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0% found this document useful (0 votes)
44 views8 pages

Simple CFD Paper

Uploaded by

Ibrahim Allam
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

CFD Analysis and Optimization of Three Phase Oil

Separator
Abhijith Joshy, Adithya B, Anfal M A, Anirudh Nambiar

Dept. of Mechanical Engineering, GEC Thrissur

Abstract: The multiphase separators are usually the primary up to 80-90% of the cross-sectional area of the vessel
and largest technical devices inoil manufacturing platforms, (Smith, 1987). The configuration of the internal devices
furthermore this primary separation step is a key element in the
is a factor that determines the oil removal efficiency
oil and gas industries in the downstream equipment, together
with compressors, are absolutely dependent on the efficient which is related to the minimum required volume of the
performance of those multiphase separators. This project is separators (Mostafaiyan et al., 2014). Therefore, in order
concerned with CFD simulation of three phase oil-separator to enhance the separation efficiency, gravity separators
consisting of all the internal parts. The VOF model was used to are equipped with different types of internals (Han et al.,
simulate the phase behaviour and fluid flow patterns. The 2017; Kharoua et al., 2013, Simmons et al., 2004).
project also evaluated conventional separation design
methodologies using detailed CFD simulations, and The phase separation process is always accomplished in
adjustments in the design. This project studies various models
three zones, in spite of the variety of design
of the separator and the best optimized model has been
obtained. The CFD model consisted of the momentum, configurations proposed for multiphase separators. In the
continuity and standard k-𝜀turbulence equations. Assumptions first zone, that is the primary separation zone, an inlet
and effective model configurations were used to establish diverter is used so that an abrupt change in flow
design criteria for new or modified separators. These criteria direction and velocity causes the largest liquid droplets to
will be combined with an algorithmic design method used in
impinge on the diverter and then drop by gravity. The
industry to specify a realistic optimum separator design. This
allows you to lay down an effective most suitable separator, a bulk of the liquid phase is separated from the gas phase,
beneficial approach become settled for estimation of the droplet in this zone. The next zone is the secondary separation
sizes used to calculate sensible separation velocities for zone. In the secondary separation zone, the liquid
numerous oil refinery conditions. In difference with classic droplets settle outof the gas stream due to gravity and
design techniques, the conclusions of the CFD simulation
gravity separation of fine droplets occurs as the vapor
implied enhancement in design. In this extra settling time is
critical for droplets to penetrate through the interfaces. As a and liquid phases flow through the main section of the
result, this research project does display the advantages that separator at relatively low velocities. Because of gravity
CFD analyses can provide in optimizing the design of new and buoyancy, the liquid collection section in the bottom
separators and fixing troubles with present design. half of separator provides the retention time required for
Key words: CFD; Oil Separator; Coalescer; Baffles; VOF entrained gas bubbles or other liquid droplets to join their
corresponding phases. While small accumulated liquid
INTRODUCTION droplets are again separated by gravity, gas flows above
The simultaneous flow of oil, water, and gas is of the liquid phase. The final zone is the coalescing media
practical significance for the oil and gas industry. Crude zone. It is designed for mist elimination in which very
oil is actually produced with water in the form of a fine droplets that could not be separated in the gravity
mixture of water droplets in oil and it is important to settling zone are separated by passing the gas stream
remove water from the oil for economic and operational through a mist eliminator. Vanes, wire mesh pad, or
reasons. Various physical treatment methods including coalescing plates may be used in this zone, to provide
pH adjustment, centrifugation, and gravitational settling very fine droplets to coalesce and form larger droplets
have been employed (Zolfaghari et al., 2016) which can which can be separated out of gas stream by gravity. By
improve phase separation by helping, collision, changing the inlet device of the separator, the opening
migration, and subsequent coalescence of droplets area and position of the perforated plate, the
(Xie et al., 2015). At the beginning of the separation performance of the separator can be improved
process, the three-phase separator is used for the (Kharoua et al., 2012a; Kharoua et al., 2012b; Lee et al.,
separation of oil, gas, and water in the petroleum 2008; Vilagines and Akhras, 2010).The single perforated
industry. In order to determine the capacity of plate installed in the separator was modeled as porous
subsequent equipment such as heat exchangers, liquid media of finite thickness with directional permeability,
extractors, and distillation columns,a proper sizing of the and the CFD results showed that the flow streamlines
oil separator is crucial (Laleh et al., 2012c). The three- developed quickly downstream of the perforated plate
phase oil separator has mainly two parts: a gas-liquid were short circuiting (Frankiewicz and Lee, 2002). It
section and an oil- water section. A large equipment is was recommended that the fluids could choose the path
used in the gravity settling approach for separation, which of least resistance for travelling of least resistance for
is not convenient, practical, and economical for offshore travellingand could anticipate the outlet zone. . As a result
conditions. The liquid level can vary from 0.20-0.27 m of this behaviour, the result was a significant loss in the

