JOB SAFETY ANALYSIS RECORD SHEET
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self-contained breathing apparatus) for
removing blinds since hazardous materials
might have accumulated between the blind and
the corresponding isolated valve if the valve
was passing.
3.1.13 Confirm the completion of isolation process
prior to starting the further activity.
3.1.14 Ensure the gas monitoring devices are available
during the isolation process.
STOP work trigger: If any of the abovementioned
requirements didn't meet, the work will be stopped
3.2 Exposure to pinch point 3.2.1 Use proper hand gloves as per job required WPI
3.2.2 All involved workers shall be trained to identify WPR
the pinch points and its relevant hazards. Task supervisor
3.2.3 Use right tools for the right job. Safety Officer
3.2.4 All the tools shall be inspected and color coded
prior to start activity.
3.2.5 Damaged or modified tools shall not be used
and removed from jobsite.
STOP work trigger: If any of the abovementioned
requirements didn't meet, the work will be stopped
3.3 Fire Hazard 3.3.1 Confirm the completion of isolation process WPI
prior to starting the further activity. WPR
3.3.2 Conduct periodic gas test. Task supervisor
3.3.3 Allow only authorized personnel for performing Safety Officer
the assigned task safely.
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STOP work trigger: If any of the abovementioned
requirements didn't meet, the work will be stopped
4 Water Filling 4.1 Personnel Falling 4.1.1 Removing all obstacles from walkways and WPI
keeping walkways free of clutter. WPR
4.1.2 Avoid stringing cords, cables or air hoses across Task supervisor
walkways or in any designated aisle. Safety Officer
4.1.3 Maintain good housekeeping & material
management
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4.1.4 Provide proper walkway (scaffold planks or
plywood) on top of the rebar cage
STOP work trigger: If any of the abovementioned
requirements didn't meet, the work will be stopped
4.2 Diesel/oil spillage 4.2.1 All diesel driven equipment must be inspected WPI
and maintained in good condition WPR
4.2.2 Oil spillage around the pump shall be cleaned Task supervisor
properly and always keep dry. Safety Officer
4.2.3 Drip tray shall be available for the spillage.
STOP work trigger: If any of the abovementioned
requirements didn't meet, the work will be stopped
4.3 Fire hazard 4.3.1 Fire extinguisher shall be available at all times. WPI
4.3.2 Trained firewatcher shall be assigned for all hot WPR
works. Task supervisor
4.3.3 Grounding of equipment shall be done prior to Safety Officer
start the activity. Fire watchman
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STOP work trigger: If any of the above mentioned
requirements didn't meet, the work will be stopped
4.4 Exposure to electrocution 4.4.1 Do not operate the pump in the wetsurface WPI
condition. WPR
4.4.2 Immediately remove defective or worn-out Task supervisor
insulation and replace the wires. Safety Officer
4.4.3 Provide grounding for pump.
4.4.4 Only authorized persons can operate the
pump.
STOP work trigger: If any of the abovementioned
requirements didn't meet, the work will be stopped
4.5 Exposure to Noise 4.5.1 Use ear plug or earmuff to prevent from the WPI
noise exceeds 85dba. WPR
Task supervisor
STOP work trigger: If any of the abovementioned Safety Officer
requirements didn't meet, the work will be stopped.
5 Pressurizing 5.1 Bursting of blinds/pipes/ 5.1.1 Only experienced and competent personnel WPI
fittings under pressure should conduct the Hydro testing work. WPR
5.1.2 Leak test shall be conducted before the line Task supervisor
pressurizing. Safety Officer
5.1.3 Ensure blinds and fittings are of correct
specification and properly tightened
5.1.4 The system should never be pressurized above
the test pressure specified by supporting of the
piping.
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complete depressurization of the system.
5.1.21 Depressurizing valve and piping shall be
arranged for safe discharge of the test medium
upon completion of the test. Do not
depressurized a system by loosening bolts in a
flange or screwing fittings.
5.1.22 Use approved water drainage
recommendations for draining on completion
of Hydro test.
5.1.23 The bleed valve shall be readily accessible in
case immediate depressurization is required.
5.1.24 An isolation valve shall be provided between
the pressure testing manifold and the system
being tested.
5.1.25 Before employing the pressure testing manifold
in the actual system pressure test, it shall be
separately pressure tested to at least 1.2 times
the system test pressure but not less than the
discharge pressure of the pump used for the
pressure testing.
5.1.26 Block valves shall not be used on a relief valve's
inlet or outlet, except if the relief valve is to be
installed on an existing valve connection and
removing the valve is not practical because of
fluid in the system. This valve may be on the
relief valve's inlet, provided it is sealed open
during the test.
5.1.27 Appropriate test equipment shall be used to
ensure controlled pressure increases, no
JOB SAFETY ANALYSIS RECORD SHEET
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overpressure and safe depressurization.
5.1.28 Pressure gauges shall be calibrated within 30
days prior to the test. Maximum test pressure
range shall be between 30-80% of the full range
5.1.29 Hoses connecting test pumps to manifolds shall
be rated for the test pressure and shall be fitted
with safety chains or equivalent means strong
enough to prevent whipping in case the
coupling becomes disconnected.
5.1.30 Pressure-testing manifolds, either for
permanent or temporary usage, shall be tested
separately from any other piping prior to use
with system testing. Manifolds shall be
designed for and tested to a pressure not less
than 20% above the maximum test pressure to
be applied on the system to be tested, except
for the final connection between the test
manifold and the system under test, which may
be designed for and tested to the maximum
system test pressure where a higher pressure is
not feasible.
