Companys Name :

PT. HASNUR RIUNG SINERGI

Section Field :
MINING CONTRACTOR
Location :
RANTAU KALIMANTAN SELATAN

Sabtu 15 Desember 2012

PERSENTASI FGDP

ANALISA COST PRODUKSI

OB DAN COAL

Azhar Nugraha
0212097
FGDP
ENGINEERING DEPT.

Site PT.HRS

Prov. Kalimantan Selatan - Kab. Tapin, Kec.

Lokpaikat Rantau Desa Bitahan

Project Manager
Hery Sugiyanto

PRODUCTION
DEPT. HEAD

ENGINEERING
DEPT. HEAD

MINE
PLAN

FGDP
MINE
PLAN

Instrume
ntation

PLANT & LOG

DEPT. HEAD

MINE
SURVEY

MOCO

SURVEY
OR

CCR

Roadman

CHECKER

HRGS DEPT.
HEAD

HSE DEPT.HEAD

LOADER
OB & COAL

1
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
0.05
Cost/Bcm
deviasi
Cost Plan

0.38

0.41

0.39

0.39

COST LOADING COAL PC

400
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
0.05
(0.05)

0.36

0.02
Sep
0.38
0.02
0.36

0.02
Oct
0.39
0.02
0.36

Cost/Ton

Cost/Bcm

COST LOADING OB PC 400

0.05

0.03
Nov
0.39
0.03
0.36

Dec
0.41
0.05
0.36

0.35

0.39

0.38

0.39
0.36

Cost/Bcm
(0.01)

0.03

0.02

0.03

Cost Plan

Sep
Cost/Bcm 0.35
deviasi
(0.01)
Cost Plan 0.36

Oct
0.39
0.03
0.36

Nov
0.38
0.02
0.36

Dec
0.39
0.03
0.36

Analisa Situasi
Equip

Mounth

PRODUKSI
OB

HM
COAL

OB

deviasi

COAL

PRODUKTIVITAS
pdvty OB
pdvty CO

September

600,905.00

147,965.00

2,577.09

589.24

233.17

251.11

October

518,516.00

193,674.05

2,263.70

846.25

229.06

228.86

November

361,396.50

194,801.00

1,599.03

826.02

226.01

235.83

December

226,854.00

96,903.50

1,060.30

427.00

210.39

226.94

PC 400

LOADER
OB & COAL

1
COST LOADING OB PC 300
1.20

COST LOADING COAL PC

300

1.10

0.80

0.55

0.60
0.40
0.20
Cost/Bcm
deviasi
Cost Plan

0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
0.05
(0.05)

0.73
0.41

0.39

0.18
0.05

0.03
Sep
0.39
0.03
0.36

Cost/Ton

Cost/Bcm

1.00

Oct
1.10
0.73
0.36

Nov
0.41
0.05
0.36

Dec
0.55
0.18
0.36

0.38

0.36

0.38

0.38

Cost/Bcm
0.02

(0.00)