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curved end plate and 2 baffles. The developed CFD
the effective liquid retention time. According to the CFD
model using coalescer and demister was used to run
studies, a second perforated plate just upstream of the
Fluent analysis.
outlet nozzle was required to prevent this problem.
Practical considerations such as location, configuration MODELLING
of the inlet nozzle, position of the weir and water outlet
A three phase oil-water-gas separator has a primary
nozzle, and the vessel dimensions were taken into
separation zone, including a feed inlet for liquid-gas
account in determining the position of the perforated
separation, a zone where water-oil separation takes place
plate. It was emphasized that a fully symmetric setting
by gravitational separation with the help of coalescer,
of the internal baffles was not effective. A dual mist
and a mist elimination zone along with a gas outlet as
eliminator system composed of a vane-type demister at a
shown in Figure 1. The cylindrical gravity settling vessel
lower level and a wire mesh pad at higher level with a gap
is 2.1 m long, 0.6 m in diameter and is horizontal in
of 0.15 to 0.30 m between them is usually used for
geometry. There are three outlets and one inlet. The
separators suffering from liquid carryover while
separator has various internals such as coalescer, weir
processing foamy crude oils, or glycols, amines, and
plate, perforated plate, and demister. In the primary
similar materials (with high foaming tendency) (Lyons
separation zone, the mixture with oil, water, and air
and Plisga, 2005). The GPSA Engineering Data Book
was injected at the top of the separator,and the liquid
(1998) states while horizontal separators are most
and gas phases were separated. In order to remove the
efficient for high-capacity operations, where large
liquid droplets containedin the gas flow, the demister was
amounts of solution of gas are in the liquid phase, vertical
placed at the gas outlet. The liquid phase drops down to
separators are usually used if the gas to liquid ratio is
the bottom. To maintain a good fluid flow distribution
high or total gas volumes are low. To remove smaller
and to moderate liquid sloshing, the perforated plate was
droplets from the gas phase, mist eliminators are usually
used. Oil-droplets were captured, coalesced, and rose to
required (Smith, 1987).
the surface (American Chemical Society [ACS], 2014)
The efficiency can be increased to around 100% by in the corrugated plate-type coalescer. The height and
installing mist eliminators as 95% of droplets entrained length of the semi cylindrical coalescer used was 0.4 m
in the gas stream can be separated in economically- and 0.5 m respectively (PETROL 5181-Journal of
sized separators without coalescing media (Walas, 1990; Petroleum Science and Engineering). The weir plate
Sinnott, 1997; Arnold and Stewart, 2008). To modify used was 0.35 min height. The water outlet was located
the design and to improve the operation of process between the weir plate and the coalescer. Oil flowing over
equipment, Computational fluid dynamics (CFD) has the weir plate was discharged through the oil outlet. The
been used (Laleh et al., 2012c; Pham et al., 2017). Two
pressure at which the separator was operated was,10 bar
CFD methods have been used to simulate a three Phase
and at room temperature
separator. Eulerian and Volume of fluid (VOF) method.
The VOF method is based on the assumption that two .
phases do not interpenetrate (Ngo et al.,2018), while
in the Eulerian method the two phases are treated as
interpenetrating continuaand also solving continuum and
momentum equation for each phase (Kharoua et al.,
2013; Laleh et al., 2012a; Lim, 2013; Pham et al., 2015b).
Liang et al. (2013) examined the effect of the flow rate,
gas ratio, and water ratio on the separation efficiency
using a VOF CFD model with a k-ε turbulence equation
(Liang et al., 2013) for a horizontal three phase
separator. Fewel and Kean (1992) emphasised that CFD
analysis of separator internals is very similar to a
physical test because laboratory tests performed on
Figure 1: Geometric model of three phase oil separator
various arrangements usually match CFD results
remarkably well. 9 different models with internals of Table 1:Physical properties of air, water and oil
different configurations have been considered in the is
paper. Same boundary condition was used in carrying out Compon Phase Densi Viscosity Surface
the simulation on each model. The flow parameters of the ents ty(kg/ (Pa-s) Tension(N/
separator internals were also observed. CFD simulation 𝑚 3) m)
was conducted for inspecting separation efficiency of the Air Gas 1.1 1.8*10–5 -
separator with only baffles by Tathagata Acharya, Lucio Water Liquid 980 2.42*10–3 73*10–3
Casimiro et al. (2019). Primary phase was oil with Oil Liquid 831 7.21*10–3 27.2*10–3
volume fraction of 0.652 in the crude oil mixture.
The model used by Tathagata Acharya,Lucio Casimiro
was not sufficient to provide enough separation It was assumed that, the perforated plate, demister, and
efficiency for validating the CFD simulation model. So, the coalescer were porous media offinite thickness and
CFD simulation model for separator was developed using directional permeability (Frankiewicz and Lee, 2002).