5.1.31 The "Checklist for Pressure Testing Safely" per
GI 2.102 shall be completed before, during and
after the test. This checklist shall be kept on-
site with the work permit.
STOP work trigger: If any of the abovementioned
requirements didn't meet, the work will be stopped.
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6 Leak checking 6.1 Personnel injury due to 6.1.1 Blanks/blinds, bolts and other test limits should WPI
blind flange rupture be specified to with stand the rated test WPR
pressure. Task supervisor
6.1.2 Personnel carrying out the test shall be Safety Officer
provided with a safe place from which the
progress of the test can be observed and
controlled.
STOP work trigger: If any of the abovementioned
requirements didn't meet, the work will be stopped
6.2 Failure of gaskets 6.2.1 Gaskets to be used on flange connections be WPI
checked for defects /rating. WPR
6.2.2 Damaged or defected gaskets or shall not be Site supervisor
used. Safety Officer
foreman
6.2.3 Correct size gaskets shall be used.
6.2.4 Gaskets shall be properly secured.
STOP work trigger: If any of the abovementioned
requirements didn't meet, the work will be stopped
6.3 Release of high-pressure 6.3.1 Right PPEs shall be worn for the task. WPI
fluid through defective and 6.3.2 Only competent and authorized personnel only WPR
joints and flange allowed do perform the activity. Task supervisor
6.3.3 Extra precautions to be taken around joints and Safety Officer
flanges when checking for pressure leaks or
defects to prevent injury to personnel.
6.3.4 If any incase a flange or other assembles are
found to be leaking during test, the pipeline
shall first be depressurized to zero before
JOB SAFETY ANALYSIS RECORD SHEET
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tightening the bolts.
STOP work trigger: If any of the abovementioned
requirements didn't meet, the work will be stopped
7 De-pressurizing 7.1 Personnel injury or 7.1.1 Upon test completion, the system shall be WPI
property damage due to emptied in such a way as not to cause vacuum WPR
bursting of blinds/pipes/ and collapse (e.g., a liquid test medium shall be Task supervisor
fittings under pressure drained from the system slowly and with vents Safety Officer
open).
7.1.2 To prevent possible overpressure due to
thermal expansion, test relief valves shall
remain installed until the test liquid has been
completely drained.
7.1.3 Systems shall not be depressurized by
loosening bolts in a flange or by unscrewing
fittings.
STOP work trigger: If any of the abovementioned
requirements didn't meet, the work will be stopped
7.2 Disposal of contaminated 7.2.1 A Disposal Plan Package including a Water WPI
water Disposal Request Form is required for all water WPR
disposal practices from cleaning, flushing, and Task supervisor
hydrostatic tests when any of the following Safety Officer
conditions exist:
- "Guidelines for Disposal of Wastewater to
the Arabian Gulf and the Red Sea"; OR
Disposal water is contaminated, and will
not be discharged to existing approved
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plant process drainage facilities
7.2.2 New (i.e., unused) pipelines and pipelines for
gas and water services do not require oil/water
separation systems prior to disposal.
7.2.3 Disposal of fluids from existing hydrocarbon
pipelines requires the construction and use of
oil/water separation systems prior to disposal.
Separation pond should be sited to minimize
exposure risk to nearby facilities personnel (i.e.,
downwind).
7.2.4 The hydrocarbon or other contaminants
concentrations in disposed wastewater shall be
governed by SAES-A-103 / SAES-A-104 / SAEHC-
502.
STOP work trigger: If any of the abovementioned
requirements didn't meet, the work will be stopped
8 Extended work if required 8.1 Unauthorized extended 8.1.1 Approved extended work permit to be obtained WPI
work prior to start of work. WPR
8.1.2 Adequate supervision shall be ensured Safety officer
8.1.3 All workers shall wear safety glasses Task supervisor
8.1.4 HSE coverage to be available.
STOP work trigger: If any of the abovementioned
requirements didn't meet, the work will be stopped
8.2 Poor Illumination 8.2.1 Adequate lightning is to ensure that visual tasks WPI
are carried out quickly, safely & accurately WPR
8.2.2 Workers should wear high visibility clothing Safety officer
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JOB SAFETY ANALYSIS RECORD SHEET
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after sunset duty hours. Site supervisor
8.2.3 Temporary lighting should be equipped with
heavy duty electric cords with connections and
insulation maintained in the safe condition.
8.2.4 Non-sparkling tools and specially protected
lightning are essential where flammable or
potentially explosive atmospheres are likely.
8.2.5 Adequate light shall be provided to all areas
where vehicle movements take place.
8.2.6 All vehicles on site must use of lights/beacons
in poor visibility conditions.
STOP work trigger: If any of the abovementioned
requirements didn't meet, the work will be stopped
9 Working in adverse 9.1 High temperature and 9.1.1 Job supervisor shall make sure that regular WPI
weather conditions humidity, sandstorm, etc. supply of drinking water is available and WPR
maintain the checklist and record. Site supervisor
9.1.2 Clean the drinking water igloos daily and seal Safety Officer
Equipment Operator
them with date and delivery time.
9.1.3 Provide mist fan in all the Rest shelters and
maintain good hygiene for the water tanks.
9.1.4 Implement frequency rest cycle according to
heat index chart.
9.1.5 Provide cooling drinking water and disposable
drinking cups all the time.
9.1.6 Stop work if bad weather conditions.
9.1.7 Maintain hydration by ensuring adequate
drinking fluids and breaks.
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