WHRU Datasheet for Aménas Gas Project
WHRU Datasheet for Aménas Gas Project
JGC
' ss NIKKN.K. 1 •onatrac KBR
PROJECT 6877
BP / SONATRACH IN AMENAS GAS PROJECT
SUPPLIER DOCUMENTATION
Purchaser review and comments shall not be assumed to indicate either responsibility or liability for Accuracy and
completeness of this document or to alter anv contractual terms and conditions.
page 2
BOUSTEAD INTERNATIONAL HEATERS LTD.
6 COIL DESIGN
9 DESIGN BASIS:TUBE WALL THICKNESS ASMEVIIIDIV1 ASMEVII1DIV1 ASMEVIIIDIV1
10 RUPTURE STRENGTH (MIN OR AVG) Note(l)
11 DESIGN LIFE, HRS 100,000 100,000 100,000
12 DESIGN PRES, ELASTIC/RUPTURE, bar (g) 27 27 27
13 DESIGN FLUID TEMP. C 346 346 346
14 TEMP. ALLOWANCE, C 28 28 28
15 CORROSION ALLOWANCE, mm 1.5 1.5 1.5
16 HYDRO TEST PRES, bar (g)
17 POSTWELD HEAT TREATMENT (Y / N) N N N
18 % OF WELDS FULLY RADIOGRAPHED 10 10 10
19 MAX TUBE METAL TEMP, C 340
20 DESIGN TUBE METAL TEMP, C 368 368 368
21 INSIDE FILM COEFFICIENT, W/m2K
22 COIL ARRANGEMENT
23 TUBE ORIENTATION, VERT OR HORIZ HORIZ HORIZ HORIZ
24 TUBE MATERIAL ASTM SPEC/ GRADE A106&B AlOSGcB A1D6G/B
25 TUBE OUTSIDE DIAMETER, mm 73.0 73.0 73.0
26 TUBE WALL THICK, MIN/ AVG, mm 5.16AW 5.16AW 5.16 AW
27 NUMBER OF FLOW PASSES 26 26 26
28 NUMBER OF TUBES 78 52 390
29 NUMBER OF TUBES PER ROW 26 26 26
30 OVERALL TUBE LENGTH, m 7.426 7.426 7.426
31 EFFECTIVE TUBE LENGTH, m 7 7 7
32 BARE TUBES: NUMBER 78
33 TOTAL EXPOSED SURFACE, m2 125
34 EXTENDED SURFACE TUBES:NUMBER 52 390
35 TOTAL EXPOSED SURFACE, m2 366 5933
36 TUBE LAYOUT (INLINE OR STAGG'D.) STAGG'D STAGG'D STAGG'D
37 TUBE SPACING, mm 150 150 150
38 SPACING TUBE CNTR TO WALL, mm
39 CORBELS (YES OR NO) NO NO NO
40 DESCRIPTION OF EXTENDED SURFACE:
41 TYPE: STUDS, SERRATED/SOLID FINS SERRATED SERRATED
42 MATERIAL CS CS
43 HEIGHT mm 12.7 19.05
44 THICKNESS, mm 1.25 1.25
45 SPACING (FINS/ m)(STUDS / PLANE) 118 197
46 MAX TIP TEMP. C 390 403
47 EXTENSION RATIO 4.38 9.47
46 NOTES
49 (1) Design Ule= 20 years. Where rupture strength is applcable the 100,000 nre design life values In API 530 apply.
50 (2) Maximum black body temperature = 85degC
DATE 23/02/2004 23/02/04 4
BY JAS SYIH ^ BOUSTEAD
INTERNATIONAL
HEATERS LTD
WHRU DATA SHEET BIH
page3
BOUSTEAD INTERNATIONAL HEATERS LTD.