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To capture mist,the demister was composed of fibro
matrix. Because of high permeability, the porous
resistance of the perforated plate was ignored, but due to
high velocity, the inertial resistance (Cr.x) was
considered in the x- direction. Loss coefficient was used
to obtain the inertial resistance (Cr.x) (Weber et al.,
2000). The inertial resistance (Cr.x) was assumed to be
of large value in the y or z direction, which means that
there is no flow in the two directions. Inthe CFD model,
the porous and inertial resistances were used (see table
2(Le, T.T., Ngo, S.I., Lim, Y.-I., Park, C.-K., Lee, B.-D,
Three-phase Eulerian computational fluid dynamics of
Figure 2: Meshed Model
air–water–oil separator under off-shore operation,
Journal of Petroleum Science and Engineering (2018))). GOVERNING EQUATIONS
The inertial resistance in the y- or z-directions was
assumed to be a large value, which means that there is Continuity equation
almost no flow in the two directions. The porous and 𝜕 𝜕
inertial resistances were used in theCFD model (see (𝜌𝛼) + (𝛼𝜌𝑢) + 𝜕⁄𝜕𝑦 (𝛼𝜌𝑣) = 0
Table 2). 𝜕𝑡 𝜕𝑥
Table 2: Material properties Momentum equation
𝜕 𝜕 𝜕
(𝛼𝜌𝑢), +𝑢 (𝑎𝜌𝑢) + 𝑣 (𝛼𝜌𝑢)
𝜕𝑡 𝜕𝑥 𝜕𝑦
Material Coalescer Demister Perforated 𝜕𝑃 𝜕 𝜕𝑢 𝜕 𝜕𝑢
plate = −𝛼 + 𝛼𝜌𝑔𝑥 + (𝛼𝜇 ) + (𝛼𝜇 )
𝜕𝑥 𝜕𝑥 𝜕𝑥 𝜕𝑦 𝜕𝑦

