CAT OFFICIAL - Small Wheel Loader TA1
TA1 5 14 40 5
Inspection Number 19828401 Customer No 2973522433
Serial Number FTD01054 Customer Name TONGAAT HULETT
AÇUCAR, LDA
Make CATERPILLAR Customer Phone 843011167
Model 930H Customer Email Victor.Augusto@tongaat
.com
Equipment Family Small Wheel Loader Work Order 210040297
Asset ID FTD01054 Completed On 11/12/2024 5:34:10 AM
SMU 18888 Hours Inspector Sansao Luis
Location Dondo-Mafambisse PDF Generated On 11/12/2024
Coordinates 152.504760742188, -16.1185691, 33.7040398
Technician
General Info & Comments
General info/Comments ACTION
Comments: The Machine has critical Electrical problems, in which urgent intervention will be needed to
correct them so that catastrophic failures can occur
Form Order Report Serial Number : FTD01054 Asset ID : FTD01054 Page 1 of 10
Image Comment(s):When connect ET first it detect only 1 ECM,
Image Comment(s):ET not communicating with Engine ECM, product ID not available
Image Comment(s):Fuse panel with fuse response for protect Engine ECM
Image Comment(s):Active code Found before fixed starting problem
Image Comment(s):After fix problem on fuse box, Engine ECM now communicating
Image Comment(s):Active diagnostic code, wich need to be diagnosed
Prepare Machine
1.1 Check with customer for operator complaints NORMAL
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1.2 Perform machine inspection preparation MONITOR
Comments: Checked fluid level,
1.3 Download Product Status Report (ET Download) ACTION
1.4 Is the machine software including Product Link & VIMS Config files current YES
with what is published in SIS?
1.5 Check Product Link N/A
1.6 Observe engine exhaust colors MONITOR
Comments: Sign of gray smoke.
1.7 Listen for unusual noises MONITOR
Comments: Abnormal noise from the Engine compartment, verified found the noise coming from Alternator.
It's malfunctioning. It need to be replaced
1.8 Lockout / Tagout Machine YES
Lower-Level Inspection
2.1 Tires and Rims NORMAL
Comments: All in good condition, and no visible damage to the rims
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2.2 Rear Final Drives, Brakes and Wheel Spindles NORMAL
Comments: Good operation condition
2.3 Front & Rear Differentials NORMAL
Comments: Good operation Condition
2.4 Main, front, center, rear & hitch drive shafts MONITOR
Comments: Small movement between the yoke and U-joint,
Foreign material around front drive shaft
2.5 Steering Cylinder NORMAL
Comments: Steering cylinder in good operation condition
Form Order Report Serial Number : FTD01054 Asset ID : FTD01054 Page 4 of 10
2.6 Center support bearing NORMAL
Comments: Good condition
2.7 Torque converter, transmission and transfer gear NORMAL
2.8 Hydraulic Pump Compartment MONITOR
Comments: Leaks around hoses connection point,
Rubing, damaged wiring or harnesses and connector
2.9 Upper and lower hitch pins/bores NORMAL
2.10 Main machine frame NORMAL
Form Order Report Serial Number : FTD01054 Asset ID : FTD01054 Page 5 of 10
Middle-Level Inspection
3.1 Steps & Handrails MONITOR
Comments: Missing bolts,
Damaged handrail and
Excessive debris on work platforms
3.2 Work Lights MONITOR
Comments: Checked the Turn signals, work lights found:
- Damaged wiring and harnesses
- Broken lenses
- Damaged mounting brackets
3.3 Cab Mounts NORMAL
Comments: There are in good operation condition
Form Order Report Serial Number : FTD01054 Asset ID : FTD01054 Page 6 of 10
3.4 Steering control valve, steering neutralizer valve, brake valve, and HMU MONITOR
Comments: Leaking steering oil
3.5 Implement control valve NORMAL
3.6 Radiator, Aftercooler, Oil Cooler & Condenser NORMAL
3.7 Radiator, Air Inlet, Oil Cooler & Aftercooler Lines NORMAL
3.8 Hood and Platform MONITOR
Comments: Excessive dirt on service platform
Damaged bolts acess covered
Broken door latches, hinges
3.9 Battery & Cables NORMAL
Comments: Good condition
3.10 Fenders NORMAL
3.11 Lower Radiator & Oil Cooler Hoses NORMAL
3.12 Engine Oil Pan NORMAL
Comments: Good condition
Upper-Level Inspection
4.1 Cab Exterior MONITOR
Comments: - Broken glass
- Broken windshield wiper arm and blade
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4.2 Cab Interior MONITOR
Comments: - Dirt in the cab
- Door and latches not in good condition
4.3 Precleaner and Air Cleaner NORMAL
Comments: In good condition
4.4 Upper and Lower Radiator Lines, Air Inlet Lines and Aftercooler Lines NORMAL
Comments: Good condition
4.5 Radiator Cap NORMAL
Comments: Good condition
4.6 JW Water Pump NORMAL
4.7 Fuel Lines, Fuel Pump and Fuel Filter Base MONITOR
Comments: Fuel priming pump, malfunction.
4.8 Exhaust Manifold NORMAL
Comments: Good condition
4.9 Turbocharger NORMAL
4.10 Cylinder Head and Valve Cover NORMAL
4.11 Pulleys, Belts, Compressor Clutch and Alternator ACTION
Comments: Worn belts
Alternator with abnormal noise,
4.12 Cooling Fan, Fan Guard and Shroud NORMAL
Comments: Good
4.13 Engine wiring harness ACTION
Comments: - Damaged wires,
- Connector with dirt and moisture
- Jumped fuse
- Sensors not working properly
NB: Need special attention
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4.14 Mounts, Isolators, Supports & Rails MONITOR
Comments: Missing bolts, covers and brackets
Implement/Attachment Inspection
5.1 Bucket lift cylinder NORMAL
5.2 Lift arm attachment to frame NORMAL
5.3 Bucket tilt cylinder MONITOR
Comments: Need special attention
5.4 Tilt lever attachment to lift arm NORMAL
5.5 Bucket linkage NORMAL
5.6 Bucket wear plates N/A
5.7 Bucket side cutters N/A
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5.8 Bucket edges, tips, and adapters N/A
Site Conditions
6.1 Ambient Temperature in Engine Room NORMAL
6.1.1 (90° to 115°F or 0° to -20°F) - ACTION: Above 46°C or Below -29°C
(Above 115° or Below -20°F)
6.2 Altitude NORMAL
6.3 Haul Road Grade NORMAL
6.4 Haul Road Condition NORMAL
6.5 Humidity NORMAL
6.6 Air Quality NORMAL
6.7 Underfoot Condition NORMAL
6.8 Machine Utilization N/A
6.9 Equipment Role SELECT TO ADD
TEXT
6.10 Working Material NORMAL
6.11 Maintenance Practices ACTION
Comments: Need to improve maintenance standar
Form Order Report Serial Number : FTD01054 Asset ID : FTD01054 Page 10 of 10
