PROCESS
Design
Systemized
Approach
FullStack Modular has created a complete
building system utilizing our proprietary
chassis design.
Flexible
Components
Just a few module types recombine to
produce all unit types, with a pair of special
modules for circulation.
Unit Types
Our systemized approach allows us to create
multiple layouts out of our unit types.
Unit Combinations
Starting from the basic one-bedroom unit,
our modular system adapts easily from
studio to three-bedroom layouts and
includes elevator and stair modules to create
an entire building.
Sub-Assemblies
We have developed a specific set of
structural, MEP, millwork, facade and
cladding sub-assemblies which have
increased our e!ciency in the factory
Design Layout Tool
FullStack Modular has developed parametric
layout application using our module types for
rapid design iterations. Click on the link to
study building footprint potential and choose
typical floorplate unit configurations.
To try our tool for yourself, click here >>
Manufacture
Chassis
The Chassis is the building block and main
structural component in our system. Steel is
prefabricated, flat-packed and shipped to our
factory for assembly.
Sub-Assembly
Using digital instructions created by our
design platform, all sub-assemblies,
including kitchens, bathrooms, facade
elements, and MEP systems are first
assembled before moving onto the main
Mod assembly.
Assembly
All sub-assemblies are brought together in
the final Mod assembly, and final drywall and
paint are applied once finished. FullStack
Modular’s factory can produce 10-15 Mods
per week at normal operating capacity, and
Mods can ship with more work finished in the
factory than the competition.
Construct
Transport
Once Mods are complete, they are wrapped
in waterproofing membrane and loaded on
flatbed trailers for transport. Transport is
often done at night so that Mods are ready
for stacking at the start of the workday.
Stacking
Mods are stacked by a crane and rigging
crew and attached using FullStack’s
proprietary mechanical connection system.
Vertical MEP risers are also connected.
Facade elements are self-sealing and require
no sca"olding for exterior work.
Mateline
Once assembled, final interior fit-out is
completed using kits manufactured and
created in our factory, including mateline
finishing and all horizontal electrical and
sprinkler runs.
Finish & Inspection
The final roof membrane is field-applied and
the building is inspected. Work in the factory
is treated as an “as-built” condition and does
not require site inspection.
Onward
Library
A product library is created out of the project
design information, which greatly reduces
design time on future projects.
Post Construction
Analysis
The building is then connected to data
collection sensors which relay information
regarding the use, energy e!ciency, and
other performance metrics.
Digital Twin for
Operations and
Maintenance
The connected building can now be
monitored and managed through the new
digital twin interface created out of the
building’s design information. This allows
owner-operators to reduce their cost and
lower the carbon footprint of the building
even further
Taking construction
to new heights.
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Press
FullStack Modular Contact us: 718-489-9500 Higher quality. Cost and time predictability.
30 Edmund Street Email: info@[Link] Safer. Less waste. Reduced on-site work. Speed
Hamden, CT 06517 to market.
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