0.02

0.02

Cost Plan

Cost/Bcm
deviasi
Cost Plan

Sep
0.38
0.02
0.36

Oct
0.36
(0.00)
0.36

Nov
0.38
0.02
0.36

Dec
0.38
0.02
0.36

Analisa Situasi
Equip

Mounth

PRODUKSI
OB

HM
COAL

OB

COAL

PRODUKTIVITAS
pdvty OB
pdvty CO

September

28,467.00

22,611.50

165.00

127.00

172.53

178.04

October

1,749.00

31,406.00

28.59

166.56

61.18

188.55

November

29,773.50

1,799.00

182.81

10.09

162.87

178.30

December

1,793.00

PC 300

4,653.50

14.60

deviasi

26.50

122.81

175.60

LOADER
OB & COAL

1
COST LOADING OB PC 200
0.70

0.59
0.49

0.50

0.44

1.00

0.40
0.30

0.23

0.20

0.13

0.12

0.10
Cost/Bcm
deviasi
Cost Plan

Sep
0.59
0.23
0.36

Oct
0.49
0.13
0.36

1.12

1.20

0.48

Cost/Ton

Cost/Bcm

0.60

COST LOADING COAL PC

200

Nov
0.48
0.12
0.36

0.08

0.80
0.60

0.76
Cost/Bcm

0.40
0.20
-

Dec
0.44
0.08
0.36

0.75
0.62

Cost/Bcm
deviasi
Cost Plan

0.26
Sep
0.62
0.26
0.36

deviasi

0.40
Oct
1.12
0.76
0.36

Nov
0.75
0.40
0.36

Cost Plan
Dec
0.36

Analisa Situasi
Equip

Mounth

PRODUKSI
OB

HM
COAL

OB

COAL

PRODUKTIVITAS
pdvty OB
pdvty CO

September

7,970.50

2,893.00

89.55

20.33

89.01

142.34

October

1,401.00

553.50

13.14

7.00

106.64

79.07

November

869.00

1,291.50

8.00

11.00

108.63

117.41

December

860.50

PC 200

7.23

119.02

Hauler
OB & COAL

1
COST HAULING OB SCANIA
1.06

1.06

1.02

0.80
0.60
0.31

0.40
0.20
Cost/Bcm
deviasi
Cost Plan

1.40
1.20
1.00
0.80
0.60
0.40
0.20
-

1.02

1.00

Cost/Ton

Cost/Bcm

1.20

COST HAULING COAL

SCANIA

1.33

1.40

0.04

0.04

Sep
1.06
0.04
1.02

Oct
1.06
0.04
1.02

0.01
Nov
1.02
0.01
1.02

Dec
1.33
0.31
1.02

Cost/Bcm
deviasi
Cost Plan

1.15

1.23

1.17

0.76

0.47

0.39

0.42
Sep
1.15
0.39
0.76

Oct
1.23
0.47
0.76

Nov
1.17
0.42
0.76

Analisa Situasi
Equip

Mounth

PRODUKSI
OB

HM
COAL

OB

COAL

PRODUKTIVITAS
pdvty OB
pdvty CO

September

294,580.00

1,085.00

5,791.00

23.00

50.87

47.17

October

279,609.00

8,044.50

5,486.60

182.50

50.96

44.08

November

219,241.00

8,246.00

4,158.10

179.00

52.73

46.07

Scania

December

156,299.00

3,844.85

40.65

Dec
0
0
0.76

Hauler
OB & COAL

Cost/Bcm

COST HAULING OB VOLVO

1.25

1.40
1.20
1.00
0.80
0.60
0.40
0.20
(0.20)
(0.40)
(0.60)

0.90

0.86
0.67

0.23

(0.16)
Sep
0.86
(0.16)
1.02

Cost/Bcm
deviasi
Cost Plan

(0.12)