3 RETURN BENDS
4 TYPE 180 Peg. U 180 Peg. U 160 Peg. U
5 MATERIAL (ASTM SPEC AND GRADE) A234WPB A234WPB A234WPB
6 NOMINAL RATING OR SCHEDULE 5.1 SAW 5.16AW 5.16AW
7 LOCArN(FB=FIREBOX,HB=HEAD.BOX) HB HB HB
8 TERMINALS AND/OR MANIFOLDS
9TYPE(BEV, MAN., FLG) MAN MAN
10 INLET: MATERIAL ASTM SPEC & GRADE A106 GRB
11 SIZE/SCHEDULE THICKNESS 14-NB
12 NO. TERMINALS 1
13 FLANGE MATERIAL (ASTM SPEC) A105
14 FLANGE SIZE & RATING 14"NBx300#WN
15 OUTLET: MATERIAL ASTM SPEC & GRADE A106GRB
16 SIZE/SCHEDULE THICKNESS 14'NB
17 NO. TERMINALS 1
18 FLANGE MATERIAL (ASTM SPEC) A105
19 FLANGE SIZE & RATING 14'NBx300#WN
20 MANIFOLD TO TUBE CONNECTION Welded
21 MANIFOLD LOCATION External
30 TUBE SUPPORTS
31 LOCATION (ENDS, TOP, BOTTOM) ENDS
32 MATERIAL CS
33 DESIGN METAL TEMPERATURE. C
34 THICKNESS, mm 12mm
35 TYPE & THICKNESS OF INSULATION, mm CF boart.SOmm+Layet of Bfturoastlc
36 ANCHOR (MATERIAL & TYPE) 304 Pin
1
37 INTERMEDIATE TUBE SUPPORTS
38 MATERIAL 310HSSand304HSS
39 DESIGN METAL TEMPERATURE, C
40 THICKNESS, mm
41 SPACING, m 2.30
46 HEADER BOXES
47 LOCATION: CONVECTION END HINGED DOOR/BOLTED PANEL: Bolted
48 CASING MATERIAL CS THICK, mm 5
49 LINING MATERIAL 96 kg/m3 CFNB 1260 THICK, mm 50
50 ANCHOR (MATERIAL & TYPE) 304 Pin
NOTES
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BOUSTEAD INTERNATIONAL HEATERS LTD.
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pages
BOUSTEAD INTERNATIONAL HEATERS LTD.
42
43 PAINTING REQUIREMEMTS WHRU: SA 3 +ZINC ETHYL SILICATE 60 MIC +ACRIUC MODIFIED SILICONE 30 Iw system A2
44 PAINTING REQUIREMEMTS OTHER: Corten unpainted
45 GALVANISING REQUIREMENTS: Ladders and platforms. Handrail painted to 06E51 Lt Orange
46 PAINTERS RAIL & TROLLEY: no
47 SPECIAL EQUIPMENT. SOOTBLOWERS:
48 AIR PREHEATER:
49 FAN(S): deleted 2
50 OTHER:
DAT!
BY JAS
23/02/2004 23/02/04
L
4
BOUSTEAD
INTERNATIONAL
HEATERS LTD
WHRU DATA SHEET BIH
page 6
Waste Heat Recovery Unit
Datasheet
Date: 11/07/03
Client: MW KELLOGG
Project Number: BIH Job 538 Purchase Order Number:
Location: Algeria Manufacturer: BIH
Savice: | Equipment number: 06-H 322A/B/C
PERFORMANCE SUMMARY
Total duly req'd (2 x Fired heaters and 3 x WHRU) 114 MW 135 MW
-uei Lean25C Rlch25C
Dperabng Point Duty Duty Duty Duty Design
1 2 3 4 5 6 7 8 9 10
Amblenl Temp •C -5 15 30 40 45 -5 15 30 40 45
Electric Power MW 17.162 17.18 17.177 17.173 17.192 16.942 16.955 16.956 16.935 16.95
Exhausl Flow kg/s 104.7 96.5 91,1 86.1 86.1 104.7 96.5 91.1 86.1 85.2
Exhaust Temp, °C 401.6 463.8 513.3 553.3 560 398.8 459.4 508.8 547.7 560
Max Al Back Pressure mmH2O
Calculated Back Pressure mmH2O
BIH
WHRU DATA SHEET
Page?
Waste Heat Recovery Unit
Data Sheet
Date: 11/07/03
Cfert: MW KELLOGG
Project Number: BIH Job 538 Purchase Order Number:
Location: Algeria Manufacturer: BIH
Service: Equipmenlnumber: 06-H 322A/B/C
PERFORMANCE SUMMARY
Total duty roo/d (2 x Fired heaters and 3 x WHRU) 112.9MW 130.4MW
uel Lean 82C Rlch82C
Operating Point Duty Duty Duty Duty Design
11 12 13 14 15 16 17 18 19 20
Ambient Temp °C -5 15 30 40 45 -5 15 30 40 45
Electric Power MW 20.593 20.582 20.598 20.592 20.596 20.719 20.687 20.689 20.687 20.695
Exhaust Flow kg/s 104.7 96.5 92.9 93.8 96.1 104.7 96.5 92.9 94.3 96.5
Exhaust Temp. °C 446.6 515 556.6 556.1 553.8 447.7 515.5 555.5 555 552.7
Max AX. Back Pressure mmH2O
CaJodated Back Pressure mmH2O
BIH
WHRU DATA SHEET
Pages
Waste Heat Recovery Unit
Data Sheet
Date: 11(07/03
CEent: MW KELLOGG
Project Number: BIH Job 538 Purchase Order Number:
Fuel JTOp
Operating Point Duty Duty Duty Duty Design
21 22 23 24 25
Ambient Temp "C -5 15 30 40 45
BIH
WHRU DATA SHEET
Page 9
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DATE 23/82/04
BOUSTEAD
INTERNATIONAL
HEATERS LTD
WHRU DATASHEET
Page 10