𝜕 𝜕 𝜕
(𝛼𝜌𝑣), +𝑢 (𝑎𝜌𝑣) + 𝑣 (𝛼𝜌𝑣)
𝜕𝑡 𝜕𝑥 𝜕𝑦
Porosity (𝜀P) 0.954 0.980 0.25 𝜕𝑃 𝜕 𝜕𝑣 𝜕 𝜕𝑣
= −𝛼 + 𝛼𝜌𝑔𝑦 + (𝛼𝜇 ) + (𝛼𝜇 )
𝜕𝑦 𝜕𝑥 𝜕𝑥 𝜕𝑦 𝜕𝑦
Porous
resistance 0 For the three-phase mixture, the momentum and
continuity equations were solved. The concentration
(1/𝑚2) 3.76*105 2.57*106
1 fields of dispersed phase were obtained by tracking their
( ) volume fractionand relative motions of the dispersed
Kx
phase were approximated by algebraic equations. It is
Porous 0 considered that, the Reynolds number of the liquid phase
at the inlet was up to 58,000. The flow in the separator
resistance(1/𝑚2) 0 2.57*106
1 also involved in significant
( ) turbulence under the operating conditions. The k-ε model
ky
was implemented to account for the turbulent effects. The
Inertial 0 0 turbulence model was applied to all the three phases.
The oil phase was set as the primary phase because
resistance (1/m) 1.03*104
(𝑐rx) it is the phase, with highest mass and volume fraction
among the three phases at the inlet. The gas and water
were the secondary phases ( or dispersed phases),
Inertial 0 0 which were assumed to form droplets or bubbles within
resistance (1/m) 1*106 the continuous phase. For the three-phase mixture, the
(𝑐ry) momentum and continuity equations were solved. The
Because of high flow velocity, a high density mesh was concentration fields of the dispersed phase were obtained
applied to one inlet and the three outlets. A perforated by tracking their volume fraction and the relative
plate with a thickness of 3 mm was used to concentrate the motions of the dispersed phase were approximated by
mesh on it. Owing to the porous media assumption, the algebraic equations. It is considered that, the Reynolds
fluid flows of the coalescer and the demister were not number of the liquid phase at the inlet was up to 58,000.
sensitive. At the interfaces of the gas and the liquid, a The flow in the separator also involved significant
relatively high mesh density was used. The domain of the turbulence under the operating conditions. The k-ε model
gas phase had a relatively low mesh density. To attain was implemented to account for the turbulent effects. The
skewness of 0, element size was made to 0.005 m. With turbulence model was applied to all the three phases. The
default size and angle with medium smoothing, capture oil phase was set as the primary because it is the phase,
curvature was applied. with highest mass and volume fraction among the three
phases at the inlet. The gasand water were the secondary
phases (or dispersed phases), which were assumed to form