(0.35)
Oct
0.67
(0.35)
1.02

Nov
0.90
(0.12)
1.02

Dec
1.25
0.23
1.02

Analisa Situasi
Equip

Mounth

PRODUKSI
OB

HM
COAL

OB

COAL

PRODUKTIVITAS
pdvty OB
pdvty CO

September

295,638.50

4,965.00

59.54

October

230,140.00

3,991.00

57.66

November

170,741.00

2,996.40

56.98

Volvo

December

61,580.50

1,502.80

40.98

Hauler
OB & COAL

1
1.80
1.60
1.40
1.20
1.00
0.80
0.60
0.40
0.20
(0.20)
Cost/Bcm
deviasi
Cost Plan

COST HAULING COAL HINO

1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
0.20
0.10
-

1.52

1.31
1.02

0.95

Cost/Ton

Cost/Bcm

COST HAULING OB HINO

0.50
0.29
(0.00)
Sep
1.02
(0.00)
1.02

(0.07)
Oct
0.95
(0.07)
1.02

Nov
1.52
0.50
1.02

Dec
1.31
0.29
1.02

0.81

0.84

0.83

0.76

0.06
Sep
0.81
0.06
0.76

Cost/Bcm
deviasi
Cost Plan

0.08
Oct
0.84
0.08
0.76

0.08
Nov
0.83
0.08
0.76

Analisa Situasi
PRODUKSI
Equip

HM

PRODUKTIVITAS

Mounth
OB

COAL

OB

September

47,124.00

172,384.50

1,200.19

October

11,917.00

217,589.05

November

2,057.00

189,645.50

COAL

pdvty OB

pdvty CO

3,507.34

39.26

49.15

283.53

4,557.50

42.03

47.74

78.40

3,960.10

26.24

47.89

Hino

December

578.00

101,557.00

19.00

0.86

2,203.00

30.42

46.10

0.11
Dec
0.86
0.11
0.76

ALAT
SUPPORT

1
COST GENERAL PC 300

COST GENERAL PC 200

0.0120
0.0100

0.01

0.0060
0.0049 0.005

0.0040
0.0018
0.00039
0.002
0.0004

0.0020
Cost/Bcm
deviasi
Cost Plan

Sep
0.0018
0.002
0

Equip
PC 300

Oct
0.00039
0.0004
0

0.05
0.05

0.05

0.0080

Cost/Ton

Cost/Ton

0.06

0.011

0.05
0.05

0.04
0.03
0.02

0.02

0.01

0.01
Nov
0.01
0.011
0

Mounth
PRODUKSI
September
637,342.5
October
521,666.0
November
392,039.0
December
229,507.5

Dec
0.0049
0.005
0

HM
17
3
64.7
16.90

Cost/Bcm
deviasi
Cost Plan

Equip
PC 200

0.01
Sep
0.01
0.01
0

0.02
Oct
0.02
0.02
0

Mounth
PRODUKSI
September
637,342.5
October
521,666.0
November
392,039.0
December
229,507.5

Nov
0.05
0.05
0

HM
128.9125
192.8625
357
236.13

Dec
0.05
0.05
0

ALAT
SUPPORT

1
COST SPREADING D85SS

COST SPREADING &

RIPPING D375A

0.50
0.40
0.27

0.30
0.18

0.16

0.20

0.05

0.10
(0.06)

(0.10)
Cost/Bcm
deviasi
Cost Plan

Sep
0.16
(0.06)
0.22

Equip
D85SS

0.18

(0.04)
Oct
0.18
(0.04)
0.22

Nov
0.27
0.05
0.22

Dec
0.40
0.18
0.22

Mounth
PRODUKSI
September 637,342.50
October
521,666.00
November 392,039.00
December 229,507.50

HM
1,629.00
1,493.00
1,706.00
1,460.00

Cost/Ton

Cost/Ton

0.40

0.30
0.25
0.20
0.15
0.10
0.05
(0.05)
(0.10)
Cost/Bcm
deviasi
Cost Plan

Equip
D375A

0.28

0.25
0.19
0.14
0.03
(0.08)
Sep
0.14
(0.08)
0.22

0.06

(0.03)
Oct
0.19
(0.03)
0.22

Mounth
PRODUKSI
September 637,342.50
October
521,666.00
November 392,039.00
December 229,507.50

Nov
0.25
0.03
0.22

HM
623.00
685.00
695.00
440.00

Dec
0.28
0.06
0.22

ALAT
SUPPORT

COST GRADING (GREDER)

0.30
0.24

Cost/Ton

0.25
0.20

0.16
0.13

0.15
0.10

0.08

0.07

0.05

0.05
(0.02)

(0.05)
Cost/Bcm
deviasi
Cost Plan

Equip
G115A

Sep
0.07
(0.02)
0.08

(0.00)
Oct
0.08
(0.00)
0.08

Mounth
PRODUKSI
September
637,342.5
October
521,666.0
November
392,039.0
December
229,507.5

