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Turning Machine

The document is a lecture on the fundamentals of manufacturing processes, focusing on the classification of these processes into non-cutting, metal joining, and cutting shaping processes. It details various cutting machines, particularly the turning/lathing machine, and describes its operations such as turning, facing, drilling, boring, threading, knurling, contouring, chamfering, and cut-off. The lecture also includes a process planning task for a specific workpiece.

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117 views21 pages

Turning Machine

The document is a lecture on the fundamentals of manufacturing processes, focusing on the classification of these processes into non-cutting, metal joining, and cutting shaping processes. It details various cutting machines, particularly the turning/lathing machine, and describes its operations such as turning, facing, drilling, boring, threading, knurling, contouring, chamfering, and cut-off. The lecture also includes a process planning task for a specific workpiece.

Uploaded by

ziyadnader1897
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Fundamentals of Manufacturing

Processes
Lecture No. 2

Faculty of Engineering,
Fayoum University

Dr. Ahmed Ibrahim Abdel-Aziz


Mechanical Engineering Dept.,
Faculty of Engineering, Fayoum University 1
Introduction

3
Classification of manufacturing processes
Manufacturing processes
‫عمليات التصنيع‬
Non-cutting Metal joining Cutting
shaping process shaping
processes processes
‫عمليات التشكيل‬ • Mechanical ‫عمليات التشغيل‬
‫بدون قطع‬ joints (bolts- ‫بالقطع‬
nuts-Rivets)
• Casting • Welding • Traditional
processes cutting
‫السباكه المعادن‬ processes
‫التقلديه‬
• Forming
processes • Non-traditional
‫التشكيل اللدن‬ cutting processes
Introduction
Turning/Lathing Drilling
Machine Machine

Metal Cutting
Machines

Shaper Milling
Machine Machine

5
External turning Internal turning

Shaping Drilling
Manufacturing processes (cutting)

Milling
1- Turning/Lathing Machine
Turning/Lathing machine:
A single point cutting tool machine, which
removes the metal from a piece of work to the
required shape &size.

In turning operations, the workpiece is rotated


against a fixed cutting tool and the shape of
the workpiece determined by the path of the
tool relative to the axis of the workpiece.

8
1- Turning/Lathing Machine

10
1- Turning/Lathing Machine

11
Machine tool motions
• The cutting motions of the machine tool can
be described by two motions:
• Main Motion (M.M.): which is usually the
basic motion of the machine tool and creates
the generating line of the surface to be
machined and also it consumes most of the
M/c power.
• The main motion (M.M.) is Rotary
(workpiece – w.p)
• Secondary motion (S.M) is linear (tool)
12
Lathe
Operations

13
Lathe Operations
Turning: produce straight, conical, curved, or grooved workpieces

Facing: to produce a flat surface at the end of the part or for


making face grooves.

Drilling: to produce a hole by fixing a drill in the tailstock

Facing

Turning

Drilling 14
Boring: to enlarge a hole or cylindrical cavity made by a previous
process or to produce circular internal grooves.

Threading: to produce external or internal threads

Knurling: to produce a regularly shaped roughness on cylindrical


surfaces

15
Contouring: tool follows a contour that is other than straight, thus
creating a contoured form.

Chamfering: Cutting edge cuts an angle on the corner of the


cylinder, forming a "chamfer".

Cut-off: Tool is fed radially into rotating work at some location to


cut off end of part.

16
Lathe Operations
Face Grooving:

Taper Turning:

Cutting with a form Tool:

17
Process sheet

19
• Develop the process plan for the shown
workpiece (raw material 25 diameter and 41
mm length)

21
22
23
24
25

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