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droplets or bubbles within the continuous phase. Using boundaries, volume fractions and outlet velocities
the standard k-ɛ turbulence equation and Reynolds- were set. 10 bar pressure was fixed as the outlet static
averaged multiphase VOF(Volume of fraction) CFD pressure (or 0 bar in gauge pressure). To the wall, the
approach, the air–water–oil separator was modelled(Lim no-slip condition was applied. At P=10 bar and
et al., 2017).VOF is used if there are more than two T=20℃, the separator was initially filled with air,
immersible fluids, where interface position is of water, and oil where the initial liquid level of the water
importance and is actually a type of surface tracking was 0.37 m. The gas phase had 100% air. When setting
technique. It also has a set of momentum equations, shared the flow regime in the inlet and outlet nozzles, the
by all fluids and volume fraction of each of the fluid in turbulence intensity and hydraulic diameter of the
each computational cell is tracked. nozzles were determined.
The standard k − ε (Launder and Spalding, 1972) model The flow regime of the three-phase horizontal
was selected for a wide range of turbulent flows in separator is dominantly stratified flow (Taitel et al.,
industrial flow simulations and also for its robustness, 1995) of diluted oil, released gas and it produced water
economy and accuracy. After importing the mesh file and in longitudinal direction, which was accompanied by
making the modification to it, the necessary material vertical settling and floating motions of fluids which
properties for various phases were input. Mesh results in the separation of the phase. Therefore, actual
modification consisted of convertingthe highly skewed flow is a combination of stratified and dispersed flow.
grids to polyhedral grids which resulted in a minor Table 4: Boundary conditions
reduction in the number of cells.
Inlet BC Phase Mass Volume Pressure(
Table 3: Standard k-ɛ turbulence model flow fraction P)
rate(m,kg (α) &Temper
Parameters Value or reference
/s) ature(T)
Turbulence intensity 5 (Secondary) Air 0.001829 0.1852 P=10 bar,
of inlet velocities (%) T=20℃
Turbulent Prandtl 1 (Secondary) Water 2.1 0.1630 P=10 bar,
number for k T=20℃
Turbulent Prandtl 1.3 (Primary) Oil 4.2 0.6518 P=10 bar,
number for ε T=20℃
Outlet BC Air - - P(gauge)=
Dispersion Prandtl 0.75
0KPa
number
Turbulence energy 1.44,1.92 The transient VOF CFD model was solved using a
dissipation commercial code, ANSYS Fluent 21.0 (ANSYS Inc.,
coefficients USA). As explained by Anderson (1995), the
Turbulent viscosity 0.09 incompressible Navier Stokes equations cannot be
coefficient solved explicitly because of some stability issues and
solution techniques for the incompressible equations
are usually different from those used for solution of the
The plate-type coalescer is assumed to be the porous Navier-Stokes equations for compressible flow. To
medium having a uniform porosity instead of the real overcome this difficulty, the pressure correction
geometry. The porous media model does not represent the approach has been proposed. With good success, this
fundamental phenomena such as capturing, aggregation, accepted and widely used approach has been applied to
and rising of droplets on the plate. Since the coalescer, both compressible and incompressible flows (Anderson,
demister, and the perforated plate are considered as 1995). The phase-coupled SIMPLE (Semi-Implicit
porous media, the number of computational cells is Method for Pressure-Linked Equations) method was
reduced. selected for the pressure–velocity coupling. QUICK
BOUNDARY CONDITIONS AND CFD SIMULATION (Quadratic Upwind Interpolation for Convective
MODEL Kinetics) schemes andsecond-order upwind were used
for the spatial discretization of the momentum and
In table 4, the inlet and outlet boundary conditions for volume fraction, respectively. For the transient
each phase is represented. The volumefraction (α) and simulation the time was taken as 0.001 sec and the
the inlet mass flow rates (m) were given at P= 10 bar maximum number of iterations was limited to 20 at
and T=20℃. In order to set theboundary conditions for each time step. Having set all the CFD parameters for
inlet, the velocity and volume fractions of phases were the redesigned separator, approximately 10,000
set. The oil phase wasset as the primary phase because iterations are required for continuous phase solution
it had the highest mass and volume fraction among the convergence. A personal-computer (PC) run time of
three phases at the inlet. The gas and water phases are approximately 36 hours is required per solution of the
the secondary phases or dispersed phases, which were continuous phases and each iteration takes
assumed to form droplets within the continuous phase. approximately 30 seconds. For simulation of interactions
between the dispersed droplets and continuous phases,
For the gas-outlet boundary, volume fractions and a further PC run time of approximately 4 hours is also
outlet pressures were set while for the liquid-outlet required. To set the position of interface between

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phases, the volume fractions of phases above and MODEL 2 (With curved deflector)
below the assumed interface planes were set to the
reasonable values by the Patching tool of Fluent.
The iterations need to be stopped regularly again, and if
necessary, by patching the volumefractions of phases, the
position of interfaces should be checked and corrected.

RESULTS AND DISCUSSION

Effect of internal elements


(a)
CFD study on different models and effect of internal
elements such as baffles,coalescer, demister, deflector are
studied through simulation.