Nov
0.13
0.05
0.08

HM
534
531
619
682.00

Dec
0.24
0.16
0.08

2
Loading OB
Target cost
Satuan

PC200_OB

PC300_OB

PC400_OB

Bucket Cap'ty

m^3

1.1

2.1

Swell Factor

0.769

0.769

0.769

Bucket Fill Factor

0.9

0.9

0.9

Cycle time

17

22

23

Job Effeciency

0.75

0.75

0.75

13

Bcm

9.90

10.18

10.38

Bcm/Hrs

121

178

244

DESCRIPTION

Number of passing

Volume to load Bcm

Prod'ty target

Pc 400

0.36 USD/Hrs

Misial :
Dik :
WH

450 Hrs

Pdvty
Produksi

244 Bcm/Hrs
109800 Bcm

O & O Cost

88.45 USD/Hrs

Dit :
Cost Produksi
:
?
jawab :
Cost Produksi
Cost
produksi/Hrs

39804.53 USD
0.36 USD/Hrs

2
Loading CG
DESCRIPTION
Bucket Cap'ty

Satuan
m^3

0.79
0.77
0.9
18
0.75
29

1.51
0.77
0.9
23
0.75
15

2.16
0.77
0.9
24
0.75
11

Ton

20.71

20.45

21.43

Ton/Hrs

119

178

243

Swell Factor

Bucket Fill Factor

Cycle time

Job Effeciency

Number of passing
Volume to load
Bcm
Prod'ty target

PC200_OB PC300_OB PC400_OB

Target cost

Pc 400

0.36 USD/Hrs

mis
Dik :
WH
Pdvty
Produksi
O&O Cost

450 Hrs
243 Bcm/Hrs
109564.6 Bcm
88.45451 USD/Hrs

Dit :
Cost Produksi :

jawab :
Cost Produksi
Cost produksi/Hrs

39804.53 USD
0.36 USD/Hrs

Tercapai

2
HAULING OB
200

Dist

keterangan

300
400
DT
DT
DT
DT
DT
DT
DT
DT VOLVO VOLVO
DT
DT VOLVO VOLVO
DT
DT VOLVO VOLVO
SCANIA HINO
NA
SSB SCANIA HINO
NA
SSB SCANIA HINO
NA
SSB

passing

14

11

15

14

Load time
Manuver and
dumping time
Manuver and
Spotting time

3.97

3.12

4.25

3.97

2.93

2.20

2.93

2.57

1.92

1.53

2.30

1.92

1.05

1.05

1.05

1.05

1.05

1.05

1.05

1.05

1.05

1.05

1.05

1.05

1.05

1.05

1.05

1.05

1.05

1.05

1.05

1.05

1.05

1.05

1.05

1.05

1.4

hauling 1.4 km

3.8

3.8

3.8

3.8

3.8

3.8

3.8

3.8

3.5

3.8

3.8

3.8

1.4

return 1.4km

3.3

3.3

3.3

3.3

3.3

3.3

3.3

3.3

3.1

3.3

3.3

3.3

1.4

CT 1.4 km

13.1

12.3

13.4

13.1

12.1

11.4

12.1

11.7

10.6

10.7

11.5

11.1

1.4

Na 1.4 km

3.3

3.9

3.2

3.3

4.1

5.2

4.1

4.6

5.5

7.0

5.0

5.8

1.4

pembulatan 1.4 km

1.4

produktivitas 1.4 km

43

35

44

41

46

38

49

46

52.84

41

51

48

KM

Target cost
mis :

Scania

1.02 USD/Hrs

450
WH =
Hrs
1.4
Dist =
Km
PC 400
Pdvty = 52.84 Bcm/Hrs
Produksi = 23778.65 Bcm
O&O Cost = 54.03 USD/Hrs
Cost Produksi :
Cost Produksi =
Cost produksi/Hrs =

