4 C4 of equipment(s) B 2 B2 HSE SPV
Ensure good stability of lifting
equipment’s and stable ground
conditions
Permanent banksman communication
with operator
Check weather conditions
Using of two taglines for guiding the
load
Attention when working close to
electrical lines
HSE area inspection
 Initial Further recommendations
Residual Risk Actioned
Major Steps Hazards Identified Existing Control Measures Risk (Mitigation measures)
L S R person
L S R
Supervision and advice
- Personnel Awareness for correct manual handling
lumbago injury Reduce exposure of staff, always try to
- Sharp material avoid any manual lifting by the use of
mechanical lifting equipment
- Hands Injury
7. Manual handling of Take regular breaks
C 4 C4 Rotate persons involved on manual Job
pipes and accessories C 1 C1
handling Supervisor,
Staff provided with mandatory PPE Apply safe manual handling techniques Technicians
Assess load prior to manual handling
Involve more persons when necessary
Identification and cover of all sharp
parts
Do not put hands under load
Supervision and advice
- Falling from PTW mandatory
the man Man basket daily inspection to be done
basket Barrication of work area
- Injury Ensure that all guardrail of man basket
- Man lift are in place
rollover Respect the load chart
- Fall of objects Respect the safe work limit
Staff provided with mandatory PPE Ensure that all the switch are functional Technicians,
8. Working at height Equipment TP certified Do not over load man lift Job
using man lift Safety harness certified C 3 C3 Ensure stable and level ground for B 1 B1 Supervisor,
using man basket Operator,
Wear helmet with chain strap HSE SPV
Only trained and qualified staff can be
involved
No work outside the man basket is
authorized
Ensure safety harness attached at all
time by basket anchor point
Tools attachment
HSE area inspection
 Initial Further recommendations
Residual Risk Actioned
Major Steps Hazards Identified Existing Control Measures Risk (Mitigation measures)
L S R person
L S R
Supervision and advice
- Fatigue Take regular breaks
- Animal’s hazards Avoid to work long hours during night
- Slips/trips Reduce number of people involved
Rotate person involved in night shift
- Poor visibility
activities
No lone working are allowed
Reporting of fatigue signs
Stop work and release person
immediately when fatigue signs
observed Technicians,
Staff provided with mandatory PPE Transparent glasses to be wear by all Job
9. Working during the Light torch available involved staff Supervisor
night shift Walk ways lighten C 3 C3 Torch light to be wear by all staff A 1 A1 HSE
Use only safe walkway Supervisor
Assess lighting conditions, sufficient Electrician
light shall be ensured Mechanical
Housekeeping and materials
arrangement
Avoid sitting near materials storage
areas
Communication means to be ensured
Ensure mandatory presence of
ambulance and medical staff during the
night activities
HSE area inspection
Helmet torch, clean glasses
10. Rigging and erection Rigger to attach lifting C 3 C3 Supervision and advice A 1 A1 Rigger,
using man lift accessories to the Maintaining free safe access Job
beam lift on the Only authorized person to be involved Supervisor,
ground: Staff provided with mandatory PPE Clear instruction to crane operator to Operator
- Personnel Trained and qualified rigger not operate the crane until rigging
injury Valid third party inspection of the lifting completed
- Slip and trip accessories Do not put hand between load and
hazards supports/cable/sling/chain
Inspection of equipment’s and
accessories before to start
 Initial Further recommendations
Residual Risk Actioned
Major Steps Hazards Identified Existing Control Measures Risk (Mitigation measures)
L S R person
L S R
Rigger to remove sling Supervision and advice
using man basket: Man basket daily inspection to be done
Barrication of working area
- Falling from Ensure that all guardrail of man basket
the height are in place
- Falling objects Respect the load chart
- Personnel Respect the safe work limit
injury Ensure that all the switch are functional
Ensure stable and level ground for
Staff provided with mandatory PPE C 3 C3 using man basket B 1 B1 Technicians,
TP certified man basket Do not overload man basket Job
Certified safety harness Wearing helmet with chain strap Supervisor,
Only qualified operator can be involved Operator,
No work outside of man basket is HSE SPV
authorized
Wear safety harness always connected
to basket anchor point
Tools attachment
HSE area inspection
Supervision and advice
Only trained personnel for working at
height can be involved
Daily visual inspection of scaffold
Barrication of working area
- Fall from height Staff provided with mandatory PPE Do not exceed the maximum load
- Fall of tools Certified harness provided capacity of scaffold
- Collapse of Certified scaffolding materials Use only scaffold green tagged
scaffold Trained staff for working at height and Scaffold shall be erected by certified Technicians,
11. Work on scaffold
scaffold erection scaffolders Job
C 3 C3 B 1 B1
Tools attachment Supervisor,
Materials arrangement HSE SPV
Nobody enter under working at height
activities
Do not drop tools and materials from
platform
Safety harness attached to strong
anchor point to be wear when require
Do not work outside of scaffolding
HSE area inspection
 Initial Further recommendations
Residual Risk Actioned
Major Steps Hazards Identified Existing Control Measures Risk (Mitigation measures)
L S R person
L S R
Barrier off under the working area
PTW to be available Prohibit person access under the
Staff wear mandatory PPE working area
Only qualified and trained person for Effective and close supervision
working at height Wear safety helmet with chain strap
Working on Midrail of Safety harness with double lanyard and fall Tools to be attached or use tools belt
12. Working outside the manbasket arrestor (more than 6m) Do not operate man lift close to Job
manbasket - Fall from height Reduce working time outside of manbasket C 3 C3 working persons B 1 B1 Supervisor
- Falling objects 100% hook up of harness 100% of During the work basket shall be parked Technicians
- Injury the time in the close position near the erector Operator
Superposed work is prohibit Jumping on the steel structure is HSE SPV
prohibited
HSE area inspection
Reduce number of people involved

Mandatory PTW Supervision and advice

- Falling from Wear adequate PPE Man basket daily inspection to be done.
the man Wearing helmet with chin strap Barrication of area
13. Working at height basket Only trained and qualified staff can be Ensure that all guardrail of man basket
- Injury involved are in place SUPERVISOR
using manlift C 3 C3 B 1 B1
No work outside the man basket is Respect the load chart WORKER +
authorized Respect the safe work limit OPERATOR
Use only certified man basket Ensure that all the switch are functional
Wearing certified harness with double
lanyard always connected
 Initial Further recommendations
Residual Risk Actioned
Major Steps Hazards Identified Existing Control Measures Risk (Mitigation measures)
L S R person
L S R
- Personnel injury Supervision and advice
- Equipment rollover Barrication of work area
Assess ground condition, ensure stable
and level ground
Banksmen to escort equipment’s
14. Arrangement of Staff provided with mandatory PPE Daily visual inspection of equipment’s
pipes and boxes by Qualified equipment operator Ensure adequate load store position Operator,
using Telescopic/ TP certified equipment’s C 4 C4 Telescopic/forklift do not lift more than B 2 B2 Banksman
forklift 6 meter length pipe Job
Lashing of load by equipment forks (if Supervisor,
unstable) HSE SPV
Reduce number of persons involved
Maintain safe distance to operated
equipment
HSE area inspection

Note:
L Likelihood A – E (as per HSE Risk Assessment Matrix)S Severity 1 – 5 (as per HSE Risk Assessment Matrix)R Risk = L S Very Low - Low - Medium - High (as per HSE Risk Assessment Matrix)
Approved by ___ _____
For additional information please refer to document NAWGTP-ABB-NGTP-000-HS-PLA-00018 - Task Risk Assessment Procedure Signature ____________________