Deflector shape
For studying the effect of deflector shape in separating
efficiency, two models were selected. One model was
designed using a curved plate deflector and the other
using a flat one. Both models had weir plate designated
(b)
in base geometry and consisted of single baffle. For
boththe models, CFD simulation was carried out applying
the same boundary conditions and operating parameters.
Contours of volume fraction of oil, air, and turbulent
kinetic energywere calculated
MODEL 1 (With flat deflector)

(c)

Figure 4. (a) Volume fraction of oil (b) Volume


fraction of air (c) Turbulent kineticenergy

The conclusion that can be obtained from the plots is that


significant turbulence occurs at the curved portion
compared to the flat portion. Air-oil interface is higher
in model 2 compared to model 1 which leading to
significance of deflector in separator efficiency. Hence
(a) flat plate deflector can be preferred over curved one for
greater efficiency.

Number of baffles

The distribution baffles generally improve the quality of


liquid flow distribution in the vessel, break the large scale
circulations into smaller ones, and reduce the short-circuiting
flow streams. This was shown in the recent CFD-based study
by Lu et al. (2007). Hence the flat plate deflector gives
greater efficiency compared to the curved one.

MODEL 3 (Two baffles)


(b)

Figure 5: Volume fraction of oil


(c)

Figure 3. (a) Volume fraction of oil (b) Volume

fraction of air (c) Turbulent kinetic energy

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MODEL 4 (3 Baffles) outlets in latter design conclude this fact. There is normal
distribution of mixture at coalescing zone while
comparing the velocity distribution. It ensures the
smoother running of equipment and reduces
maintenance requirements.
Optimized models

Based on conclusions from above, three optimized models


were created

Figure 6: Volume fraction of oil Model Internal elements


Results concluded that the efficiency of the separator
can be increased using baffles. Tracesof water can be
seen at oil outlet of model 3, whereas 100% oil at oil One baffle,
outlet of model 4. It canbe expected that the baffles will Model 6 coalescer,
improve the quality of liquid flow distribution in the demister, flat
vessel and increase the separation efficiency as concluded platedeflector
by Lu et al. (2007) in their recent CFD- based study. Three baffle,
Model 7 coalescer,
Effect of coalescer
demister, flat
The droplet coalescence and breakup were again modelled, platedeflector
and the simulation results confirmed that droplet Three baffle,
coalescence at a rate of less than 1% was not a common Model 8 coalescer, demister,
phenomenon. Based on the simulation case study results, a flat plate deflector,
general conclusion for droplet coalescence could not be additional outlet at oil
reached. However, droplet breakdown was a common outlet for water
phenomenon and did show significant variations to removal
operating conditions. Highest velocities usually
intensified the number of droplet breakups in horizontal
separators, based on the simulation results

Model 5 (With coalescer) MODEL 6

(a) (a)

(b)
Figure 7. (a)Volume fraction of oil
(b)Velocity distribution

The Coalescer is a oil-water separator that uses (b)


coalescing material to remove up to 95% of all floating
Figure.8 (a)Volume fraction of oil (b)Turbulent
oil from the water's surface. The Coalescer is also very
kineticenergy v/s position
helpful in removing sludge, scum, and dirt particles
which are often found floating on coolant or degrease
solution surfaces. From volume fraction of oil plot, it is
clear that efficiency is improved compared to previous
model. Significant rise of oil & water level at respective

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Model 7 Comparing the three optimized models, it can be
concluded that turbulence distribution is fairin case of
model 7 & 8. Turbulence kinetic energy (TKE) is one of
the most crucial variables in micrometeorology. It has a
direct bearing on the movement of momentum, heat, and
moisture across the boundary layer .Higher turbulent
energy creates mixed flow which causes vibration to
walls resulting in crack. Oil and air interface is higher in
7&8 compared to model 6 which results in greater
(a) separation. Influence of baffles can be seen clearly from
the plot of turbulent kinetic energy v/s position. More
separation of water takes place in models 7 &8, although
oil separation takes place in three models . Exclusively
considering Model 8,it have two oil outlets-vertical &
horizontal where pure oil can be obtained from horizontal
outlet. Since there is a chance of water being
accumulated atthe oil outlet, model 8 can be applied for
mixtures containing significant amount of water.