?
24,315 USD
1.02 USD/Hrs

Tercapai

2
HAULING CG
200

Dist

keterangan

300
400
DT
DT
DT
DT
DT
DT
DT
DT VOLVO VOLVO
DT
DT VOLVO VOLVO
DT
DT VOLVO VOLVO
SCANIA HINO NA
SSB SCANIA HINO
NA
SSB SCANIA HINO
NA
SSB

passing

22

29

20

20

11

15

11

11

11

Load time
Manuver and
dumping time
Manuver and
Spotting time

6.60

8.70

6.00

6.00

4.22

5.75

4.22

4.22

3.20

4.40

2.80

2.80

0.8

0.8

0.8

0.8

0.8

0.8

0.8

0.8

0.8

0.8

0.8

0.8

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

0.5

hauling 2.4 km

8.37

8.37

8.37

8.37

8.37

8.37

8.37

8.37

8.37

8.37

8.37

8.37

return 2.4 km

5.76

5.76

5.76

5.76

5.76

5.76

5.76

5.76

5.76

5.76

5.76

5.76

CT 2.4 km

22

24

21

21

20

21

20

20

19

20

18

18

Na 2.4 km

3.3

2.8

3.6

3.6

4.7

3.7

4.7

4.7

5.8

4.5

6.5

6.5

2.4

pembulatan 2.4 km

2.4

produktivitas 2.4 km

35.88

34.50

40.23

49.36

37.64

37.64

42.43

52.72

40.56

40.56

KM

2.4
2.4
2.4
2.4

43.32 34.50

Target cost
mis :

HINO

0.76 USD/Hrs

450
WH =
Hrs
2.4
Dist =
Km
PC 400
Pdvty = 52.72 Bcm/Hrs
Produksi = 23,722.37 Bcm
O &O Cost = 39.92 USD/Hrs
Cost Produksi :
Cost Produksi =
Cost produksi/Hrs =

17,964 USD
0.76
USD/Hrs

Tercapai

3
GL mengejar
target produksi
tanpa
memperhatikan
Produktivitas

operator maupun
driver kurang
mengetahui tentang
produktivitas unitnya

MAN

kurang
peduli
terhadap
cycle
time
unitnya

Gl produksi
loss control
terhadap
produktivitas
ALat

Tingginya
cost/(Bcm
& ton)

Grade jalan yang

tinggi,
Grade jalan
> 8%

< dari 1x
manuver DT

Loss time sulit

terkontrol

front kerja
yang
sempit

LINGKUNGAN

Belum adanya Sistem

monitor dan control
secara real time

METODE

3
No

Kondisi Actual

Kondisi yang Di inginkan

Deviasi

Produksi GL cenderung
mengejar target produksi

Prod.GL lebih
memperhatikan
Produktivitas alat

Prod.GL cendrung
meningkatkan UA dan
memperbanyak fleet

Operator dan Driver kurang

mengetahui tentang
produktivitas unitnya

Operator dan Driver lebih

mengetahui tentang
produktivitas unitnya

Produktivitas kadang
tercapai dan kadang tidak
tercapai

Monitor & kontrol kondisi

unit di seluruh area secara
real time.

Tidak ada sistem yang dapat

memonitor dan kontrol
kondisi unit diseluruh area
secara real time.

ENVIRO

METHODE

MAN

Faktor

Monitor & kontrol kondisi

unit di seluruh area sering
tidak real time

Grade jalan Tidak standar

Grade yang standar

Grade > 8%

Front kerja terkadang tidak

standar

Front kerja yang Standar

< 1 x manuver DT

4
Dari hasil perhitungan Cost dapat disimpulkan untuk
Alat Produksi
Semakin bagus produktivitas alat produksi, maka cost
yang dikeluarkan semakin kecil.
Alat Non Produksi
Semakin besar waktu alat non produksi bekerja maka
semakin besar Cost yang akan dikeluarkan.

TERIMA KASIH