CONCLUSION

(b) The performance of the separator was enhanced when


modifications as a result of the CFD simulation of the
Figure 9 (a)Volume fraction of oil (b)Turbulent research project were made. The redesigned separator
kineticenergy v/s position. dealt satisfactorilywith 1988 production conditions, in
that the total separation efficiency was as high as 99.1%
Model 8
(a bit higher than the original separator efficiency) with
its components of 100% and 98.7% as separation
efficiencies for oil and water droplets, respectively. There
would be no droplet carry-over in the gas phase outlet,
i.e. all the injected droplets exited in either the oil outlet
or the water outlet as was the case with the original
separator. The distribution of baffles had a minor effect
on the separation efficiency. This was pointed out by
the results generated forthe original separator and its
modified versions. They are helpful in improving flow
distribution quality, however, poor designs cannot be
(a) overcome by installing distributing baffles. Only VOF
approach was used in the CFD simulation of the three-
phase separator, based on the obtained results for the
CFD simulation for the three-phase separator. The
developed model did provide high-quality details of fluid
flow profiles, leading to a very realistic overall picture of
phase separation in all zones of the separator compared
to the original study of Hansen et al. (1993). An
understanding of both the microscopic and macroscopic
features of the three-phase separation phenomenon was
(b) obtained by the realistic CFD simulation of the three-
phase separator. The water outlet as was the case with the
original separator. The distribution of baffles had a minor
effect on the separation efficiency. This was pointed
out by the results generated forthe original separator
and its modified versions. They are helpful in improving
flow distribution quality, however, poor designs cannot
be overcome by installing distributing baffles. Only VOF
approach was used in the CFD simulation of the three-
phase separator, based on the obtained results for the
CFD simulation for the three-phase separator. The
(c) developed model did provide high-quality details of fluid
Figure.10 (a)Volume fraction of oil (b)Volume flow profiles, leading to a very realistic overall picture of
fraction of water (c) Turbulent kinetic energy v/s phase separation in all zones of the separator compared
position to the original study of Hansen et al. (1993). An

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understanding of both the microscopic and macroscopic [4] Fluent, A.N.S.Y.S,2013,ANSYS fluent theory guide 15.0
features of the three-phase separation phenomenon was [5] Gas Processors Suppliers Association, GPSA Engineering Data
obtained by the realistic CFD simulation of the three- Book, 11th Edition, Vol. 1, Gas Processors Association, 1998.
phase separator.
[6] Gerunda, A., “How to Size Liquid-Vapor Separators”, Chemical
Engineering, May 4, 1981, 81-84.
Nomenclature
[7] Ghaffarkhah, A., Shahrabi, M., Moraveji, M., and Eslami, H.,
Cr=inertial resistance factor (m-1) 2017, “Application of CFD for designing conventional three phase
oilfield separator.” Egyptian Journal of Petroleum, 26 (2), pp. 413-420.
G= gravitational acceleration (m/𝑠2))
[8] Grødal, E. O., and Realff, M. J., 1999, “Optimal Design of Two-
𝐼t = turbulence intensity (%) and Three-Phase Separators: A Mathematical Programming
Formulation,” Society of Petroleum Engineering, pp. 56645, 1 – 16.
K= turbulence kinetic energy (J/kg or 𝑚2/𝑠2)K=
[9] Hallanger, A., Soenstaboe, F., Knutsen, T. 1996. A Simulation
permeability (𝑚2) Model for Three-Phase Gravity Separators. Paper SPE 36644
presented at the SPE Annual Technical Conference and Exhibition,
L =length of separator (m) Denver, Colorado, 6-9 October.

m =inlet mass flow rate (kg/s)P= pressure (Pa) [10] Hinze, J.O., “Fundamentals of the Hydrodynamic Mechanism of
Splitting in Dispersion Processes”, AIChE J., 1(3), 1955, 289-295.
𝑃exit= exit pressure (Pa)
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T =temperature or period (℃)
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g - Acceleration due to gravity (m/𝑠2) [21] Smith, H. V., 1987, "Oil and Gas Separators," Petroleum
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Electronic copy available at: https://ssrn.com/abstract=4294436

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